BECx& Building Airtightness. Presented by: Eric Amhaus Principal



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BECx& Building Airtightness Presented by: Eric Amhaus Principal

The Building Enclosure 2007 study: out of 17,000 construction defect claims, 69% result of moisture related defects in building enclosure systems (July 2008 ASHRAE Journal). $9 BILLION ANNUALLY in North America repairing & litigating damages from moisture intrusion (ASTM)

BECxReference Guidelines & Standards WK26027 - New Practice for Enclosure Commissioning??? 337 Pages! not a one-size-fits-all how to document on avoiding leaky envelopes

Primary Enclosure Components Targeted in a BECxProgram Moisture Barrier Ability to control exterior moisture sources. Air Barrier Ability to control air leakage via infiltration or exfiltration. Vapor Barrier Ability to control interior moisture loads and vapor drive. Thermal Barrier Ability to control thermal envelope performance.

The BECxPie Occupancy Pre-Design Performance Testing Construction Design Pre- Construction

Functional Performance Testing Fenestration Testing ASTM E1105 / E783 Water and Air Testing AAMA 501.2 Water Leakage Testing Air Barrier Testing ASTM E779 Whole Building Air Leakage (Quantitative) ASTM E1186 Air Leakage Site Detection (Qualitative) Testing Thermal Barrier Testing ASTM C1060 or C1153 Infrared Thermography Other Roof Uplift (FM Global 1-52) ASTM D5957 Flood Testing ASTM D4541 Adhesion Testing

Fenestration / Moisture Barrier Testing ASTM E1105: Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Curtain Walls and Doors by Uniform or Cyclic Static Air Pressure Difference

Fenestration / Moisture Barrier Testing AAMA 501.2 Testing: Quality Assurance and Diagnostic Water Leakage Field Check of Installed Storefronts, Curtain Walls, and Slope Glazing Systems Implement field testing regimen throughout construction process (example: 25%, 50%, 75% and 100%)

Field Assembly Air Tightness Testing ASTM E783: Standard Test Method for Field Measurement of Air Leakage Through Installed Exterior Windows and Doors

Field Thermal Performance Testing ASTM C1060: Standard Practice for Thermographic Inspection of Insulation Installation in Envelope Cavities of Frame Buildings

Other Specialty Envelope Testing

Whole Building Air Tightness Testing ASTM E779: Standard Test Method for Determining Air Leakage Rate by Fan Pressurization ASTM E1827: Standard Test Methods for Determining Airtightness of Buildings Using an Orifice Blower Door US Army Corps of Engineers Air Leakage Test Protocol for Measuring Air Leakage in Buildings (Engineering & Construction Bulletin dated October 30, 2009)

Air Tightness Testing Diagnostics ASTM E1186: Standard Practices for Air Leakage Site Detection in Building Envelopes and Air Barrier Systems

Cost / Budget for BECx NIBS GL3: Level of effort influenced by such factors as owner s preferred level of building quality, level of risk the owner will accept, building size/type/complexity. Thus it is difficult to develop general estimates Guidance : 0.3% to 1% of Construction

Fort Carson, CO Dining Facility 26,000 SF -LEED Gold Scope SD and DD Development/Charettes Hygrothermal analysis of roof Technical review of BE systems in CDs Mock-up & in-situ curtain wall/storefront air and water testing Fenestration installation sequencing consultation On-site quality assurance observations and reporting Whole building air barrier testing Construction Cost: $14,300,000 BECx Fee: $61,750 (0.43%) Awarded LEED ID Credit for BECx

SoleraApartments in Denver, CO 12-Story mixed-use LEED Gold Scope Design Development Consultation Technical review of BE systems in CDs Pre-construction training Mock-up air leakage and water penetration testing On-site quality assurance observations and reporting Construction Cost:$22,000,000 BECx Fee: $85,500 (0.38%)

Fort Hood, TX Replacement Hospital 947,000 SF Medical Center LEED Silver (targeted) Scope Review of hygrothermal analysis Technical review of BE systems and meetings in SD, DD And CD s (20, 35, 65 & 100%) Submittals/shop drawings review Pre-Construction Conferences Mock-up & in-situ air leakage and water penetration testing Construction checklists & training seminar On-site quality assurance observations and reporting Whole-building air barrier testing Construction Cost: $534,000,000 BECx Fee: $386,900 (0.07%)

Why Air Barriers? Energy conservation Reduce heating and cooling loads EPACT 2005 / EISA 2007 30% reduction over ASHRAE 90.1-2004 by 2012 Net zero by 2030 (Executive Order 13514) Mechanical System Sizing/Operation Designing / Modeling Infiltration Loads Moisture and mold control Water vapor transport via air movement Very costly to remediate Politically volatile Pollutant transport (IAQ) Example: TEMF facilities - Fumes Microclimate Conditioning

Historic Performance of Commercial Buildings Air leakage reported in cfm/ft 2 envelope 1998 and 2005 NIST Studies show commercial buildings are very leaky Average of multiple studies of commercial buildings between 0.7 to 2.5 cfm/ft2 ASHRAE Fundamentals Ratings: Tight : 0.1 Average : 0.3 Leaky : 0.5

Existing Army Barracks Constructed without Air Tightness Requirement Test Results Ft Meyer UEPH tested Feb06 Tested by ERDC/CERL Measured leakage rate was 0.57 CFM/sqft envelope area @ 75 Pa Ft Bragg UEPH tested May 06 Tested by ERDC/CERL Measured leakage rate unrenovated was 0.56CFM/sqft envelope area @ 75Pa Measured leakage rate for renovated was 0.77CFM/sqft

Un-Renovated VOLAR at Ft Polk Sep06 Individual soldier rooms measured average tightness: 0.75 cfm/ft 2

How About a New LEED Platinum Building

LEED Platinum Test Results

Percent Annual Energy Savings due to improved building air tightness (Modeling results from Annex 46) 50% 45% Energy Savings 40% 35% 30% 25% 20% 0.4 cfm/ft2 0.25 cfm/ft2 0.15 cfm/ft2 15% 10% 5% 0% 1A 2A 2B 3A 3B 3C 4A 4B 4C 5A 5B 6A 6B 7A 8A Climate Zone Source Leakage Rate at 0.3 in w.g. (75 Pa) cfm/ft 2 Baseline 1.0 ASHRAE Std 189.1 requirement for air sealing 0.40 Current Army requirement for air sealing 0.25 Proposed requirement for air sealing 0.15

Example of Just One Success Story Envelope = 371,099 sf Allowable Leakage = 92,775 cfm(@ 75-Pa)

BRAC Dorm Air Leakage Testing (x4)

BRAC FSH METC Student Dormitory Test Results Test Description Result (cfm/ft 2 envelope @ 75 Pa) Depressurization Pressurization Average Air exhausted from building (28,788 CFM) Air supplied to building (25,016 CFM) 26,092 CFM 0.078 Pass 0.067 Pass 0.073 Pass Equivalent Leakage Area = 19.1 to 21.9 s.f. (371,099 s.f. envelope)

What about that Ft. Polk, LA VOLAR Barracks 2010 Renovation Project? USACE actually reduced 0.25 requirement to 0.30 because this was one of the 1 st renovation projects with the whole building requirement

Ft. Polk, LA Volar Barracks Renovation Results

Air Barrier Material Type and Design Approaches: What Works?

Air Barrier Performance Realized with USACE M&V Requirement (160+ Buildings Tested by Pie) ASHRAE 189.1-2009 & 2010 GSA P100 (0.40 CFM/SF) USACE Now and 2012 IGCC Final Draft (0.25 CFM/SF) (USACE and others 0.15 CFM/SF) 0.18 CFM/SF for the 160+ buildings tested by Pie is a 28% betterment than the USACE requirement and a 55% betterment than ASHRAE 189.1-2009.

1.20 1.10 1.00 0.90 AIR LEAKAGE RATE COMPARISON 1.17 ABT REQUIREMENT NO ABT REQUIREMENT 0.80 0.70 0.60 0.60 0.61 0.55 0.50 0.40 0.36 0.30 0.20 0.10 0.08 0.24 0.19 0.10 0.16 0.14 0.13 0.00 UEPH LO=0.05 HI=0.15 TEMF LO=0.13 HI=0.84 COF LO=0.10 HI=0.70 HQ LO=0.04 HI=0.14 CDC LO=0.15 HI=0.17 ARC-TB LO=0.10 HI=0.24 Note: LO & HI Values are for Buildings with ABT Requirement ARC-OMS LO=0.20 HI=1.01 Other LO=0.07 HI=0.22

Design and Site Consultation Effect Design and site consultation results in an 56% overall betterment than the USACE requirement

Separate Air Barrier Plan with Limits & Square Footage Provided by Designer

Expert Review of Air Barrier Limits and Critical Detailing (Both for Design Build & Bid Build)

Air Barrier as Designed Air Leakage Pathways Gardner Hills Elementary

Diagnostic Results: Infrared & Smoke

Diagnostic Results: Infrared & Smoke

Failure to Plan, is a Plan to

Other Added Benefits of Whole Building or Area Air Tightness Air tightness testing and retrofit applications for reasons other than energy efficiency or condensation development control. What about airborne contaminant levels, pollutants (IAQ), clean rooms, smoke zones, infectious control, micro climates, sound, etc.?

Existing Building Retro-Commissioning Poudre School District 2011 Testing

PSD Tabulated ABT Results School Q 75 /SF_BldgEnv(cfm/ft 2 ) Q 75 (cfm/ft 2 ) EqLA (ft 2 ) Building Envelope (ft 2 ) Floor Gross SF Boltz MS 259,893 109,504 0.20 51,979 39.6 Webber MS 286,490 120,238 0.32 91,677 69.9 Shepardson ES 121,187 49,856 0.27 32,720 24.9 Taveli ES 147,081 62,754 0.33 48,537 37.0 Rocky Mountain HS 654,871 291,310 0.18 117,877 89.8 Poudre HS 549,234 228,743 0.21 112,593 85.8 Johnson ES 135,782 55,496 0.29 39,377 30.0 Eyestone ES 136,992 64,992 0.17 23,289 17.7 Fort Collins HS 321,757 250,000 0.35 112,615 85.8

Low Slope Roof to Wall Interfaces

Steep Slope Roof to Wall Interfaces

Expansion Joints & Dissimilar Interfaces EXTERIOR AIR LEAKAGE PATHWAY EXTERIOR INTERIOR AIR LEAKAGE OBSERVED INTERIOR OBSERVE FOR SEALANT

Beam Pockets

Doors & Operable/Fixed Windows

Soffits & Mansard Roofs

Roof Transitions/Rise Wall Expansion Joints

Clerestory Assemblies & Skylights

PSD 2011 Air Leakage Testing Results

Thermal Discontinuities

Thank You! Eric Amhaus eamhaus@pieforensic.com