ADVANCED DIRECT IMAGING. by ALTIX
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1 ADVANCED DIRECT IMAGING by ALTIX
2 ADVANCED DIRECT IMAGING by ALTIX No need for phototools and films preparation processes ALDS Advanced high power Leds with high resolution DMD System Fully Intuitive Human Machine Interface From conventional dry films to ink and solder resists Low power consumption Real time panel dynamic scaling and partitioning No service contract required Best in class side to side registration High accuracy registration system Panels held by vacumm table and/or clamping system Rigid and flex PCB smooth handling
3 ADIX specifications Panel Resolution Panel size Panel thickness Warp and twist Weight Line & Space (L/S) Edge Roughness Depth of Focus Autofocus Side to side registration Image to panel registration From 228 x 254mm (9 x10 ) up to 610 x 762mm (24 x30 ) 0.04 to 6mm (1.6 to 157mils) 0.04 to 0.8mm (1.6 to 21mils) panel thickness: 1% of the diagonal 0.8 to 6mm (21 to 157mils) panel thickness: 0.5% of the diagonal 6kg max (13.22lb) Down to 30/30µm (1.2mils/1.2mils) ± 1.5µm (± 0.06mils) ± 100µm (± 4mils) ± 2mm (± 52mils) ± 12µm (± 0.48mils) ± 8µm (± 0.32mils) Throughput Exposure time 18s with 30mJ/cm 2 resist for 457 x 610mm (18 x 24 ) image size Process Imaging resist materials Resist sensitivity Exposure spectrum Applications Production types Conventional & DI/LDI specific dry films Ink & Solder resists From 10 to 1,000mJ/cm 2 and above From 360 to 420nm Rigid PCB Flexible PCB (FPCB) Rigid-Flex Inner Layers Outer Layers Solder Mask (PSR) Graphic User Interface ALTIX Direct Imaging Suite Data input 16:9 Large touch screen, Intuitive software, Object oriented, SPC capabilities, Multilanguage Extended Gerber, ODB++ General utilities & Foot print Power supply Air supply Water supply Machine weight Dimensions 230/400/480V 6 to 7 bars (1.5m 3 /min) 50/60Hz 4kW (ADIX-SA) Water pressure 3~5 bars Flow rate: 12 C or 14 C 4,500kg (9,915lb) (ADIX-SA) W: 1,970mm (78 ) L : 3,487mm (137 ) H : 1,956mm (78 ) ADIX s specifi cations are subject to change without prior notice
4 ALTIX s Digital DIRECT IMAGING Present & Future Family ADIX-SA Semi-Automatic solution for samplings Quick Turn Around (QTA) & medium volume production ADIX-PT Stand alone for hands-free environment Fully automated Pass-Through single side solution Automatic loader & unloader units (optional) Highly flexible configuration from small to mass production ADIX-F Stand alone for hands-free environment Fully automated double sided exposure solution with added flipping unit Automatic loader & unloader units (optional) Highly flexible configuration for small & QTA production ADIX-DUAL Inline for hands-free environment Tandem-type solution for double sided exposure capability with added flipping unit Automatic loader & unloader units (optional) Mass Production configuration for maximum throughput ADIX-RtR Unique Roll-to-Roll DI solution for Mass Production Fully automated single side Automatic unwinder & winder units included
5 ALDS Advanced high power Leds with high resolution DMD System. The heart of the system is a creative combination of two high-density LED light sources through a unique optical device coupled to a high frequency (up to 20kHz) DMD coordinated with a graphic signal and projection lens. This combination enables our ADIX solution to perform high-resolution line and space down to 30μm and to print with a better edge roughness (±1.5μm). Real time Scaling & Partitioning Highly accurate real time scaling and distortion compensation technology responds to the PCB material variations. Each panel can be scaled to measure its distortion. For each panel, different scale factors can be applied with dynamic imaging modes: linear (Trapezoidal scaling, Orthogonal scaling) and non-linear (Polygonal scaling). Advanced Features High dynamics autofocus function Highly precise and dynamic autofocus system is integrated inside each imaging head. The heads get real time feedbacks in order to take into account the warping and surface thickness variations of the board at ±2mm. This state of the art tool plus the depth of focus of the head, which allows imaging in a consistently suitable state, reduce drastically the occurrence rate of imaging errors. Multi-wavelengths UV-LED exposure The combination of different UV light wavelengths enables to polymerize a large range of dry film, ink and solder resists. By choosing the output ratio, it is possible to obtain the most suitable characteristics for each type of photo resists. UV-LED consumes far less energy, generates less heat, and lasts longer than typical laser diode laser based light sources. High accuracy registration A multiple CCD cameras vision system enables featuring image to panel registration down to ±8μm for highend HDI designs. Our solution can align the panel via a through hole or various alignment marks. Our side-to-side registration for inner layers enables high accuracy alignment down to ±12μm thanks to our exceptional registration system with adjustable points fitting the panel size. Automated clamping (patented) A unique clamping mechanism, which can hold the edge of any panel thick from 40μm to 6mm, is integrated onto our dedicated vacuum table system. This clamping system can safely hold warped PCBs, and in addition with the autofocus function, it allows a perfect imaging compared to other systems having only a vacuum table without clamping mechanism. Number of light engines depending on your capacity. On site upgradeable Our modular and flexible imaging technology: ALDS can be adapted to your throughput requirements. Also, the number of heads can be chosen accordingly when defining your new Direct Imaging equipment. This number of heads can be enlarged anytime in the future to match with your expanding needs. This incremental investment enables to have a fully optimized system, which means a quicker Return of Investment. Human Machine Interface (HMI) Fully intuitive interface enables a friendly-user utilization for the operators. A state of the art touch screen graphical user interface enables an easy operating such as: quick job setups, parameters monitoring, full diagnosis, or process optimization. Our powerful software ALTIX Direct Imaging Suite offers more with multilingual capabilities and our statistical module Altix Statistical Process Control Module.
6 ALDS LedLight OptiLight Diffuse ColliLight Evolution 1 ALTIX, over 20 years of innovations and performances! ACURA DSS 1996 Evolution 2b 2013 Evol 2C Roll to Roll 2007 ACURA 2005 ARROW Evol 2b R oll to R oll 2014 ADIX 2002 AFOSA Sales and Service Worldwide Organization Val de Reuil - France Tel : +33(0) Fax : +33(0) central@altix.fr ALTITUDE Quality Insurance Program Made in France imaging with us! Designed by OZMA Communication - ADIX new DI -14/11 All data mentioned on this document are not contractual and may be changed at anytime
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