Generator DOCKING STATIONS
TRYSTAR Portable Power Cable Cam to cam cable extensions 2000V, 100A-400A rated to NEC table 400.5 (B) All portable power cable sold is highly flexible and UL & C-UL or CSA Listed MSHA Listed Dual layer jacket with inner safety liner of contrasting color Available in any color, including 208V & 480V phases Your custom print on every foot of the cable Trystar generator DOCKING STATIONS All cables are factory tested Trystar Generator Docking Stations provide reliable, affordable assurance that your business stays up and running in any power outage. Custom-mounted to your structure, each station allows for quick and easy connection of external generator power. And our unique design helps prevent theft and hazardous disconnects. Up to 4000A Theft and Tamper Resistant Cam Lok READY Custom Cabling and Powder Coating Breaker Panels and More Striped Cable Distribution equipment Cable with integrity 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 3
TRYSTAR Portable Power Cable Pig tails, male or female, any length TRYSTAR Commercial Grade Generator Docking Station GDS-044W-SM (pictured) 2000V, 100A-400A rated to NEC table 400.5 (B) All portable power cable sold is highly flexible and UL & C-UL or CSA Listed MSHA Listed Dual layer jacket with inner safety liner of contrasting color Available in any color, including 208V & 480V phases Cam style to bare end with pin lugs or compression lugs available Your custom print on every foot of the cable All cables are factory tested Available for 100A to 400A service Powder coated aluminum or stainless steel construction Lockable rake system reduces cable theft Non-angled vertical Cam style inputs Options are not available with this unit provides safe and easy cam connections to existing transfer switches For use in residential and light duty environments Compression lug Pin lug Bare end Docking station 400A Pad lockable Phase colored cable 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 4 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 5
TRYSTAR Generator Docking Station Up to 4000A Part #GDS-205W-LM (pictured) TRYSTAR Generator Docking Station with Locking Block Up to 4000A Part #GDS-405W-LM-K2 (pictured lower left) Part #GDS-045W-SM-K1 (pictured center and lower right) Available for 100A to 4000A service Powder coated aluminum or stainless steel construction Docking stations accommodate any style inlet or receptacle Lockable rake system reduces cable theft & cable disconnection Cam style inputs and/or outputs or other provides safe and easy cam connections to transfer switches Available for 100A to 4000A service patented locking block incorporated into a standard Trystar GDS kirk Key can be installed into a facility s new or existing main breaker only the provided key will open Trystar s GDS with locking block The key is captive and is only released by disconnecting the main breaker key releases only when doors of GDS are closed and locked Both doors will close only if the cable is not connected to the GDS The facility s main breaker is used to lock out and transfer power from utility to generator Optional leg kit 1200A output panel 400A docking station 4000A Closed 400A Closed 400A Open with rake system 2917 Industrial Drive 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 6 Faribault, Minnesota 55021 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 7
TRYSTAR Rotary Generator Docking Station Up to 1200A Part #GDR-125W-LM (pictured) TRYSTAR Posi-Lok Generator Docking Station Part #GDS-POSI Integrated rotary transfer switch (ON - OFF - ON) Powder coated aluminum or stainless steel construction Available for 100A to 1200A service Mounts to switches, buildings and generators Powder coated aluminum or stainless steel construction Posi-Lok is designed for sequential, fool-proof hook up Available with non-service entrance or service entrance rating Lockable rake system reduces cable theft & cable disconnection Cam style inputs and/or outputs Lockable rake system reduces cable theft & cable disconnection inside mount handle for added security Portable option Utility - Off - Generator switch Pad lockable Lockable Posi-Lok cable Posi-Loks connected 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 8 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 9
TRYSTAR Hard-Wire Docking Station Generator Roll-Up Box Part #GDS-326P-LL (pictured) TRYSTAR rental transfer switches with built in docking stations includes mechanical lugs suitable for up to 500MCM THHN cable Trap door access for easy hard wire connection Secondary door offers additional protection between generator and electrical load Optional stainless steel or powder coated aluminum Double throw, manual (non-automatic) or automatic Docking Station integral to the switch Heavy duty reinforced frame with 2 door support & access Add gland plates for any inlet or receptacle Non service and service entrance rated UL and C-UL 50 Listed enclosure Secondary door closed Hard wire connection Phase colored cable Integral docking station Two full door access Fully wired 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 10 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 11
Trystar Single or dual Breaker Docking Stations Part #SBDS (pictured) Trystar Dual Kirk Key Breaker Docking Stations Part #DBDS (pictured) Single breaker docking station with Kirk Key provision kirk key is provided for main breaker on building The key is captive in the building s main breaker until it is shut off when the main breaker is off, use the same key to turn on the GDS breaker The key is captive in the GDS breaker until it is shut off Up to 4000A Kirk-Key adaptable Phase rotation monitor included Full CAD drawings available upon request Cam style connection or hard wire option available for input Standby power breaker cannot be energized unless the utility breaker is locked in the off position Breaker A is for loadbanking a permanent generator Breaker B is for a temporary generator Ability to have a temporary generator connected during a load bank test Allows for quick, easy hook up of a portable generator if permanent generator goes down Up to 4000A per breaker phase rotation monitor included full CAD drawings available upon request Cam style connection or hard wire option available for input Closed view Open view Closed view Open view 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 12 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 13
PRODUCT TRYSTAR DUAL NAME PURPOSE GENERATOR/LOAD BANK DOCKING STATION Part #DPGLBDS TRYSTAR UTILITY BREAKERED OUTPUT PANEL Part #UOP Quick and easier access to permanent generator for load banking Kirk key access to lock out permanent generator, giving access for roll up rental generator Does not include any breakers Cam style or hard-wire inputs and/or outputs Phase rotation monitor included Up to 4000A UL 50 and C(UL) 50 Listed enclosure, NEMA 3R Available for 100A to 4000A service Powder coated aluminum or stainless steel construction Output panels accommodate any style outlet Breakers included to match specification Cam style or hard-wire outputs, or other Lockable rake system reduces cable theft and cable disconnection UL 50 and C(UL) 50 Listed enclosure, NEMA 3R Closed view Open view Closed view Open view 2917 Industrial Drive Faribault, Minnesota 55021 2917 Industrial Drive 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 14 Faribault, Minnesota 55021 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 15
TRYSTAR Docking station for Mobile Generators Part #GDS-MG TRYSTAR Generator Docking Stations mounted to ats Single or dual Kirk Key systems inserts into a mobile generator which provides flexibility for long or short-term projects Breaker A is generator s main, breaker B is the building s main phase rotation monitor included Up to 4000A per breaker full CAD drawings available upon request Cam style connection or hard wire option available for input Inside wiring of an ATS Closed view Back view Docking station Inside wiring of an ATS 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 16 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 17
TRYSTAR Inlet Generator Connection Panel 100A to 400A TRYSTAR Power Trystar Steel Storage Vault Part #TSSV Powder coated aluminum or stainless steel construction Converts a panel from a mechanical lug connection to a quick connect panel Mounts to switches, buildings and/or generators Complete with 30 tails sized to your requirement Option for lockable front cover Lockable Capable of holding up to 3000 lbs. Nearly impenetrable Custom colors available Mounted to transfer switch Three phase 208V with pigtails Shown with lockable cover Plastic collapsible bins Plastic non collapsible bins 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 18 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 19
TRYSTAR PORTABLE POWER CABLE (UL) C(UL) Available in: Custom COLOR, Any Length, CUT, COILED, COMPLETE With CONNECTOR ASSEMBLY TRYSTAR GENERATOR DOCKING STATION SPECIFICATION FEATURES Available colors: Black, blue, red, green, white, yellow, orange, brown or custom - 45 C to 105 C, 2000 Volt Rating, flame retardant Resistant to oil, water, acid, gas, ozone, cuts, tears and abrasion (UL) 2000 volt rating, C(UL) 600 volts continuous use Manufactured to UL & C(UL) standard 1650, & MSHA Surpasses NEC 400 requirements and may be used in any application where PPE, Type W, G or G-GC cable is used. APPLICATIONS Designed for use with industrial equipment, including portable generators, chillers, air conditioning, motor and welding leads, submersible wells, grounding, heavy tools, power extensions, marine dockside, mining and oil drilling applications, where long term, quality performance at all operating temperatures is desired. CONSTRUCTION Conductor Bare, annealed electrolytic copper 30 AWG Class K rope lay stranding DUAL INSULATED JACKETING TECHNOLOGY Inner Jacket- Added for Your Safety A separator of high contrast color is applied between the conductor and outer sheath for your added safety. This provides: Increased insulation, added flexibility, and allows you to easily identify damage or wear. Outer Jacket TYPE PPE (FT5) Provides: oil, water, acid, gas, ozone, resistance, flame retardant, durability and extreme flexibility at all operating temperatures. Indented into outer jacket: (UL) TYPE PPE 90 C DRY 75 C WET SUN RES 2000V E204219 P-07-KA070022-MSHA AWG 4/0 C(UL) PPC/TPE FT5 90 C SUN RES 600V AVAILABLE SIZES, SPECIFICATIONS & AMPACITY CORRECTION FACTORS TEMPERATURE CORRECTION FACTORS ** Make selections from the listed options. GDS Amperage Voltage Mount Style example shown: GDS-325P-LM(-LFA) Permanent Bus Connection Generator Connection Amperage Voltage Mount Style Permanent Bus Connection 02-200A 1-120/240 (2H + N + G) W - Wall hanging L - Mechanical Lugs (std) 04-400A 3-208/120V (3H + N + G) P - Pad (free standing) Qty and size per phase 08-800A 4-480V (3H + G) F - Flush (front flange) 200-400A 2 x 600 MCM 12-1200A 5-480/277 (3H + N + G) 800A 3 x 500 MCM 16-1600A 6-600V (3H + N + G) 1200A 4 x 500 MCM 20-2000A 1600A 6 x 500 MCM 24-2400A 2000A 8 x 500 MCM 28-2800A Voltage Colors for Cam Style Receptacles 2400A 10 x 500 MCM 32-3200A 3200A 14 x 500 MCM 1 - Black, Red, White & Green 40-4000A 3 - Black, Red, Blue, White and Green 4000A 16 x 500 MCM 4 - Brown, Orange, Yellow and Green C - Long Barrel Compression 5 - Brown, Orange, Yellow, White and Green S - 1/2 x 13 Threaded Stud (400A and below) 6 - Black, Black, Black, White and Green O - Other (Specify) ( - (Optional Loadbank Connection) (Other Options - List all after dash) GDS - 32 5 P - L M ( - LF A ) Sample Construction: 1600A, 208/120V, Wall Mount S Mechanical Lug permanent busbar connection Male cam style receptacle generator connection Phase Rotation Monitor, 2x Duplex GFCI, Generator Signal Terminal Block GDS-163W-LM-AC2H ) Size Stranding Strand Nominal OD Finished Nominal OD Weight lbs. / M FT 8 168 x 30 0.150 0.485 162 80 6 266 x 30 0.192 0.525 197 105 4 420 x 30 0.252 0.582 204 125 2 665 x 30 0.320 0.650 315 190 1 833 x 30 0.354 0.725 376 220 1/0 1064 x 30 0.397 0.775 480 260 2/0 1330 x 30 0.450 0.820 603 300 3/0 1691 x 30 0.510 0.880 716 350 4/0 2109 x 30 0.580 0.965 895 405 Ampacity* Ambient Temp C FACTOR Ambient Temp F Number of Conductors 21-25 1.04 70-77 4-6 80% 26-30 1.00 78-86 7-9 70% 31-35 0.96 87-95 10-20 50% 36-40 0.91 96-104 21-30 45% 41-45 0.87 105-113 41-40 40% 46-50 0.82 114-122 41+ 35% 51-55 0.76 123-131 56-60 0.71 132-140 61-70 0.58 141-158 Temperature Adjustment D RATING FOR CONDUIT OR TRAY APPLICATION 71-80 0.41 159-176 28% Adjustment factor for more than three current carrying conductors * for ambient temperatures other than 30 C (86 F) multiply the allowable ampacities stated above by the appropriate conversion factor. ** indented into sheath: (UL) TYPE PPE 90 C DRY 75 C WET SUN RES 2000V E204219 P-07-KA070022-MSHA AWG 4/0 C(UL) PPC/TPE FT5 90 C SUN RES 600V *** Values Listed are for single conductors, where the individual conductor is not installed in raceways or physical contact with each other except in the lengths not exceeding 24.0 inches. Generator Connection (Optional Loadbank Connection) (Other Options - List all after dash) M - Male Cam Style Receptacles (std) LF - Female Cam Style Receptacles A - Phase rotation monitor L - Mechanical Lugs LL - Mechanical Lug B - 1Ø 120V 20A Duplex Outlet O - Other (Specify) C - 1Ø 120V 20A Duplex GFCI Outlet D - 1Ø 120V 30A NEMA L5 30 Outlet E - 1Ø 120V 50A Twist Lock Outlet F - 1Ø 125/250V 50A Twist Lock Outlet (Add number after letter if requesting more than one) H - Generator Signal Terminal Wiring Block I - Stainless Steel construction J - Bottom conduit access (increased panel depth - contact factory for details) K# - Kirk Key door interlock (# - number of key cylinders) L - Custom lug size or compression type P - Custom powder coat color (Specify - ANSI grey standard) S - Special (explain) NOTES: For 400-800A choose up to 2 from B-E For 1200-4000A choose up to 3 from B-E 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 20 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 21
manufacturing TRYSTAR PRODUCTION NOTES 507.333.3990 866.TRYSTAR fax 507.334.1683 trystar.com 22 2917 Industrial Drive Faribault, Minnesota 55021
CUSTOM CABLE & POWER SOLUTIONS 507.333.3990 866.TRYSTAR trystar.com