for harsh & hazardous (classfied) locations Construction Demolition Maintenance Turnarounds Shutdowns D-13 temporary / mobile power
Temporary power products are used on industrial and construction sites for shut-downs, turnarounds and large scale construction demolition. Companies need a variety of power products that are safe, durable, versatile, easy to use and ready for hazardous (classified) locations or non-hazardous environments. STAHL has recognized your need for world class temporary power products. Our line of professionally designed temporary power products gives your company everything it needs to get the job done safely and within your tight deadlines. What are the benefits to having permanent / mobile power products from STAHL? Add to and modify your construction or maintenance projects as they change. Eliminate the costly inconvenience of on-site equipment fabrication. Easily move your power source to different areas within work site or install permanently. Complete projects efficiently and safely. Save money in reduced downtime. Use product again for re-occurring shut downs and maintenance turnarounds. Table of Contents > Page 3 Hazardous (Classified) Locations Product Layout > Pages 4,5,6 HKI-4WR Quad Cube (Main Distribution) > Pages 7 HKMC-Mini Cube (Alternative Main Distribution) > Pages 8,9 HK -II Master Panel (Primary Distribution) > Pages 10,11 HK-III Slave Panel (Secondary Distribution) > Pages 12,13 HK5 Interconnection Cables > Page 14 1075-HZ2N Wide Area Light, 6149 Light > Page 15 HK-PB2,3,6 Power Bars, HK-9-JB, Y-Cord, EC-50 > Page 16 HK-SKLD Light Duty Power Skid > Page 17 TM Stahl Receptacles & Stahl BROZ Panel > Page 18 TM Stahl BROZ Panel & Breakers > Page 19 Customized Options 2
HK1-1WC Cube (Main Dist.) Hazardous Location Work Areas / Sites Primary Distribution (HK-II) Secondary Distribution (HK-IIIZ) * Hot work permit may be required for power tools and welding equipment (site specific). HKI-4WR Quad Cube (Main Dist.) One HKI-4WR Cube provides power to HK-II Primary Distribution units (up to 12 total). HKI-4WR Cube can provide one device with 60A of power (welding machine). HKI-4WR Cube can provide four devices with 60A of power (welding machines). One HK-II provides power to HK-IIIZ Secondary Distribution units (up to 3 total). HK-II and HK-III units can power up to three 120V tools. (Optional light for HK-III). All Cubes can power 120V tools. Primary Distribution (HK-II) Secondary Distribution (HK-III) 3
30A CSA / FM approved receptacles 20A CSA / FM approved receptacles (Power Distribution to Feed Master & Slave Panels) 60A CSA / FM approved welding receptacles 120V CSA / UL ** GFCI protected receptacles 30 or 75KVA transformer CEC CSA C22.1-02, Rule 18-154 HKI QUAD CUBE * Hot work permit may be required for power tools and welding equipment (site specific). ** GCFI s are Certified Main Distribution ETL Intertek tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 Class I, Division 2 Groups B, C, D Main distribution cubes are the most innovative temporary power products available in the industry. Measuring only 5`x 5`x 6`, The Cube takes up very little on-site space and are stackable. The Cube can provide power to Master Distribution units (HKII), Slave Distribution units (HK-III) and directly provide 120V GFCI protected receptacles for onsite tools. Up to four 60 Amp Welding receptacle are standard in Quad Cube allowing enough power for your on site welders to work safely with uninterrupted power. Fusible disconnect switches for both 60A and 125A are also standard on these cubes. Cubes are easy to transport by forklift or crane. You can place them almost anywhere you need to power a small army of workers and their tools. Power up to 8 HK-II master panels, which can in turn power 24-HK-III slave panels. All starting from 1 cube. 4
60A Fusible Transformer Disconnect for Welders 60A Fusible Transformer Disconnect for incoming power Breaker Panel 125A Cube Disconnect HKI QUAD CUBE * Hot work permit may be required for power tools and welding equipment (site specific). Catalog Construct: HKI/ WR - TF - MR - SR- WSR Example: HKI/1WR -75TF -2MR -4SR -3WSR WELDING RECEPTACLES (WR) 1=1 Welding Receptacle (Standard)* 2=2 Welding Receptacles 3= 3 Welding Receptacles 4 = 4 Welding Receptacles (Standard) * SLAVE RECEPTACLE (SR) 1=1 Slave Receptacle 2=2 Slave Receptacles 3=3 Slave Receptacles (Standard)* 4= 4 Slave Receptacles (Standard)* TRANSFORMER (TF) 75=75 KVA Transformer (if 1 or 2 welding receptacles)* 30=30 KVA Transformer (if 3 or 4 welding receptacles)* MASTER RECEPTACLE (MR) 1=1 Master Receptacles 2=2 Master Receptacles (Standard)* 3=3 Master Receptacles 4-=4 Master Receptacles ( Standard) * *Standard design with shorter lead time WORKSITE RECEPTACLES (WSR) 1=1 Worksite Receptacle 2=2 Worksite Receptacles 3=3 Worksite Receptacles (Standard)* 4=4 Worksite Receptacles 5=5 Worksite Receptacles 6=6 Worksite Receptacles 7=7 Worksite Receptacles 8=8 Worksite Receptacles 5
Heat Protection Vent 125 Amp Cube Disconnect 60Amp Fusible Transformer Disconnect Circuit Breaker Panel Class I, Division 2/ Zone 2 ETL Intertek tested and certified. 7 * Hot work permit may be required for power tools and welding equipment (site specific). 6
2 x heavy duty lift handles 20Amp 120/208V receptacles to power Master/Slave Units Worksite Receptacles Heat protection vent Plug Connecting into Master Unit (Other Manufacture Plug available upon request ) HKMC-30TF-1MR-7WSR Mini Cube Distribution ETL Intertek tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 Class I, Division 2 Groups B, C, D. Mini Cube This Compact system comes fully equipped to feed a Master and Slave Unit, and comes with (7) 120 Volt. GFCI protected worksite receptacles. Disconnect Switch Heat protection Plug Connecting into Master Unit Side View Mini Cube 7
2 x heavy duty lift handles 120V 20Amp GFCI protected receptacles 20Amp 120/208V receptacles to power Master/Slave Units 1 x pad-lockable compression latch panel access Durable stainless steel construction Plug receiving power from Cubes * Hot work permit may be required for power tools and welding equipment (site specific). HK-II Primary Distribution ETL Intertek tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 Class I, Division 2 Groups B, C, D. Primary Distribution (HK-II) Three 20A/120V GFCI receptacles gives the HK-II all the versatility required to power your various tools. Use our HKPB3 power bar and increase your work site receptacles up to 9. HKII s Stainless Steel construction will suit the most demanding environments. Suitable for both hazardous and non-hazardous environments, portable and scaffold ready. The HK-II can also power up to three HK-III Slave units making it a paramount component to your modular, customized power layout. 4 x rugged, site ready, scaffold mounts 8 Scaffold hardware. (HK-2 shown.)
* Hot work permit may be required for power tools and welding equipment (site specific). Catalog Construct: HKIII/ MR - SR- WSR MASTER RECEPTACLE (MR) 1= Master Receptacle 2=2 Master Receptacles 3=3 Master Receptacles 4-=4 Slave Receptacles Example: HKIII/ SR -3WSR SLAVE RECEPTACLE (SR) 1=1 Slave Receptacle 2=2 Slave Receptacles 3=3 Slave Receptacles 4= 4 Slave Receptacles WORKSITE RECEPTACLES (WSR) 1=1 Worksite Receptacle 2=2 Worksite Receptacles 3=3 Worksite Receptacles 4=4 Worksite Receptacles 5=5 Worksite Receptacles 6=6 Worksite Receptacles 7=7 Worksite Receptacles 8=8 Worksite Receptacles 9
2 x heavy duty lift handles Durable stainless steel construction 1 x pad-lockable compression latch panel access 3 x 120V / 20A GFCI protected receptacles Plug receiving power from Master Unit * Hot work permit may be required for power tools and welding equipment (site specific). HK-III Secondary Distribution ETL Intertek tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 Class I, Division 2 Groups B, C, D. Secondary Distribution (HK-III) Three 120Volt, 20Amp GFCI protected receptacles makes the HK-III a reliable sidekick extension to the HK-II. Slave Units (HK-III) Stainless Steel Construction will suit the most demanding environmental conditions. Can be constructed for both hazardous and nonhazardous environments, easy to transport and scaffold ready. > 1 x 20A male connection to receive power from Master or Cube units. > 2 x rugged, site ready, scaffold mounts. > 2 x safety lanyards > Option of separate lighting circuit to control temporary lighting system The HK-IIIZ can power multiple 120V tools. With an optional light receptacle, the HK-IIIZ can also be the light source for your work areas. 10
* Hot work permit may be required for power tools and welding equipment (site specific). 11
* Hot work permit may be required for power tools and welding equipment (site specific). HK5 Extension Cable for 30A or 20A connections ETL Intertek tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 Class I, Division 2 Groups B, C, D. > Extension cables interconnecting between power cubes and Master/Slave Units >20A or 30A male plug & female receptacle > 1 x heavy duty lift handle > 1 x rugged, site ready, scaffold mount(s) > Steel construction with power coat paint finish > Available in 20A and 30A connections > 50ft, and 100ft cable lengths > Custom requirements can be met 12 Scaffold mounted. (HK-EXC-30 shown.)
* Hot work permit may be required for power tools and welding equipment (site specific). 13
1075-HZ2N Wide Area Fluorescent Light > Class 1, Zone 2, Nema 3R rated > Class I, Division 2, Groups B,C,D. T3A > 2 x CFL 55W fluorescent lamps (110W) > Produces 9600 lumens > Durable aluminum construction > Robust polymer lens Scaffold mounted (HK-LX shown.) HK-4-RL-6149 > Class 1, Zone 2, Class I, Division 2 > 6149/1-521-1200 repair light 1 > KIL UGP-51231 Male Plug 15A 125V 2P3W > SOOW 16/2 Conductor Cable > Optional Guard available, consult factory for details * Hot work permit may be required for power tools and welding equipment (site specific). 14
Y-Cord > 20A/120V Female cord end > 15A/125V plug (2P3W) EC-50 > Extension Cord for tool connections > 12/13 SOOW Cable > 120V/20A approved plug & receptacle > Nema 4 Configuration HK-9-JB > Removable Flange Plates > Used for direct connections (wire electronics on to terminals) > Available in 20A, 30A, or 63A options > Stainless steel box, mountable to scaffold > 120/208VAC connections > Aluminum or powder coated steel available. 6 Receptacle HK-PB3 Power Bar > Bolt ready / Wall mountable. > 6 x 120V / 20A approved receptacles. > 1 x heavy duty lift handle(s). > 1 x rugged, site ready, scaffold mount(s). > Aluminum or powder coated steel available. 15 * Hot work permit may be required for power tools and welding equipment (site specific).
* Hot work permit may be required for power tools and welding equipment (site specific). HK-SKLD Light Duty ETL Intertek Power Skid tested and certified. Class I, Zone 2, Groups IIA, IIB, T4 > 120V / 20A approved receptacles (Quantity determined by customer) > 1 x 60A receptacle > 1 x 60A female connection > Fork lift or crane transport ready > Hinged cover with chain retention > 120/208V, 240V, 480V or 600V configurations > 32 and 42 circuit panel options > 125A or 225A configuration > 3 phase or single phase > Custom configurations available 16
STAHL Receptacles & Plugs STAHL s series of plugs and receptacles provide unique solutions for electrical connections in hazardous and corrosive environments (Chemical, Coal Mining, Offshore Energy, Petrochemical, Pharmaceutical & Refining.) The mating system makes it physically impossible to connect plugs and receptacles of different voltages and current ratings. Receptacles cannot be energized until a plug is fully inserted and switched on. Plugs cannot be removed until switched off. The switch is pad-lockable in the ON or OFF position. NEC CLASSIFICATIONS > Class I, Zones 1&2, AEx de IIC T5 > Class I, Div. 2 / Zone 2, Groups A,B,C & D > Class II, Div. 1&2 Groups E,F & G > Class III 20A, 30A, 63A & 125A Plugs and Receptacles 3 pole 4 wire, 4 pole 3 wire CEC CLASSIFICATIONS > Class I, Zones 1&2, Ex de IIC T5 > Class I, Div. 2, Groups A,B,C & D > Class II, Div. 1&2 Groups E,F & G > Class III * Hot work permit may be required for power tools and welding equipment (site specific). BROZ PANEL TM Custom Panel w/ Breakers > Class I, Div. 2 Groups B,C,D, T4 Class I, Zone 2, Groups IIC, IIB, IIA, T4, CSA Types 3, 4 (4X optional), 12, IEC IP66 > UL489 Certification. > 120/240/480V. > Up to 40 amps breaker. > Seamless foam gaskets. > Panel options are available: 12, 24, 42, (rated NEC,CEC) additional 60 and 72cct (rated CEC only) > Available in: Stainless steel Epoxy powder coated Fiberglass Inside a Broz TM Panel. (Future space and easy installation.) 17
TM Broz Panel. (42cct shown.) NEC CLASSIFICATIONS > Class I, Zone 1, AEx de IIC T5 or T6 > Class I, Div. 2, Groups A,B,C & D CEC CLASSIFICATIONS > Ex de IIC T5 or T6 > Class I, Div. 2. Groups A,B,C & D FEATURES > Flameproof with Thermal Magnetic Branch Circuit Protection Nema 4X padlocking 316L SS handle and internal heavy duty 3 point latching system combine security and a water tight seal with ease of access. No cable or conduit seals are required, allowing for fast installation, and lowering overall installed cost. Finger safe construction & UL508A approved bus system prevents accidental contact with live parts. Panel options are available:12, 24, 42, (rated NEC, CEC) additional 60 and 72cct (rated CEC only) STAHL s proprietary explosion protection is inside the breaker itself. This clever design eliminates the need for heavy cast metal enclosures. You can dramatically cut your installation and service labor costs while maintaining safety. It now takes only 15 minutes to change a breaker, saving approximately 2 hours per breaker compared to traditional hazardous location bolted panel boards. * Hot work permit may be required for power tools and welding equipment (site specific). 18 1 pole 2 pole 3 pole GFCI 1 Pole + N
Many cable options for both hazardous and non-hazardous applications Your Temporary Power Expert for Hazardous Location & General Purpose Products 19
CUBE MASTER SLAVE GERMANY: R. STAHL Am Bahnhof 30, 74638 Waldenburg, Germany Telephone +49 7942 943-0 Fax +49 7942 943-4333 www.rstahl-temporarypower.com www.stahl.de UNITED STATES: R. STAHL Inc. 9001 Knight Road, Houston, Texas, 77054 Telephone 713-792-9300 Fax 713 797 0105 sales@rstahl.com www.rstahl-temporarypower.com www.rstahl.com CANADA: R. STAHL Ltd. 7003-56 Ave, Edmonton, Alberta, T6B 3L2 Telephone 780-490-4912 Fax 780 469 5525 Sales-canada@rstahl.com www.rstahl-temporarypower.com www.rstahl.com