Window Installation in Passive Houses ways to achieve superior insulation, airtightness and durability



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Window Installation in Passive Houses ways to achieve superior insulation, airtightness and durability Florian Speier Swiss Architect CPHC co-founder, Zola European Windows

What makes a window perform? Glass! U-value! SHGC! Clarity (VT, color) Frame! U-value! Tight seal! durability Spacer! Non-metallic! Structurally sound! Aesthetics Install! overinsulation! Airtightness! Water tightness

American high performance Windows! Main suppliers: Serious, Thermotech, Cascadia! Fiberglass frames! Thin frames! Shorter lead times Heat demand as low as 5.35 kbtu/ft.yr

Euro windows I - upvc! Lowest cost PH window available! Steel reinforced! Toxic in production and disposal! Estimated lifespan 25 years Heat demand 4.55 kbtu/ft2.yr

Euro Windows II - wood! Craftsmanship! Need to be repainted about every six to ten years! Factory finished! Lifespan if well maintained 40+ years Heat demand as low as 4.55 kbtu/ft.yr

Euro Windows III aluminum clad! Nearly Maintenance free! Rain screen aluminum cladding! Wood interior! Thermally broken frames Heat demand as low as 4.45 kbtu/ft.yr

Installation positions! Flush outside (easiest, best solar gain potential) Centered (more difficult install,better thermal performance) Overinsulated & centered (most difficult install, best performance)

Installation positions! Flush outside (easiest, best solar gain potential)! Sample wall: 2x4 plus TJI, solid window buck from ply! Psi install: 0.023 BTU/hrftF

Installation positions! Center of wall! Sample wall: 2x4 plus TJI, solid window buck from ply! Psi install: 0.014 BTU/hrftF

Installation positions! Center of wall, overinsulated inside and outside! Sample wall: 2x4 plus TJI, solid window buck from ply! Psi install: -0.005 BTU/hrftF

Rough Opening Prep Window Install Overinsulation

Rough Opening Prep Window Install Overinsulation R.O. prep objectives Bringing the airtight layer to the inside Weather proofing the rough opening Most Euro windows are designed for an airtight connection on the inside wrap your air barrier into the rough opening. Tip: cladding your R.O. with OSB will make this easier and more durable.

Rough Opening Prep Window Install Overinsulation

Rough Opening Prep Window Install Overinsulation Install objectives Mechanical attachment Air tightness Insulation (Gap between R.O and window) Weather proofing

Rough Opening Prep Window Install Overinsulation Brackets for fixed frames, screws for operable frames. Spacing 24 o.c. but first attachment point no more than 8 from corner Mechanical attachment

Rough Opening Prep Window Install Overinsulation Move the window to your work area, tools: suction cups and forearm forklifts Mechanical attachment

Rough Opening Prep Window Install Overinsulation Remove sash, predrill for install screws (operable) Mechanical attachment

Rough Opening Prep Window Install Overinsulation Mechanical attachment Remove sash, predrill for install screws (operable) or mount brackets to frame (fixed)

Rough Opening Prep Window Install Overinsulation Consider when deciding on an install method: Goals inside/outside drying Timing of install is the finish façade already on or can we use tapes on the outside still? How precise and reliable will your R.O. s be? Labor cost / material cost

Rough Opening Prep Window Install Overinsulation Tape / Foam / Tape Tape / Foam / Compression tape ` ` Air tightness Insulation Weather Proofing Specialty tape to window butt or face Spray applied foam or stuffed with mineral wool Specialty tape to face of window same same Compression tape at butt or face, allowing full install from inside 3 in 1 Single compression tape on butt side fulfills all functions Caulk / Air / Caulk Specialty caulk Air space Caulk / w drainage points

Rough Opening Prep Window Install Overinsulation Impact of foam vs void r.o gap dry condition Foam psi-install 0.015 BTU/hrftF Air gap psi-install 0.024 BTU/hrftF

Rough Opening Prep Window Install Overinsulation Jim Maduena / Jonah Stanford inside drying install: Illbruck Duo attached to side of frame Set from outside Zip tape over outside face

Rough Opening Prep Window Install Overinsulation Jim Maduena / Jonah Stanford inside drying install: Illbruck Duo attached to side of frame Set from outside Zip tape over outside face

Rough Opening Prep Window Install Overinsulation Results: Install completed within 24hrs of arrival of Zola truck Blower door test 30hrs after arrival of windows: 0.18ACH50

Rough Opening Prep Window Install Overinsulation

Thank you!! Questions? Call or email Florian Speier 303-578-0001 florian@zolawindows.com