CUSTOMER SOLEX PRODUCE MACHINE OPTIMA / 370 CONTRACT NR. 563313 MACHINE NR. 332370228 PROYECT 339232 PRODUCT SALAD DATE 03/08/2005 PERSON IN CHARGE See photos : www.ulmapackaging.com VERSIÓN 00 KARMELO ARREGI DOSSIER-00 OPTIMA 7200-1500 370/590 Date : - - Customer s signature: ULMA s responsable signature: Sugestions or modifications:
Packaging INDEX MACHINE DRAWING MACHINE CONFIGURATION PACKAGES DRAWINGS GENERAL PACKAGES DRAWINGS PACKAGE DRAWINGS REELS DIMENSIONS DRAWINGS PROJECT REALIZATION SCHEDULE Dossier-00 1 Customer: SOLEX PRODUCE Project: 339232 Contract: 563313
Packaging MACHINE CONFIGURATION FRAME o Frame length: 7200-1500 o Frame width: 420 o Transmission: 1/2" chain o Max. opening: 130 FORMING o 1 preheating station/s o Forming by vacuum + air + mecahnical aid o 63 M3/H vacuum pomp to form the package, inside of the machine o 2 rigid forming mould/s o Forming perforations into the mould o Perf. Rig. Into mould SEALING o Packing system: vacuum + gas injection o 2 sealing plate/s o 2 sealing frame/s o Vacuum pomp o Pomp: 300 M3/H outside in a platform Dossier-00 2 Customer: SOLEX PRODUCE Project: 339232 Contract: 563313
Packaging CUTTING o 2 Transversal rigid cutting system/s o 2 Adaptations for transversal rigid cutting system Format: 2Tx2A o 2 Adaptations for transversal rigid cutting system Format: 3Tx2A o Longitudinal cutting system: rigid o 1 upper shaft with 4 rigid knifes o 1 upper shaft with 3 rigid knifes WASTE o Waste collected by double rewinder with film break detector. REEL-HOLDER o Doble bottom reel holder for 600 mm reel max. o Simple Upper reel holder for 350 mm reel max. o Upper printed film centering device o Bottom film end detection device OTHERS o 800 mm exit belt o Cleaning program o Greasing system: o Automatic chain cleaning and greasing system. FILM Dossier-00 3 Customer: SOLEX PRODUCE Project: 339232 Contract: 563313
Packaging o RIGID o See the characteristics in the film drawings Dossier-00 4 Customer: SOLEX PRODUCE Project: 339232 Contract: 563313
Packaging MACHINE CONNECTIONS Consumption Pressure/ Tension Frequency AIR 800-1200 L/min 6 Kg/cm2 --------- WATER 120-200 L/h 2-3 Kg/cm2 --------- ELECTRICITY - Kw 380 V Tri. Neutre - Amp. + earth 50 Hz Dossier-00 5 Customer: SOLEX PRODUCE Project: 339232 Contract: 563313
Packaging PROJECT SCHEDULE The completion of your project depends upon the confirmation of the contents of this dossier as far as packaging design and machine composition is concerned. Once the technical process has been completed, a specialised computer system launches your project into the production phase. Once the parts have been manufactured, we begin machine assembly on an exclusive basis. Our team of highly skilled engineers takes charge of this process. Once the machine has been assembled and prior to shipping, it is commissioned at our factory, after delivery one of our engineers will commission the system at your site. Details are then provided of what each process consists of, in order to avoid additional costs and delays. Please follow our instructions. 1.- COMMISSIONING AT OUR FACTORY This consists of checking the operation of all the machine elements, their adjustment to the film that the customer wishes to utilise, and the product to be packaged. This is carried out at our factory. If you wish to change material at a later date, we recommend that you contact us, as further modification may be required. It is recommended that you contact your film supplier, once the order has been processed to arrange for sufficient material for commissioning to be sent to our factory. For this we will require 150 linear metres of each type of material and for each format to be tested. We require the material 15 days prior to the delivery date for the machine. A few days before the equipment is tested we will be in contact with you so that you can send us samples of the product to be packaged. We also offer a training course for the personnel from your company who are going to be responsible for operation of the system.
Packaging 2.- START UP AT THE CUSTOMER S SITE (*) This consists of training your personnel in machine operation. To this end, we recommend that the people who are going to receive the training are free from their other responsibilities for the duration of the course, enabling them to receive full training. At the end of the course, a short test is administered to check that the content of the course has been assimilated. Our engineer will go to the customer s site when we have been informed that: o The connections have been prepared o The customer has sufficient material for 8 hours of operation per day for 3 days o The product to be packaged is available The contract covers a 3-day period for start-up. If the customer considers that more time is required, the corresponding representative should be contacted. If printed film is to be used the customer must at least have a sample with the eye mark in order to be able to position the tools. If the material is not available our engineer will have to return at a later date, incurring further expense. (*) (The start up will be done by an ULMA technician in case that it s indicated in the contract) IMPORTANT CONTACT YOUR FILM SUPPLIER IMMEDIATELY TO ARRANGE FOR FILM FOR THE COMMISSIONING AND START UP. (PLEASE NOTE: 6 WEEKS ARE NORMALLY NECESSARY FOR THE MATERIAL TO BE PREPARED.)
OPTIMA ADVANCE 295 10 275 590 150 19 166 ANCHO FILM / FILM WIDTH: 370 FORMAT: 1 PRODUCT: SALAD FILM TYPE: rigid PACKING SYSTEM: vacuum + gas injection INTERIOR DIM.: 150x275 mm EXTERIOR DIM.: 166x295 mm ADVANCE: 590 PACK HEIGHT: 80-100 Packaging Realizado por Drawed by Realise par KARMELO ARREGI PROYECTO / PROJECT / PROJET Cliente Customer Client Fecha Date Date DIMENSIONS TO BE CONFIRMED BY ULMA. Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE Escala 03/08/2005 Scale 1:4 F-1-00 Echelle Ref. DIMENSIONS IN MM.
R 10 89 R 15 110,67 60 R 20 94,67 R 30 275 295 FORMAT: 2 PRODUCT: SALAD FILM TYPE: rigid PACKING SYSTEM: vacuum + gas injection INTERIOR DIM.: 94.667x275x60 mm ADVANCE: 590 PACK-CYCLE: 3Tx2A DIMENSIONS TO BE CONFIRMED BY ULMA. Packaging Realizado por Drawed by Realise par KARMELO ARREGI Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE PROYECTO / PROJECT / PROJET DIMENSIONS IN MM. Cliente Customer Client Fecha Escala Ref. Date 03/08/2005 Scale 0.476 E-2-00 Date Echelle
R 10 89 R 20 150 166 80-100 R 20 R 30 275 295 FORMAT: 1 PRODUCT: SALAD FILM TYPE: rigid PACKING SYSTEM: vacuum + gas injection INTERIOR DIM.: 150x275x100 mm ADVANCE: 590 PACK-CYCLE: 2Tx2A DIMENSIONS TO BE CONFIRMED BY ULMA. Packaging Realizado por Drawed by Realise par KARMELO ARREGI Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE PROYECTO / PROJECT / PROJET DIMENSIONS IN MM. Cliente Customer Client Fecha Escala Ref. Date 03/08/2005 Scale 0.476 E-1-00 Date Echelle
1 2 3 4 5 6 7 8 9 10 80-100 A R 20 B 35 75 C D E 80 140 F EASY OPEN Izena - Denominacion Data - Fecha Ekaia - Material Izena - Nombre Onartua-Aprobado Tratamendua - Tratamiento Aren Ordezkoa Ver. Sustituye al Ak Ordezkatua Ver. Packaging Zimurtasuna - Rugosidad Eskala - Escala Sustituido por Marrazki zk. - Dibujo Numero Ver. Perdoi Orokorrak - Tolerancias Generales V. Modificacion Posicion Realizado Fecha
R 10 89 110,67 70 R 20 94,67 R 30 275 295 FORMAT: 2 PRODUCT: SALAD FILM TYPE: rigid PACKING SYSTEM: vacuum + gas injection INTERIOR DIM.: 94.667x275x70 mm ADVANCE: 590 PACK-CYCLE: 3Tx2A DIMENSIONS TO BE CONFIRMED BY ULMA. Packaging Realizado por Drawed by Realise par KARMELO ARREGI Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE PROYECTO / PROJECT / PROJET DIMENSIONS IN MM. Cliente Customer Client Fecha Escala Ref. Date 03/08/2005 Scale 0.476 E-2-00 Date Echelle
1 2 3 4 5 6 7 8 9 10 A R 15 60 B C D E F EASY OPEN Izena - Denominacion Data - Fecha Ekaia - Material Izena - Nombre Onartua-Aprobado Tratamendua - Tratamiento Aren Ordezkoa Ver. Sustituye al Ak Ordezkatua Ver. Packaging Zimurtasuna - Rugosidad Eskala - Escala Sustituido por Marrazki zk. - Dibujo Numero Ver. Perdoi Orokorrak - Tolerancias Generales V. Modificacion Posicion Realizado Fecha
12 6 590 0-1 PRINTING AREA 150 166 365 +2 0 275 295 EASY-OPEN ADVANCE 16,5 FORMAT: 1 PRODUCT: SALAD NOTE: PRINTING IN OUTSIDE FACE/SEALING IN INSIDE FACE MATERIAL WIDTH THICKNESS (*) MANDRIL MAX REEL Ø UPPER FILM PET_X_PE 365 mm 75 micras 76 mm 350 mm BOTTON FILM PET_X_PE 370 mm 500 micras 76 mm 600 mm (*) The film thickness depends on the pack depth and the materials properties. Therefore the film supplier will recomend de film thickness. Packaging Realizado por Drawed by Realise par DIMENSIONS TO BE CONFIRMED BY ULMA. KARMELO ARREGI Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE PROYECTO / PROJECT / PROJET DIMENSIONS EN MM. Cliente Customer Client Fecha Escala Ref. Date 03/08/2005 Scale 1:4 DF-1-00 Date Echelle
12 6 590 0-1 PRINTING AREA 94,67 110,67 365 +2 0 275 EASY-OPEN ADVANCE 295 16,5 FORMAT: 2 PRODUCT: SALAD NOTE: PRINTING IN OUTSIDE FACE/SEALING IN INSIDE FACE MATERIAL WIDTH THICKNESS (*) MANDRIL MAX REEL Ø UPPER FILM PET_X_PE 365 mm 75 micras 76 mm 350 mm BOTTON FILM PET_X_PE 370 mm 500 micras 76 mm 600 mm (*) The film thickness depends on the pack depth and the materials properties. Therefore the film supplier will recomend de film thickness. Packaging Realizado por Drawed by Realise par DIMENSIONS TO BE CONFIRMED BY ULMA. KARMELO ARREGI Aprobado por Allowed by Approuvé par OPTIMA 370X590 SOLEX PRODUCE PROYECTO / PROJECT / PROJET DIMENSIONS EN MM. Cliente Customer Client Fecha Escala Ref. Date 03/08/2005 Scale 1:4 DF-2-00 Date Echelle