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C4-Bulk Automated X-ray Inspection System Specifically for Bulk Applications The Concept-4 Series model C4.2-2208BB Automated X-Ray Inspection System is specifically designed for the rapid inspection of continuous-flow, bulk product from beans to candies. To avoid excessive waste, the C4.2-2208B can be provided with 40 discrete air-blast rejecters over the 24 Inch belt width. For applications that do not require this level of resolution, the more economical Drop chute rejecter is also available. The C4.2-2208B is designed for a wide range of environments to meet your particular needs. Using the HyperSwitch processing platform, the C4.2-2208B provides the following capabilities: Multi-lane Product Inspection Metal, Glass, Stone, and Grease Detection The unique architecture of the HyperSwitch software enables extremely high foreign body detection while maintaining very low false detection even with little or no flow periods interspersed. The Concept-4 Series is a low energy system and is 100% lead free, therefore eliminating any hazardous material consideration. Feature Highlights Model C4.2-2208B shown with flap style Rejection. IP69K wash-down capable, all surfaces NSF 3-A, DIN EN 1672-2, USDA, AMI hygiene compliant HyperSwitch software allows completely automatic setup Convection or optional water cooling for very high ambient operating temperatures Innovative technology to prevent internal condensation HyperSwitch Bene software automates product setup for contaminant and density Conveyor and processing speeds up to 110 FPM for throughput 20K 75K lbs / hour Tool-less conveyor break-down for rapid and thorough cleaning. 40 Discrete Air-blast and flap style rejecters Small footprint in 100% stainless-steel construction Ethernet interface for remote archive, control, and service options Time-stamped data and setup archive may be viewed by many methods
Technical Overview Key Technical Specifications Belt Speed 100 to 110 FPM Dimensions C Inspection Rate Contaminant Detection Up to 75K lbs / hour 0.6 mm SS sphere minimum Metal/Stone/Glass D Power Service X-ray Generator 230VAC 50/60hz 10amp 1Ø service 50 to 80 KeV, 200 watt E Environment IP69K High Presure Wash-down NSF 3A Level 3 Hygiene DIN EN 1672-2 Hygiene USDA, AMI Hygiene B A F ** Temperature Cabinet Conveyor 0 to 41 C (32 to 105 F) Type 304 stainless steel 2B mill & glass bead finish (#4 polish finish optional) FDA Compliant double sided and end seals, Polyurethane Side walled version optional Cooling Convection cooling (<50F) or water cooling optional Model Number A B C D E F G C4-2208B-XX01 24.0 22.0 12.0 8.0 2.0 60 30 35 G Processing System Communication Reject System Automatic Setup Display HyperSwitch on QNX OS TCP/IP over Ethernet Full Width Flap Style or 40 lane air blast Contaminant External D4 series cabinets Please consult your sales representative for options 40 lane air array rejecter w/side walled conveyor Everything, cabinet, HMI, and cabling capable for high pressure (IP69) cleaning
Concept-4 Automated X-ray Inspection System. IP69K / NFS-3A / USDA / AMI Compliant The Concept-4 X-Ray System is specifically designed for the rapid automatic inspection of meat poultry and diary products where environmental conditions require high pressure and hygienic sanitizing.. Concept-4 is design for the aggressive wash-down and high hygiene environment. Not just the tunnel area, the complete machine. When coupled with our powerful HyperSwitch x-ray processing system, unparalleled customer value is achieved. Using the HyperSwitch processing platform, this system can simultaneously detect product defects such as: Foreign Objects (Metal/Glass/Stone/Bone) Shape Weight/Mass Item Count Item position Cross sectional density/uniformity Presence/absence of an item Please refer to the HyperSwitch data sheet for a detailed description of the image processing and remote access capabilities. Feature Highlights IP69K wash-down capable, all surfaces NSF 3-A, DIN EN 1672-2, USDA, AMI hygiene compliant Model C4-1006-5001 Concept-4 s food contact, splash, and nonproduct regions meet IP-69K wash down and NSF 3-A and AMI hygiene requirements. The double sealed FDA compliant conveyor system can be quickly removed without tools for complete in place cleaning or replacement. Detection of bone, stainless steel, glass, and stone in raw or packaged product Innovative technology to prevent internal condensation No external air exchange for cooling HyperSwitch Bene software automates product setup for contaminant and weight Conveyor and processing speeds up to 200 FPM or 600 PPM Tool-less conveyor break-down for rapid and thorough cleaning. 100% Type 304 stainless-steel construction, completely air and water tight. Time-stamped data and setup archive may be viewed by many methods Ethernet interface for remote archive, control, and service options
Technical Overview Dimensions C Key Technical Specifications Belt Speed Up to 200 FPM maximum Inspection Rate Up to 600 products/min Contaminant Detection 0.6 mm SS sphere minimum Metal/Stone/Glass E D Power Service X-ray Generator 230VAC 50/60hz 10amp 1Ø service 50 to 80 KeV, 200 watt B A F ** Environment Temperature Cabinet Conveyor IP69K High Presure Wash-down NSF 3A Level 3 Hygiene DIN EN 1672-2 Hygiene USDA, AMI Hygiene -5 to 40 C (32 to 100 F) Type 304 stainless steel 2B mill & glass bead finish (#3 polish finish optional) FDA Compliant double sided and end seals, Polyurethane G Cooling Processing System Convection cooling and/or water cooling optional HyperSwitch on QNX OS Model Number A B C D E F G C4-1006-XX01 12.0 10.0 6.0 6.0 2.0 60 30 35 C4-1608-XX01 16.0 16.0 8.0 8.0 2.0 60 30 35 C4-2208-XX01 24.0 22.0 12.0 8.0 2.0 60 30 35 ** Integrated rejection device will extend conveyor length *** Model number (XXXX) is the x-ray power, e.g. 8002 for 80Kv/2ma Communication Reject System Automatic Setup Display TCP/IP over Ethernet Push-arm, Retracting Nose drop chute Contaminant and Weight External D4 series cabinets Please consult your sales representative for options Remote HMI options available, D4-0000-65 shown Everything, cabinet, HMI, and cabling capable for high pressure (IP69) cleaning shown
CCPX-Pack Automated Packaged Food X-ray Inspection System The CCPX-Pack X-ray System is specifically designed for the automatic inspection of small to medium sized packaged products. CCPX is a revolutionary improvement to x-ray technology availability (or uptime). Availability is one of the biggest hurtles in deploying x-ray technology in critical control points. CCPX enables customer maintenance personal to service any aspect of the machine with minimal training by grouping all internal components into five modules which plug-and-play (Cooling, HMI, Processing, I/O, and X-ray modules). No need for software or mechanical alignment procedures. The ability for the customer to maintain this equipment with their own personnel, coupled with our new one button automatic setup, enables rapid resolution of any problem, therefore maximizing up time. Using the HyperSwitch processing platform, this system can simultaneously detect product defects such as: Foreign Objects (Metal/Glass/Stone) Shape Model CCPX-PACK-1006 Shown. Weight/Mass/Fill Item Count/Item position Presence/absence of an item CCPX s low energy system construction is 100% lead free therefore eliminating any hazardous material consideration. Feature Highlights CCPX architecture eliminates the need for highly trained personnel to maintain and setup HyperSwitch software allows mixed product, multilane inspection, and random spacing HyperSwitch Bene software automates product setup for contaminant and weight Random product spacing and orientation Conveyor and processing speeds up to 200 FPM standard, higher available Full rectangular tunnel aperture coverage with no missed upper corners USB memory stick for spreadsheet formatted reports and software upgrades Ethernet interface for Internet Live support, software maintenance, and diagnostics NEMA-4 or IP65 rating with closed system A/C cooling Conveyor belt is FDA approved and can be easily removed for cleaning with no tools Air-blast, push-arm, drop chute and retractable nose conveyor rejecter mechanisms Small footprint in 100% stainless-steel construction Infrared touch screen and laser etched labeling for full pressure cleaning
Technical Overview Inspection Size Key Technical Specifications C * Belt Speed Belt Width Up to 200 FPM maximum 12 to 16 inches Conveyor size B A Inspection Rate Contaminant Detection Detection Aperture Up to 1500 packs/min 0.6 mm SS sphere minimum Metal/Stone/Glass (note 1) Full rectangular coverage D ** Power Service 230VAC 50/60Hz 10Amp 1Ø X-ray Generator 20 to 80 kev, 200 Watt Display 12 Infrared touch screen rated IP-69K Processing System HyperSwitch on QNX O/S E ** Model Number A B C D E CCPX-Pack-1006-XXXX 11.25 10.0 6.0 60.0 31 35** CCPX-Pack-1408-XXXX 16.0 14.0 8.0 60.0 33 37** CCPX-Pack-1604-XXXX 16.0 16.0 4.0 60.0 38 42** * Active area is completely square, no missing corners ** Custom conveyor heights and lengths available. Add 16 for standard integral rejecter option. *** Model number (XXXX) is the x-ray power, e.g. 5002 for 50Kv/2ma Communication Cabinet Conveyor Temperature Environment Reject System Setup Report / Archive TCP/IP over Ethernet 100% 304 stainless steel with laser etched labeling Medium friction, FDA Compliant, Polyurethane 0to 30 C (32 to 100 F) with closed system AC cooling NEMA-4 / IP65 Air blast or Push-arm, Drop Chute, or Retracting Nose One button automatic contaminant and weight USB Memory Stick, SQL Database over Ethernet, OPC Note 1 Performance is product dependant. Ask for our free comprehensive test report Tool-less conveyor disassembly CCPX Plug-N-Play X-ray Module Swap
Remote Portal Remote Support & Data Reporting System Remote Portal is an add-on module that resides between the x-ray inspection machine and your Internet enabled factory LAN to give a remote view of the inspection throughput statistics and to archive images. The Remote Portal also facilitates Live User Assist, remote service and software upgrade capabilities. Novus X-Ray s C3 machines inherently support real-time audits of your product inspection results. The Remote Portal provides this audit function by constantly recording the statistical data and associated images to a non-volatile storage device. All throughput, events such as Audit tests, and parameter adjustments are automatically archived to the Remote Portal database and data export through the industry standard OPC-DA Server. Browse your user-friendly report for the results of interest. Click on a time stamped result to view the product X-ray image. No more guessing why a product is sitting in the reject bin. Remote Portal provides almost unlimited history and thousands of archive images that tell the whole story. Remote Portal also provides a very effective way for Novus X-Ray support engineers to remotely, and in real-time, help you optimize quality throughput. This may be a simple software upgrade to enable the latest innovation or a complete installation for your latest product. With Remote Portal the support engineer can retrieve your image archive and/or live images, make the appropriate enhancements to your inspection criteria, and upload the changes while your machine is still inspecting product. This capability, commonly called Hot Patching, enables real time optimization without the need to stop production thus resulting in zero down time! There are a number of remote programs available for the Remote Portal. These are the Active sync, database tools, and OPS Server used to archive information from the x-ray machine.
Remote Portal Technical Information Firewall Friendly Factory LAN Remote Portal is a unique Web-based technology that works with your existing firewall and Internet infrastructure. You do not have to change or open ports, configure IP addresses or deploy any hardware or software. You simply use your existing corporate Internet connection. The Remote Portal module initiates an outgoing connection, and as such does not compromise the integrity of your existing firewall. It simple looks like any other office computer with web access! C3 Inspection Machine Remote Portal Internet Production Engineer Remote Support Engineer Remote Portal supports the latest computer networking technologies such as Domain Namespace Server (DNS) and Dynamic Host Configuration Protocol (DHCP). Remote Portal does not introduce any new security concerns. Other approaches require the opening of non-http ports on their firewalls, the ability to allow in-bound channels, and/or direct access to the Internet as opposed to the normal proxy server. Specifications Networking Power Requirement Enclosure size Environmental Image Archival Capacity Dual Headed, one for the x-ray machine, the other for the plants LAN DNS Enabled, DHCP Enabled Ethernet 10/100 Mb/sec 90/264 VAC 47 to 63Hz < 40Watts, no cooling fan required. Suitable for continuous duty 8 x 5 x 2 Optional mounting tabs for wall mount Operational 0 to 45C (32 to 113F), no internal fans Storage -20 to 75C (-4 to 167F) 5 to 90% @ 40C non-condensing 1000 images (0.5Mb image), limited by hard disk space FIFO roll-over to reuse old space