Flight Basics Generating a Bill of Materials BRUCK LIGHTING SYSTEMS, INC. 15774 Gateway Circle Tustin, CA 92780 P: 714.259.9959 F: 714.259.9969 Website: www.brucklighting.com
Flight Suspension Support Flight Suspension Support T Remote Transformer Note: surface mount transformers also available example: 240150, 240300, or TQ Remote Surface Transformer 2 Surface Mount Canopy 240203mc Flight Suspension Support Flight Suspension Support Flight Track Connector 225040mc Flight End Cap 225050mc Fight Leila Spot 150400mc Fight Leila Spot 150400mc Flight Power Feed 225030mc Flight End Cap 225050mc 1 Bruck
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Step One: Design Your Flight Track System Fixture Type: Pendant and LED Pendant refer to pg 74-116 Spot Light refer to pg 24-66 Choose High-Line specific fixtures that can be used on the Flight track. Determine part number(s) for fixture If desired choose accessories High-Line specific fixtures (150 series) are economical fixture options for the Flight system. Note: not all High-Line fixtures work with Flight system High-line specific fixtures that can be used on Flight track: pg 50 pg 26 pg 49 pg 26 pg 49 Place into box A. See worksheet 1. to add up total of fixture wattage into box A-1. Go Green and use the LED Uni-Light pendants the only company that can offer a 3watt LED pendant on a low voltage track with a low voltage transformer. Choose lamps for fixture, that do not exceed maximum wattage for fixture or accessory. A. Qty. 4 5 3 A-1. Part Num. 150400mc Liela Spot 200 Lamp Watts 220470 Silena Spot 250 Lamp Watts 220097 Pia Down 150 Lamp Watts 150 150 220 221 222 Total Watts Adaptor: The High-Line Adaptor II and many High-Line specific fixtures with a variable length adaptor may be used on the Flight track. See box B. B. 150390mc Note: High-Line specific fixtures (150 series) DO NOT require an additonal adaptor. Refer to box A. and count non-flight fixtures, see worksheet 2 for example. Flight track 6 6 length Drawings: Use scaled drawing as a reference. (page 4.) Length: Measure the length of Flight run; determine quantity and length of Flight pieces required, each piece is 6 6 in length. Hand bendable track is available in a 78 length. In between each track segment a track connector is required. See box C. To avoid kinking the track, radii smaller than 2 ft. should be bent on a template or other bending machine either by the installer or the manufacturer prior to shipping. C. 225001mc clear lamps, 6 6 225002mc frosted lamps, 6 6 225003mc violet lamps, 6 6 225004mc blue lamps, 6 6 225005mc green lamps, 6 6 225006mc yellow lamps, 6 6 225007mc orange lamps, 6 6 225008mc red lamps, 6 6 Worksheet 1. Worksheet 2. Add up fixture wattage: see Example. Fixture Qty Lamp Total 150400 4 50W 200W 220470 5 50W 250W 220097 3 50W 150W Add up Non-Flight fixture: Fixture Qty 150400 4 220470 5 220097 3 Non-Flight 8 Fixture Qty Total 3 Bruck
Step Two: Design Your Flight Track System End Caps: Be sure to add End Caps to each run. See box D. D. Qty. Part Num. 225050mc Supports: Determine number of ceiling supports, You should allow one support for every 3 ft. on straight track runs. Shapes with irregular angles or closed circuit systems (ring, square, etc.) may require more mounting elements for increased system balance or for better system symmetry. See worksheet 3 to figure out how many supports needed, place into box E. Does the run have to overcome major differences in height? If so, please specify cable suspensions. Connectors: Flight is a 300W single circuit system; an isolating connector is required to electrically isolate your track into multiple 300W sections. Each feston lamp draws a total of 1.2W; Each 78 track segment includes 39 festoon lamps. See worksheet 4 to figure out how many connectors are needed, and place into box F. E. F. 225010mc 1 3/4, flush mounted support vertical 225015mc 1 3/4, flush mounted support horizontal 41 3/8, suspension support vertical 225025mc 41 3/8, suspension support horizontal 225040mc conductive 225045mc isolator Power Supply: Determine the drop from the ceiling to the system. Power feed; supplies the system from an external transformer used in conjunction with feeder cable. See box G. Power Supply Cable; for every Power Feed add 15 ft. of cable. Swarovski Strass Crystals: 6 6 track section with 20 x 1.2W festoon lamps and 19 crystal strands included with track, two crystals per strand. Crystals available in amber, blue and clear. See box H. G. H. 225030mc power feed 150118 10 guage, power supply cable 150121 8 guage, power supply cable 225001mc/A clear lamps, amber crystals, 6 6 225002mc/A frosted lamps, amber crystals, 6 6 225007mc/A orange lamps, amber crystals, 6 6 225001mc/B clear lamps, blue crystals, 6 6 225002mc/B frosted lamps, blue crystals, 6 6 225004mc/B blue lamps, blue crystals, 6 6 225001mc/C clear lamps, clear crystals, 6 6 225002mc/C frosted lamps, clear crystals, 6 6 225003mc/C violet lamps, clear crystals, 6 6 225004mc/C blue lamps, clear crystals, 6 6 Worksheet 3. Support: one for every 3ft. on open run plus one. Example: 12ft. of track/3 + 1 = 5 supports track/3 + 1 = supports Choose the support that matches the desired length. Place number of supports into box E. Worksheet 4. Note: See box A-1 to determine if isolator connector is needed. FLW = Fixture Lamp Wattage Refer A-1 for Total Wattage FL = Number of Festone Lamps LR = Load Requirement FLW + 1.2W(FL ) = LR LR/300W = isolators Example: 200W + 1.2W(195) = 434LR 434LR/300W = 1 isolators Closed circuit systems will require one additional isolator. The isolating connector can replace the use of the track connector if its placement does not conflict with the desired placement of fixtures. Each 300W section will require a power feed, power supply cable, and transformer. 225005mc/C green lamps, clear crystals, 6 6 225006mc/C yellow lamps, clear crystals, 6 6 225007mc/C orange lamps, clear crystals, 6 6 225008mc/C red lamps, clear crystals, 6 6 www.brucklighting.com 4
UNI-PLUG SPOT-LIGHTS pg 24 pg 25 pg 27 pg 27 pg 27 pg 29 pg 31 pg 31 pg 32 pg 32 pg 33 pg 33 pg 33 pg 36 pg 36 pg 37 pg 37 pg 39 pg 39 pg 40 pg 40 pg 41 pg 45 pg 51 pg 52 pg 53 pg 53 pg 53 pg 54 pg 54 pg 55 pg 55 pg 56 pg 56 pg 58 pg 59 pg 61 pg 61 pg 62 pg 62 pg 63 pg 63 pg 64 pg 64 pg 64 pg 65 pg 66 pg 66 5 Bruck
Bruck Green products can be identified with the smart e symbol. Bruck threaded glass can be identified with the arrow symbol. with threaded glass you can replace with another color of the same glass. UNI-PLUG PENDANTS pg 74 pg 76 pg 77 pg 79 pg 80 pg 81 pg 82 pg 84 pg 85 pg 86 pg 87 pg 88 pg 90 pg 91 pg 92 pg 93 pg 94 pg 95 pg 96 pg 97 pg 98 pg 99 pg 100 pg 101 pg 102 pg 103 pg 103 pg 104 pg 104 pg 107 pg 107 pg 108 pg 108 pg 109 pg 109 pg 110 pg 111 pg 111 pg 112 pg 112 pg 113 pg 113 pg 114 pg 114 pg 116 www.brucklighting.com 6