2200 & 200 SERIES CONVEYORS FEATURES & BENEFITS CONVEYOR ORDERING INFORMATION
2200/200 SERIES LOW PROFILE BELT CONVEYORS EXTRUDED ALUMINUM 2200 Series 200 Series General Specifications: idrive, Flat Belt End Drive, Cleated Belt End Drive and Center Drive models Gravity Roller models (2200 only) Modular Belt idrive, End Drive and Mid Drive models Precision Move Flat Belt End Drive, Cleated Belt End Drive and Flat Belt Mid Drive models (2200 only) 1.25" (2 mm) diameter head and tail pulleys Widths: 2" (45 mm) to 24" (610 mm) Lengths: 1.5' (457 mm) to 0' (9,144 mm) Loads up to 200 lbs (90 kg) Optional Gang, Common or Slave Drive models available Applications: Small Part Transfers Part Accumulation Precision Part Movement Small Part Handling and Positioning Part/Package Infeed and Outfeed Automated and Manual Assembly V-Guided Belt Tracking Optional Nose Bar Transfer Rack and Pinion Belt Tensioning 2
Application Requirements Features Belt Type Drive Locations Construction T-slots for Mounting Accessories Belt Widths Conveyor Lengths Packaging Print/Labeling/Marking Plastic Injection Molding Automated & Manual Assembly Magnetic & Vacuum Capabilities Integration in Tight Spaces Small Parts Transfers Sortation Machine Part Handling Curing, Cooling, Heating & Cleaning Indexing Accurate Product Positioning 2200 / 200 / Precision Move [LIGHT TO MEDIUM DUTY, NARROWER AND SHORTER] Straights Modular Belt Precision Move Self tracking v-guided belts or modular plastic belt Knurled stainless steel drive pulley for optimum performance Rack and pinion belt tension system for fast, accurate adjustment Flat Belt idrive Flat & Cleated Belt End Drive Flat Belt Center Drive Extruded aluminum frame and stainless steel bedplate Sealed ball bearings Center drive features no maintenance gas spring belt tension Modular Belt Flat Streamlined machine interface Accumulation Sharp parts Prec. Move Flat & Cleated Belt Prec. Move Flat Belt idrive End & Center End Drive Mid Drive Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum 2200: Yes 200: No 2" - 18" (51-457 mm) 1.5' - 8' (457-2,48 mm) 2200: Yes 200: No 2200: Yes 200: No 1.75" - 24" 1.75" - 24" (45-610 mm) (45-610 mm) 1.5' - 18' (457 -,6 mm) 2' - 24' (610-7,15 mm) 2200: Yes 200: No 4" - 24" (102-610 mm) 18" - 10' (457 -,048 mm) 2200: Yes 200: No 4" - 24" (102-610 mm) 1.5' - 0' (457-9,144 mm) Yes 1.75" - 24" (45-610 mm) 1.5' - 0' (457-9,144 mm) Yes 1.75" - 24" (45-610 mm) 1.5' - 0' (457-9,144 mm) 2200 / 200 SERIES MB SERIES PRECISION MOVE 2200/200 Series idrive 4 FLAT BELT END DRIVE 6 FLAT BELT CENTER DRIVE 8 CLEATED BELT END DRIVE 10 2200 SERIES GRAVITY ROLLER 12 MODULAR BELT idrive 14 MODULAR BELT END DRIVE 16 MODULAR BELT CENTER DRIVE 18 FLAT & CLEATED BELT END DRIVE 20 FLAT BELT MID DRIVE 22 SLAVE, COMMON AND GANG DRIVE 24 SERVO GEARMOTOR & ACCESSORIES 27 PROFILES 29 BELTING 1 Max Belt Speed Maximum Load Frame Configuration Frame Height Tail Pulley Diameter Page 70 ft/min (21 m/min) 25 lbs (11. kg) 400 ft/min (122 m/min) 80 lbs (6 kg) 400 ft/min (122 m/min) 120 lbs (54 kg) 82 ft/min (24 m/min) 75 lbs (4 kg) 250 ft/min (76 m/min) 150 lbs (68 kg) 70 ft/min (11 m/min) 200 lbs (91 kg) 70 ft/min (11 m/min) 200 lbs (91 kg) Straight Straight Straight Straight Straight Straight Straight 1.87" (48 mm) 1.25" (2 mm) 1.87" (48 mm) 1.25" (2 mm) 1.87" (48 mm) 1.25" (2 mm).01" (76 mm) 1.5" (8 mm).01" (76 mm) 1.5" (8 mm) 1.87" (48 mm) 1.5" (8 mm) 1.87" (48 mm) 1.5" (8 mm) 4 6 & 10 8 14 16 & 18 20 22 GEARMOTOR MOUNTING PACKAGES 4 GEARMOTORS 47 CONTROLLERS, STARTERS AND INDEXING CONTROL 56 SUPPORT STANDS 68 ACCESSORIES 74 PART NUMBER REFERENCE 80
2200 & 200 SERIES: idrive Specifications: Sealed ball bearings Belt Widths: 2" (51 mm) to 18" (457 mm) Conveyor Lengths: 18" (457 mm) to 8' (2,48 mm) Belt Speeds: Variable Speed, (4) Speed Options 1.7 to 17 ft/min (0.5 to 5 m/min) to 24 ft/min (0.9 to 7 m/min) 5 to 50 ft/min (1.5 to 15 m/min) 7 to 70 ft/min (2 to 21 m/min) Conveyor Load Capacity (non-accumulated, distributed load): 1.7 to 17 ft/min Up to 25 lbs (11. kg) to 24 ft/min Up to 25 lbs (11. kg) 5 to 50 ft/min Up to 25 lbs (11. kg) 7 to 70 ft/min Up to 12 lbs (5.4 kg) Indexing Capable Up to 0 indexes per minute Features & Benefits: Internally mounted gearmotor and control for space savings and tight work spaces Reduced integration time required to mount and wire the total conveyor package Ideal combination of conveyor and gearmotor sizing for small parts handling Variable Speed and reversible for maximum application flexibility Control switches conveniently located in high impact protective case 1.25" diameter drive roller for smooth product transfer V-guided belts for maintenance-free belt tracking (4" and wider only) Maintenance-free brushless DC motor OPTIONAL: Customer Wired Controls For ease of automation integration. T-Bar Two Side Rail Options: T-Slot OPTIONAL: 8 mm Nose Bar Transfer Available at non-driven end. Speeds up to 75 ft/min (22 m/min). SmartSlot Indicator Self Tapping Screw 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories 200 SmartSlot Technology: Functions like a T-Slot without collecting debris For support stands and accessories, see pages 68-79. 4 For ordering information, see page 80
2200 & 200 SERIES: idrive 0.96 (24) 2.2 (59) RECOMMENDED FLOW W W+.92 (2)* W 4.5 (114) 1.81 (46) 1.81 (46) 6.01 (15) 6.01 (15) * 2 & wide only 1.66 (42) 5.85 (149) L (at initial factory belt tension) 0.72 (18) W 5.64 (14) OPTIONAL NOSE BAR TRANSFER 4.90 (124) 1.16 (0) 0.8 (10) 4.2 (110) 1.86 (47) W-.16 (4).00 (76) 2.25 (57) W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference 02 0 04 05 06 08 10 12 18 Conveyor Belt Width (W) 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) 6" (152mm) 8" (20mm) 10" (254mm) Conveyor Length Reference 0150 0001 increments up to... 0800 12" (05mm) Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 8' (2,48mm) NOTE: Duty cycle not continuous rated. 18" (457mm) Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 5
2200 & 200 SERIES: FLAT BELT END DRIVE Specifications: Loads up to 80 lbs* (6 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 18' (5,486 mm) 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 8 mm Nose Bar Transfer Available at non-driven end. Speeds up to 75 ft/min (22 m/min). Features & Benefits: Two Side Rail Options: Quick five-minute belt change Rack and pinion belt tensioning for fast, accurate single-point belt tensioning Aluminum die cast head plates eliminate painted surfaces V-groove bedplate with guided belt T-Slot provides positive belt tracking, even under demanding side T-Bar load applications Non V-guided belts use our patented 2200 T-Slot Technology: belt tracking cams, offering you Drop in T-bar for ease and flexibility the widest belt selection possible in mounting accessories Strong, box-like construction resists damaging frame twist 50% more belt take-up extends conveyor belt life Belt take-up indicators for at a glance" readings of remaining belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor switch ready Sealed ball bearings SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris OPTIONAL: Dual or Idler End Output Shafts Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. 6 For For ordering information, see page xx80
2200 & 200 SERIES: FLAT BELT END DRIVE 2.10 (5) 1.86 (47) STANDARD SIZES Conveyor Width Reference 02 0 04 05 06 08 10 12 18 21 24 Conveyor Belt Width (W)* 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference 0150 0001 increments up to... 1800 Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 18' (5,486mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Lengths 1' to 18' available in widths 6" to 24" only. NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide. W = Conveyor Belt Width Dim = in (mm) Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 7
2200 & 200 SERIES: FLAT BELT CENTER DRIVE Specifications: Loads up to 120 lbs* (54 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 24" (610 mm) to 24' (7,15 mm) 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available Compact Mid Drive * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Center Drive module frees up both ends of conveyor for operator and machine interface Center Drive module can be easily repositioned along the length of the conveyor Maintenance-free gas-spring belt tensioner maintains uniform belt tension Aluminum die-cast head plates eliminate painted end surfaces V-groove bedplate with guided belt provides positive belt tracking, even under demanding side load applications Non V-guided belts use our patented belt tracking cams, offering you the widest belt selection possible Strong, box-like construction resists damaging frame twist 2" (51 mm) of belt take up extends conveyor belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor switch ready Sealed ball bearings T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. OPTIONAL: 8mm Nose Bar Transfer Available at either end. Belt Speed up to 75 ft/min (22 m/min). SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 8 For ordering information, see page 80
2200 & 200 SERIES: FLAT BELT CENTER DRIVE.2 [84] 1.50 [8] W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference 02 0 04 05 06 08 10 12 18 21 24 Conveyor Belt Width (W)* 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference 0200 0001 increments up to... 2400 Conveyor Length (L) 2' (610mm) 0.12" (mm) increments up to... 24' (7,15mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide. 6.65 [169] MID DRIVE.0 [77] Drive Shaft Position A D Reversing Belt Direction reduces conveyor load capacity by 66%. 1.86 [47] For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 9
2200 & 200 SERIES: CLEATED BELT END DRIVE Specifications: Loads up to 80 lbs* (6 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 18' (5,486 mm) Cleats available from 0.24" (6 mm) to 2.6" ( mm) high 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Note: Standard idler pulley houses a small magnet which may be omitted upon request for magnetically sensitive products and applications. Features & Benefits: Two Side Rail Options: Quick five-minute belt change Rack and pinion belt tensioning for fast, accurate single point belt tensioning Aluminum die cast head plates eliminate painted surfaces V-groove bedplate with guided belt T-Slot provides positive belt tracking, even under demanding side load T-Bar applications Non V-guided belts use our 2200 T-Slot Technology: patented belt tracking cams, Drop in T-bar for ease and flexibility offering you the in mounting accessories widest belt selection possible Strong, box-like construction resists damaging frame twist 50% more belt take-up extends conveyor belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor ready Sealed ball bearings 200 SmartSlot Technology: Functions like a T-Slot without collecting debris OPTIONAL: Dual or Idler End Output Shafts SmartSlot Indicator Self Tapping Screw Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. 10 For ordering information, see page 87
2200 & 200 SERIES: CLEATED BELT END DRIVE W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference 02 0 04 05 06 08 10 12 18 21 24 Conveyor Belt Width (W) 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference 0150 0001 increments up to... 1800 Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 18' (5,486mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Lengths 1' to 18' available in widths 6" to 24" only. NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide. Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 11
2200 SERIES: GRAVITY ROLLER Specifications: Loads up to 80 lbs/ft* (119 kg/m) Conveyor widths: 6" (152 mm), 12" (05 mm), 18" (457 mm) and 24" (610 mm) Conveyor lengths: 2' (610 mm) to 12' (,658 mm) in 6" (152 mm) increments Rollers: 1" (25 mm) diameter rollers on 1.2" (1 mm), 2.4" (61 mm) or.6" (91 mm) centers Roller Material: Anodized aluminum tube with steel ball bearing Side T-slot fits Dorner drop in hardware T-slot fits standard M6 square nuts * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: End Stop Features & Benefits: 1" roller on 1.2" centers better small part handling Standard lengths available in 6" increments Single piece frame lengths to 12' long T-slot integrates with stand, eliminating the need for mounting brackets Load Capacity Length Max. Load** # of Support Stands 2' (610) 80 lbs/ft* (6 kg) 2 ' (914) 80 lbs/ft* (6 kg) 2 4' (1,219) 40 lbs/ft* (18 kg) 2 5' (1,524) 20 lbs/ft* (9 kg) 2 6' (1,829) 10 lbs/ft* (4.5 kg) 2 7' (2,14) 80 lbs/ft* (6 kg) 8' (2,48) 40 lbs/ft* (18 kg) 9' (2,74) 40 lbs/ft* (18 kg) 10' (,048) 20 lbs/ft* (9 kg) 11' (,5) 20 lbs/ft* (9 kg) 12' (,658) 10 lbs/ft* (4.5 kg) Dim = in (mm) * Adding Supports increases capacity to 80lbs/ft. ** Evenly distributed loads Roller Quantity Length Roller Centers 1.5" (8) " (76) 4.5" (114) 6" (152) 2' (610) 16 9 6 5 ' (914) 24 1 9 7 4' (1,219) 2 17 12 9 5' (1,524) 40 21 1 11 6' (1,829) 48 25 17 1 7' (2,14) 56 29 20 15 8' (2,48) 64 2 19 9' (2,74) 72 7 25 19 10' (,048) 80 41 28 21 11' (,5) 88 45 1 2 12' (,658) 96 49 25 Dim = in (mm) It is recommended that rollers be in contact with the product at all times. Connecting Assembly Includes: Connecting Plates, T-Bars and Attaching Hardware Part Number Description 202596M Model 22 12 For support stands and accessories, see pages 68-79. For ordering information, see page 82
2200 SERIES: GRAVITY ROLLER W - 1.02 (26) 0. (15) STANDARD SIZES Conveyor Width Reference 06 12 18 24 Conveyor Roller Width (W) 6" (152mm) 12" (05mm) 18" (457mm) 24" (610mm) Conveyor Length Reference 0200 0100 increments up to... 1200 Conveyor Length (L) 2' (610mm) 1' (05mm) increments up to... 12' (,658mm) Roller Center Reference 15 0 45 Roller Centers 1.5" (8mm) " (76mm) 4.5" (114mm) 6" (152mm) W +.47 (12) 0. (15) 1.56 (40) 2.06 (52) 2.00 (51) W = Conveyor Belt Width Dim = in (mm) For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 1
2200 & 200 SERIES: MODULAR BELT idrive Specifications: Sealed ball bearings Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor Lengths: 18" (457 mm) to 10' (,048 mm) Belt Speeds: Variable Speed, (4) Speed Options 2 to 20 ft/min (0.6 to 6.1 m/min) 2.8 to 28 ft/min (0.9 to 8.5 m/min) 6 to 69 ft/min (1.8 to 21 m/min) 8 to 82 ft/min (2.4 to 25 m/min) Conveyor Load Capacity (non-accumulated, distributed load): 2 to 20 ft/min Up to 75 lbs (4 kg) 2.8 to 28 ft/min Up to 65 lbs (29 kg) 6 to 69 ft/min Up to 45 lbs (20 kg) 8 to 82 ft/min Up to 25 lbs (11. kg) Indexing Capable Up to 0 indexes per minute * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: Internally mounted gearmotor and control for space savings and tight work spaces Reduced integration time required to mount and wire the total conveyor package Ideal combination of conveyor and gearmotor sizing for small parts handling Variable Speed for maximum application flexibility Control switches conveniently located in high impact protective case 1.5" diameter drive roller for smooth product transfer 0." (8 mm) pitch modular belt for small part handling and smooth operation T-Slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Maintenance-free brushless DC motor T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. 14 For ordering information, see page 82
2200 & 200 SERIES: MODULAR BELT idrive Position A FLOW W+1.40 (6) 6.12 (155) Position D L 6.01 (15) 2.25 (57) 6.19 (157) 0.8 (10) 2.25 (57).00 (76) STANDARD SIZES Conveyor Width Reference 04 08 12 24 Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference 0150 0001 increments up to... 1000 Conveyor Length (L) 18" (457mm) 0.1" (mm) increments up to... 10' (,048mm) W W+.74 (19) 1.86 (47).01 (77) DRIVE SHAFT POSITION A D 0.78 (20) 0.9 (10) 6.07 (154) OPTIONAL NOSE BAR TRANSFER W W-.06 (2) 5.08 (129) W = Conveyor Belt Width Dim = in (mm) For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 15
2200 & 200 SERIES: MODULAR BELT END DRIVE Specifications: Loads up to 150 lbs* (68 kg) Belt speeds up to 250 ft/min (76 m/min) Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter 15 tooth drive pulley turns approximately 4.7" (121 mm) of belt per revolution 0." (8 mm) micro pitch modular belt 12 mm diameter integral drive shaft Belt return system is full length UHMW support models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: 0." (8 mm) pitch modular belt for small part handling and smooth operation Modular belt features a flat belt surface ideal for inspection and label applications Aluminum die cast head plates eliminate painted surfaces Sprocket driven belt and side guides provide worry free belt tracking Strong, box-like construction resists damaging frame twist T-Slots make mounting accessories simple with no drilling or special tools (2200) T-Bar Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Sealed ball bearings Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 16 For ordering information, see page 82
2200 & 200 SERIES: MODULAR BELT END DRIVE Position A FLOW W+1.40 (6) W W+.74 (19) Position D 1.95 (50) L 6.01 (15) 0.88 (22) 2.25 (57) 0.88 (22).01 (77) 0.8 (10) 4.2 (110).00 (76) 2.25 (57) STANDARD SIZES Conveyor Width Reference 04 08 12 24 Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference 0150 0001 increments up to... 000 Conveyor Length (L) 18" (457mm) 0.1" (mm) increments up to... 0' (9,144mm) DRIVE SHAFT POSITION A D 0.78 (20) 0.9 (10) 6.07 (154) OPTIONAL NOSE BAR TRANSFER 4 x 4 x 22mm Keyway W W-.06 (2) 5.08 (129) W = Conveyor Belt Width Dim = in (mm) For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 17
2200 & 200 SERIES: MODULAR BELT CENTER DRIVE Specifications: Loads up to 150 lbs* (68 kg) Belt speeds up to 250 ft/min (76 m/min) Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor lengths: 2" (81 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter 15 tooth drive pulley turns approximately 4.7" (121 mm) of belt per revolution 0." (8 mm) micro pitch modular belt 12 mm diameter integral drive shaft Belt return system is full length UHMW support * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: Center drive can be positioned along conveyor frame Center drive frees up both ends of conveyor for operator and machine interface 0." (8 mm) pitch modular belt for small part handling and smooth operation Modular belt features a flat belt surface ideal for inspection and label applications Sprocket driven belt and side guides provide worry free belt tracking Strong, box-like construction resists damaging frame twist T-Slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Sealed ball bearings T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 18 For ordering information, see page 82
2200 & 200 SERIES: MODULAR BELT CENTER DRIVE 0.78 (20) W+1.40 (6) FLOW W W+.74 (19) 0.9 (10) L 6.01 (15) 6.01 (15).01 (77) 2.25 (57) 5.08 (129) 0.8 (10) 2.25 (57) 10.29 (261) 7.27 (185).00 (76) 8.00 (20) STANDARD SIZES Conveyor Width Reference 04 08 12 24 Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference 0200 0001 increments up to... 000 Conveyor Length (L) 2.67' (81mm) 0.1" (mm) increments up to... 0' (9,144mm) DRIVE SHAFT POSITION A D 6.07 (154) OPTIONAL NOSE BAR TRANSFER W+2.21 (56) W W = Conveyor Belt Width Dim = in (mm) For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 19
2200 PRECISION MOVE: FLAT & CLEATED BELT END DRIVE Specifications: Loads up to 200 lbs* (91 kg) Belt speeds up to 70 ft/min (11 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter drive pulley turns approximately 4.7" (121 mm) of belt per revolution T10 profile cogged belt with 12 tooth drive pulley Conveyor mechanical accuracy ± 0.02" Conveyor package w/servo motor index accuracy ± 0.04" 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Positive Drive Belting OPTIONAL: Cleat Heights Available (20 mm, 6 mm, or 52 mm) Features & Benefits: High load capacity positive drive no slip belting Cogged belt and side guides provide worry free belt tracking No capacity drop when pushing belt Use optional cleats to create pockets for controlled part flow Rack and pinion belt tensioning for fast, accurate single-point belt tensioning T-slots make mounting accessories simple with no drilling or special tools Ability to drive multiple conveyors with Common and Slave Options Common drive conveyors run at exact same speed keeping wide parts in alignment Optional dual or idler end output shafts Slave driven conveyors can run at same speed or different speeds for gapping and pacing Compatible with standard drive packages Available with servo motor and mounts for increased accuracy of index Strong, box-like construction resists damaging frame twist Aluminum die cast head plates eliminate painted surfaces Common, Slave, and Servo Positioning Applications (see pages 24-27) Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. 20 For ordering information, see pages 80 and 84
2200 PRECISION MOVE: FLAT & CLEATED BELT END DRIVE W+1.68 (4) Position C Position A W-C CLEAT WIDTH W+1.0 (26) W W+.68 (17) A Position B Position D CLEATED BELT 2.09 (5) A = 6.10 (155) for 1" HIGH SIDES 7.10 (180) for 2" HIGH SIDES C = 1.12 (29) for conveyors up to 8" widths 2.12 (54) for conveyors in 12" - 24" widths 5.94 (151) L (at initial factory belt tension) 0.84 (21) 0.81 (21) 4 x 4 x 22mm Keyway W 1.28 () 2.01 (51) 0.8 (10) 4.2 (110).00 (76) 2.25 (57) 5.05 (128) W-.16 (4) FLAT BELT W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference 02 0 04 06 08 12 18 24 6.0" (152mm) 8.0" (20mm) 12.0" (05mm) 18.0" (457mm) 24.0" (7mm) Conveyor Belt Width (W) 1.75" (45mm) 2.75" (70mm).75" (95mm) Conveyor Length Reference 0150 0001 increments up to... 000 Conveyor Length (L) 1.5' (457mm) 0.1" (2.54mm) increments up to... 0' (9,144mm) NOTE: Actual conveyor length may need to be adjusted to match belt pitch. DRIVE SHAFT POSITION A B C D All positions available with no loss in carrying capacity. For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 21
2200 & 200 SERIES: FLAT BELT MID DRIVE Specifications: Loads up to 200 lbs* (91 kg) Belt speeds up to 70 ft/min (11 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 2" (51 mm) pitch diameter drive pulley turns approximately 6." (1 mm) of belt per revolution T10 profile cogged belt with 16 tooth drive pulley Conveyor mechanical accuracy ± 0.02" Drive shaft options 12 mm diameter integral drive shaft 16 tooth 0.5" diameter hollow spline drive models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Positive Drive Belting Features & Benefits: High load capacity positive drive no slip belting Cogged belt and side guides provide worry free belt tracking T-slots make mounting accessories simple with no drilling or special tools Mid mount can be positioned along conveyor frame Mid mount frees up both ends of conveyor for operator and machine interface Ability to drive multiple conveyors with Gang drive option Thru shaft available for gang drives (adjustable spacing) Gang drive conveyors run at exact same speed keeping wide parts in alignment Rack and pinion belt tensioning for fast, accurate single-point belt tensioning Available with standard bottom and side drive packages Strong, box-like construction resists damaging frame twist Aluminum die cast head plates eliminate painted surfaces Gang Drive with Adjustable Spacing (see page 26) Order gearmotor mounting packages and gearmotors separately, see pages 4-67. For support stands and accessories, see pages 68-79. 22 For ordering information, see page 84
2200 PRECISION MOVE: FLAT BELT MID DRIVE Position A 4.28 (109) 2.78 (71) 6+1.70 (4) W W+.68 (17) Position D 6.61 (168) 16 TOOTH HOLLOW SHAFT SPLINE VERSION L (at initial factory belt tension) 2.09 (5) 5.94 (151) 4.28 (109) 2.78 (71) W 5.01 (127) 1.28 () 2.01 (51) 6.61 (168) W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference 02 0 04 06 08 12 18 24 6.0" (152mm) 8.0" (20mm) 12.0" (05mm) 18.0" (457mm) 24.0" (7mm) Conveyor Belt Width (W) 1.75" (45mm) 2.75" (70mm).75" (95mm) Conveyor Length Reference 0150 0001 increments up to... 000 Conveyor Length (L) 1.5' (457mm) 0.1" (2.54mm) increments up to... 0' (9,144mm) NOTE: Actual conveyor length may need to be adjusted to match belt pitch. DRIVE SHAFT POSITION A B C D All positions available with no loss in carrying capacity. For more information, go to www.dorner.com. Call 800.97.8664 or 262.67.70. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 2
2200 PRECISION MOVE: SLAVE INSERT DRIVE TITLE(S) CONFIGURATIONS HERE Slave Drive Configurations Features: Link multiple conveyors with 1 drive Adjustable angle from 0 to 25 Variety of timing belt ratios available 1:1, 1.27:1, 1.75:1, 2:1 can be used to speed or slow down the conveyor Pull or close gaps between product Change belt types on each conveyor Includes tie plates, pulley kit, tension adjustment and guard Maximum number of conveyors = Benefits: Save money by using less drives Flexibility to create your solution Utilize low, high friction belts, and/or multiple speeds in a single configuration Slave Drive Kit 2.9 (74) W 0.8 (21).28 (8) 4.85 (12) Part Number Drive Teeth Driven Teeth Infeed Conveyor Speed Condition 10.14 (257) 2026-162 2026-1628 2026-2228 2026-2222 2026-2822 2026-2816 2026-216 16 16 22 22 28 28 2 2 28 28 22 22 16 16 2X Speed Up 1.75X Speed Up 1.27X Speed Up Same Speed 0.78X Slow Down 0.57X Slow Down 2X Slow Down Note: Not for cleated belt applications Kit Includes: Tie plates for both sides of conveyor Timing belt / pulleys and guard 24 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.
2200 PRECISION MOVE: COMMON DRIVE KITS Y Common Drive Kits Features: Exact speed match conveyors Cleats stay in time Parts can be wider than conveyor Conveyors can be different widths & lengths Minimum width (x) = 2.65" (67 mm) belt to belt Maximum width (y) = 48" (1,219 mm) belt to belt Maximum number of conveyors = Maximum total torque = 100 in-lbs Keyless coupling allows belt synchronization between conveyors Includes shafts, couplings and guards Conveyor tie kits ordered separately X Common Drive (Fixed Width) Benefits: Keeps parts from skewing Save money by using less drives 4.5 (115) Conveyor Tie Kit Y X 1.91 (49) Common Drive Kit 6.54 (166) 5.95 (151) 2.98 (76) Total Width 2200 PRECISION MOVE: COMMON DRIVE KIT 2024 - GGGGG 2200 PRECISION MOVE: COMMON DRIVE TABLE MOUNT TIE KIT 9MCT -WW -Y Gap Between Belt Edges (X): 00270 (2.70") to 04800 (48.00") Note: One kit must be ordered for each pair of conveyors Kit Includes: Shafts, couplings and guards Rigid tie plate for alignment Kit Includes: Conveyor mounting brackets Support extrusion Number of Conveyors: 1 to 6 Total Width: 02 to 48 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 25
2200 PRECISION MOVE: GANG INSERT DRIVE TITLE(S) MOUNTS HERE Mid Drive Gang Driven Conveyors Features: Adjustable for various product widths Drive moveable between tails Frees up ends of conveyor Conveyor center distances can be moved while conveyor is running Minimum width (x) = 4" (101 mm) belt to belt (with std. guarding) Minimum width (x) = 1.75" (45 mm) belt to belt without guarding (end user responsible for point of installation guarding) Maximum width (y) = 48" (1,219 mm) belt to belt Maximum total torque = 80 in-lbs Compatible with side mount gearmotor package Requires ½" diameter 16 tooth spline drive shaft X Y Benefits: Flexibility to adjust to various product sizes Save money by using less drives Frees up ends of conveyors Gang Drive (Adjustable Width) Gang Drive Side Mount Package END GUARD LENGTH (ORDER SPECIFIC) Features: Compatible with all standard load and heavy load 90 gearmotors Conveyor position is adjustable along length of spline drive shaft Includes shafts, couplings, and expandable shaft guarding Mount package is attached to the first conveyor Maximum number of conveyors = Maximum total torque = 80 in-lbs 4.00 (102) MINIMUM 24.00 (610) MAXIMUM 5.75 (146) 48.00 (1219) MAXIMUM 5.09 (129) Adjustable Position Conveyor Mount Available, CONTACT FACTORY 1.58 (40).51 (89) Refer to page 4 for belt speed options. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 26 For ordering information, see page 86
2200 PRECISION MOVE: SERVO GEARMOTOR Precision Move Servo Gearmotor Features: Motor: Gearbox: Standard bottom and flush mount bottom drive configurations Indexes per minute rating = 100 per minute Conveyor/Drive Package Index accuracy = ± 0.040 Kollmorgen AKM Series Motor Brushless DC Servomotor with encoder 80 mm Frame 1.02 kw Up to 640 VDC input Up to 2.62 amps Quick disconnect power and communication fittings UL, CE, RoHS Compliant Inline Planetary Reducer 4:1 Ratio 9% efficient 1 arc-minute backlash 20,000 hr rated RoHS compliant Part Number Controller Voltage Max Belt Speed (Ft/min) Bottom Mount Flush Mount Min Belt Speed (Ft/min) Torque (in-lb) RPM 22M004PR2B1KW 115V input 20V input 166 276 25 420 10 10 79 79 25 625 2.0 (59) W 0.66 (17) (Bottom Mount) 9.29 (26) (Bottom Mount) 10.0 (254) (Flush Mount) 8.9 (21) 6.29 (1) 4.11 (104) 10.77 (274) Precision Move Servo Bottom and Flush Mount Package Features: Capable of standard bottom mount position and flush mount for wide product handling Includes rack and pinion timing belt tension system providing reversing capability Includes high strength timing belt drive pulleys Description Motor / Gearhead Part Number Bottom Mount Flush Mount Bottom Mount Flush Mount Servo Gearmotor Servo Gearmotor Nema 4 Gearhead Nema 4 Gearhead 20246-A* 20247-A* 20246-A* 20247-A* *A = Mount position (A, B, C, D) Gearmotor Pulley 6 tooth 6 tooth 6 tooth 6 tooth Conveyor Pulley 2 tooth 21 tooth 2 tooth 21 tooth Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 27
2200 PRECISION MOVE: ACCESSORIES INSERT TITLE(S) HERE Precision Move Servo Gearhead Only Effective Reduction Ratio Conveyor Speed Multiply Factor Part Number Bottom Mount Flush Mount Bottom Mount Flush Mount 22M004PRN4.556 : 1 2. : 1 (Motor RPM) (0.111) (Motor RPM) (0.169) 1.25 (2) 0.75 dia. 2.74 (70) 1.7 (5) 2.74 (70).54 (90) 0.06 (2) 6.29 (1) 4.11 (104) 1.7 (5) MATING NEMA 4 SERVO DIMENSIONS 9.29 (26) (Bottom Mount) 10.0 (254) (Flush Mount) Features: Offered as mount package and gearhead only Standard Nema 4 input mounting dimensions Inline planetary reducer 4:1 ratio 9% efficient 1 arc-minute backlash 20,000 hr rated RoHS compliant 2.0 (59) W 0.66 (17) (Bottom Mount) 8.4 (214) 5.2 (1) 28 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.
2200 & 200 SERIES: PROFILES W.5 (90) W 0.59 (15) (2200/200) 0.84 (21) (2200 Precision Move) 2.0 (52) 01 Low Side W W + 1.25 (2) 04 (76) Aluminum Side W -.62 (16) W + 1.25 (2) 05 1.5 (8) Aluminum Side 1.17 (0) W + 1.25 (2) 07* Low to Side Wiper (Not available on Precision Move) W W -.56 (14) 1.0 (25) W + 1.25 (2) 1.11 (28) W + 1.25 (2) 09 0.5 (1) Aluminum Side 10.50 (1) Extruded Plastic (Do not use with belt #64) (Not available on Precision Move) 5.85 (149) W MAX 2-8.0 (20) MIN W MAX 2-8.0 (20) MIN 5.91 (150) 0.97 (25) W + 12.95 (92) MAX 1 Adjustable Guiding 1.0 (25) W + 12.95 (92) MAX 14 Tool-less Adjustable Guiding * = Not available on Gravity Roller Conveyors and do not use with high friction belts W = Conveyor Belt Width Dim = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 29
2200 & 200 SERIES: MODULAR BELT PROFILES W W+.14 (4) 0.76 (19).49 (89) W+1.44 (7) W+1.44 (7) 01 Low Side 04 " (76) High Side W+.14 (4) W+.14 (4) 1.99 (51) 1.02 (26) W+1.44 (7) W+1.44 (7) 05 1.5" (8) High Side 09 0.5" (1) High Side W=MAX. W-8.00 (20) MIN. W=MAX. W-8.00 (20) MIN. 5.86 (149) 5.86 (149) 0.92 (2) W+1.24 (6) MAX. 0.92 (2) W+1.24 (6) MAX. 1 Adjustable Guiding 14 Tool-less Adjustable Guiding W = Conveyor Belt Width Dim = in (mm) 0 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.
2200 && 200 SERIES: INSERT STANDARD TITLE(S) BELTING HERE Standard Belt Selection Guide Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment. Belt Type - Finger Splice Belt Type - Plastic Clipper Belt Type - Metal Clipper Belt Specifications Thickness Surface Material Carcass Material Maximum Part Temperature Coefficient of Friction FDA Approved Anti-Static Static Conductive Chemical Resistance Special Characteristics or Applications 01 A1 1A FDA Accumulation 0.067 (1.7) Urethane Polyester 212 F (100 C) Low x x Good Packaging, clean room & inspection 02 A2 2A General Purpose 0.071 (1.8) Urethane Polyester 212 F (100 C) Med x x Good Most versatile belt offering 0 A A FDA High Friction 0.067 (1.7) Urethane Polyester 212 F (100 C) High x x Good Packaging, clean room & inspection 05 A5 5A Accumulation 0.047 (1.2) Urethane Polyester 212 F (100 C) V-Low x x Good Accumulation of products 06 A6 6A Electrically Conductive 0.06 (1.6) Urethane Polyester 176 F (80 C) Low x x Good Electronics Handling 08 A8 8A High Friction 0.08 (2.1) PVC Polyester 158 F (70 C) V-High x Poor Conveys up to 5 inclines* 09 idrive General Purpose 0.055 (1.4) Urethane Polyester 212 F (100 C) High x Good Lower No Load Torque Dim = in (mm) Note: See below for splice details. Plastic Clipper splice requires longer lead times. Note: Belts with V-guiding may have a slight high spot or rib on the top surface. This rib would run longitudinally along the center of the belt. Consult factory with applications for which this may cause interference. * Incline varies due to factors like dust, fluids and part material. BELT SPLICING Finger Splice All belts are available with a standard Thermoformed finger splice. This splice makes the belt continuous and is virtually undetectable. Splice bonding methods vary by belt type. Consult factory for details. Plastic Clipper** An optional plastic clipper splice is available for quick removal of belts or when conveyors are installed in tight spaces. Metal Clipper** An optional metal clipper splice is also available for quick removal of belts or when conveyors are installed in tight spaces. ** See belt charts for compatibility. Not for use with 2200/200 Series Nose Bar Transfer or 2200/200 Series with bottom wiper option. Plastic and Metal Clippers are slightly thicker than base belt. Contact factory for details. 1
2200 & 200 SERIES: SPECIALTY BELTING Specialty Belt Selection Guide Specialty belt material is not stocked at Dorner and needs to be custom ordered for your special conveyor needs. Belt Type - Finger Splice Belt Type - Plastic Clipper Belt Type - Metal Clipper Belt Specifications V-guided Belt Thickness Surface Material Maximum Part Temperature Coefficient of Friction FDA Approved Chemical Resistance Special Characteristics or Applications 2 18 B8 8B Material Handling, High Friction x 0.08 (2) PVC 158 F (70 C) High Poor Low cost alternative, general purpose, dark green colored 50 Heat Resistant 0.05 (1.) Silicone 56 F (180 C) Low Good 51 Heat Resistant 0.04 (1.0) Mesh 0 F (16 C) n/a V-Good 0.18 (5mm) square mesh, UV curing, airflow 5 Translucent, Nose 0.02 (0.5) Urethane 212 F (100 C) V-Low x Good Back lit inspection and very small product transfer Bar, Accumulation 54 F4 4F FDA Sealed Edge x 0.06 (1.6) Urethane 176 F (80 C) Low x Good Packaging, clean room and inspection 55 F5 5F FDA Sealed Edge x 0.06 (1.6) Urethane 176 F (80 C) High x Good Packaging, clean room and inspection 56 6F Cut Resistant x 0.08 (2.1) Urethane 212 F (100 C) Med. Good Oily product release, metal stamping 57 7F Cut Resistant* x 0.10 (2.5) Nitrile 176 F (80 C) Med. Poor Felt-like, dry metal stamping, glass and ceramic 58 8F Cut Resistant 0.06 (1.5) Urethane 176 F (80 C) Low V-Good Cross-linked surface, gold colored 59 F9 9F Color Contrasting x 0.06 (1.5) PVC 158 F (70 C) Med. Poor Black colored, hides overspray from ink jet G0 0G Color Contrasting x 0.05 (1.) Urethane 212 F (100 C) Low x Good Green colored 61 G1 1G Color Contrasting x 0.05 (1.) Urethane 212 F (100 C) Low x Good Blue colored 6 G Electrically x 0.05 (1.2) Urethane 176 F (80 C) Low Good Static conductive, electronics handling Conductive 64 4G High Friction x 0.17 (4.4) PVC 194 F (90 C) V-High Poor Dark Green colored, rough top surface, product cushioning, incline/decline apps 66 6G Chemical Resistant x 0.07 (1.7) Polyester 212 F (100 C) Med. x V-Good Good cut resistance, metal stamping apps 67 7G Low Friction Cleated (Do not use with Z-Frame) x 0.06 (1.6) Polyester 212 F (100 C) n/a x Good Excellent product release, consult factory for part number and how to specify low friction 68 G8 FDA Encased** x 0.06 (1.5) Urethane 176 F (80 C) Low x Good Urethane enclosed for added sanitary protection 69 G9 FDA Encased** x 0.09 (2.2) Urethane 212 F (100 C) Med. x Good Urethane enclosed for added sanitary protection Dim = in (mm) Note: Clipper Splices not available on Z-Frame Series Conveyors. Note: Conveyors wider than 40" (1,016 mm) require V-Guide belt tracking Note: Belts with V-guiding may have a slight high spot or rib on the top surface. This rib would run longitudinally along the center of the belt. Consult factory with applications for which this may cause interference. * 12" (05 mm) wide conveyor maximum for non V-guided ** Not available in 2" (51 mm) widths
2200 2200 & 200 & 200 SERIES: SERIES: STANDARD INSERT BELTS TITLE(S) & CLEATS HERE 2200 & 200 MODULAR BELT Modular Belt Selection Guide Belt Type Description Tooth Pitch Thickness Material Color Maximum Part Temperature Coefficient of Friction FDA Approved Chemical Resistance 01 Accumulation, Closed Mesh 0. (8.4) 0.26 (6) Acetal Blue 200 F (9 C) Low x Good Note: White belt is available, contact factory for details. Dim = in (mm) 2200 PRECISION MOVE STANDARD BELTS & CLEATS Standard Belt Selection Guide Standard belt material is stocked at Dorner,then cut and spliced at the factory for fast conveyor shipment. Belt Type - Finger Splice Belt Specifications Tooth Pitch Thickness Material Top Surface Color Maximum Part Temperature Coefficient of Friction Durometer FDA Approved Chemical Resistance Max Width 1P Low Friction 10 mm 0.175 (4.5) Urethane with nylon top Carcass Green 195 F (91 C) Low N/A Good 24 (610) P High Friction 10 mm 0.175 (4.5) Urethane Smooth White 195 F (91 C) High 85A x Good 24 (610) 2T High Strength 10 mm 0.180 (4.6) Urethane with Stainless cords Smooth Clear 1 F (71 C) Med 92A Good 6 (152) Dim = in (mm) 2.00 (52) 1.42 (6) 0.75 (20) 0.16 (4) C B A Base Belt Material: Belt P, 0.175" (4.5 mm) thick, high friction FDA approved urethane, 195 F (91 C) maximum part temperature. Cleat spacing in 10 mm increments. Cleats located centered over tooth. Note: Minimum cleat spacing is approximately 1.57" (40 mm). Consult Factory. STANDARD CLEATS * Maximum 20" (508 mm) cleat spacing for 18" and wider conveyors with lengths greater than 7' (2,14 mm) ** 18" and wider conveyors have a maximum length of 7' (2,14 mm) Base Belt Material: 0.059" (1.5 mm) thick, high friction FDA approved urethane, 176 F (80 C) maximum part temperature. See Specialty Belt 67 for low friction base belt material. Note: Minimum cleat spacing is approximately 2" (51 mm). Consult Factory.
2200 & 200 SERIES: GEARMOTOR MOUNTING PACKAGES GEARMOTOR MOUNTING PACKAGE & GEARMOTOR SELECTION STEPS Step 1: Step 2: Step : Step 4: Step 5: Select a Gearmotor Mounting Package. For End drive conveyors, select a side, bottom, top, flush or bolster drive mount (pages 41-49). If a Center Drive or Mid Drive conveyor is being outfitted, refer to the Center Drive section on pages 50-52. Be sure to note if it is for a 90 or Parallel Shaft Gearmotor. Using Belt Speed and Load Requirements, determine the required Gearmotor Type (Light, Heavy or Standard) for your application using the chart below. Find the appropriate set of Belt Speed Charts (pages 4, 44, 46, 47, 49, 51 and 52) for the Mounting Package you selected and choose between the Fixed or Variable Speed chart. Go down the first column of the Belt Speed Chart and locate the required Belt Speed for your application. If the desired belt speed is not listed, round up to the next higher speed. (Dorner offers much more than just the belt speeds listed in the tables, contact the factory for complete details) From the row containing your required Belt Speed, check to be sure that speed is available for the Mount Package you chose. (End Drive Only - Top, Bottom or Side) Step 6: Step 7: Step 8: Use the Drive / Driven Pulley Kit combination to complete your Mounting Package Part Number Note the RPM from Gearmotor, it will be needed to select the correct Gearmotor from the Gearmotor Chart. Reference the Gearmotor Chart # to locate a compatible Gearmotor Chart on pages 5-59. Be sure to select a Gearmotor Chart to match your Gearmotor Type (Light, Standard or Heavy) and your Mounting Package while meeting your electrical requirements. (Red = Parallel Shaft or Blue = 90 ) Step 9: Using the RPM from Gearmotor (Step 6), locate the Part Number for your Gearmotor from the Gearmotor Table. Belt Speed - Ft/min (m/min) Conveyor Load - Lbs (Kg) GEARMOTOR TYPE Light Load Standard Load Heavy Load 0-15 (0-4.6) 16-0 (4.9-9.1) 1-45 (9.5-1.7) 46- (14-18.) 61-75 (18.6-22.9) 76-90 (2.2-27.4) 91-110 (27.7-.5) 111-10 (.8-9.6) 11-150 (9.9-45.7) 151-175 (46-5.4) 176-200 (5.7-61) 201-225 (61.-68.6) 226-250 (68.9-76.2) 251-275 (76.5-8.8) 10 (4.5) 20 (9.1) 0 (1.6) 40 (18.2) 50 (22.7) (27.) 70 (1.8) 80 (6.4) 90 (40.9) 100 (45.5) 110 (50) 120 (54.5) Gearmotor Mounting Package Selection Guide Use this guide as a reference when selecting Gearmotor Mounting Packages Wet Products / Environments " (76) and taller products Manual / Automated Assembly Table top mounting APPLICATION Tight machine interface Aesthetics Driving multiple conveyors Clearance at discharge Operator Ergonomics Test and Inspect Metal Forming Side Mount Package X X X X 4 MOUNT PACKAGE Top Mount Package X X X Bottom Mount Package X X X X X Center Drive Conveyor X X X Flush Mount X X Bolster Mount Package X X Common Drive Package X
2200 & 200 SERIES: END DRIVE MOUNTING PACKAGES Side Mount Package, 90 Gearmotor 4.97 (126) W 0.58 (15) 0.86 (22) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware W = Conveyor Belt Width Bottom Mount Package, 90 Gearmotor 2.4 (59) W 9.19 (2) A 4.27 (108) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware 4.58 (116) A: Standard Load Flat Belt = 5. (15) Standard Load Cleated Belt = 7.70 (195) W = Conveyor Belt Width Top Mount Package, 90 Gearmotor 4.27 (108) 2.00 (51) 9.19 (2) W 6.50 (165) 1.81 (46) 4.58 (116) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware W = Conveyor Belt Width 90 Standard Load Gearmotor Location Options Side Mount Bottom Mount Top Mount 2 2 1 1 1 4 4 Notes: Position 1 recommended Consult factory for details Note: Conveyor and gearmotor are not included in the mounting package and must be ordered separately. Dimensions = in (mm) For ordering information, see page 85 5