Flex-Line Basics Generating a Bill of Materials BRUCK LIGHTING SYSTEMS, INC. 15774 Gateway Circle Tustin, CA 92780 P: 714.259.9959 F: 714.259.9969 Website: www.brucklighting.com
Flex-Line Ceiling Suspension 230101 Flex-Line Ceiling Suspension 230101 T Remote Transformer Note: surface mount transformers also available example: 240150, 240300, or TQ Remote Surface Transformer Flex-Line Ceiling Suspension 230101 Power Feed Cable Flex-Line Connector 230320 Flex-Line End Cap 230190 Flex-Line Power Feed 230300 Flex-Line Adaptor 230360 Flex-Line Calo Spot I 230640mc Flex-Line Adaptor 230360 Flex-Line Calo Spot I 230640mc Flex-Line End Cap 230190 Zon L.E.D. Down* 222801 Zara Red Down 220154 *For heavy fixtures supports should be every 2 feet OR the fixture or pendants must be located near the support. 1 Bruck
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Step One: Design Your Flex-Line Track System Fixture Type: Pendant and LED Pendant refer to pg 74-116 Spot Light refer to pg 24-66 Choose fixture for Flex-Line system Determine part number(s) for fixture If desired choose accessories A. Qty. 4 3 3 Part Num. 230641 Calo Swing Spot 200 Lamp Watts 220710 Pako Spot 150 Lamp Watts 221820 Chianti Down 150 Lamp Watts 230 Lamp Watts Flex-Line specific fixtures (230 series) are economical fixture options for the Flex-Line system. 230 Lamp Watts Flex-Line specific fixtures: 220 Lamp Watts 221 Lamp Watts pg 44 pg 45 pg 24 pg 46 Place into box A. See worksheet 1. to add up total of fixture wattage into box A-1. Go Green and use the LED Uni-Light pendants the only company that can offer a 3watt LED pendant on a low voltage track with a low voltage transformer. A-1. 222 Lamp Watts Lamp Watts Total Watts Choose lamps for fixture, that do not exceed maximum wattage for fixture or accessory. Adaptors: Determine number of Uni-Lights, used for track run. Uni-plug fixtures require a Flex-Line adaptor to connect to the track. See box B. Note: Boa specific fixtures (170 series) DO NOT require an additonal adaptor. Refer to box A. and count non-flex-line fixtures, see worksheet 2 for example. B. 230360mc 70W 230370mc 70W, vertical adaptor clamp Drawings: Use scaled drawing as a reference. (page 4.) Length: Measure the length of Flex-Line run; determine quantity and length of Flex- Line pieces required. See box C. For easier installation for a Flex-Line ring with a 5 3 diameter or less, we recommend that you cut the track into two equal sections and connect the track segments with 2 connectors. C. 230110mc 39 230130mc 102 230150mc 196 Worksheet 1. Worksheet 2. Add up fixture wattage: see Example. Fixture Qty Lamp Total 230641 4 50W 200W 220710 3 50W 150W 221820 3 50W 150W Add up Non-Flex Line fixture: Fixture Qty 170842 2 220490 4 220125 4 Non-Flex Line 6 Fixture Qty Total 3 Bruck
Step Two: Design Your Flex-Line Track System End Caps: Be sure to add End Caps to each run. See box D. D. Qty. Part Num. 230190 Supports: Determine number of supports. Ceiling supports and wall supports are all available options. You should allow one support for every 3 ft. on straight track runs. See worksheet 3 to figure out how many supports needed, place into box E. Curved track runs require additional supports at changes of direction. Due to the flexible nature of Flex-Line track, the supports must be strategically placed to hold the track in the desired shape. Note: For heavy fixtures supports should be every 2 feet OR the fixture or pendants must be located near the support. E. 230100mc 36, sloped ceiling suspension 230101mc 13, ceiling suspension, can be field cut 230181mc 3 3/4, ceiling suspension 230202mc 5 3/4, ceiling suspension 230203mc 6 1/4, support with adaptor, 70W 230220mc 9 3/4-16 3/8, adjustable support 230160mc 3 3/8, wall fastening clip 230205mc 3 3/8, wall fastening clip 230208mc 20, end track display 230209mc 20, wall extension arm Connectors: Flex-Line is a 2 x 300W dual circuit system; each side of the track carries a separate 300W circuit. An isolating connector is required to electrically isolate your track into multiple 2 x 300W sections. See worksheet 4 to figure out how many connectors are needed, and place into box F. F. 230320 conductive 230330 isolator Power Supply: Determine the drop from the ceiling to the system. And whether you will be using a Power feed or Canopy feed. Power feed; supplies the system from an external transformer used in conjunction with feeder cable. See box G. Canopy feed; supply the system from an external transformer in the suspended ceiling. Determine the number of Canopy feeds needed by total wattage, refer to worksheet 4. Power Supply Cable; for every Power Feed add 15 ft. of cable. G. 230300mc power feed 230305mc 21 3/4, ceiling power feed 230310mc 3 3/4, ceiling power feed 230315mc 5 3/4, ceiling power feed 240202mc 4, surface mount canopy 240100mc 11, power feed cover 240120mc 9 1/4, sloped ceiling feed cover Worksheet 3. Worksheet 4. 240203mc 2, surface mount canopy 150118 10 guage, power supply cable Support: one for every 3ft. on open run plus one. Example: 12ft. of track/3 + 1 = 5 supports track/3 + 1 = supports Choose the support that matches the desired length. Place number of supports into box E. Note: See box A-1 to determine if isolator connector is needed. FLW = Fixture Lamp Wattage Refer A-1 for Total Wattage LR = Load Requirement FLW = LR LR/600W = isolators Example: 800W = 800LR 800LR/600W = 1 isolators Closed circuit systems (ring, square, etc.) will require one additional isolator. The isolating connector can replace the use of the track connector if its placement does not conflict with the desired placement of fixtures. Each 2 x 300W section will require a power feed, power supply cable, and two transformers. Some Flex-Line power feeds have the capacity to power both sides of the dual circuit track. 150121 8 guage, power supply cable www.brucklighting.com 4
UNI-PLUG SPOT-LIGHTS pg 24 pg 25 pg 27 pg 27 pg 27 pg 29 pg 31 pg 31 pg 32 pg 32 pg 33 pg 33 pg 33 pg 36 pg 36 pg 37 pg 37 pg 39 pg 39 pg 40 pg 40 pg 41 pg 45 pg 51 pg 52 pg 53 pg 53 pg 53 pg 54 pg 54 pg 55 pg 55 pg 56 pg 56 pg 58 pg 59 pg 61 pg 61 pg 62 pg 62 pg 63 pg 63 pg 64 pg 64 pg 64 pg 65 pg 66 pg 66 5 Bruck
Bruck Green products can be identified with the smart e symbol. Bruck threaded glass can be identified with the arrow symbol. with threaded glass you can replace with another color of the same glass. UNI-PLUG PENDANTS pg 74 pg 76 pg 77 pg 79 pg 80 pg 81 pg 82 pg 84 pg 85 pg 86 pg 87 pg 88 pg 90 pg 91 pg 92 pg 93 pg 94 pg 95 pg 96 pg 97 pg 98 pg 99 pg 100 pg 101 pg 102 pg 103 pg 103 pg 104 pg 104 pg 107 pg 107 pg 108 pg 108 pg 109 pg 109 pg 110 pg 111 pg 111 pg 112 pg 112 pg 113 pg 113 pg 114 pg 114 pg 116 www.brucklighting.com 6