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FAG Industrial Services GmbH Kaiserstraße 100 52134 Herzogenrath Germany +49 (0) 2407 9149-66 +49 (0) 2407 9149-59 industrial-services@schaeffler.com Web www.schaeffler.comservices All rights reserved. Microsoft Windows Corporation Internet Explorer Microsoft Firefox Mozilla Foundation Expat kiss_fft gsoap smartgwt Linux Qt md5 zlig log 4cpp sqlite gccg++libclibc++ gwt 20130624 FAG Industrial Services GmbH 2
1... 4 1.1... 5 2... 6 3... 7 4 Status... 10... 12 4.1 5 Measurement... data 13 6 Live... view 16 7 Configuration... 18 7.1 7.2 7.3 Input configurations... 19 7.1.1... 20 7.1.2... 21 7.1.3... 24 7.1.4... 27 Measurement... jobs 28 7.2.1... 29 Measurement jobs 7.2.2... 30 7.2.3... 32 7.2.4... 32 Output... configurations 37 7.3.1 7.4 7.4.1 7.5 7.8 7.6.1... 46 External devices 7.6.2... 48 7.6.3... 50 7.6.4... 52 8 9... 55 7.6.5.1... 56 GX Works2 7.6.5.2... 64 GX IEC Developer Device... 71 7.7.1 Device... settings 72 7.7.2 System... time settings 73 Bearings... 74 7.8.1 7.9... 44 External... devices 45 7.6.5 7.7... 42 Measurement... conditions 43 7.5.1 7.6... 38 Measurement... trigger 41... 75 Bearing... manufacturer 77 User... management 79 8.1... 80 8.2... 81... 83...0 Index 3
1 FAG SmartWeb FAG SmartWeb FAG FAG 2 3 LED FAG SmartUtility Light Web PC SmartUtility Viewer FAG 4 FAG SmartWeb FAG SmartUtility FAG FAG SmartWeb
1.1 FAG SmartWeb 83 FAG SmartUtility Light FAG SmartUtility Light FAG SmartUtility FAG FAG FAG SmartUtility FAG SmartWeb 5 PDF 5
2 SmartWeb FAG FAG FAG FAG FAG FAG SmartWeb 2 IP RETURN IP 192.168.1.100 IP SmartWeb FAG SmartUtility SmartUtility SmartUtility SmartWeb IP FAG FAG IP FAG SmartUtility Light IP IP FAG SmartUtility Internet Explorer SmartWeb 73 6 >
3 SmartWeb OK 1 FAG SmartWeb Connected to Logged in as 1 1 File Print page SmartWeb 7
Mozilla Firefox Windows Internet Explorer > Log out Edit Edit Change password SmartWeb 79 User management SmartWeb 79 Device settings SmartWeb 71 Create new measurement job 30 Edit program settings Unit SmartWeb ISO US All mms mils mms mils Language SmartWeb Go to Configuration Areas Help 18 Status 10 Measurement data User Management 79 SmartWeb ID Live view 16 SmartWeb Status 13 10 Measurement data Live view 13 16 Configuration 18 User management 79 Log out Show Measurement Jobs SmartWeb Measurement Data Measurement Jobs Configuration Measurement Jobs Measurement Conditions 8 SmartWeb
SmartWeb SmartWeb SmartWeb Columns as sort criteria Move columns 9
4 Status Status Reset alarm Reset all alarms 10
Status Set alarms 32 Reset Alarms Manual Start learning mode 32 Start learning mode for all 32 Live view Live view Measurement data Measurement data 16 13 Actions Create new measurement job 30 Show measurement jobs 28 2 Configuration Characteristic value status System information RMS 0 1500rpm 2000rpm 3000rpm 3000rpm Edge Rising 1500rpm 1500rpm 3000rpm 3000rpm Lower threshold 1500rpm Upper threshold 1500rpm 2000rpm 1500rpm 2000rpm Logbook Information Warnings 12 Edit Message OK 11
83 4.1 1. Add message 2. Category 3. Message 4. OK 1. 2. Category Message 3. OK 12 Edit
Measurement data 5 Measurement data Measurement data Trend Trend Name Type Area 13
32 33 32 33 Date 32 Saved time signals 14 Value
Measurement data 2 17 1 1 Actions Actions Show measurement jobs Measurement jobs Measurement data SmartUtility Viewer 28 Measurement jobs FAG SmartUtility 15
6 Live view Live view Live view 22 Expert settings 31 Vibration sensor Live view settings Signal type Filter settings Number of measurement values Number of measurement values Signal unit displacement X acceleration ms2 speed mm 50 Back 16 1 mms
Live view Forward 1 Zoom back Actions Actions Open input configurations Input configurations 19 17
7 Configuration Configuration Configuration FAG Configuration SmartWeb 1. 71 2. 19 3. 3 4. 28 Standard measurement job 37 Configuration overview Input configurations 18 19
Configuration Measurement jobs 28 Output configurations Measurement trigger 41 Measurement conditions External devices 37 43 45 Device 71 Bearings 74 Bearing manufacturer 77 Actions Create new measurement job 30 32 7.1 Input configurations FAG 21 1 2 20 24 3 FAG SmartWeb 27 Input configurations 19
7.1.1 FAG 2 2 28 Input channel 18 20 Input configurations Name
Configuration 1. Edit input configuration Name Input configurations Unit 2. OK 7.1.2 2 Analogue 1 Unit group: voltage Signal unit:v Input type:0 10 V Analogue 2 Unit group: load Signalsensor unit: % Input type:0-20 ma Scaling factor:5 Input configurations Input channel Name 22 30 21
18 1. 2. Edit Edit input configuration Name SmartWeb Unit group Frequencyspeed Signalsensor unit Input type 0 10 V 0-24 V 4-20 ma 0-20 ma Max Scaling Min Min Max Scaling 3. OK 30 5 1. 2. 22 0.2 5 1 1
Configuration 1. Add scaling factor Name Scaling factor Unit 2. OK 3. 23
7.1.3 Unit group: frequencyspeed Signal unit:rpm Pulse per revolution:1 Signal threshold:7 V Hysteresis:2 V Input configurations Input channel Name 24 26 30 18 1. 2. 24 Edit Edit input configuration
Configuration Name SmartWeb Unit group No unit Signalsensor unit Unit group Frequencyspeed Frequencyspeed No unit Machine on Machine off Inverted Pulses per revolution Unit group Frequencyspeed Signal threshold.0 Hysteresis.5 Signal threshold.0.5 5V 2V 4 6V 0 12V 0 1 0 1 1 0 12V 0 6V 2V 25
3. OK 30 5 1. 2. 1. 0.2 5 1 Add scaling factor Name Scaling factor Unit 2. OK 3. 26 1
Configuration 7.1.4 SmartWeb 1 Name: constant speed Value: 3000 Unit: RPM Input configurations Edit Delete Add 18 1. Add fixed value 27
Name Value Unit group Torque Pressure Speed Force Unit 2. OK 3. 7.2 Measurement jobs FAG SmartWeb 30 32 2 Gear SmartWeb Measurement jobs 29 Description 30 32 28 32 33
Configuration 7.2.1 Measurement jobs Measurement jobs Measurement jobs Standard measuring job Measurement job Edit Delete Create Characteristic value configuration 30 Measurement configuration 30 Characteristic value configuration 30 30 Delete OK 18 29
SmartWeb measurement job Actions Create new 48 7.2.2 32 19 Expert settings 30
Configuration Select component 32 Specify details about the component Default configuration 32 0.8 5% Apply expert settingsapply expert settings for the Wellhausen counter Expert settings settings for the Wellhausen counter Apply expert Apply learning mode settings Expert settings Standard deviation Highest values Memory settingsmeasurement triggers and conditions 41 43 Additional signals 32 31
Set alarms 10 33 Change alarm limits in line with other signals 7.2.3 Default template Gear 2 Journal bearing Coupling Fan Pump Belt drive Shaft Roller bearing Condition guard ISO 10816-1 7.2.4 Set alarms 1 2 32 33 35 37 1 Default configuration 32 Set alarms
Configuration OK FAG 100 trigger and conditions Save settingsmeasurement 100 Apply learning mode settings 100 Expert settings Learning mode settings 31 11 Measurement data 13 Signal always larger than in the Set alarms 2 2000 3000rpm Set alarms 33
Change alarm limits in line with other signals Min [RPM] 2000 Max [RPM] 3000 OK 32 2000 3000 10 100 11 LED LED 2 34 Set alarms 2
Configuration OK 100 ISO 10816-1 35
ISO 10816-1 ISO ISO 83 Additional signals LED SmartWeb 83 Set alarms FAG SmartWeb Set alarms FAG SmartWeb Status FAG SmartWeb FAG TEACH 36 Create new measurement job Edit measurement job
Configuration FAG 1. FAG 2. SmartWeb Configuration 18 3. Default configuration LED 7.3 Output configurations FAG alarm status 2 38 Output configurations Overall 38 1 38 Delete OK 37
18 40 2 39 3 38 7.3.1 38 39 40 41 1. Output configurations Add 2. Add output configurations 38 FAG
Configuration Name Output channel Analogue output Characteristic value configuration 1 Output type Characteristic value output Currentvoltage output 0 10V 0 20mA 4 20mA Scaling factor Min Max Max Min Scaling Max 3. OK 1. Actions Add 2. Add output configurations 39
Name Output channel Analogue output Characteristic value configuration Output type Alarm limit Currentvoltage output 0 10V 0 20mA 4 20mA Alarm limit 3. OK 1. Actions Add 2. Add output configurations 40
Configuration Name Output channel Digital output Characteristic value configuration Output type Alarm limit Alarm limit 3. OK 1. Output configuration 2. Output configurations Edit Edit output configuration 3. OK 7.4 Measurement trigger Measurement trigger 41
30 Input channel Measurement job 43 42 Delete OK 18 7.4.1 1. Measurement trigger Add 2. Add measurement trigger 42 42 43
Configuration Name Input channel 19 Unit Threshold Edge Measurement values RMS 1280 Measurement values 1280 RMS RMS 1 Edge Falling Rising 3. OK 1. 2. Edit measurement trigger Edit 3. OK 7.5 Measurement conditions FAG 43
Measurement conditions 30 Input channel Measurement job 45 44 Delete OK 18 7.5.1 1. Measurement conditions Add 2. Add measurement condition 44 44 45
Configuration Name Input channel 19 Unit Measurement values RMS 1280 Lower threshold RMS Measurement values 1280 RMS 1 2 Upper threshold 3. OK 1. 2. Edit measurement condition Edit 3. OK 7.6 External devices External devices FAG 46 48 FAG FAG 45
FAG SmartWeb FAG FAG IP 1 1 50 conditions 43 SmartWeb Measurement trigger Input configurations 19 Measurement jobs 28 52 SLMP 3E-Frame FAG Q L SLMP Q L 83 7.6.1 External devices Configuration 46 Measurement 41
Configuration External devices IP Network number Station number Register with version number Configuration version 55 45 Edit 50 Add 48 Delete OK 18 28 Delete 47
External inputs for external device Name Min. signal Start register Min. reg. value Max. reg. value Max. signal Edit 52 Add 50 Delete OK Delete 28 Alarm status configuration for external device Alarm status configuration for external device Update interval Edit 52 Create 52 Delete OK SmartWeb 55 FAG SmartUtility 55 7.6.2 1. External devices Add 2. Add external device 48 FAG
Configuration Name SmartWeb Device type IP address IP Port Station forwarding IP Network number Network number PLC 3 - PLC 1 IP - PLC 3 FAG Protocol PLC 1 PLC 3 FAG Transfer mode 49
Connection test 3. OK FAG 2 4 IP IP 3 FAG IP FAG IP 1. FAG SmartUtility 2. Configure sensor(s) 3. 4. FAG 2 FAG 5. Send FAG SmartUtility FAG SmartUtility IP 1. 2. External devices Edit Edit external devices 3. OK 7.6.3 FAG 1. 2. External inputs for an external device: [ 3. Add external input 50 ] Add
Configuration Name SmartWeb Start register Register type Register type Start register 2 2 Start register 1 16 2 32 INT 16 bit 32,768 32,767 WORD 16 bit 0 DINT 32 bit -2,147,483,648 DWORD 32 bit 0 REAL 32 bit ±1.5 10-45 ±3.4 1038 65,535 2,147,483,647 4,294,967,295 Unit group Unit Polling interval 51
Connection refused FAG Register value Register type register value Max. register value Signal value Min. Min Scaling Max 4. OK R100 3000rpm WORD Start register R100 Register type WORD Unit group Frequencyspeed Unit RPM 0 65,535 0 10,000 Min. register value0 Max. register value 10.000 65,535 Max. signal value 3000 (RPM) Min. signal value 0 (RPM) 1. 2. External inputs for an external device: [ 3. Edit external input ] Edit 4. OK 7.6.4 FAG 55 FAG 52 1 no_alarm -FAG SmartWeb 2 pre_alarm -FAG SmartWeb 3 main_alarm -FAG SmartWeb 0
Configuration 4 charval_error 1. 2. Alarm status configuration for an external device: [ 2 ] Create 3. Start register 2 Update interval Characteristic value configuration 4. OK 28 2 53
Register name IEC-Developer ASCII A Z a z 0 1 9 _ 32 5. OK 6. FAG 55 54 reserved GX Works2
Configuration Register with version number FAG 55 Communication status FAG 0 communication_ok: 1 error_configuration_inconsistent: FAG FAG 55 2 error_reading_values: FAG 3 error_alarm_state_not_updated: 1 1. 2. Alarm status configuration for an external device: [ 3. ] Edit OK 4. 55 7.6.5 FAG -GX Works2 FAG 56 -IEC Developer 64 FAG FAG SmartWeb 1. 2. FAG SmartWeb 3. FAG SmartWeb 4. FAG SmartWeb 5. FAG SmartWeb 6. GX Works2GX IEC Developer 7. 56 55
IP 172.28.205.122 10 1280 16 0500 TCP MC FAG D1000 WORD 10,000 0 3000rpm FAG ISO D1200 7.6.5.1 GX Works2 1 FAG 1. GX Works2 2. Project > Open 3. 4. Parameter > PLC Parameter 5. Built-in Ethernet Port Setting 56 Open Setting 0
Configuration 6. Protocol TCP Open System MC Protocol Host Station Port No. 10 1280 16 0500 7. End 57
8. Communication Data Code Binary Code 9. Enable online change (FTP, MC Protocol) 10.End 11. 58 FAG
Configuration 12. Compile > Rebuild All 13. FAG SmartWeb 2 FAG SmartWeb External devices Add Add external device 59
Name PLC_018 IP address 172.28.205.122 Port 10 Protocol TCP Transfer mode Binary 1280 16 0500 48 Connection test 3 FAG SmartWeb External inputs for an external device: demo PLC Add 60 Add external input
Configuration Name Revolutions from PLC_018 Start register D1000 Register type WORD Unit group Frequencyspeed Unit RPM Register value Max. register value Signal value Min 0 Max 3000 10,000 50 FAG SmartWeb 16 FAG 4 FAG SmartWeb Alarm status configuration for external device: Demo PLC Create 61
Start register D1200 Available characteristic values Standard measurement job ISO 10816-1 2 5 FAG SmartWeb 1. External devices 62 52
Configuration 2. CTL A CTL 3. C CTL.ASC V FAG_01.asc Mozilla Firefox ASCII GX Works2 6.ASC GX Works2 1. Project > Open Other Data > Read ASC Format File 2. ASCII 3. FAG.ASC OK Global_Vars Global Label 63
Device Detail Setting 7 1. Compile > Rebuild All 2. 7.6.5.2 GX IEC Developer 1 FAG 1. GX IEC Developer 2. Project > Open 64
Configuration 3. FAG 4. Parameter > PLC Parameter 5. Built-in Ethernet port Open settings 6. Protocol TCP Open System MC Protocol Host Station Port No. 10 1280 7. End 65
8. Communication Data Code Binary Code 9. Enable online change (FTP, MC Protocol) 10.End 11. 12. 13. 66 Compile > Rebuild All FAG
Configuration FAG SmartWeb 2 FAG SmartWeb External devices Add Add external device Name PLC_018 IP address 172.28.205.122 Port 10 Protocol TCP Transfer mode Binary 1280 16 0500 48 Connection test 3 FAG SmartWeb External inputs for an external device: demo PLC Add Add external input 67
Name Revolutions from PLC_018 Start register D1000 Register type WORD Unit group Frequencyspeed Unit RPM Register value Max. register value Signal value Min 0 Max 3000 10,000 50 FAG SmartWeb 4 FAG SmartWeb Alarm status configuration for external device: Demo PLC Create 68 16 FAG
Configuration Start register D1200 Available characteristic values Standard measurement job ISO 10816-1 2 52 5 FAG SmartWeb 1. External devices 69
2. CTL A CTL 3. C CTL.ASC V FAG_01.asc Mozilla Firefox ASCII GX Works2 6.ASC GX Works2 1. Project > Open Other Data > Read ASC Format File 2. ASCII 3. FAG 70.ASC OK Global_Vars Global Label
Configuration Device Detail Setting 7 1. Compile > Rebuild All 2. 7.7 Device Device Device settings 72 System time settings 73 71
7.7.1 Device settings Device Settings FAG Device settings MAC Edit Key settings FAG 2 Key settings Reset alarm(s) Restart learning mode 10 Restart device Restore factory default setting FAG 1. Edit 2. Change key settings 72
Configuration Reset alarm(s) 3. Apply Network settings IP address Netmask Gateway DHCP SmartWeb SmartUtility FAG SmartUtility Light IP 7.7.2 System time settings FAG Set device time manually FAG System time settings System time NTP activated NTP Yes 73
NTP server NTP Edit NTP 1. Edit 2. Edit system time Method NTP NTP Date Set system time manually NTP server Use NTP server to synchronise system time NTP IP 3. OK 7.8 Bearings FAG 30 74 Bearings PC NTP NTP
Configuration Bearing manufacturer 77 Search criteria *? 1 Bearing information 76 77 Delete OK 18 7.8.1 FAG 2 76 77 75
1. Bearing information Add 2. Add bearing Name Manufacturer Bearing manufacturer Normalised kinematic frequencies Calculate normalised kinematic frequencies 76 77 BPFI BPFO BSF FTF
Configuration Calculate Verify bearing 3. OK FAG 1. 2. Bearing information Copy 3. Copy bearing FAG Copy of [ ] 4. OK 7.9 Bearing manufacturer Bearing 74 Bearing manufacturer 77
Manage manufacturers Add OK Manage manufacturers Edit OK Manage manufacturers Delete OK 18 78
User management 8 User management User management SmartWeb Logged in as Administrator Remote Guest admin remote guest User groups 80 Edit Administrator Remote 80 Delete OK Administrator Remote User 79
ID 80 admin remote 81 Delete OK admin remote Rights Edit system settings Device settings 72 System time settings 73 Create configurations Edit configurations Delete configurations Configure inputs Configure outputs Create usersuser groups Edit usersuser groups Delete usersuser groups Download data SmartUtility Reset Alarm(s) SmartWeb View trendreal-time data etc. 16 Live view Measurement data 13 ActivateDeactivate user management SmartWeb 2 Activate FAG SmartWeb Deactivate Change password Change password 2 User ID admin admin123 User ID remote remote123 User ID guest 8.1 Change guest123 80 FAG 80
User management 1. User groups 2. Add 3. Add user group User group Right Right 4. OK 1. 2. Edit user group Edit 3. OK 8.2 FAG 1. User 2. Add 80 3. Add user 81
User ID Password User group Last name First name Email Telephone Comment 4. OK 1. 2. Edit user 3. OK 82 Edit ID
9 FAG Industrial Services GmbH Kaiserstraße 100 52134 Herzogenrath Germany +49 (0) 2407 9149-66 +49 (0) 2407 9149-59 +49 (0) 2407 9149-99 Web www.schaeffler.comservices www.fag-.com industrial-services@schaeffler.com FAG Industrial Services GmbH Schaeffler Technologies AG & Co. KG Postfach 1260 97419 Schweinfurt Germany Georg-Schäfer-Straße 30 97421 Schweinfurt Germany +49 (0) 2407 9149 99 E support.is@schaeffler.com FAG www.fag-.com 83