Modular / Prefab Construction: Speed, Reliability, Quality March 2015 Jack Pouchet, VP Business Development and Energy Initiatives
Data Center Components Emerson Network Power Data Center Construction Migration Path Traditional Data Centers Many Vendors Project Management Building & Construction Pre-Fabricated Data Center Selected Partners Full Data Center Solution Power, Cooling, & Monitoring IT Applications & Hardware New Paradigm: Data Center as a Solution This Reduces the Total Cost of Ownership.
What is a Pre-Fabricated Data Center? Traditional Stick-Build Design Build Install Build = creating physical structure Install = adding critical infrastructure and IT gear Pre-Fabricated Modules Design Manufacture Install Manufacture = pre-fabricating modules in factory, comprising critical infrastructure equipment Install = placing modules inside an existing structure, or outside, connecting utilities, and adding IT gear Pre-Fabricated Building Design Manufacture Assemble Manufacture = pre-fabricating structures in factory, plus pre-fabricating critical infrastructure modules Assemble = combining structures into one superstructure, loading modules, connecting utilities, and adding IT gear Emerson Data Center NBN Australia Data Center Facebook Data Center
Pre-Fabricated Data Center Value Prop: Rapid Deployment Customer Need: Quicker Response to their Customers Unforecasted Demand Faster Time to Revenue Differentiation: Vertical Integration Collapse the supply chain by procuring/producing Subsystems All Subsystems pre-assembled, fully integrated, and tested in factory, with proven Quality Assurance processes (ISO-9001). Fabrication and transportation occur in parallel with site selection, preparation, civil works, and construction. Stick Build Source: Emerson Network Power Asia Pacific TIME SAVED 40% Pre-Fabricated Solution
Emerson Network Power Pre-Fabricated Data Center Examples Australia 10 Turnkey Data Centers, 40MW Total Capacity Concurrent Nationwide Deployment in 12 Months End-to-End Project Mgmt. & Civil Works Partnership Spain MCDC Size = 1200m 2 / 12,900 sq ft Capacity = 1.1MW 38 x 2-Story Modules Delivered 6 Months After Order Myanmar 3 Data Centers, 3.3MW Total Capacity 17 Meccano Module Kits Erected on Site Sweden Pre-Fabricated Data Center Size End-to-End Project Mgmt. & Civil Works Partnership Project Ongoing: 15-Month Program, 9-Month Deployment Continuum of Design Techniques to Meet Customers Needs
Pre-Fabricated Data Center Reference Design 15MW Building Water Treatment Modules Energy Hall Power Modules Data Hall A Unit IT Modules https://www.facebook.com/luleadatacenter Unit IT Modules Evaporative Air Handler
Pre-Fabricated Data Center Reference Design 1.5MW Modules IT Hall IT Hall IT Hall IT Hall IT Hall 10 9 8 7 6 Central Energy Hall IT Hall 1 IT Hall 2 IT Hall 3 IT Hall 4 IT Hall 5
1.5MW Design Concept 1 Expandable modular building Unit IT for Data Hall, Office Space, Storage Modules for Power, Water Treatment, Sprinkler Room Direct evaporative cooling (N+1) incl. external water pump and tank Centralized UPS system (N+1) incl. 10-min backup VRLA batteries (N+1) LV Switchgear MV Switchgear (two grid sources) and MV/LV Transformer Generators (2N) for the critical IT load only () 330 racks @ 4.5kW/rack = 1.5MW full load Dry sprinkler and VESDA detection Building Monitoring System
Pre-Fabricated Data Center Modular Building Components
Power Container Power Skid Power Hall Building Block Factory Production not Field Construction
Rapid Deployment Data Centers Modular power systems Integrated packages, built and pretested in factory environment Simplified configuration and greater scalability Systems right-sized during design phase Simplify and increase speed of deployment Most can be deployed in 14-16 weeks Skidded Condensers Enclosures Power Skids
Reserve/Catcher Bus Rapid Deployment Example 12
Configuration Concepts 1500kW using 500kW Base Module Ratings System Bus A System Bus B R B R B R B B B B R B R B R UPS 1-1 500kW UPS 1-1 500kW UPS 1-2 500kW UPS 1-1 500kW UPS 1-2 500kW UPS 1-2 500kW R = Rectifier B = Bypass
Configuration Concepts 1600kW using 800kW Base Module Ratings System Bus A System Bus B R B R B B B B R B R UPS 1-1 800kW UPS 1-2 800kW UPS 1-1 800kW UPS 1-2 800kW R = Rectifier B = Bypass
Liebert NXL 1100kW, Skid Mounted Design Production not Construction Skid and/or stick / equipment Uniquely integrated, fully commissioned, rapidly deployed Produced at Liebert AC Power Factory UPS Rect Input 15
Liebert NXL 1100kW or 2x625kW (N+1) Skid Mounted Design 16
Emerson Network Power Data Center Deployments: NBN Co., Australia On-Site Activity Local Site Preparation Local codes managed seamlessly through PMO and partners Contractor cost minimized with Emerson Procurement Process Project Management Office expedited and minimized Change Management 50+ member team: Project Directors, Schedulers, Surveyors, Auditors, Procurement, Supply Chain, Contracts, Engineering, Testing & Commissioning Experience and Execution: Integrated and Managed 40MW Capacity at 10 Sites Concurrently
Skid Power Engineered to 1.5MW to match IT Hall ISO-Container sized skids for easy transport Fully pre-wired at the factory, ready for plug-and-play All system level components factory tested Eliminate field wiring issues connections, terminations, size, polarity, grounding, etc.
Adiabatic Cooling Module Factory Production not Field Construction
Emerson Network Power Selected Deployments Last Three Years Oslo Norway Stockholm Sweden Mariehamn Aland Island Ontario Canada Boras Sweden Amsterdam Netherlands Kaiserslautern Germany Orebro Sweden Moscow Russia Turku Finland Archangelsk Russia St. Petersburg Russia Siberia Russia Washington USA Florida USA IT / Data Ljubliana Slovenia Sicily Italy Barcelona Spain Rome Italy Lagos Nigeria Hanau Germany Accra Ghana Lagos Nigeria` Pristina Kosovo Port Harcourt Nigeria Sofia Bulgaria Juba South Sudan Basra Iraq Libreville Gabon Kabul Afghanistan Doha Qatar Male Maldives Adelaide Australia Zagreb Croatia Dubai UAE Almaty Kazakhstan Brisbane Australia Telecom Industrial Sao Paolo Brazil Perth Australia Melbourne Australia Sydney Australia
Pre-Packaged Power Coming to a Data Center near you, soon! Quicker Go Live times Reduced overall facility costs Improved Quality End-to-End tested systems Easier installation Faster start-up and commissioning Improved serviceability
Q & A Thank you! The floor is open Contact info: Jack Pouchet Vice President Business Development & Energy Initiatives Hyperscale Solutions Emerson Network Power Cell: +1 949.351.8142 Email: jack.pouchet@emerson.com