Digital Enterprise Industry 4.0 1 Ali Rıza ERSOY Feb. 2016 v. 1.4
Hıstory?
First Industrial Revolution Mechanical Steam Power First mechanical loom Doncaster England, 1784 2 Photograph Source : http://etc.usf.edu/clipart/79800/79831/79831_powerloom.htm
Second Industrial Revolution Electrical Energy First assembly line Cincinnati USA, 1870 3 Photograph Source : http://www.thinglink.com/scene/477884074095017986
Third Industrial Revolution Electronic and IT Systems Programmable Logic Controller (PLC) Modicon 084 1969 4 Photograph Source : http://electrical-engineering-portal.com/when-we-started-to-useplcs-after-all
Why 4th?
East Manufacturing Overwhelming West Industrial products sales Billion 2006 2011 EU (27) 550 620 China 170 580 USA 280 280 Germany 190 220 Russia 10 15 6 Source VDMA
Shorten Time to market Shorter innovation cycles More complex products Smaller lots 7
Increase flexibility Individualized production Volatile markets Max. automation 8
Boost Efficiency More with less Energy efficiency Robots for redundant actions More flexible and coherent processes 9
When?
Industrie 4.0 11 2011 Hannover Fair 2012 German Federal Goverment 2013 April German Country Strategy 2014 February SiemensTurkey Press Launch
How?
Cyber - Physıcal Systems Bits and atoms Digital 3D simulation of factories, manufacturing lines and human All on PLM-Product Lifecyle Management systems Digital 3D simulation of products 13 Photograph Source : http://www.fabricatingandmetalworking.com/2013/09/standingon-the-edge/
Animation 15
Vertical & Horizontal Integration Vertical: Marketing, Sales, Planning, Production (ERP, MES, MOM) Horizontal: Suppliers, Producer, Logistics, Distributers, Customers No hierarchy, all distributed 15
IoT Internet Of Things (& Services & Human& Everything) Unique ID for every material, machine, product and human End-to-end digital process info from raw metarial to recyle Communicating, analyzing data, predict failure, configure trouble shooting Connected things will double to 28 billion by 2020, human to 7,7 billion Adapt to changes 16
Autonomous Robots Learning from other robots and humans Multi programmable Great capabilities H2M, M2H, New:M2M, Self testing and repairing 17
Siemens AG 2015 Page 19 June 9, 2015 Siegfried Russwurm, Member of the Managing Board of Siemens AG
Bıg Data And Analytics Data created only in 2000 was more tahn tan 25 million years 0101001101101001011001010110110101100101011011100111001100 40,000 1000000110100101110011001000000110000100100000011001110110 1100011011110110001001100001011011000010000001110000011011 1101110111011001010111001001101000011011110111010101110011 Big Data And Analytics 0110010100100000011001100110111101100011011101010111001101 1010010110111001100111001000000110111101101110001000000111 0100011010000110010100100000011000010111001001100101011000 30,000 0101110011001000000110111101100110001000000110010101101100 0110010101100011011101000111001001101001011001100110100101 1000110110000101110100011010010110111101101110001011000010 0000011000010111010101110100011011110110110101100001011101 0001101001011011110110111000100000011000010110111001100100 20,000 0010000001100100011010010110011101101001011101000110000101 1011000110100101111010011000010111010001101001011011110110 1110001011100010000001001111011011100110010100100000011011 - aaaa 1101100110001000000111010001101000011001010010000001110111 0110111101110010011011000110010010010010011100110010000001 10,000 1011000110000101110010011001110110010101110011011101000010 0000011100000111001001101111011001000111010101100011011001 0101110010011100110010000001101111011001100010000001100101 Overall data 0110111001100101011100100110011101111001001011010110010101 Many different sources (robots, automation software, even unfinished product) 2010 50fold 2020 Must for real-time decision making Increase of data from 2010 to 2020 19
The Cloud 35 % in Cloud by 2020 Cloud based solution Smart applications 20
Augmented Reality Manufacturing instructions Real-time reports, messages Quality checks with camera Emergency directives 21
CyberSecurity More comprehensive security framework Increased communication with access problems Vulnerable to cyberattacks Data privacy is critical 22
What @world?
Germany: Sıemens Amberg Facılıty 1000+ product variants 1Million products monthly Only 25% performed by humans Quality 99.9988 % 24
China 20% of the world's Made in China 2025 Goal : 40% by 2020 70% by 2025 25
USA Industrial Internet Advanced IT and communication sector is advantage Advanced Manufacturing National Program of the US Department of Commerce 26
Finland Silicon Valley of: Industry 4.0 Internet in manufacturing: 44 % Employment in high-tech: 8% 27
What@Turkey
Today Between 2.0-3.0 Ministry of Science, Industry and Technology 15% Industry Collaboration Program Technological Product Investment Support Program Bilişim Vadisi Clustering Support Program İşbirliği-Güçbirliği Destek Programı 26 Photograph Source : http://fotogaleri.egebirlik.org.tr
Tomorrow Industry 4.0 Turkey Platform Industry 4.0 Country Strategy Eurasia Hub of Manufacturing From technology user to innovator Middle Income Trap 27
What@Next
Investment Germany : 40 B Europe: 140 B p.a till 2020 3.3 % of sales 29 Source : pwc
Revenue Growth New complex products New customized products Growth of 2-3% sales Germany : 30 B Europe : 110 B p.a. 30 Source : pwc
Employment 6% increase Highly skilled people needed IT and Mechatronics experts replacing low skilled laborers 31 Source : BCG
Governments Establish a Country Plarform Workout, approve and lounch Country Strategy Review school curricula, university programs Incentivize R&D programs & high-tech manufacturing 32 Provide a good technology infrastructure Photograph Source : https://www.tbmm.gov.tr/develop/owa/tbmm_internet.anasayfa
Researchers Work on int l standards Focus on university industry collaboration models Mentoring students about cross discipline studies like mechatronics 33
Technology Suppliers Concentrate on future-tech Inform about Industry 4.0 Collaborate with each other Implement new business models, organizational structures fit to digital world 34
Manufacturers Need to fully understand customer requirements Develop a strategy for technological improvement Implement new business models, organizational structures fit to digital world 35
What@Beyond
OPEN Open Innovation Open Design Open Software Open Hardware Open Organization Open Production Open Capital 37
Makers Movement At home Ingeneunity, Sharing, Self Learning Producing instead consuming Self proto-typing 38
Addıtıve Manufacturıng 3 D scanning and 3 D printing First 3D printer borned in 2015 Skull and vane allready in use 10 houses in 3 days Siemens TR & Darüşefaka Robots Club- 2015 NASA Award 39
Distruptive Innovation Today cars: 5 % at work Google car: 95 % Robots producing robots. 41
Lıght Out Factorıes Highly automated robots No need for light, food etc. Somewhewre in desert Controlled remotely 40
Let s get ready For them NOW! 43
Thank you...