TEST PROJECT REFRIGERATION AND AIR CONDITIONING

TEST PROJECT REFRIGERATION AND AIR CONDITIONING WorldSkills International Secretariat Keizersgracht 62-64, 1015 CS Amsterdam, The Netherlands www.worldskills.org, Tel: +31 23 5311071, Fax: +31 23 5310816 WSC2015

TEST PROJECT MODULES There are Three (3) Modules to complete in the 20 hour competition. A) Component Fabrication 13.5 Marks Time Allowed 3.0 Hrs B) Refrigeration System Installation and Commissioning 49 Marks Time Allowed 13.0 Hrs C) Air Conditioning System Fault Find, Repair and Commissioning 37.5 Marks Time Allowed 4.0 Hrs TEST PROJECT DOCUMENTATION Section 1: Competitor Instructions Competition Details This contains all of the competition details, except for the specific information on the refrigeration and air conditioning systems to be used in the competition. This will be provided to all participating countries approximately six (6) months prior to the competition to enable it to be translated into the Competitor s language and passed onto the Competitor. This document will be superseded by Section 4 prior to the competition. Section 2: Competitor Instructions Manufacturers, Equipment and Materials Manuals This contains the full operating manuals, wiring diagrams and specifications of the major equipment to be used in the competition. This will be provided to all participating countries approximately three (3) months prior to the prior to the competition to enable it to be translated into the Competitor s language and passed onto Competitors, all information will be available online via the WorldSkills Infrastructure List for competition Section 3: Test Project Drawings The drawings will be distributed with Section 1. The drawings may be altered as part of the 30% change to the project which will take place at the competition. The drawings are issued as a guide only and are finalized at the competition. Section 4: Competition Instructions This document supersedes Section 1 and will be provided to all Competitors at the Information Session prior to start of the competition and will include a 30% change to the test project described in Section 1, it will include or provide reference to: The Competitor s competition timetable Health, safety and environment requirements Category competition rules and procedures Refrigeration Competition Standards Additional information Section 5: Marking Scale The marking summary will be distributed with Section 2 approximately three months prior to the competition. The marking scale detail will be finalized by the Experts prior to the competition dependent on the availability of materials and equipment supplied by the host nation and the 30% change to the Test Project. 2 of 19

TIME ALLOWED FOR EACH MODULE To enable all Competitors complete the Modules they will carry out the work at the same time. The Competition Time Table in the Competitors Instructions Section 4 must be followed. Where system pipe work is installed, the Competitor is free to work autonomously in a safe manner with all relevant assessment being completed outside of competition time, pressure transducers may be used to ensure minimum pressure test and evacuation requirements are met by the Competitors. Competitors MUST perform all electrical testing in the presence of an Expert prior to energizing the installation. CHECK POINTS An important part of this competition are the procedures used to carry out various tasks. Therefore, at various points in this competition you must ask an Expert to observe and check your work. Once checked the Expert must place their initial in a progress box as per the example below. Electrical Installation Testing Expert 1 Initials and Country CM AUS Expert 2 Initials and Country MF UK Expert 3 Initials and Country DO IE INFORMATION CONCERNING SAFETY REQUIREMENTS During the competition, all Competitors MUST follow the safety rules listed below along with the local Health, Safety and Environment requirements of the host country. SHOES Fully enclosed work shoes or boots must be worn at all times. CLOTHING Legs must be covered at all times, by either long work trousers or overalls. Upper body must be covered at all times. Arms must be covered with long sleeves, when brazing and using refrigerant. CLEAR SAFETY GLASSES Must be worn when necessary to protect your eyes. Must be worn when brazing, soldering, filing, reaming, hack-sawing, drilling, grinding and using refrigerant, dry nitrogen and compressed air. GLOVES Must be worn when brazing and using refrigerants 3 of 19

ELECTRICAL Competitors must NOT switch on (apply power) to any electrical equipment until they receive permission from an Expert, except for hand power tools. Any Competitor that is identified as not wearing the correct safety attire or is engaging in any unsafe practice will be stopped and advised on the correct safety practice by an Expert. If the unsafe working practice is repeated the Expert may STOP the Competitor and report the issue to the chief or Deputy Chief Expert. The Competitor may not be allowed to continue until the safety issue is resolved. The Competitor will lose associated safety marks. If the Competitor continues to ignore the safe working practice they may be removed from the competition area for a safety briefing for ten minute by the host country health, safety and environment representative, the time taken to complete the safety briefing will be considered to be a part of the Competitor s competition time. 4 of 19

COMPETITION DETAILS - MODULE A COMPONENT FABRICATION MAXIMUM TIME ALLOWED - 3 HOURS 13.5 MARKS SCOPE The Competitors are required to fabricate a copper tubing circuit for the secondary refrigerant circuit that will form the ice rink surface, this coil will be incorporated into the design of the system at a later stage. The coil is constructed using 13 lengths of 1/2 copper tubing, fed by a 7/8 copper header as per supplied drawing. This entire unit will sit in the bottom of a tank and form the secondary refrigerant coil for the ice rink being installed in Module B. TIMING Competitors are to all complete the ice rink piping at the same time in the morning of C1, this will allow for marking to take place in the afternoon, any Competitors that do not finish Module A in the allocated time will be required to submit the unfinished project for assessment. Competitors will receive additional points for completing this module in less than the allocated time (as defined in the marking summary) providing that the fabricated component does not leak when pressure tested. ASSESSMENT Competitors will be assessed as per technical description, the marking scale will reflect dimensions and tolerances for assessment in addition to the quality of brazed joints. Fabricated component will be tested for leaks by pressure testing with dry nitrogen to ensure no leaks are present. Any Competitor who does not complete Module A in the required time (3 hours) will be allowed to complete it after it is assessed and handed back to them during Module B no additional time will be allowed for either Module A or Module B for those who do not complete the fabrication in the allotted time. DRAWINGS R.001 Coil of Ice Rink COMPONENTS Components to be installed will include the following; Pre manufactured 7/8 header copper pipework 5 of 19

COMPETITION DETAILS - MODULE B REFRIGERATION SYSTEM INSTALLATION AND COMMISSIONING MAXIMUM TIME ALLOWED - 13 HOURS 49.0 MARKS SCOPE Competitors are to install a refrigeration system to refrigerate a small scale ice rink, the system uses a secondary refrigerant to remove heat from the ice rink and mimics a small industrial plant commonly used to carry out a much larger duty. The Competitors are required to use the supplied components along with the coil fabricated in Module A to form a low pressure flooded system that utilizes a brazed plate heat exchanger to refrigerate propylene glycol to remove heat from water to form the ice rink. A small condensing unit is used to draw vapour off the top of the vessel and compress and condense the refrigerant, an electric expansion valve is used to meter the refrigerant into the vessel. Two level switches are used to control the liquid level inside the vessel, a capacity control valve is used to ensure suction pressure does not drop below design. Refrigerant is R134a. Secondary refrigerant circuit for ice rink is to be constructed using copper pipe, copper pipe will be used to form the secondary refrigerant pipe circuit joining heat exchanger, ice rink coil and glycol tank with a flexible hose connection used to connect the copper pipe to the circulating pump. Competitors are required to connect all components to a prewired electrical panel TIMING Competitors are to all complete the installation over C1, C2 and C3. The secondary refrigerant circuit (glycol) pipework must be completed by the end of C2 for assessment overnight, the entire installation will be completed by the end of C3 for assessment. The completed project with ice rink frozen may be left running and displayed on C4. ASSESSMENT Competitors will be assessed as per technical description with particular weighting on the commissioning and operation of the project. DRAWINGS R.002 Primary refrigerant flow circuit R.003 Secondary refrigerant flow circuit R.004 General Installation View R.005 Glycol Tank and Ice Rink R.006 Low Pressure Vessel R.007 Electrical Control Panel R.008 Electrical Control Diagram R.009 Electrical Power Diagram R.010 Electrical Terminal Connections 6 of 19

COMPONENTS Components to be installed will include the following; Basic air cooled condensing unit with liquid receiver ad oil separator Low pressure vessel Capacity control valve (Danfoss KVC) Electric expansion valve (Danfoss AKV) 2 x liquid level switches (Reed Switch) Brazed plate heat exchanger (Danfoss) Circulating pump (submersible type) Electrical switchboard Temperature controller (Danfoss) Data logging pressure transducer (Siemens) 7 of 19

SYSTEM DESIGN SPECIFICATIONS The following system design specifications for the installation should be used for commissioning and control setting and are as follows: SYSTEM SPECIFICATIONS Primary refrigerant = R134a Secondary refrigerant = Propylene Glycol (40% by volume) Maximum ambient temperature = 35 C Db, 28 C Wb Design saturated suction temperature = -15 C Suction line pressure drop = 1 K Design Glycol temperature = -10 C supply to ice rink CONTROL AND SAFETY SETTING Low Pressure Controller cut off 5K lower than design saturated suction temperature (SST). Low Pressure Controller cut in at -10 C saturated suction temperature Capacity control valve to maintain -15 C saturated suction temperature High Pressure cut out the system when the Condensing temperature reaches 55 C Temperature controller cut out at -15 C Temperature controller cut in at -10 C Temperature sensor to be submerged in glycol tank SYSTEM OPERATION Low level liquid level sensor to cycle on electric expansion valve High level liquid level sensor to cycle off electric expansion valve Temperature controller to cycle off expansion valve if glycol tank temperature falls below -15 C Temperature controller to cycle on expansion valve if glycol tank temperature rises above -10 C Capacity control valve set to maintain -15 C saturated suction temperature and limit temperature cycling to safety only (unit should run continually and not cycle on and off) 8 of 19

INSTALL AND COMMISSION REFRIGERATION SYSTEM All Competitors will be required to perform the following tasks to complete this module, task 6 has an Expert sign off sheet which needs to be filled in and signed prior to moving ahead on this task 1. INSTALL REFRIGERATION SYSTEM All Competitors will supplied with all necessary equipment and materials to complete the installation of the refrigeration system in accordance with test project drawings and WorldSkills International Standard for Refrigeration and Air Conditioning. Refer to the following project drawings to assist to complete this task R.002 Primary refrigerant flow circuit R.003 Secondary refrigerant flow circuit R.004 General Installation View R.005 Glycol Tank and Ice Rink R.006 Low Pressure Vessel 2. INSTALL ELECTRICAL SYSTEM All Competitors will supplied with all necessary equipment and materials to complete the installation of the refrigeration system in accordance with test project drawings and WorldSkills International Standard for Refrigeration and Air Conditioning. All cabling to be installed in double insulated, flexible cable or single insulated cable protected by conduit, no single insulated cable is to be left without additional protection. All temperature probe cables to be protected by conduit. Refer to the following project drawings to assist to complete this task R.007 Electrical Control Panel R.008 Electrical Control Diagram R.009 Electrical Power Diagram R.010 Electrical Terminal Connections 3. PRESSURE TEST SYSTEM Carry out a staged pressure test of the primary refrigeration system (R134a) to a value of 9.5 bar gauge (950kpa). The pressure test point should not drop from the starting point in the fifteen (15) minutes after the pressure test is isolated from the Nitrogen cylinder. If the pressure test has not been achieved, the Competitor can continue to fix the leak and achieve the pressure test, however the full mark for Pressure Test will be lost. The pressure test will be monitored remotely via a data logging process to ensure all Competitors achieve the required pressure and standing time. 9 of 19

To be filled in by COMPETITORS PRESSURE TEST ATTEMPT #1 Starting test pressure: Starting Time: kpa psi Test pressure after standing time: kpa Finishing Time: psi PRESSURE TEST ATTEMPT #2 Starting test pressure: Starting Time: kpa psi Test pressure after standing time: kpa Finishing Time: psi 4. EVACUATION Evacuate the primary refrigeration system (R134a) in accordance with manufacturer s instructions and WorldSkills standards using the Deep Vacuum Method to hold a vacuum of at least 1000 microns (130Pa absolute) of mercury. The evacuation point should not rise to a value greater than 1000 microns in the Ten (10) minutes after the vacuum pump is isolated from the system under test. 10 of 19

To be filled in by EXPERTS ONLY EVACUATION TEST ATTEMPT #1 Starting evacuation level: Starting Time: microns Evacuation level after standing time: Finishing Time: microns EVACUATION TEST ATTEMPT #2 Starting evacuation level: Starting Time: microns Evacuation level after standing time: Finishing Time: Comments: microns Refrigeration Evacuation Test Expert 1 Initials & Country: Expert 2 Initials & Country: Expert 3 Initials & Country: 5. CHARGING WITH REFRIGERANT PRIMARY CIRCUIT Charge the primary refrigeration system (R134a) with the required weight of refrigerant to ensure operation according to specification above, and in accordance with acceptable trade and environmental practices. To be filled in by EXPERTS ONLY Bottle weight prior to charging: kg lb Bottle weight at completion of charging: kg Comments: lb 6. CHARGING WITH REFRIGERANT SECONDARY CIRCUIT Charge the secondary refrigeration system (propylene glycol) with the required quantity of glycol and water to ensure operation according to specification above, and in accordance with acceptable trade and environmental practices. 11 of 19

To be filled in by EXPERTS ONLY Bottle volume prior to charging: L fl oz Bottle volume at completion of charging: L Comments: fl oz 7. ELECTRICAL TESTING Under the supervision of an Expert, perform all necessary safety checks to ensure the Test Project is safe to energize. PLEASE FILL IN THE EXPERT CHECK POINT SHEET BELOW BEFORE PROCEEDING ANY FURTHER To be filled in by EXPERTS ONLY Competitor Name: Competitor Country: All wiring inspected by Expert prior to energizing: Yes Electrical safety checks performed prior to energizing: Yes Comments: Refrigeration System Electrical Test Expert 1 Initials & Country: Expert 2 Initials & Country: Expert 3 Initials & Country: 12 of 19

8. COMMISSION THE SYSTEM Competitors are to commission the system for operation in accordance with the design specifications supplied. Please fill out the following commissioning document with the system fully operational and as close to operating temperatures as possible. Please indicate units by checking appropriate boxes. Ambient Temperature: Celsius Fahrenheit Refrigerant Type: Mass of Refrigerant Charge: grams pounds Suction Pressure: kpa psi Discharge Pressure: kpa psi Condenser Subcooling: Total System Superheat: Kelvin Fahrenheit Degrees Kelvin Fahrenheit Degrees LP Control Cut In: kpa psi LP Control Cut Out: kpa psi HP Control Cut Out: kpa psi HP Control Cut In: kpa psi Capacity regulator setting: Celsius Fahrenheit Glycol supply to ice rink temp: Celcius Fahrenheit Glycol return from ice rink temp: Celsius Fahrenheit Condensing Unit Operating Current: Glycol Pump Operating Current: Amps Amps 13 of 19

COMPETITION DETAILS - MODULE C AIR CONDITIONING SYSTEM FAULT FIND, REPAIR & COMMISSIONING MAXIMUM TIME ALLOWED - 4 HOURS 37.5 MARKS SCOPE Competitors will be provided with an air conditioning system that has been leak tested and verified to have no leaks, pressure testing of the system is not required at any point in time. Competitors will be required to identify 1x electrical fault and 1x refrigeration system fault on the supplied air conditioning systems, once faults have been identified the Competitors will be required to repair the faults including full refrigerant recovery and recharging of refrigerant charge to manufacturer s specifications. Competitors will then be required to commission the system and plot operating conditions on a psychometric chart. TIMING Competitors are all to complete this module on C4 at the same time ASSESSMENT Competitors will be assessed as per technical description with particular weighting on the fault finding and commissioning of the project. DRAWINGS R.011 Cradle for AC Unit R.012 Psychrometric chart (SI units) R.013 Psychrometric chart (IP units) 1. FAULT FINDING All Competitors are required to identify 1 x electrical fault and 1 x refrigeration system fault with the operation of the unit, the root cause must be found and repaired. Once the fault is identified Competitors are to fill in this sheet of paper identifying what they believe to be the fault with the equipment. An Expert then needs to sign this sheet of paper. All fault finding MUST be done with all relevant safety rules adhered to. Once faults are found and recorded the Competitor is free to continue by running the unit and progressing to the next stage of the Module. 14 of 19

ELECTRICAL SYSTEM FAULT Please write down what the fault with the equipment is and any supporting information that indicates what the fault was. Please indicate what repairs need to be done to the system to return it to normal operation REFRIGERATION SYSTEM FAULT Please write down what the fault with the equipment is and any supporting information that indicates what the fault was. Please indicate what repairs need to be done to the system to return it to normal operation 2. REPAIR SYSTEM All Competitors are required to repair the faults they have identified on the unit, refrigerant must be removed from the system to repair the refrigeration fault. All necessary materials will be provided to repair the equipment and return it to an operating state All repairs MUST be done with all relevant safety rules adhered to. 15 of 19

3. RECLAIM SYSTEM All Competitors are required to repair the fault they have identified on the unit, the refrigerant will need to be removed from the system to complete the repair then the system pressure tested, evacuated and recharged with refrigerant. All necessary materials will be provided to repair the equipment and return it to an operating state. All repairs MUST be done with all relevant safety rules adhered to. To be filled in by EXPERTS ONLY Reclaim System Reclaim bottle weight prior to reclaim: kg lb Reclaim bottle weight at completion of reclaim: kg lb Comments: 4. EVACUATION Evacuate the refrigeration system in accordance with manufacturer s instructions and WorldSkills standards using the Deep Vacuum Method to hold a vacuum of at least 1000 microns (130Pa absolute) of mercury. The evacuation point should not rise to a value greater than 1000 microns in the Ten (10) minutes after the vacuum pump is isolated from the system under test. To be filled in by EXPERTS ONLY Evacuation Test Starting evacuation level: microns Starting Time: Evacuation level after standing time: microns Finishing Time: Comments: 16 of 19

Air Conditioning System Evacuation Expert 1 Initials & Country: Expert 2 Initials & Country: Expert 3 Initials & Country: 5. CHARGING WITH REFRIGERANT Charge the refrigeration system with the required weight of refrigerant to ensure operation according to specification above, and in accordance with acceptable trade and environmental practices. To be filled in by EXPERTS ONLY Refrigerant Charging Bottle weight prior to charging: kg lb Bottle weight at completion of charging: kg lb Comments: 17 of 19

6. COMMISSION THE SYSTEM Competitors are to commission the system for operation in accordance with the manufacturers specifications supplied. Please fill out the following commissioning document with the system fully operational, on Cooling mode, indoor fan on highest speed and as close to operating temperatures as possible. Please indicate units by checking appropriate boxes. Ambient Temperature: Celsius Fahrenheit Return Air Dry Bulb Temperature: Celsius Fahrenheit Return Air Wet Bulb Temperature: Celsius Fahrenheit Supply Air Dry Bulb Temperature: Celsius Fahrenheit Supply Air Wet Bulb Temperature: Celsius Fahrenheit Air Velocity of indoor unit: m/sec ft/sec Air Volume of indoor unit: m3/sec cfm Indoor Fan Speed: High Medium Low Mode of Operation: Cooling Heating Refrigerant Type: Mass of Refrigerant Charge: grams pounds Suction Pressure: kpa psi Total System Superheat: Compressor Operating Current: Indoor Fan Operating Current: Kelvin Fahrenheit Degrees Amps Amps 18 of 19

7. COOLING PROCESS Plot the supply and return air conditions as specified in your commissioning report on the psychrometric chart supplied. Join the supply and return conditions with a line as per below example. 19 of 19

COIL OF THE ICE RINK Ø1/2" 300 Ø 1/2" Ø 1/2" Ø 1/2" Detail 1 Ø 7/8" 50 50 30 Ø 7/8" 420 533 R001 - Coil of the Ice Rink.dwg

PRIMARY REFRIGERANT FLOW CIRCUIT Pressure Transducer TEE 3/8"x3/8"x3/8" Condenser 3/8" 3/8" 3/8" Liquid Tank Ball Valve Access TEE 3/8"x3/8"x1/4" HP Filter Dryer 3/8" 3/8" 3/8" 3/8" 1/2" 1/4" Sleeve 3/8" x 1/2" Hot Gas Bypass Regulator Sight glass 3/8" Electric Expansion Valve TEE 1/2"x1/2x1/4" 1/2" 1/2" Low Pressure Vessel 7/8" Q4 Q1 Sleeve 7/8"x1/2" Plate Heat Exchanger Oil Separator Dual Pressure Switch 1/4" LP 1/4" 1/2" 1/2" 1/2" 1/2" Q3 Q2 Hermetic Compressor 3/8" Suction Accumulator TEE 1/2"x1/2x1/4" TEE 1/2"x1/2x1/2" Service Valve R002 - Primary Refrigerant Flow Circuit.dwg

SECONDARY REFRIGERANT FLOW CIRCUIT Plate Heat Exchanger Q4 Q1 5/8" 5/8" 1/2" 1/2" Q3 Q2 5/8" 1/2" 5/8" 1/2" Water Pump Glycol Tank 1/2" Coil of Ice Rink Ice Rink Tank R003 - Secondary Refrigerant Flow Circuit.dwg

CRADLE 30 30 Condensing Unit Ice Rink Tank 100 50 Glycol Tank R004 - General Installation View.dwg

ICE RINK AND GLYCOL TANK Ice Rink Tank Glycol Tank 15 100 150 300 450 600 R005 - Glycol_Ice Rink Tank.dwg

12,75 73 30,75 30,75 A ( 1 : 1 ) 91,7 01 A 19,25 12,75 12,75 A 13/16-20 UENF- B B 3/8"- 16G UNC A SENSORES 120 53,63 3/8"- 16G UNC C C 12,75 -TODAS AS SOLDAS DEVERÃO SER DO TIPO PRATA 45% D ISOMÉTRICO PROJETO: NOME: WorldSkills 2015 Evaporador Inundado MATHEUS DIOMAR SOUZA LIMA AUTORIZADO POR: FOLHA: PAULO VINÍCIUS 1 /1 UNIDADE: ESCALA: DATA: mm 1:2 02/2015 D A3

ELECTRICAL CONTROL PANEL ELETRONIC TEMPERATURE CONTROLLER DRILLING FOR THE ELETRONIC TEMPERATURE CONTROLLER 60 72 100 100 40 29 40 RIVET 20 500 100 85 40 FIXING RAIL FOR THE COMPONENTS DIN 35mm 400 115 85 85 FRONT VIEW DRILLING OF THE COVER MOUNTING PLATE R007 - Electrical Control Panel.dwg

ELECTRICAL CONTROL DIAGRAM L1(R) RED 1mm² ELETRONIC REFRIGERATION CONTROLLER DANFOSS ERC 102C TEMPERATURE CONTROL DEFROSTING PROBE COMPRESSOR DEFROST FAN D(S1) C(S2) B(S3) A(DI) 1 2 3 4 5 SS1 13 14 S1 - TEMPERATURE CONTROL 13 S2 - DEFROSTING PROBE 14 15 16 SS3 HLS LLS 13 14 20 21 22 21 22 21 22 K3 13 14 SS2 13 14 K1 21 22 OR LP DPS HP C 11 95 96 09 A B D 97 98 SENSORS 23 12 10 L2(S) PRETO 1mm² K3 A1 A2 K2 A1 A2 H1 K1 A1 A2 H2 H3 H4 H5 R008 - Electrical Control Diagram.dwg

ELECTRICAL CONTROL POWER DIAGRAM 2 ~ 220V 60Hz L1(R) L2(S) PE 01 02 03 BLACK 2,5mm² RED 2,5mm² GREEN 2,5mm² 1 3 1 3 Q1 Q2 2 4 2 4 RED 1mm² L1(R) K1 A1 A2 1 3 2 4 5 6 K2 A1 A2 1 3 2 4 5 6 K3 A1 A2 1 3 2 4 5 6 1 3 5 OR 2 4 6 04 05 06 07 08 17 18 19 BLACK 1mm² L2(S) 2 ~ 220V 60Hz M 2 ~ CONDENSING UNIT GLYCOL PUMP AKV R009 - Electrical Control Power Diagram.dwg

ELECTRICAL TERMINAL CONNECTION LEGEND L1(R) - PHASE L2(S) - PHASE PE - EARTH CONDENSING UNIT (R) CONDENSING UNIT (S) CONDENSING UNIT (PE) GLYCOL PUMP (R) GLYCOL PUMP (S) DUAL PRESSURE SWITCH - A DUAL PRESSURE SWITCH - B DUAL PRESSURE SWITCH - C DUAL PRESSURE SWITCH - D S1 - TEMPERATURE CONTROL S1 - TEMPERATURE CONTROL S2 - DEFROSTING PROBE S2 - DEFROSTING PROBE AKV (R) AKV (S) AKV (PE) HIGHER LIQUID LEVEL SWITCH HIGHER LIQUID LEVEL SWITCH LOW LIQUID LEVEL SWITCH LOW LIQUID LEVEL SWITCH 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 BLACK - BLACK FLEXIBLE CABLE RED - RED FLEXIBLE CABLE GREEN - GRREN FLEXIBLE CABLE Q1 - BIPOLAR BREAKER FOR POWER CIRCUIT Q2 - BIPOLAR BRAKER FOR COMMAND CIRCUIT K1 - POWER CONTACTOR OF CONDENSING UNIT K2 - CONTACTOR OF GLYCOL PUMP K2 - CONTACTOR OF AKV EXPANSION VALVE OR - OVERLOAD RELAY OF CONDENSING UNIT AKV - COIL OF ELETRONIC EXPANSION VALVE HLS - HIGHER LIQUID LEVEL SWITCH OF LOW PRESSURE VESSEL LLS - LOWER LIQUID LEVEL SWITCH OF LOW PRESSURE VESSEL SS1 - SELECTOR SWITCH OF CONDENSING UNIT SS2 - SELECTOR SWITCH OF GLYCOL PUMP SS3 - SELECTOR SWITCH OF AKV H1 - DASH LAMP FOR "TURNED OFF CONDENSING UNIT" H2 - DASH LAMP FOR "TURNED ON CONDENSING UNIT" H3 - DASH LAMP FOR "HIGH PRESSURE" H4 - DASH LAMP FOR "LOW PRESSURE" H5 - DASH LAMP FOR "OVERLOAD CONDENSING UNIT" DPS - DUAL PRESSURE SWITCH R010 - Electrical Terminal Connection.dwg

CRADLE FOR AC UNIT 7/8" 1/8" 7/8" 700 1100 1900 300 300 300 300 300 300 200 R011 - Cradle for AC Unit.dwg

0 5 10 15 20 25 30 35 40 45 50 DRY BULB TEMPERATURE - C 30 130 125 25 120 115 110 20 105 100 HUMIDITY RATIO - GRAMS OF MOISTURE PER KILOGRAM OF DRY AIR ENTHALPY - KJ PER KG OF DRY AIR 15 95 90 85 10 80 5 10 45 75 70 65 60 50 55 105 100 110 115 120 125 PSYCHROMETRIC CHART Sea Level BAROMETRIC PRESSURE 760 mm of Mercury.94 30 95 90 85.92 30 WET BULB TEMPERATURE - C 40 35 30 25 20 55 50 45 70 65 60 80 75 ENTHALPY - KJ PER KG OF DRY AIR SATURATION TEMPERATURE - C 15 10 20 25 25 90%.90 SPECIFIC VOLUME m³/kg OF DRY AIR.88 80% 20 70% 60%.86 15 50% 40% 10.84 15 5 30% 5.82 20% 0.80 10% RELATIVE HUMIDITY.78 Linric Company Psychrometric Chart, www.linric.com 30 25 34 33 32 31 30 29 28 27 26 25 24 23 22 VAPOR PRESSURE - MM OF MERCURY 20 10 0-10 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 DEW POINT - C -20-40 1 15 20 25 30 35 40

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 DRY BULB TEMPERATURE - F 210 65 200 190 180 60 170 160 150 55 140 130 120 50 HUMIDITY RATIO - GRAINS OF MOISTURE PER POUND OF DRY AIR 110 100 90 45 80 70 60 50 40 40 30 20 35 10 30 55 60 90 PSYCHROMETRIC CHART Sea Level BAROMETRIC PRESSURE 29.921 inches of Mercury 50 85 15.0 45 85 WET BULB TEMPERATURE - F 35 40 ENTHALPY - BTU PER POUND OF DRY AIR SATURATION TEMPERATURE - F 70 75 80 80 14.5 75 30 70 65 25 14.0 SPECIFIC VOLUME ft³/lb OF DRY AIR 65 90% 15 10 20 60 55 50 45 40 25 20 25 40 35 30 55 50 45 60 80% 70% 60% 13.5 50% 40% 30% 13.0 35 20% 30 10% RELATIVE HUMIDITY 12.5 Linric Company Psychrometric Chart, www.linric.com 85 80 75 1.3 1.2 1.1 1.0.9 VAPOR PRESSURE - INCHES OF MERCURY 70 65 60 55 50 45 40 35 30 25 20 0 10-20.8.7.6.5.4.3.2.1 DEW POINT - F 10 15 20 25 5