Computer Numeric Control

Transcription

1 Computer Numeric Control CNC milling machines CNC lathes Automation CNC software Accessories mill turn CNC metal working machines The OPTIMUM in quality, price-performance and service CNC main catalogue 2015/16

2 2Preamble 2 Headquarters in Hallstadt/Bamberg Logistics centre in Pettstadt Assembly F80 Assembly tool changer Manufacturing on your own CNC machines Check Quality at a cost-efficient price - OPTIMUM metal working machines Your requirements are our target Since more than 25 years we are dealing with the development, design and production OPTIMUM machines. Any one of our products distinguishes itself by quality, accuracy, sustainability and consistent value. Beside our production plants we have our articles solely produced by manufacturers who are able to fulfil our high quality requirements. Our knowledge serves to constantly advance and improve our products. The products You are looking for a functional machine offering comprehensive features at an economical price? Then you make the right choice by purchasing an OPTIMUM metal working machine. Our machines are convincing by outstanding quality, accurate manufacturing and offer an OPTIMUM in price and performance. Production Since 2003 OPTIMUM produces a large part of it s metal working machines in it s own factory in Yangzhou in China. There, the quality is controlled by German quality management representatives and production manager on-site. Another large part of the OPTIMUM metal working machinery is manufactured exclusively or in accordance with specific requirements for OPTIMUM. Quality The OPTIMUM products are produced with high quality requirements. There are the same or similar products on the market which by far do not attain the quality standard of OPTIMUM.

3 OPTIMUM factory, Yangzhou China THE OPTIMUM GUARANTEE OF QUALITY ALL OPTIMUM PRODUCTS ARE PRODUCED UNDER HIGH QUALITY REQUIREMENTS Distribution OPTIMUM CNC machines can be purchased from your competent specialized dealers on site. An area-wide network of specialized dealers and sales partners - who are supported by the employees of OPTIMUM are at your disposal to help you with words and deeds. Exhibition At our site in Hallstadt/Bamberg you will find a largely dimensioned exhibition centre where we will be glad to present our products to you. Please contact us before via our switchboard or under [email protected] After-Sales-Service If your machine requires an after-sales service, we as well as your locally specialized dealer will be at your disposal with an experienced service team. A comprehensive stock of spare parts is available at our head office in order to ensure the supply of spare parts at short notice, if necessary. Our service guarantees you the value of your machines for years. Please call our switchboard under the phone number It will connect you to an employee who will answer your questions Worldwide representations As a German company, OPTIMUM is globally working together with specialist partners from its company's headquarters at Hallstadt/Bamberg. The international distribution network of OPTIMUM extends worldwide over the most important countries. Kilian Stürmer Manager 3 3

4 4Preamble 4 Planning Already during the planning phase our technical department intervenes in the development of new products which are manufactured at our facility as well as at the facilities of our partners. In this way, all marketing influences and customer requirements are immediately added where the future direction for a successful product design is set. Our technical department has a well-established team of technically highly qualified specialists. Their well-founded expertise allows flexible and creative implementation of all requirements which are demanded for our product and services. Technical documentation and risk analysis Our technical authors are able to achieve a high standardized level which complies with all legal requirements or even exceeds them. These enormous efforts only serve to easily introduce the machine to our customers as well as to guarantee the continuous and safe operation. In order to compensate the identified safety gaps, measures are taken to minimize the risk in the frame of the analysis. Then an evaluation of the remaining residual risk is performed after having implemented these measures. Development The development work is performed by creating a virtual machine model using most modern 3D CAD software. In doing so, beside the optimum functionality of the machine we also pay attention to the re-usability of the data which are created during the development phase. Such data do not only serve to elaborate manufacturing documents and documentations, but also to establish calculations as well as for computer-aided manufacturing and to visualize and simulate the product.

5 Production support A team of employees directly influences the production process on site by regular training courses and tests. Only due to this intensive care at the production site we are able to achieve literally the OPTIMUM. Service support...then good service is indispensable! Our OPTIMUM technicians are at your disposal at any time in case of service in order to support the shop in performing a rapid and targeted repair. Weak points are analysed and customer wishes noted in close cooperation with the service centre and its internal and external employees. These points are evaluated under technical points of view and noted down in specific requirements or measure catalogues. Testing in practice Our engineers combine theory and practice. In order to leave nothing to chance with regard to the product satisfaction; applicationspecific tests are performed on all machines and selected customers are consequently involved in this testing. In this way, any new product first has to prove itself during everyday work before it is included as a inherent part in our range of products. The technical analysis helps us to recognize and resolve any remaining weak points. Technical customer support Our customers may rightly expect that our specialists are using their knowledge and experience to their utmost satisfaction. Our product consultants support the user with technical information. A phone hotline as well as an info mail account are available which our customers may use in order to receive qualified information or troubleshooting at short notice. 5

6 6Preamble Supplier support Regular meetings with our engineers contributes to transfer our new developments and enhancements aimed to serial production. This direct care at our manufacturing facilities is indispensable in order to produce the quality products in which our customers trust since more than 25 years. We see the basis for a constantly high customer satisfaction and our current and future market success in the clear technical orientation of our employees. Sales support The requirements in OPTIMUM machines are also versatile than the workpieces and manufacturing requirements of our end customers. Our representatives and specialized dealers are at your disposal for any further questions with the whole application-specific knowledge of our technicians. The customers are obtaining the support which is necessary to adapt the selected product to the corresponding requirements in a qualified and informative sales conversation. Sales training and training of staff / customer training The success in handling our products is mainly determined by passing the technical knowledge on to the sales and service employees by consequent internal training measures. This qualification forms the basis so that we are able to guarantee a skilled, qualified consultation and troubleshooting at any time when a customer contacts us. This qualification also includes our customers; we are providing workshops at our facility or training courses at the customer's premises.

7 Quality management incoming goods inspection Our quality manager from Germany is the first contact for adhering to quality on site. He is responsible for the dimensional accuracy of the components as well as their control and the quality of the manufacturing process. He is closely working together with our technical department in the headquarters in Germany and thus forming an optimum symbiosis. Quality management production and outgoing goods inspection Beside delivery reliability and service the quality of our products is of highest importance for us. Our quality is ensured by continuous internal and external monitoring on site by our quality manager. Our comprehensive outgoing goods inspection is performed according to the general technical guidelines. Supply of replacement parts We know that the rapid availability of spare parts is one of the basic requirements for a satisfying, customerfocused service concept. At OPTIMUM Maschinen Germany GmbH the planning, coordination and availability of replacement parts are harmonized in a way to ensure maximum benefit regarding economic efficiency and speed. to our customers Two-stage price-performance-ratio mill turn We subdivide our metal working machines into two categories with an "OPTIMUM" in quality and price-performance. Standard line Metal processing machines for the professional craftsman. Premium line Machines for medium-sized companies and for industrial facilities. 7

8 OPTIMUM MASCHINEN GERMANY COOPERATION PARTNER FOR CNC TRAINING IN BAVARIA 8Preamble A strong team Since many years Siemens is the system supplier of the control and drive engineering for the CNC controlled lathes and milling machines of the OPTIMUM Maschinen Germany GmbH. Due to the long term and successful cooperation, a cooperation partnership for the CNC training was agreed in June In target group specific courses the participants of the training program are made familiar with the functions of the different Sinumerik controls. To do so, Optimum uses CNC machines with the Sinumerik controls 828D, 802S and 808D. Also the software "Sinumerik Operate" with the working step programming "ShopMill" and "ShopTurn" are part of the training courses. The machine operators become familiar with the rapid NC programming, the work preparation and the intuitive use of the software. Trainers of OPTIMUM certified by Siemens train the skilled workers either directly at their working places or at the company headquarters of OPTIMUM at Hallstadt nearby Bamberg Exhibition At our headquarters we have a spacious projection room where we are happy to present our range of products. In our projection room we provide you the suitable environment in order to speak about machine technique in detail. Competent technical consultants will be happy to accompany you through the world of OPTIMUM Maschinen and will find the ideal solution for your individual requirements in perfect CNC machines with you.

9 Experience practice We take you along to implement the theory from classroom in the practice, in this world. Learn more together with us and our partners, how easy it can be to implement what you have learnt in the practice. You may select among numerous packages and tie up the suiting machine package for your education. TRAINING AUTOMATION 9

10 F 150 Robot system F 150 with Special equipment 10

11 Your way with us to your automated future The OPTIMUM Premium CNC milling machine with SIEMENS control SINUMERIK and the connected robot system KUKA Kr6 provides you the ideal basis for an automatic loading and unloading of the workpieces SINUMERIK 828 D 2-finger parallel gripper OMI-2T Receiver GSP PLUS 160 KR 6 R900 sixx AGILUS Panel-based compact CNC technologies: Drilling and milling Up to 8 axes / spindles 1 processing channel 8.4 / 10.4 colour display S7-200 PLC Our SIEMENS 828 D options Already integrated for you: Safety Integrated Residual material detection and operation ShopMill working step programming Managing network drive 3-D Simulation Drawing KUKA control CR 4 KCR safety cage Element 11

12 EDUCATION BUNDLE CNC Milling machine OPTImill F 150 The whole package all about the Premium CNC milling machine OPTImill F 150 including the Siemens control Sinumerik 828D including Schunk clamping technique, Mediabloc CFC and the stable KCR safety cage. COMPONENTS OF THE PACKAGE Premium CNC milling machine OPTImill F 150 including Siemens control Sinumerik 828D and 24 tool changers Schunk clamping technique 4 pcs. ISOLOC NTS levelling disc KCR safety cage Training package Item No.: (Training) Item No.: (Craft/Industry) Other packages upon request KUKA EDUCATION-BUNDLE Industrial robot KR 6 R900 sixx AGILUS The extremely compact and robust KR 6 R900 sixx is one of the most recent, rapid and reliable robots of its class. With six axes, a maximum load bearing capacity of 6 kg and a range of about 901 mm it is perfectly suitable for launching most modern robotics. Upon request it is also possible to offer the KUKA-Education-Bundle in line with another KUKA robot. COMPONENTS OF THE PACKAGE Industrial robot KR 6 R900 sixx AGILUS KUKA adjustment kit Item No.: (Training) Item No.: (Craft/Industry) 12

13 HARDWARE PACKAGE In order to ease the entrance into the metal-cutting manufacturing, we offer a hardware package, which allows you implementing the exercise part of Sinutrain also in reality. You will receive everything that is necessary in order to obtain a ready manufactured component in the end with the help of the Siemens training video and the instructions from OPTIMUM. COMPONENTS OF THE PACKAGE Drill chuck Fixture cutter head Weldon fixture Adapter, draw-in bolts Collet fixtures, ledges 4 raw parts made of aluminium EMUGE milling tool kit (HM deburring tool, end wheel milling cutter, different HM end mill cutters, ball cutters, HM torus cutters, micro-hm milling cutters, milling cutter fixtures) Item No.: MEDIA PACKAGE The Media package is perfectly suitable in order to visualize what happens in the working chamber for the persons outside. For training groups or for the employees. Using a splash-proof camera we record what happens in the working chamber and transfer it to a TV set (via WLAN or HDMI). Using the corresponding PC you can connect to the machine via RJ45 and also display the screen of the control on the monitor in real time. COMPONENTS OF THE PACKAGE Multimedia table LCD-TV 127 cm (50 inch) with HDMI connection Splash-proof camera Housing including fixture Desktop PC Installed Siemens Toolbox CD Fig. similar Keyboard and mouse Item No.:

14 PC PACKAGE You will receive a PC with monitor with a Sinutrain Demo Version installed which you only need to activate. If you decide to purchase also a Sinutrain license or a classroom license it will of course also be installed. When purchasing a classroom license you will also receive a pupil version with an adapted run time. COMPONENTS OF THE PACKAGE Desktop PC Monitor Keyboard and mouse Exemplary illustration Software installation depending on the order optionally with 1. Sinutrain milling + CNC software Siemens + machine integration in Sinutrain or Item No.: Sinutrain milling Demo + CNC software Siemens + machine integration in Sinutrain Item No.: TRAINING VIDEO PACKAGE This package eases your start into the world of automation. Step by step all important steps are shown in order that you may transfer them to your pupils/students. COMPONENTS OF THE PACKAGE DVD 1: Commissioning of the machine DVD 2: Mounting and operating the robot cell DVD 3: Network connection and external processing of programs. Service with online support rendered by the manufacturer DVD 4: Working with Renishaw Item No.:

15 GSM PACKAGE In order to perfectly complete the automation the Siemens SINUMERIK 828D offers the possibility to send SMS messages to the operator via a GSM module and to keep him informed about the operations in the machine. COMPONENTS OF THE PACKAGE GSM module Antenna Connection cable Prepaid SIM Card Item No.: WORKBENCH PACKAGE In order to be able to further process workpieces before or after work we also offer a workbench including everything which is necessary in order to perform your work. COMPONENTS OF THE PACKAGE CNC line workbench x 750 x 40 mm including Buche Multiplex workbench top Substructure drawer block CNC tool holder frame CNC plastic inserts SK 40 Precision parallel vice Set of files Soft-faced hammer File brush Aluminium metal saw bow Measuring tool kit Hexagon Allen key kit Manual deburring tool Deburring tool Industrial lacquering brush Plastic protective jaws Hand brush Item No.: Dustpan made of metal 15

16 16Preamble OPTIMUM partners As a companion of robotics KUKA has developed automation solutions for decades and is nowadays the worldwide innovation leader. Robots are regarded as a key for being competitive in the industry. By using the KUKA training package your educational institution can transfer modern robotics competence to pupils and students. Since more than 90 years EMUGE Franken offers top technology in the field of machining. Most modern production equipment and quality assurance is the basis for constant top quality. With a sales organization in about 50 countries EMUGE Franken can be easily contacted by its customers and can ensure an individual customer care. SCHUNK products in the typical SCHUNK quality produced in 4 factories are distributed worldwide. A dense network of sales partners, customer-oriented selectable branch offices and basis as well as our own technical consultant on site guarantee best consultancy, precise knowhow transfer, rapid service and absolute security of supply. We develop nationally and internationally to a leading institute and media house in professional training for our customers. We further enhance our position as committed know-how carrier for companies, associations or organizations and partners. The focus of our activities is in the innovative development of teaching materials and in the professional and modern implementation in pedagogically valuable teaching and learning concepts. Renishaw is the market leader in the industrial measuring technique and offers efficient solutions for it. The worldwide sites provide rapid and competent service on site to the customers. Thanks to Renishaw you will be able to safely control your manufacturing process. Piston and screw compressors, compressed air treatment, distribution and tools for the industry and craft. All common screw compressors are available ex stocks. Own final assembly of different variants of compressors, vessels and treatment in Austria enables to make the products ready for shipment within a few working days. Thus, a high flexibility and rapid ability to supply for the requirements of the German market are ensured. [email protected] At our headquarters in Hallstadt nearby Bamberg, trainers have the option to get a comprehensive ideal of all aspects of the OPTIMUM-Siemens training offensive. For many years Siemens machine tool systems has been the global and innovative partner for the world of machine tools. Siemens offers highly productive automation solutions for shops, job order production and the large series industry with its SINUMERIK CNC. SINUMERIK always provides the suitable solution no matter if it is regarding the production of individual parts or mass production for simple or complex workpieces. The AURON GmbH, a specialist for CAD/CAM solutions has specialized on the CAD solutions of the world market leader AUTODESK for many years and on the CAM complete solution InventorCAM since Main focuses: Machinery and plant engineering, factory planning, architecture. Strengths: Requirement analysis / founded software recommendation, implementation, education / training, helpline, programming of tailored applications. Customers throughout Germany. Long-term experience with customers in the fields of vocational schools / companies that take on trainees. Most modern measuring and analysis technique which serve to optimize the vibration specifications of your machine and thus to improve their vibration behaviour. The result is a measurable improvement in quality of the products while reducing the noise level in the production halls at the same time. ISOLOC maintains a vivid exchange of experiences with universities and Universities of Applied Sciences as well as the cooperation in committees specialized on DIN or other topics for the benefit of a consequent orientation on the requirements in the industry and product enhancement.

17 CNC Milling CNC Milling machines machines

18 mill M 2LS CNC milling machine with servo-drives and SIEMENS control Sinumerik 808 D, perfect for training purposes Ball screw made by in all three axes Robust and precise dovetail guide with adjustable V-ledges free of play Bellow as guide protection Electronic controllable drive Front door with safety switch Base designed on two sides. Front side with access to the coolant tank; rear side with access to the electronic system Central lubrication Gear stage is represented with the gear change to the SIEMENS control Servo-drives Higher speed Better accuracy 2 gear stages (L/H) Powerful transmission of the motor power SIEMENS-control SINUMERIK 808D Signal lamp SIEMENS control in a slewable housing Working area Can be easily viewed from three sides Clear, resistance Makrolon panes Handwheel Electronic system Reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Housing design Compact and functional Coolant Tank integrated in the base Tank capacity 10 litres CNC CNC - briefing - briefing on on page page

19 Type M2LS Item No Dimensions Electrical connection Connection ~50 Hz 230 V / 1 Ph Total connected value 1.0 kw Driving motor 850 W Motor coolant pump 40 W Tank capacity coolant pump 10 litres Spindle seat Spindle seat MT 2/M 10 Milling head dimension max. Ø 52 mm End mill dimension max. Ø 16 mm Travels X axis 480 mm Y axis 155 mm Z axis 280 mm Feed speeds X axis 2'000 mm/min. Y axis 2'000 mm/min. Z axis 2'000 mm/min. Throat Throat 185 mm Speeds Gear stages slow 90-1'480 min -1 Gear stages rapid 150-3'000 min -1 Gear stages 2 steps, infinitely variable Cross table Table length x width 700 x 180 mm T-slot size / number / distance 12 mm / 3 / 63 mm Load (max.) 55 kg Dimensions Length 1'620 mm Width x Height 895 x 2'085 mm Total weight 380 kg Fräsen Milling Preamble Turning Standard equipment Operating tool Data cable RS 232 Siemens Tool Box CD Working lamp Taper mandrel MT 2, B16 M10 Software SINUMERIK 808D Accessories Outstanding performance. Simply intelligent. User interface Sinumerik Operate Basic with Sinumerik startguide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations: SINUMERIK 808D on page 94 19

20 mill F 3 Compact CNC milling machine for training purposes. Quality, performance and precision features indicates this modern universal milling machine Linear guides in all axes All axes with recirculating ballscrews Solid, precise milling table, largely dimensioned and precisely machined surface with 3 T-slots Tool change is performed push of a button (electro-pneumatic tool clamping device) Coolant equipment Central lubrication Servo drive in all axes Slewable control panel Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty Working area Visible from 3 sides Clear, durable Makrolon panes SIEMENS-control SINUMERIK 808D Warning light Connections Easily accessible Easily connected to the machine Jack USB RS232 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Serienausstattung Fig. F3 CNC - briefing on page 90 20

21 Model F 3 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 2.5 kw Milling spindle Driving motor 1.5 kw Torque driving motor 10 Nm Spindle seat BT 30 Cooling lubricant system Motor coolant pump 95 W Tank capacity 50 litres Size of milling cutter Milling head dimension max. Ø 40 mm End mill dimension max. Ø 25 mm Accuracy: Repeating accuracy ± mm Positioning accuracy ± mm Travels X axis 355 mm Y axis 190 mm Z-axis 245 mm Torques servo motors/ rapid traverse X /Y-/Z axis 10'000 mm/min. Speed range Speeds 200-4'000 min -1 Milling table Distance spindle - table mm Table length x width 620 x 180 mm T-slot size / number / distance 12 mm / 3 / 50 mm Load (max.) 30 kg Air connection Connection 8 bars Dimensions Length x width x height 1'600 x 1'530 x 2'010 mm Total weight 1'400 kg Fräsen Milling Preamble Turning Starter kit BT 30 Item No Software Startersatz BT 30 on page 110 SINUMERIK 808D Accessories Outstanding performance. Simply intelligent. User interface Sinumerik Operate Basic with Sinumerik startguide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations: SINUMERIK 808D on page 94 21

22 mill F 4 Stable CNC milling machine equipped with an 8-station tool changer Linear guides in all axes All axes with recirculating ballscrews Tool changer carousel type - 8 tool stations Solid, precise milling table, largely dimensioned and precisely machined surface with 3 T-slots Coolant equipment Central lubrication reduces wear and extends the lifetime of the machine Compressed air connection with fast locking coupling Servo drive in all axes Slewable control panel Siemens Sinumerik 808 D on PC for free computer workstation Including 2-year Siemens warranty Link to a YouTube video: Optimill F4 on the milling of a workpiece Working area Visible from 3 sides Clear, durable Makrolon panes Cable routing in an energy chain SIEMENS-control SINUMERIK 808D Warning light Connections Easily accessible Easily connected to the machine Jack USB RS232 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Serienausstattung Fig. F4 CNC - briefing on page 90 22

23 Model F 4 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 8.5 kw Milling spindle Driving motor 2.2 kw Torque driving motor 14 Nm Spindle seat BT 30 Cooling lubricant system Motor coolant pump 90 W Tank capacity 50 litres Size of milling cutter Milling head dimension max. Ø 65 mm End mill dimension max. Ø 30 mm Accuracy: Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 8 tools Tool diameter max. 70 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 6 seconds Travels X axis 310 mm Y axis 200 mm Z-axis 300 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 3.3 Nm Y axis 5 Nm Z-axis 5 Nm Speed range Speeds 50-9'000 min -1 Milling table Distance spindle - table mm Table length x width 690 x 210 mm T-slot size / number / distance 16 mm / 3 / 63 mm Load (max.) 100 kg Air connection Connection minimum of 7 bars Dimensions Length x width x height 1'800 x 1'641 x 2'000 mm Total weight 1'800 kg Accessories Fräsen Milling Preamble Turning Software Startersatz BT 30 Item No Starter kit BT 30 on page

24 mill F 80 The modern, powerful, easy to use machine tool ideal for part manufacturing, production of prototypes and fixture construction as well as the training sector Main spindle drive with servo motor Tool changer carousel type - 10 tool stations Spindle motor as standard with 8'000 min -1 All linear guides with stainless steel covers Automatic central lubrication of the machine Integrated machine lamp Integrated coolant equipment with coolant tank with a capacity of 160 litres Tool change is performed push of a button (electro-pneumatic tool clamping device) Solid, precise milling table, largely dimensioned and precisely machined surface Access doors very generously designed to make cleaning time and maintenance time to a minimum to reduce Servo drive in all axes Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty SIEMENS-control SINUMERIK 808D Tray for tools Warning light PREMIUM Fig. F 80 Tray Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button CNC - briefing on page 90 24

25 Model F 80 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 9.5 kw Milling spindle Driving motor 2.2 kw Torque driving motor 14 Nm Spindle seat BT30 Cooling lubricant system Motor coolant pump 650 W Tank capacity 160 litres Spindle seat Milling head dimension max. Ø 65 mm End mill dimension max. Ø 30 mm Size of milling cutter Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 10 tools Tool diameter max. 104 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 7 seconds Travels X axis 400 mm Y axis 225 mm Z axis 375 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 5 Nm Y axis 5 Nm Z axis 6 Nm Speed range Speeds 50-8'000 min -1 Pneumatic air pressure 7 bars Milling table Distance spindle - table mm Table length x width 800 x 260 mm T-slot size / number / distance 16 mm / 5 / 50 mm Load (max.) 150 kg Dimensions Length x width x height 1'925 x 1'720 x 2'070 mm Total weight 1'900 kg Fräsen Milling Preamble Turning Software Accessories Startersatz BT 30 Artikel Nr Startersatz BT 30 on page 110 SINUMERIK 808D on page 94 25

26 mill F 105 The compact solution for small batch production in middle class and training sector Robust performance Main spindle drive with servo motor Tool changer carousel type - 12 tool stations Spindle motor as standard with 8'000 min -1 All linear guides with stainless steel covers Automatic central lubrication of the machine Integrated machine lamp Integrated coolant equipment with coolant tank with a capacity of 200 litres Tool change is performed push of a button (electro-pneumatic tool clamping device) Solid, precise milling table, largely dimensioned and precisely machined surface Access doors very generously designed to make cleaning time and maintenance time to a minimum to reduce Servo drive in all axes of Siemens Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty SIEMENS-control SINUMERIK 808D or Sinumerik 808D ADVANCED Tray for tools Warning light PREMIUM Fig. F105 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button CNC - briefing on page 90 26

27 Model F 105 Sinumerik 808D Standard Sinumerik 808D ADVANCED Option Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 10 kw Milling spindle Driving motor 5.5 kw Torque driving motor 35 Nm Spindle seat BT40 Cooling lubricant system Motor coolant pump 650 W Tank capacity 200 litres Spindle seat Milling head dimension max. Ø 75 mm End mill dimension max. Ø 35 mm Size of milling cutter Repeating accuracy ± 0.01 mm Positioning accuracy ± 0.01 mm Tool changer Number of tool stations 12 tools Tool diameter max. 104 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 7 seconds Travels X axis 550 mm Y axis 305 mm Z axis 460 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 5 Nm Y axis 5 Nm Z axis 10 Nm Speed range Speeds 10-8'000 min -1 Pneumatic air pressure 7 bars Milling table Distance spindle - table mm Table length x width 800 x 320 mm T-slot size / number / distance 14 mm / 3 / 100 mm Load (max.) 300 kg Dimensions Length x width x height 2'161 x 1'860 x 2'200 mm Total weight 2'800 kg Fräsen Milling Preamble Turning Software Accessories Starter kit BT 40 / Satz 1 Item No Starter kit BT40 / Kit 1 on page 112 Special accessories Sinumerik 808D only ADVANCED Fourth axis - Complete kit Starter kit BT 40 / Satz 2 Item No Starter kit BT40 / Kit 2 on page 113 including three-jaw chuck Ø 125 mm, tailstock and montage 27

28 mill F 150 The OPTIMUM Premium CNC milling machine distinguished itself by high precision, solid design, efficiency and economy Heavy type High productivity Linear guiding for high rapid feed speeds in all axis Optional tool changer carousel type - 16 tool stations or double arm gripper tool changer- 24 tool stations High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Solid, precise milling table, largely dimensioned and precision ground with 4 T-slots Precision ground pre-tensed high-performance ball screws in all axes Ø 32 x P8 x C3 Powerful servo drives directly on the ball screws in all 3 axis Chip conveyor screw-conveyor type RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Heat exchanger Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page 102 including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SINUMERIK 828D Siemens Safety Integrated Set up with opened door PREMIUM Tool changer Double arm gripper with 24 tool stations or carousel type with 16 tool stations Fig. with double arm gripper and optional swarf trolley 28

29 Model F 150 Carousel tool changer type with 16 tool stations Double arm gripper tool changer with 24 tool stations Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 25 kw Milling spindle Driving motor 12 kw S1-mode; 9 kw Torque driving motor 57 Nm Spindle seat SK 40 DIN Cooling lubricant system Motor coolant pump 3 pcs. per 1.27 KW Delivery volume l/min Tank capacity 210 litres Size of milling cutter Milling head dimension max. Ø 63 mm End mill dimension max. Ø 32 mm Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Standard tool changer carousel type Number of tool stations 16 tools Tool diameter max. 89 mm Tool weight max. 8 kg Time tool changing tool to tool 9 seconds Optional double arm gripper tool changer Number of tool stations 24 tools Tool diameter max. 80 mm Tool weight max. 8 kg Time of tool changing, tool to tool 2 seconds Travels X axis 760 mm Y axis 430 mm Z axis 460 mm Feed drive axes Milling feed ( X / Y / Z axis): 10'000 mm/min. Rapid feed X / Y / Z axis 24'000 mm/min. Torque of motor X axis 6 Nm Y axis 6 Nm Z axis 11 Nm Speed range Speeds 10-10'000 min -1 Pneumatic air pressure 5-7 bars Milling table Distance spindle - table mm Throat depth 480 mm Table length x width 900 x 410 mm T-slot size / number / distance 16 mm / 4 / 102 mm Load (max.) 350 kg Dimensions Length x width x height 3'000 x 1'950 x 2'310 mm Total weight 3'520 kg Fräsen Milling Preamble Turning Software Accessories Standard equipment Starter kit SK 40 / DIN Coolant gun Chip flushing system Item No Working lamp Starter kit ISO40/DIN on page pcs. machine feet Chip conveyor screw-conveyor type Heat exchanger EMC CNC - briefing on page 90 29

30 mill F 150 Standard equipment Cast iron body made of quality Meehanite cast iron Spindle ISO 40 DIN Spindle speed 10'000 min -1 standard or optional 12'000 min -1 Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 410 mm Precisely machined surface Linear guidings for high rapid traverse speeds all three axis 24'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer carousel type - 16 tool stations or optional double arm gripper tool changer - 24 tool stations Max. tool length 300 mm Handwheel Electronic Reduced the setup time Emergency stop push button Enablingswitch Cleaning gun Easy cleaning of the work area Chip flushing system Chips wash-up system Laser measurement Guaranteed repeatability and positioning 30

31 Optional Optional accessories accessories 7 Chip conveyor and swarf trolley 1 Spindle speed 2 Coolant through spindle 3 Fourth and fifth axis 8 Power transformer 6 Air conditioning 4 5 Measuring sensor Tool control system Fräsen Milling Preamble only available ex stock Germany Spindle speed 12'000 min- 1 Instead of the standard equipment 10'000 min Coolant through spindle CTS 20 bar With integrated aggregate Coolant through spindle 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 100 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP40-2 Measuring sensor Renishaw OTS Measuring sensor Renishaw OMP40-2 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø 40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Non-contact laser tool control system Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Machine preparation Renishaw NC Air conditioning Instead of standard equipment - heat exchanger Chip conveyor belt design Instead of standard equipment - chip conveyor screw-conveyor type Chips trolley L x W x H 994 x 510 x 838 mm, capacity: 65 litres for special voltages Power transformer Weight 147 kg Turning Software Accessories Optional accessories only available ex works. For prices and more options, contact your dealer or send us an [email protected] 31

32 mill F 151HSC OPTIMUM PREMIUM CNC vertical machining center combines maximized productivity with low cost Heavy type High productivity The machine frame is analysed using FEM system to ensure optimum stability of the machine Linear guiding for high rapid feed speeds in all axis Double arm gripper tool changer - 32 tool stations Optionally with spindle speed by 12'000 min -1 or 15'000 min -1 High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 Cleaning gun Chip conveyor belt design RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Chips trolley Heat exchanger Spindle oil cooler Telescopic guide rail cover of all 3 axes Including 2-year Siemens warranty Warranty extension on page 98 Siemens Safety Integrated Set up with opened door including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SIEMENS-control SINUMERIK 828D PREMIUM Fig. F 151 HSC with optional fourth axis inclusive Spindle oil cooler 32

33 Model F 151HSC 12 Item No Model F 151HSC 15 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 20 kw Milling spindle Driving motor 15 kw (S1-mode; 11 kw) Torque driving motor 80 Nm Spindle seat SK 40 DIN Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 32 tools Tool diameter max. 80 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 800 mm Y axis 500 mm Z axis 500 mm Feed drive axes Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min. Speed range Speed F 151HSC 12 12'000 min -1 Speed F 151HSC 15 15'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 595 mm Table length x width 900 x 520 mm T-slot size / number / distance 16 mm / 5/ 63 mm Load (max.) 450 kg Dimensions Length x width x height 2'500 x 2'644 x 2'922 mm Total weight 5'000 kg Fräsen Milling Preamble Turning Software Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Standard equipment Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley RS232 / ETHERNET Heat exchanger High-pressure pump internal 20 bars Automatic lubrication system CNC - briefing on page 90 Accessories 33

34 mill F 151HSC Standard equipment Cast iron body made of quality Meehanite cast Servo motors Mounted directly improves the positioning accuracy Spindle ISO 40 DIN Spindle speed optionally 12'000 min -1 or 15'000 min -1 Linear guidings for high rapid traverse speeds all three axis 32'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 32 tool stations Max. tool length 300 mm Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Automatic lubrication system Float switch senses the amount of oil At low oil level, an acoustic signal sounds To prevent damage to the machine Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 520 mm Precision ground 4 T slots Laser measurement Guaranteed repeatability and positioning 34

35 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Fräsen Milling Preamble Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Spindle internal cooling CTS 70 bar as external unit; tank capacity 165 l Turning Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP60 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Machine preparation Renishaw OMP60 3 only available ex stock Germany Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Accessories Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an [email protected] 35

36 mill F 211HSC OPTIMUM Premium CNC vertical machining center provide best conditions for a highly productive machining and precision work Heavy type High productivity The machine frame is analysed using FEM system to ensure optimum stability of the machine Linear guiding for high rapid feed speeds in all axis Tool changer double arm gripper - 32 tool stations Optionally with spindle speed by 12'000 min -1 or 15'000 min -1 High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 Cleaning gun Chip conveyor belt design RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Chips trolley Heat exchanger Oil cooling of ball screw spindle Spindle oil cooler Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page 98 SIEMENS-control including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording Siemens Safety Integrated Set up with opened door SIEMENS-control SINUMERIK 828D PREMIUM Fig. F 211 HSC with optional fourth axis inclusive Spindle oil cooler 36

37 Model F 211HSC 12 Item No Dimensions Model F 211HSC 15 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 35 kw Milling spindle Driving motor 11/15 kw Torque driving motor 53 Nm Spindle seat SK 40 DIN Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 32 tools Tool diameter max. 80 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 1'000 mm Y axis 560 mm Z axis 550 mm Feed drive axes Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min. Speed range Speed F 211HSC 12 12'000 min -1 Speed F 211HSC 15 15'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 595 mm Table length x width 1'200 x 520 mm T-slot size / number / distance 16 mm / 5 / 63 mm Load (max.) 800 kg Dimensions Length x width x height 3'230 x 2'644 x 2'972 mm Total weight 5'200 kg Fräsen Milling Preamble Turning Software Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Accessories Standard equipment Sinumerik Operate Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley RS232 / ETHERNET Heat exchanger Coolant through spindle CTS 20 bar Oil cooling ball screw spindle Automatic lubrication system - We imperatively recommend the briefing performed by our specialists. CNC - briefing on page 90 37

38 mill F 211HSC Standard equipment Cast iron body made of quality Meehanite cast Servo motors Mounted directly improves the positioning accuracy Spindle ISO 40 DIN Spindle speed optionally 12'000 min -1 or 15'000 min -1 Linear guidings for high rapid traverse speeds all three axis 32'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet's Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 32 tool stations Max. tool length 300 mm Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Automatic lubrication system Float switch senses the amount of oil At low oil level, an acoustic signal sounds To prevent damage to the machine Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 520 mm Precision ground 4 T slots Laser measurement Guaranteed repeatability and positioning 38

39 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Fräsen Milling Preamble Coolant through spindle (CTS) 20 bars as external unit, tank capacity 165 l Coolant through spindle (CTS) 70 bars as external unit, tank capacity 165 l Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation Crash-proof software Turning Fifth axis complete set including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP60 Standard measuring sensor Precise tool length and diameter measurement Exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Machine preparation Renishaw OMP60 3 only available ex stock Germany Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Accessories Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an [email protected] 39

40 mill F 310 The OPTIMUM Premium CNC milling machine is characterized by power, speed, precision and long service life Precision linear guidings in all axes Tool changer double arm gripper - 24 tool stations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X C3 Main spindle ISO40 bis 10'000 min -1, with belt drive for minimizing vibration as well as heat and noise Heavily ripped, torsion-free machine basis Milling table and machine base made of high quality Meehanite cast iron, low vibration Powerful servo drives directly on the ball screws in all 3 axis Chip conveyor band design with chips flushing system Coolant equipment with coolant tank of a capacity of 210 litres and power of 4 bars Portable electronic handwheel reduces the setting time to a minimum with EMERGENCY STOP push button and enabling switch Cleaning gun RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Heat exchangers and air conditioning Spindle oil cooling Oil separator Including 2-year Siemens warranty Warranty extension on page 98 including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording Machine in action milling of a 3-D glasses Siemens Safety Integrated Set up with opened door SIEMENS-control SINUMERIK 828D PREMIUM Fig. F310 inclusive Spindle oil cooler 40

41 Model F 310 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 25 kw Milling spindle Driving motor 13 kw S1 Torque driving motor 70 Nm Spindle seat ISO 40 DIN Throat depth 615 mm Cooling lubricant system Motor coolant pumps 4 pcs. per 1.27 KW Delivery volume l/min Tank capacity 210 litres Size of milling cutter Milling head dimension max. Ø 63 mm End mill dimension max. Ø 32 mm Milling accuracy Repeating accuracy ± 0,005 mm Positioning accuracy ± 0,005 mm Tool changer Number of tool stations 24 tools Tool diameter max. next tool location empty 125 mm Tool diameter max. 80 mm Tool length max. 300 mm Tool weight max. 8 kg Time tool changing tool to tool 2 seconds Travels X axis 1'000 mm Y axis 560 mm Z axis 550 mm Feed drive axes Milling feed X / Y / Z axis 10'000 mm/min. Torque of motor X axis 16 Nm Y axis 16 Nm Z axis 11 Nm Rapid feed X axis 30'000 mm/min Y axis 30'000 mm/min Z axis 24'000 mm/min Speed range Speeds 10-10'000 min -1 Pneumatic air pressure 6 bars Milling table Distance spindle - table mm Spindle Z axes housing 615 mm Table length x width 1'200 x 520 mm T-slot size / number / distance 16 mm / 5/ 80 mm Load (max.) 800 kg Dimensions Length x width x height 4'080 x 2'600 x 3'130 mm Total weight 5'800 kg Starter kit SK 40 / DIN item No Starter kit ISO40/DIN on page 111 Fräsen Milling Preamble Turning Software Accessories Standard equipment Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley EMC Heat exchanger coolant pump 4 bar Oil separator - We imperatively recommend the briefing performed by our specialists. CNC - briefing on page 90 41

42 mill F 310 Standard equipment Cast iron body Quality Meehanite cast Spindle ISO 40 DIN Spindle speed 10'000 min -1 standard Milling table Massive, accurate and largely dimensioned Mounting base surface 1'200 x 520 mm Precisely machined at the surface Quality Meehanite cast 5 T slots Linear guidings for high rapid traverse speeds 30'000 min -1 in X and Y axis and 24'000 min -1 in Z axis Machine base Cast in quality ribbed design Machine feet's 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Toolchanging system Tool changer double arm gripper - 24 tool stations Max. tool length 300 mm Oil separator Removal impurities from the coolant Handwheel Electronic Reduced the setup time Emergency stop push button Enablingswitch Chip flushing system Efficient chips wash-up system for cleaning work area and work Laser measurement Guaranteed repeatability and positioning 42

43 Optional accessories 8 Chip conveyor 1 Spindle speed only available ex stock Germany 2 Tool changer 9 Power transformer Spindle speed 12'000 min- 1 Instead of the standard equipment 10'000 min Tool changer 30-fold double arm gripper Instead of the standard equipment - double arm gripper 24-fold tool changer Coolant through spindle CTS 20 bar With integrated aggregate Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation Fourth axis complete set Crash-proof software Machine preparation - fourth axis Fifth axis complete set including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Non-contact laser tool control system Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Machine preparation Renishaw NC Air conditioning Instead of standard equipment - heat exchanger Chip conveyor screw-conveyor type Power transformer 3 Coolant through spindle 4 Fourth and fifth axis Instead of the standard equipment - Chip conveyor band design for special voltages Weight 147 kg 7 Air conditioning 5 Measuring sensor 6 Tool control system Fräsen Milling Preamble Turning Software Accessories Optional accessories only available ex works. For prices and more options, contact your dealer or send us an [email protected] 43

44 mill F 311HSC Efficient OPTIMUM CNC machining center optionally with four spindle speeds, providing an ideal solution for your task Heavy type High productivity Precision linear guidings in all axes High rapid traverse rate of 42 m/min of all axes Tool changer double arm gripper - 30 tool stations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P16 X C3 High-speed spindles - 12'000 / 15'000 min -1 direct drive - 18'000 / 24'000 min -1 Built-In Electric spindle product "IBAG" oder "KESSLER" High working feed up to 10 m / min Powerful servo drives directly on the ball screws in all 3 axis Spindle in P5-precision bearings, permanently lubricated Coolant through spindle CTS 20 bar Coolant pump with chip flushing system and built-in coolant tank Chip conveyor screw-conveyor type Cleaning gun Automatic central lubrication with minimal prior warning RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Heat exchanger Spindle oil cooling Including 2-year Siemens warranty Warranty extension on page 102 Siemens Safety Integrated Set up with opened door including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SINUMERIK 840D sl PREMIUM inclusive Spindle oil cooler Fig. F 311 HSC 44

45 Model F 311HSC 12 F 311HSC 18 Item No Model F 311HSC 15 F 311HSC 24 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 50 kw Milling spindle Driving motor 30 kw S1-mode 20 kw Torque driving motor 250 Nm Spindle seat F411 HSC12 / F411 HSC15 SK 40 DIN Spindle seat F411 HSC12 / F411 HSC15 HSK 63 DIN Throat depth 745 mm Cooling lubricant system Motor coolant pumps 3 pcs. 850 W Delivery volume 60 L/min. Tank capacity litres Milling accuracy Repeating accuracy ± 0,005 mm Positioning accuracy ± 0,005 mm Tool changer Number of tool stations 30 tools Tool diameter max. 75 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 1'000 mm Y axis 650 mm Z axis 650 mm Feed drive axes Milling feed X / Y / Z axis 10'000 mm/min. Rapid feed X / Y / Z axis 42'000 mm/min. Torque of motor X axis 11 Nm Y axis 11 Nm Z axis 27 Nm Speed range Speed F 411HSC 12 12'000 min -1 Speed F 411HSC 15 15'000 min -1 Speed F 411HSC 18 18'000 min -1 Speed F 411HSC 24 24'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 745 mm Table length x width 1'400 x 710 mm T-slot size / number / distance 18 mm / 5 / 100 mm Load (max.) 1'000 kg Dimensions Length with / without chip conveyor 3'230 / 3'887 mm Width x Height 4'103 x 3'285 mm Total weight 10'000 kg Starter kit HSK A-63 Item No Starter kit HSK A 63 on page 114 Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Standard equipment Tool changer double arm gripper - 30 tool stations Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor screw-conveyor type Chips trolley EMC Heat exchanger Coolant through spindle CTS 20 bar Pneumatic counterweight Automatic lubrication system Milling technology package SINUMERIK MDynamics 3 axes Fräsen Milling Preamble Turning Software Accessories 45

46 mill F 311HSC Standard equipment Cast iron body made of quality "MEEHANITE" cast iron, low-vibration Spindle ISO 40 DIN Four different spindle speed optionally between 12'000 min -1 and 24'000 min -1 Servo motors Directly mounted on the ball screw improves the positioning accuracy Ball screws are precision-centered, with pretensioned nuts, in each case taken of up by precision bearings Automatic oil lubrication of spindles Grease lubrication system for bearings Precision linear roller guides for high rapid traverse speeds all three axis 42'000 min -1 in all three axis Machine base Heavily ripped quality cast, torsion-free machine basis Machine feet's 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 30 tool stations Max. tool length 300 mm Convenient mounting at the back of the machine Handwheel Electronic Reduced the setup time Emergency stop push button Enablingswitch Y axis Extra wide guide way of the Y axis of 700 mm Stable cutting performance and long-term durability Milling table Massive, accurate and largely dimensioned Mounting base surface 1'400 x 610 mm Precisely machined at the surface 5 T-slots Laser measurement Guaranteed repeatability and positioning 46

47 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Turning Fräsen Milling Preamble Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP60 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Accessories Non-contact laser tool control system Compact, two-axis non-contact tool control system Renishaw NC4 Only one M command is required Machine preparation Renishaw NC Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg 47

48 mill F 410 The OPTIMUM Premium CNC milling machine is characterized by power, speed, precision and long service life Heavy type High productivity Precision linear guidings in all axes Tool changer double arm gripper - 24 tool stations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X c3 Main spindle ISO40 bis min -1, with belt drive for minimizing vibration as well as heat and noise Heavily ripped, torsion-free machine basis Milling table and machine base made of high quality Meehanite cast iron, low vibration Powerful servo drives directly on the ball screws in all 3 axis Milling table precision ground with 5 T-slots Chip conveyor band design with chips flushing system Coolant equipment with coolant tank of a capacity of 210 litres and power of 4 bars Cleaning gun RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Heat exchangers and air conditioning Spindle oil cooler Oil separator Including 2-year Siemens warranty Warranty extension on page 102 including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording Siemens Safety Integrated Set up with opened door SIEMENS-control SINUMERIK 828D PREMIUM inclusive Spindle oil cooler Fig.: F

49 Model F 410 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 35 kw Milling spindle Driving motor 13 kw S1 Torque driving motor 70 Nm Spindle seat SK40 DIN Cooling lubricant system Motor coolant pumps 2 pcs. per 1.27 KW Motor coolant pumps 1 pcs. 750 W Delivery volume l/min Tank capacity 210 litres Size of milling cutter Milling head dimension max. Ø 63 mm End mill dimension max. Ø 32 mm Milling accuracy Repeating accuracy ± 0,005 mm Positioning accuracy ± 0,005 mm Tool changer Number of tool stations 24 tools Tool size max. 130 mm Tool length max. 300 mm Tool weight max. 8 kg Tool diameter max. next tool location empty 125 mm Tool diameter max. 80 mm Time - tool changing Tool to tool 2 seconds Travels X axis 1'300 mm Y axis 680 mm Z axis 730 mm Feed drive axes Milling feed X / Y / Z axis 10'000 mm/min. Torque of motor X axis/ Y axis 18 Nm Z axis 16 Nm Rapid feed X axis/ Y axis 30'000 mm/min Z axis 24'000 mm/min Speed range Speeds 10-10'000 min -1 Pneumatic air pressure 6 bars Milling table Distance spindle - table mm Table length x width 1'700 x 600 mm T-slot size / number / distance 18 mm / 5 / 100 mm Load (max.) 1'000 kg Dimensions Length x width x height 4'200 x 2'720 x 3'130 mm Total weight 6'600 kg Starter kit SK 40 / DIN Artikel Nr Standard equipment Tool changer double arm gripper 24 tool stations Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Starter kit ISO40/DIN on page 111 Chip conveyor belt design Chips trolley EMC Heat exchanger Coolant pump 4 bar Oil separator - We imperatively recommend the briefing performed by our specialists. CNC - briefing on page 90 Fräsen Milling Preamble Turning Software Accessories 49

50 mill Standard equipment F 410 Cast iron body Quality Meehanite cast Spindle ISO 40 DIN Spindle speed 10'000 min -1 standard Milling table Massive, accurate and largely dimensioned Mounting base surface 1'200 x 520 mm Precisely machined at the surface Quality Meehanite cast Linear guidings for high rapid traverse speeds 30'000 min -1 in X and Y axis and 24'000 mm/min in Z axis Machine base Cast in quality ribbed design Machine feet's 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer Douple arm gripper - 24 tool stations Max. tool length 300 mm Chips trolley tiltable rollable L x W x H 606 x 260 x 500 mm Capacity 65 L Handwheel electronic Portable Reduced the setup time Emergency-stop push button Acknowledgement button Chip flushing system Efficient chip disposal process keep the work envelope free of chips Laser measurement Guaranteed repeatability and positioning 50

51 Optional accessories 7 Chip conveyor 1 Spindle speed only available ex stock Germany 2 Tool changer 8 Power transformer Spindle speed 12'000 min- 1 Instead of the standard equipment 10'000 min Tool changer Instead of standard equipment 30-fold magazine double arm gripper 24-fold magazine tool changer with double arm gripper Coolant through spindle CTS 20 bar With integrated aggregate Coolant through spindle CTS 20 bar as external unit Tank capacaity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Fourth axis complete set Crash-proof software Machine preparation - fourth axis Fifth axis complete set including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP Non-contact laser tool control system Renishaw NC Coolant through spindle Machine preparation Renishaw NC4 4 Fourth and fifth axis 5 Measuring sensor 6 Tool control system Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø 40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Compact, two-axis non-contact tool control system Only one M command is required Fräsen Milling Preamble Turning Software Accessories Chip conveyor screw-conveyor type Power transformer Instead of standard equipment Chip conveyor belt design for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an [email protected] 51

52 mill F 411HSC Efficient OPTIMUM CNC machining center optionally with four spindle speeds, providing an ideal solution for your task Heavy type High productivity Precision linear guidings in all axes High rapid traverse rate of 42 m / min of all axes Tool changer double arm gripper - 30 storage locations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P16 X c3 High-speed spindles - 12'000 / 15'000 min -1 direct drive - 18'000 / 24'000 min -1 Built-In Electric spindle product "IBAG" oder "KESSLER" High working feed up to 10 m / min Powerful servo drives directly on the ball screws in all 3 axis Spindle in P5-precision bearings, permanently lubricated Coolant through spindle CTS 20 bar Coolant pump with chip flushing system and built-in coolant tank Chip conveyor screw-conveyor type Cleaning gun Automatic central lubrication with minimal prior warning RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Heat exchanger Spindle oil cooling Including 2-year Siemens Warranty Warranty extension on page 102 Siemens Safety Integrated Set up with opened door including: Safety Integrated Residual material detection and operation for contour pockets and guying. ShopMill Working step programming Managing network drive 3-D Simulation Advanced surface Spline interpolation Transmit and peripheral surface transformation Measuring cycles Simultaneous recording HMI user memory on CF card SIEMENS-control SIEMENS-control SINUMERIK 840D sl PREMIUM Fig. F 411 HSC including Spindle oil cooler 52

53 Model F 411HSC 12 F 411HSC 18 Item No Model F411HSC 15 F 411HSC 24 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 30 kw (S1-mode; 20 kw) Milling spindle Driving motor 15 kw Torque driving motor 250 Nm Spindle seat F411 HSC12 / F411 HSC15 SK 40 DIN Spindle seat F411 HSC12 / F411 HSC15 HSK 63 DIN Throat depth 745 mm Cooling lubricant system Motor coolant pumps 3 pcs. 850 W Delivery volume 60 L/min. Tank capacity litres Milling accuracy Repeating accuracy ± 0,005 mm Positioning accuracy ± 0,005 mm Tool changer Number of tool stations 30 tools Tool diameter max. 75 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 1'200 mm Y axis 730 mm Z axis 650 mm Feed drive axes Milling feed X / Y / Z axis 10'000 mm/min. Rapid feed X / Y / Z axis 42'000 mm/min. Torque of motor X axis 11 Nm Y axis 11 Nm Z axis 27 Nm Speed range Speed F 411HSC 12 12'000 min -1 Speed F 411HSC 15 15'000 min -1 Speed F 411HSC 18 18'000 min -1 Speed F 411HSC 24 24'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 745 mm Table length x width 1'400 x 710 mm T-slot size / number / distance 18 mm / 5/ 100 mm Load (max.) 1'000 kg Dimensions Length with / without chip conveyor 3'600 / 4'237 mm Width x Height 4'103 x 3'285 mm Total weight 10'500 kg Starter kit HSK A-63 Item No Starter kit HSK A 63 on page 114 Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Standard equipment Tool changer double arm gripper - 30 storage locations Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor screw-conveyor type Chips trolley EMC Heat exchanger Coolant through spindle CTS 20 bar Pneumatic counterweight Automatic lubrication system Milling technology package SINUMERIK MDynamics 3 axes Fräsen Milling Preamble Turning Software Accessories 53

54 mill F 411HSC Standard equipment Cast iron body made of quality "MEEHANITE" cast iron, low-vibration Spindle ISO 40 DIN Four different spindle speed optionally between 12'000 min -1 and 24'000 min -1 Servo motors Directly mounted on the ball screw improves the positioning accuracy Ball screws are precision-centered, with pretensioned nuts, in each case taken of up by precision bearings Automatic oil lubrication of spindles Grease lubrication system for bearings Precision linear roller guides for high rapid traverse speeds all three axis 42'000 min -1 in all three axis Machine base Heavily ripped quality cast, torsion-free machine basis Machine feet's 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer douple arm gripper - 30 storage locations Max. tool length 300 mm Convenient mounting at the back of the machine Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Y axis Extra wide guide way of the Y axis of 700 mm Stable cutting performance and long-term durability Milling table Massive, accurate and largely dimensioned Mounting base surface 1'400 x 710 mm Precisely machined at the surface 5 T-slots Laser measurement Guaranteed repeatability and positioning 54

55 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Fräsen Milling Preamble Turning Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Machine preparation - fourth axis Fourth axis complete set Machine preparation - fifth axis including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Compact, two-axis non-contact tool control system Only one M command is required Software Accessories Air conditioning Oil separator Power transformer Instead of standard equipment - heat exchanger with a turntable, the oil removed from the coolant Capacity 1 litre per hour for special voltages Weight 147 kg 55

56 mill FU HSC Optimum Premium 5-axis universal machining center with SIEMENS SINUMERIK 840D sl Heavy type High productivity Precision linear guidings in all axes High rapid traverse rate of 36 m/min of all axes Tool changer double arm gripper - 24 tool stations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X c3 Directly driven high speed spindle High working feed up to 10 m/min Powerful servo drives directly on the ball screws in all 3 axis Spindle in P5-precision bearings, permanently lubricated Coolant through spindle CTS 20 bar Crash-proof software Coolant pump with chip flushing system and built-in coolant tank Chip conveyor band design Cleaning gun Automatic central lubrication with minimal prior warning Portable electronic handwheel RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page Axis simultanious Siemens Safety Integrated Set up with opened door including: Safety Integrated Residual material detection and operation for contour pockets and guying. ShopMill Working step programming Managing network drive 3-D Simulation Advanced surface Spline interpolation Transmit and peripheral surface transformation Measuring cycles Simultaneous recording HMI user memory on CF card SIEMENS-control SINUMERIK 840D sl PREMIUM Img. FU HSC 56

57 Model FU HSC 12 FU HSC 18 Item No Dimensions Model FU HSC 15 FU HSC 24 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected load 70 kw 70 kw Milling spindle Drive motor S1-S6 20 (S1) /30 kw (S6) 20 (S1) /25 kw (S6) Torque driving motor 96 Nm 32 Nm Spindle seat ISO 40 DIN HSK-A63 Milling table Rotating table diameter 600 mm 600 mm Swiveling axis A ± ± Rotation axis C Table length x width 1'400 x 610 mm 1'400 x 610 mm T-slot size / number / distance 14 mm / 7 / 75 mm 14 mm / 7 / 75 mm Load (max.) 600 kg 600 kg Milling accuracy Repeating accuracy ± 0,004 mm ± 0,004 mm Positioning accuracy ± 0,008 mm ± 0,008 mm Tool changer Number of tool stations 24 tools 24 tools Tool diameter max. 78 mm 78 mm Tool diameter max. next tool location empty 120 mm 120 mm Tool length 300 mm 300 mm Tool weight max. 7 kg 7 kg Time - tool changing Tool to tool 1.55 seconds 1.55 seconds Travels X axis 580 mm 580 mm Y axis 500 mm 500 mm Z axis 500 mm 500 mm Feed drive axes max. speed of A-axis 16,6 min -1 16,6 min -1 max. speed of C-axis 90 min min -1 Acceleration (X / Y / Z axis) 7 ms- 2 7 ms- 2 Rapid feed X / Y / Z axis 36'000 mm/min. 36'000 mm/min. Speed range Speed 12'000 min -1 HSC 12 18'000 min -1 HSC 18 Speed 15'000 min -1 HSC 15 24'000 min -1 HSC 24 Pneumatic air pressure 6 bars 6 bars Dimensions Length mm mm Width x Height 4'440 x 3'000 mm 4'440 x 3'000 mm Total weight 7'500 kg 7'500 kg Starter kit ISO40/DIN on page 111 Starter kit HSK A 63 on page 114 Standard equipment Tool changer double arm gripper - 24 tool stations Chip flushing system Halogen illumination Machine feet's Chip conveyor band design Chips trolley Oil separator EMC Heat exchanger Coolant through spindle CTS 20 bar Automatic lubrication system Milling technology package SINUMERIK MDynamics 3 axes Sinumerik Operate Siemens kinematics measuring cycle CYCLE 996 including kinematic ball Workpiece touch probe Heidenhain TS 750 and S 640 Startersatz SK 40 / DIN Artikel Nr Startersatz HSK A-63 Artikel Nr inclusive Siemens kinematics measurement cycle CYCLE996 Simplification during the determination of geometric vectors The principle of this measuring variant due to the fact that three pivot positions of the calibration ball are measured each rotary axis using the probe. No detailed knowledge is required about the applied mechanics of the machine. Measurement is carried out without dimension drawings of the machine No need to manually start the pivot positions of the calibration ball. Saving of time for determining the axis vectors of up to a day. Fräsen Milling Preamble Turning Software Accessories 57

58 mill FU HSC Standard equipment Cast iron body made of quality "MEEHANITE" cast iron, low-vibration Precision linear roller guides for rigidity in the structure and high-speed motion Machine base Heavily ripped quality cast, torsion-free machine basis Guidings The high-precision linear roller guidings on the X axis The front guideways contain additional blocks to ensure dynamic stability Spindle protection The collision protection function protects the spindle and table in complicated processing. Spindle Various spindle speeds can be selected. In-line 12'000 min -1 and 15'000 min -1 HF spindle 18'000 min -1 and 24'000 min -1 Central drive Y axis Automatic tool changer Tool changer carousel type - 24 tool stations Swivel table Load capacity up to 600 kg Easy accessibility of the parts for easy loading and unloading Simple chip removal and easy to clean 58

59 Optional accessories 4 Air conditioning Fräsen Milling Preamble 1 Coolant through spindle 2 Tool changer 3 Laser control Software Turning Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Tool changer 32-fold magazine double arm gripper Instead of standard equipment - 24-fold magazine tool changer with double arm gripper Blum Laser Control fast, precise and automatic tool setting or identification. Length, radius and radial runout can be measured in real clamping system at rated speed. Faults on tool, spindle and tool holder are directly detected and corrected. Your advantage: Highest manufacturing quality, minimal set-up time and maximum security Air conditioning Instead of standard equipment - heat exchanger Accessories 59

60 turn Standard equipment 60

61 CNC CNC lathes lathes

62 turn L 28HS CNC controlled flatbed lathe for training centres Braced machine bed made of grey cast iron Bed guideways inductively hardened (HRC 42-52) and precision ground Elaborate spindle bearing Emergency stop push button Central lubrication Incremental position encoder for spindle positioning (thread cutting) Right-handed / left-handed rotation Reference switch Easy to maintain protective housing Rear access flap for maintenance purposes Safety switch at the front sliding door Siemens Sinumerik 808 D on PC free of charge (Computer workstation) Two-year SIEMENS warranty included Siemens control SINUMERIK 808D Turret for 8 tools Spindle Incremental position encoder for spindle positioning (thread cutting) Large spindle hole Fig. L 28HS Argumente die überzeugen... Coolant system Extractable Easy disposal of chips 62

63 Type L 28HS Item No Dimensions Electrical connection Electrical connection 400 V / 3 PH ~ 50 Hz Total connected value load 3 kw Spindle Driving motor 2.2 kw Torque driving motor 14 Nm Torque on the spindle 28 Nm Spindle nose (DIN 6350) A2-3 Spindle bore Ø 30 mm Coolant-lubricant system Power of the coolant pump 95 W Tank capacity 83 litres Machine data Centre height 140 mm Centre width 650 mm Turning Ø over cross slide 200 mm Turning Ø over machine bed 300 mm Bed width 180 mm Speed range Spindle speeds min -1 Turret Type Servo / Pneumatic Number of tool positions 4 (square) / 4 (drill rod) Fixture height, width square max. 12 mm Fixture diameter drill rod max. Ø 16 mm Accuracy Repeatability ± 0.01 mm Positioning accuracy ± 0.03 mm Travel X axis 145 mm Z axis 465 mm Feed speed X axis mm/min. Z axis mm/min. Torque motor X axis 1.3 Nm Z axis 2.4 Nm Tailstock Tailstock seat MT2 Tailstock - sleeve diameter Ø 30 mm Tailstock - sleeve travel 80 mm Dimensions Length x width x height x x mm Tank capacity 25 litres Total weight 900 kg Standard equipment Coolant equipment Machine lamp Operating tool Don't forget Chuck and Flange Fräsen Milling Preamble Turning Software Accessories Accessory Item No 3-jaw chuck cast iron, Ø 125 mm DIN Kit of mono block jaws for 3-jaw chuck jaw chuck cast iron, Ø 125 mm DIN Kit of mono block jaws for 4-jaw chuck Flange, DIN Collet chuck 5C Flange for collet chuck 5C Accessories Made in EU CNC - briefing on page 90 63

64 turn L 34HS CNC controlled flatbed lathe. Precise machining Braced machine bed made of grey cast iron Bed guideways inductively hardened (HRC 42-52) and precision ground Elaborate spindle bearing Emergency stop push button Central lubrication Incremental position encoder for spindle positioning (thread cutting) Right-handed / left-handed rotation Ground ball screw spindles Reference switch Easy to maintain protective housing Rear access flap for maintenance purposes Safety switch at the front sliding door Feed motors made by SIEMENS Siemens Sinumerik 808 D on PC free of charge (Computer workstation) Two-year SIEMENS warranty included Siemens control SINUMERIK 808D or SINUMERIK 808D ADVANCED Turret for 8 tools Fig. L 34HS Spindle Incremental position encoder for spindle positioning (thread cutting) Large spindle hole Argumente die überzeugen... Coolant system Extractable Easy disposal of chips 64

65 Type L 34HS Item No. Sinumerik 808D (Standard) Item No. Sinumerik 808D ADVANCED (option) Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected value load 6.5 kw Spindle Driving motor 3.7 kw Torque driving motor 23.6 Nm Torque on the spindle 40 Nm Spindle nose (DIN 6350) A2-4 Spindle bore Ø 45 mm Coolant-lubricant system Power of the coolant pump 95 W Tank capacity 100 litres Machine data Centre height 170 mm Centre width 800 mm Turning Ø over cross slide 152 mm Turning Ø over machine bed 340 mm Bed width 208 mm Lathe chuck Ø 160 mm Chuck through hole Ø 40 mm Speed range Spindle speed, infinitely variable 30-4'000 min -1 Turret Type Servo / Pneumatic Number of tool positions 8 Fixture height, width square max. 16 x 16 mm Fixture diameter drill rod max. Ø 16 mm Accuracy Repeatability ± 0.01 mm Positioning accuracy ± 0,025 mm Travel X axis 185 mm Z axis 540 mm Feed speed X axis 6'000 mm/min. Z axis 8'000 mm/min. Torque motor X axis 4 Nm Z axis 6 Nm Tailstock Tailstock seat MT 3 Tailstock - sleeve diameter Ø 45 mm Tailstock - sleeve travel 120 mm Dimensions Length x width x height 1'950 x 1'430 x 1'713 mm Tank capacity 30 litres Total weight 1'300 kg Standard equipment Mounting bracket for tool changer Coolant equipment Machine lamp Operating tool Don't forget Chuck Fräsen Milling Preamble Turning Software Accessories Accessory Item No 3-jaw chuck cast iron, Ø160 mm DIN Kit of mono block jaws for 3-jaw chuck jaw chuck cast iron, Ø160 mm DIN Kit of mono block jaws for 4-jaw chuck Flange for collet chuck 16C Accessories Made in EU CNC - briefing on page 90 - We imperatively recommend the briefing performed by our specialists 65

66 turn L 44 The OPTIMUM CNC lathe with the following advantages: Speed, power, accuracy and durability Spindle and servo motor made by SIEMENS Complete cladding with safety equipment Coolant equipment Automatic central lubrication High spindle speed Slewable operating unit Electronic handwheels for X and Z axis RJ45 plug connection, USB connection and power connection 230V Two-year SIEMENS warranty included Warranty extension on page 100 Siemens Safety Integrated Set up with opened door Siemens control Including: Safety Integrated Residual material detection and operation Shopturn programming of working steps 3-D Simulation Network preparation Simultan recording SINUMERIK 828D Basic T PREMIUM Fig. L 44 Fig including optional hydraulic tailstock spindle sleeve 66

67 Type L 44 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected value load 18.5 kw Spindle Driving motor 8 kw S1 mode 7 kw Torque driving motor 31 Nm Spindle nose DIN ISO No. 5 Spindle bore Ø 52 mm ** Coolant-lubricant system Power of the coolant pump 270 W Tank capacity 90 litres Hydraulic system Motor power 750 W Tank capacity 50 litres Machine data Centre height 223 mm Centre width 850 mm Turning Ø over cross slide 240 mm Turning Ø over machine bed 446 mm Turning Ø in the bed bridge 520 mm Bed width 300 mm Hydraulic lathe chuck Ø 150 mm Chuck through hole Ø 40 mm Speed range Spindle speed, 2 steps 10-3'500 min -1 Turret Hydraulic type VDI 30 Number of tool positions 8 Fixture height, width square max. 20 x 20 mm Fixture diameter drill rod max. Ø 25 mm Accuracy Repeatability ± mm Positioning accuracy ± mm Travel X axis 250 mm Z axis 760 mm Feed speed X axis 15'000 mm/min Z axis 15'000 mm/min Torque motor X axis 6 Nm Z axis 8.5 Nm Ball screw X axis 25 mm P5 mm C3 Z axis 40 mm P5 mm C3 Tailstock Tailstock seat MT 4 Tailstock - sleeve diameter 52 mm Tailstock - sleeve travel 165 mm Dimensions Length x Width/open x Height 2'530 x 1'600/2'300 x 1'795 mm Total weight 2'620 kg ** Depending on the installed chuck Fräsen Milling Preamble Turning Software Accessories Starter kit VDI 30 on page 108 Standard equipment Tailstock end cover Portable electronic handwheel 6 pcs. Machine feet Hydraulic turret 8 tools Operating tool Hydraulic 3-jaw chuck Ø 150 mm EMC Hard and non-rigid block jaws Joystick Heat exchanger CNC - briefing on page 90 - We imperatively recommend the briefing performed by our specialists 67

68 Main spindle Massive type turn Standard equipment L 44 Machine bed Deeply ribbed High stiffness and durability Guiding Stable flat bed guiding Ball screw ground Cast iron body Hardened HRC48-52 and heat treated Machine feet 6 pieces for optimum alignment of the machine Heat exchanger for efficient integrated heat transfer from the switch cabinet Avoids that faults are generated from the overheated electrical and CNC components Tool change system 8 tool positions Hydraulic VDI30 turret Seat height max. 20 mm Tailstock generously dimensioned Carriage with ball screw with prestressed nut Hydraulic unit Tank capacity 50 litres Three-jaw chuck Hydraulic three-jaw chuck Ø 150 mm Simple clamping of workpieces Central lubrication system Automatically Fold-out for easy filling Floating switch identifies the volume of the oil and releases an automatic alarm as soon as it falls below the set value 68

69 Optional accessories 6 Power transformer 1 Rests 2 Hydraulic tailstock Quick change tool holder and turret 3 4 Rod loader 5 Portable electronic handwheel Turning Fräsen Milling Preamble Lathe chuck L44 on page Steady rest Passage Ø 10 mm up to Ø 130 mm Follow rest Passage Ø 10 mm up to Ø 100 mm Hydraulic tailstock sleeve for rapid processing Sleeve can be retracted and extended hydraulically Quick-action tool changer Multifix 4 Instead of the serial equipment - hydraulic turret VDI Hydraulic turret LS Tool holder kit Rod loader PRO 1.20 metre Rod loader PRO 3.20 metre Standard type 8 tools for the hydraulic turret LS-120 ( ) - Only for standard changer not VDI - 3 fixtures for reducing bushes 1 fixture for external lathe tool 4 reducing bushes Portable electronic handwheel Instead of the serial equipment - Joystick Power transformer Software for special clamping Weight 147 kg Accessories Special equipment can only be ordered ex works. For prices and other options please contact your dealer or send us an to: [email protected] 69

70 turn L 440/L 460 The OPTIMUM Premium high performance CNC cycle lathe. High performance. Additional speed. Highest precision. High precision machine with latest SIEMENS control and SIEMENS servo drives New compact structure of the headstock High-speed spindle 4'500 min -1 with high-precise, largely dimensioned taper roller bearings Change-over between the two gears is performed pneumatically via the air cylinder Headstock structure guarantees minimum noise development Wide machine bed with double rectangle slideways also for roughing work Hardened and ground slide ways Largely dimensioned tailstock, travelling on two guideways, easy-to-position via carriage and is equipped with a quick clamping 2 front separately travelling sliding doors incl. integrated window Micro switches prevent starting up the machine if the protecting device is not completely closed and thus avoids the opening of the door RJ45 plug connection, USB connection and power connection 230V Travelling operating panel Two electronic handwheels for manual operation of the X and Z axis Automatic lubrication of the headstock Automatic lubrication of the saddle slide and the cross slide rest Halogen work lamp Heat exchanger for switch cabinet Two-year SIEMENS warranty included Warranty extension on page 102 Including: Safety Integrated Residual material detection and operation Shopturn programming of working steps 3-D Simulation Network preparation Simultan recording Siemens control SINUMERIK 828D Basic T Siemens Safety Integrated Set up with opened door PREMIUM Fig. L

71 Type L 440 L 460 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected value load 20 kw 20 kw Spindle Driving motor 11 kw (S1mode 9 kw) 11 kw (S1mode 9 kw) Torque driving motor 70 Nm 70 Nm Spindle nose DIN ISO No. 6 DIN ISO No. 6 Spindle bore Ø 65 mm** Ø 65 mm** Coolant-lubricant system Power of the coolant pump 375 W 375 W Tank capacity without chip conveyor 170 litres 240 litres Hydraulic system Motor power 750 W 750 W Tank capacity 50 litres 50 litres Machine data Centre height 235 mm 235 mm Turning length max. 1'000 mm 1'500 mm Turning Ø over cross slide 240 mm 240 mm Turning Ø over machine bed 475 mm 475 mm Turning Ø in the bed bridge 710 mm 710 mm Hydraulic lathe chuck Ø 200 mm Ø 200 mm Chuck through hole Ø 52 mm Ø 52 mm Speed range Spindle speeds Step 1 / Step min -1 / 900-4'500 min min -1 / 900-4'500 min -1 TorqueStep 1 / Step Nm / 382 Nm 525 Nm / 382 Nm Turret Hydraulic type LS 160 VDI 40 LS 160 VDI 40 Number of tool positions 8 8 Fixture height, width square max. 25 x 25 mm 25 x 25 mm Fixture diameter drill rod max. Ø 32 mm Ø 32 mm Optional C axis Motor 5 kw 5 kw Torque motor 15 Nm 15 Nm Spindle speeds 6'000 min -1 6'000 min -1 Accuracy Repeatability ± mm ± mm Positioning accuracy ± mm ± mm Travel X axis 260 mm 260 mm Z axis 1'150 mm 1'680 mm Feed speed X axis 15'000 mm/min 15'000 mm/min Z axis 15'000 mm/min 15'000 mm/min Torque motor X axis 6 Nm 6 Nm Z axis 16 Nm 16 Nm Tailstock Tailstock seat MT 4 MT 4 Tailstock - sleeve diameter/travel 65 mm / 150 mm 65 mm / 150 mm Dimensions Length x width x height 3'030 x 1'952 x 2'025 mm 3'530 x 1'952 x 2'025 mm Total weight 3'000 kg 3'450 kg ** Depending on the installed chuck Standard equipment EMC Portable electronic handwheel Hydraulic turret LS160 VDI40 Hydraulic 3-jaw chuck Ø 200 mm Hard and non-rigid block jaws Heat exchanger Tailstock end cover 6 pcs. Machine feet Coolant equipment Starter kit VDI 40 Item No INFORMATION Lifting device A lifting gear is required to unload the machine Lathe chuck L440 on page 104 Starter kit VDI 40 on page 109 Fräsen Milling Preamble Turning Software Accessories 71

72 turn Standard equipment L 440/L 460 Machine bed Particularly broad design Ball screw drive for higher repeatability Headstock Precision bearings Stable structure Smooth running also at high spindle speeds Heat exchanger Efficient integrated heat transfer from the switch cabinet Avoids that faults are generated from the overheated electrical and CNC components Speed changer Pneumatic Automatically The shaft is running in sintered bronze so that it is always lubricated and thus guaranteeing high accuracy Laser measurement Guaranteed repeatability and positioning accuracy Turret 8 tool positions Hydraulic VDI 40 Seat height max. 25 mm Seat diameter 32 mm Tailstock Generously dimensioned Carriage with ball screw with pre-stressed nut Hydraulic unit for clamping jaws lathe chuck and tool changer Motor power 750 W Tank capacity 50 litres Clamping pressure / Operating pressure 2'500-2'942 kpa Lathe chuck 3-jaw chuck hydraulic Ø 200 mm Passage 52 mm Simple clamping of workpieces Coolant equipment High-performance pump 375 W max. delivery volume 55 l/min. max. pump pressure 235 kpa 72

73 Optional accessories 5 Different rod loaders 7 Air conditioning Internal tool cooling L440 L Internal tool cooling CTS 20 bars Including external unit Steady rest Passage Ø 20 - Ø 200 mm Follow rest Passage Ø 20 - Ø 100 mm Tool holder kit Turret Baruffaldi TBMA160 VDI C axis brake system 2 Rests 3 Tool holder, Turret, C axis brake system Hydraulic tailstock spindle Machine preparation Hyd. Tailstock spindle Pneumatic lifting device for the tailstock 4 Options tailstock 8 Coolant pump Oil separator 9 Chip conveyor and carriage 6 Joystick Portable el. handwheel for the - hydraulic turret LS160 - in the serial equipment - Only for standard changer not VDI - 8 tool positions Tool drive Hydraulic Instead of the serial equipment - turret LS160 VDI40 only with turret Baruffaldi TBMA 160 VDI40 ( / ) Pneumatic air cushion reduces the friction thus easing the movement of the tailstock Device to travel the tailstock simultaneously Tailstock and support are coupled for travelling Rod loader V65-E-Pro 1.25 metre Short rod loader on page Rod loader DH 65 Fedek 1.25 metre Short rod loader on page Rod loader V65-LE-Pro 1.5 metre Short rod loader on page Rod loader DH 65 Fedek 1.5 metre Short rod loader on page 107 Instead of the serial equipment - electronic Portable electronic handwheel handwheel (cannot be combined with Joystick / ) Joystick to travel the X and Z axis (cannot be combined with electrical handwheel (2)0 20) Air conditioning Instead of the serial equipment - heat exchanger Oil separator including rotary disc, removes the oil from the coolant, Capacity: 1 l per hour Coolant pump 5 bars Chip conveyor L 440: 1.0 metre - L 460: 1.5 metre Chip carriage Can be rolled, collapsed L x B x H: 994 x 510 x 838 mm Fräsen Milling Preamble Turning Software Accessories Special equipment can only be ordered ex works. For prices and other options please contact your dealer or send us an to: [email protected] 73

74 turn L 500/L 520 OPTIMUM Premium high performance CNC cycle lathe with latest Siemens control High precision machine with SIEMENS servo drives New compact structure of the headstock High-speed spindle 3'500 min -1 with high-precise, largely dimensioned taper roller bearings Change-over between the two gears is performed pneumatically via the air cylinder Headstock structure guarantees minimum noise development At high speeds a thermal expansion is almost avoided contrary to the pure gear drive. Stable ball screw with a diameter of 45 mm provides for longitudinal movements The hardened and precision-ground ball bearings of the X and Z axis mounted in high precision bearings allow most accurate traverse movements Machine bed with double rectangular guiding designed for high rapid traverse Hardened and ground slide ways Largely dimensioned tailstock, travelling on two guideways, easy-to-position via carriage equipped with quick clamping 2 front separately travelling sliding doors incl. integrated window Micro switches prevent starting up the machine if the protecting device is not completely closed and thus avoids opening RJ45 plug connection, USB connection and power connection 230V Travelling operating panel 2 electronic handwheels for manual operation of the X and Z axis Automatic lubrication of the headstock Automatic lubrication of the saddle slide and the cross slide rest Chip conveyor and chip carriage Halogen work lamp Two-year SIEMENS warranty included Warranty extension on page 102 Including: Safety Integrated Residual material detection and operation Shopturn programming of working steps 3-D Simulation Network preparation Simultan recording Siemens control SINUMERIK 828D Basic T PREMIUM Siemens Safety Integrated Set up with opened door Fig. L 500 INFORMATION Lifting device A lifting gear is required to unload the machine Standard equipment EMC Tailstock locking Portable electronic handwheel 6 pcs. Machine feet Hydraulic turret LS160 VDI40 Coolant equipment Hydraulic 3-jaw chuck Ø 250 mm Heat exchanger Hard and non-rigid block jaws Chip conveyor Tailstock end cover Chip carriage 74

75 Type L 500 L 520 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected value load 20 kw 30 kw Spindle Driving motor 12 kw S1 15 kw S1 Torque driving motor 115 Nm 115 Nm Spindle nose DIN ISO No. 8 DIN ISO No. 8 Spindle bore Ø 82 mm** Ø 82 mm** Coolant-lubricant system Power of the coolant pump 450 W 450 W Tank capacity 208 litres 260 litres Hydraulic system Motor power 750 W 750 W Tank capacity 50 litres 50 litres Machine data Centre height 235 mm 235 mm Turning length with tool changer max. 2'000 mm 3'000 mm Turning Ø over cross slide 310 mm 310 mm Turning Ø over machine bed 550 mm 550 mm Turning Ø in the bed bridge 790 mm 790 mm Workpiece weight incl. tailstock max. 2'000 kg 2'000 kg Bed width 405 mm 405 mm Hydraulic lathe chuck Ø 250 mm Ø 250 mm Chuck through hole Ø 70 mm Ø 70 mm Speed range Spindle speeds Step 1 / Step min -1 / 900-3'500 min min -1 / 900-3'500 min -1 Torque Step 1 / Step Nm / 409 Nm 1'055 Nm / 535 Nm Optional speed range Spindle speeds Step 1 / Step min -1 / 900-2'400 min min -1 / 900-2'400 min -1 Torque Step 1 / Step 2 1'616 Nm / 754 Nm 1'791 Nm / 835 Nm Turret Hydraulic type LS 160 VDI 40 LS 160 VDI 40 Number of tool positions Fixture height, width square max. 25 x 25 mm 25 x 25 mm Fixture diameter drill rod max. Ø 32 mm Ø 32 mm Accuracy Repeatability ± mm ± mm Positioning accuracy ± mm ± mm Travel X axis 345 mm 345 mm Z axis 2'150 mm 3'150 mm Feed speed X axis 15'000 mm/min 15'000 mm/min Z axis 15'000 mm/min 15'000 mm/min Torque motor X axis 11 Nm 11 Nm Z axis 20 Nm 20 Nm Tailstock Tailstock seat MT 5 MT 5 Tailstock - sleeve diameter 80 mm 80 mm Tailstock - sleeve travel 150 mm 150 mm Starter kit VDI 40 on page 109 Dimensions Length with/without chip conveyor x width x height 4'190 / 5'337 x 2'262 x 2'050 mm 5'190 / 6'337 x 2'262 x 2'050 mm Total weight 5'170 kg 6'200 kg Dimensions Fräsen Milling Preamble Turning Software Accessories ** Depending on the installed chuck 75

76 turn Standard equipment L 500/L 520 Machine bed Particularly broad design More rapid movement Ball screw drive for higher repeatability Headstock incl. pneumatic automatic speed changer Fully automatic mode Shaft of the manual gearbox made of sintered bronze for high accuracy Heat exchanger Efficient integrated heat transfer from the switch cabinet Avoids that faults are generated from the overheated electrical and CNC components Machine bed Complete Z travel (The actual turning capacity of the Z axis of other competitive machines on the market is 10-20% less efficient) Laser measurement Guaranteed repeatability and positioning accuracy Turret 8 tool positions Hydraulic VDI 40 Seat height max. 25 mm Seat diameter 32 mm Chip conveyor Chip carriage The chip conveyor eases the work and is time-saving Chip carriage can be rolled and collapsed Chip cleaning Inclined shape along the bed is available so that the chips directly fall on the chip tray The inclined design of the door avoids that the chips are getting caught in the door Lathe chuck 3-jaw chuck hydraulic Ø 250 mm Passage 69 mm Simple clamping of workpieces Guide bearing Coated Manually scraped for highest accuracy 76

77 Optional accessories 5 Different rod loaders 6 Joystick Portable el. handwheel 1 Internal tool cooling 2 Rests 3 Turret, C axis brake system 4 Options tailstock Air conditioning Coolant pump Oil separator Driving motor Lathe chuck L500 on page 105 Lathe chuck L520 on page 105 Fräsen Milling Preamble L500 L Internal tool cooling CTS 20 bars Including external unit Steady rest Passage Ø 20 mm - Ø 200 mm Steady rest Passage Ø 150 mm - Ø 330 mm Steady rest Passage Ø 180 mm - Ø 410 mm Follow rest Passage Ø 20 mm - Ø 200 mm Turret Baruffaldi TBMA160 VDI40 8 tool positions Tool drive Hydraulic Instead of the serial equipment - turret LS160 VDI C axis brake system only with turret Baruffaldi TBMA 160 VDI40 ( / ) Hydraulic tailstock spindle Machine preparation for the hydraulic tailstock spindle Enlargement of the tailstock sleeve Sleeve diameter 100 mm (Standard Ø 80 mm) Rod loader V65-E-Pro 1.25 metre Short rod loader on page Rod loader DH 65 Fedek 1.25 metre Short rod loader on page Rod loader V65-LE-Pro 1.5 metre Short rod loader on page Rod loader DH 65 Fedek 1.5 metre Short rod loader on page Portable electronic handwheel Instead of the serial equipment - electronic handwheel (cannot be combined with Joystick (4)0 02) Joystick to travel the X and Z axis (cannot be combined with portable electrical handwheel / ) Air conditioning Instead of the serial equipment - heat exchanger Oil separator including rotary disc Removes the oil from the coolant Capacity: 1 l per hour High performance coolant pump 5 bars Drive motor 15 kw (S1) Instead of the serial equipment - drive motor 12 kw (S1) Turning Software Accessories Special equipment can only be ordered ex works. For prices and other options please contact your dealer or send us an to: [email protected] 77

78 turn S 600 OPTIMUM CNC inclined bed lathe for speed, performance, precision and durability Heavy type Compact type Slant bed type 30 for particularly large machining diameter Simple chip flow into the chip tray Dimensionally stable linear guiding - provides for long service life for maximum static and dynamic stiffness Hardened and ground ball screws SIEMENS servo motors for spindle, X- and Z axis All servo motors incl. integrated encoder for highest accuracy Equipment for manual tool measurement Tailstock with hydraulic spindle sleeve Portable electronic handwheel Chip conveyor and chip carriage Halogen work lamp Two-year SIEMENS warranty included Warranty extension on page 102 Siemens Safety Integrated Set up with opened door Including: Safety Integrated Residual material detection and operation Shopturn programming of working steps 3-D Simulation Network preparation Simultan recording Siemens control SINUMERIK 828D Basic T PREMIUM Fig. S

79 Type S 600 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected value load 25 kw Spindle Driving motor 12 kw Torque driving motor 115 Nm Spindle nose DIN ISO No. 6 Spindle bore Ø 75 mm* Coolant-lubricant system Power of the coolant pump 750 W Power of the cleaning pump 750 W Tank capacity 140 litres Hydraulic system Motor power 1.5 kw Tank capacity 60 litres Machine data Turning length max. 460 mm Turning-Ø max. 500 mm Turning Ø over cross slide 210 mm Turning Ø over machine bed 500 mm Inclined bed 30 0 Hydraulic lathe chuck Ø 215 mm Chuck through hole Ø 65 mm** Speed range Spindle speeds 10-4'000 min -1 * Turret Hydraulic type LS 200 Number of tool positions 12 Fixture height, width square max. 25 x 25 mm Fixture diameter drill rod max. Ø 32 mm Accuracy Repeatability ± mm Positioning accuracy ± mm Travel X axis 215 mm Z axis 520 mm Feed speed X/Z axis 30'000 mm/min Torque motor X/Z axis 11 Nm Tailstock Tailstock seat MT 4 Travel 425 mm Tailstock - sleeve diameter 65 mm Tailstock - sleeve travel hydraulically 50 mm Dimensions Length x width x height 2'322 x 1'948 x 1'930 mm Total weight 3'070 kg * other spindle holes and spindle speeds upon request ** Depending on the installed chuck Fräsen Milling Preamble Turning Software Accessories Standard equipment Tool measuring probe Renishaw Tool holder for MT3 EMC Coolant equipment Portable electronic handwheel Heat exchanger Hydraulic turret LS200 Standard Chip conveyor Hydraulic 3-jaw chuck Ø 200 mm Chip carriage Hard and non-rigid block jaws Operating tool Tool holder kit 3 holders for reducing bushes, 1 holder for external lathe tool, 5 Reducing bushes Ø 12 mm, Ø 16 mm, Ø 20 mm, Ø 25 mm, MT 3 CNC - briefing on page 90 - We imperatively recommend the briefing performed by our specialists 79

80 turn Standard equipment S 600 Linear guideway Maximum feed speed Machine bed Deeply ribbed Inclination of 30 degree High stiffness and durability Cast iron body Hardened HRC48-52 and heat treated Components and castings Guarantee stiffness Machine feet 6 pieces Optimum alignment of the machine Hydraulic tailstock spindle sleeve Spindle stroke hydraulic 50 mm for rapid processing Turret 12 tool positions Hydraulic LS 200 Seat height max. 25 mm Seat diameter 32 mm Coolant and lubricant separator Separates the lubricant from the coolant Hydraulic unit for clamping jaws lathe chuck, tool changer and tailstock sleeve Safety check valve Motor power 1.5 kw Tank capacity 60 litres Tool measuring probe by Renishaw allows measuring of tools within the machine Central lubrication system Automatically Fold-out for easy filling The floating switch identifies the volume of the oil and releases an automatic alarm as soon as it falls below the set value 80

81 Optional accessories 5 Different rod loaders Internal tool cooling 10 Automatic door opening Automatic part catcher Tool changer Options tailstock 9 Collets and chucks 6 Automatic tool measuring 8 Air conditioning 7 Coolant pump Oil separator Fräsen Milling Preamble Internal tool cooling 20 bars with external coolant tank Tool changer VDI without driven tools Sauter turret VDI 30 Driven tools Automatic tailstock movement by M code Machine preparation for automatic tailstock movement VDI tools VDI 40-8 tools Instead of the serial equipment - turret LS driven tools C axis brake system Instead of the serial equipment - turret LS-200 Lathe chuck S600 on page 105 only in connection with automatic tailstock movement ( ) Rod loader V65-E-Pro 1.25 metre Short rod loader on page Rod loader V65-E-Pro 1.50 metre Short rod loader on page Rod loader V65-E-Pro 3.2 metre Short rod loader on page Rod loader DH 65 Fedek 1.25 metre Short rod loader on page Rod loader DH 65 Fedek 1.50 metre Short rod loader on page Rod loader interface interface for rod loader V65-E-Pro and DH 65 Fedek Collet single from Ø 10 mm to Ø 14.9 mm Collet single from Ø 15 mm to Ø 60 mm Collet chuck For collets from Ø 15 mm to Ø 60 mm Automatic tool measuring Instead of the serial equipment - manual tool measuring Oil separator including rotary disc, removes oil from the coolant Capacity: 1 l per hour High performance coolant pump 5 bars Air conditioning Instead of the serial equipment - heat exchanger Automatic part catcher Automatic door opening Turning Software Accessories Special equipment can only be ordered ex works. For prices and other options please contact your dealer or send us an to: [email protected] 81

82 turn S 500/S 750 The OPTIMUM CNC lathe convinces by high speeds, precision and efficiency as well as by the additional equipment such as chip conveyor and C axis Robust and heavy "Cartridge" spindle system incl. one two-row cylindrical roller bearing at the front and rear as well as double-sided taper bearing in the centre Long durability of all bearing due to permanent permanent lubrication All axes with SIEMENS servo motors Direct drive of all axis to eliminate the torsion play or for higher accuracy for thread cutting and contour machining Double pretensed ball bearing spindles with small pitch to increase the feed force Rapid turret indexing mechanism - releasing and turning process are practically taking place at the same time Turret indexing mechanism is performed non-stop bi-directionally Tailstock sleeve is activated by pressing the treadle or with the program Tailstock body is positioned by means of a control rod engaged by the slide Clamping and releasing of the drive rod can be programmed Portable electronic handwheel Rod loader prepared Hydraulic turret made by Sauter Chip conveyor and chip carriage Part's catcher Two-year SIEMENS guarantee included Warranty extension on page 102 Siemens Safety Integrated Set up with opened door Including: Safety Integrated Residual material detection and operation Shopturn programming of working steps 3-D Simulation Network preparation Simultan recording Siemens control SINUMERIK 828D PREMIUM Fig. S We imperatively recommend the briefing performed by our specialists CNC - briefing on page 90 82

83 Type S 500 S 750 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected value load 40 kw 50 kw Spindle Driving motor 17 kw 30 kw Torque driving motor 162 Nm 186 Nm Spindle nose DIN ISO No. 6 DIN ISO No. 8 Spindle bore Ø 66 mm** Ø 88 mm** Coolant-lubricant system Power of the coolant pump 750 W 750 W Tank capacity 185 litres 185 litres Hydraulic system Motor power 1.5 kw 1.5 kw Tank capacity 70 litres 70 litres Machine data Centre height 600 mm 600 mm Turning length* with tool changer max. 750 mm 1'250 mm Turning Ø over cross slide 450 mm 450 mm Turning Ø over machine bed 600 mm 600 mm Turning diameter max. 485 mm 485 mm Inclined bed Hydraulic lathe chuck Ø 200 mm Ø 250 mm Chuck through hole Ø 52 mm Ø 77 mm Speed range Spindle speeds 10-4'500 min '000 min -1 Turret Hydraulic type Sauter VDI40 with tool drive Sauter VDI40 with tool drive Number of tool positions Admissible speed on the tool coupling max. 4'000 min -1 max. 4'000 min -1 Power of the tools 4.82 KW 4.82 KW Torque of the tools max. 20 Nm 20 Nm Fixture height, width square max. 25 x 25 mm 25 x 25 mm Fixture diameter drill rod max. Ø 32 mm Ø 32 mm Accuracy Repeatability ± mm ± mm Positioning accuracy ± mm ± mm Travel X axis 305 mm 305 mm Z axis 750 mm 1,250 mm Feed speed X/Z axis 24'000 mm/min 24'000 mm/min Torque motor X axis 11 Nm 11 Nm Z axis 27 Nm 27 Nm Tailstock Tailstock seat MT 5 MT 5 Travel 650 mm 1'150 mm Tailstock - sleeve diameter 90 mm 90 mm Tailstock - sleeve travel hydraulically 120 mm 120 mm Dimensions Length without / with chip conveyor 3'015 / 4'114 mm 3'515 / 4'614 mm Width x Height 1'856 x 2'016 mm 1'856 x 2'016 mm Total weight 5'400 kg 6'500 kg * other turning lengths upon request ** Depending on the installed chuck Fräsen Milling Preamble Turning Software Accessories Standard equipment C axis brake system Programmable tailstock Chip conveyor Automatic tool measuring Renishaw Coolant equipment Chip carriage Portable electronic handwheel Heat exchanger Operating tool Hydraulic turret VDI 40 Sauter Rod loader interface interface Part's catcher Hydraulic 3-jaw chuck Ø 200 mm S 500 Internal spindle cooling CTS 20 bars Automatic door opener Hydraulic 3-jaw chuck Ø 250 mm S

84 turn Standard equipment S 500/S 750 Headstock Meehanite cast iron Cooling ribs towards the outside better carry off the heat Guiding All guiding devices are broad rectangular guiding devices and provide for high stiffness and stability Machine bed One-piece casting Deeply ribbed Inclination of 45 degree High stiffness and durability Meehanite casting with hardness HB 170 ~ 180 Machine feet 6 pieces Optimum alignment of the machine Laser measurement Guaranteed repeatability and positioning accuracy Tool change system Including C axis High dividing precision and rapid tool change Slewing range, high torque and minimum stability Duration - tool to tool: 0.35 seconds 180 degree: 1.2 sec. Programmable tailstock Heavy type High stiffness Can be activated by a program or directly by the operator by pressing the standard foot pedal as required Tool internal cooling CTS Pressure: 20 bars Filtering accuracy 25µm Part catching device Automatically Rod loader prepared Connection for rod loader 84

85 Optional accessories 6 Air conditioning 5 Oil separator 4 Rod loader Y- axis including tool turret Rest Tool holder Turning Fräsen Milling Preamble S500 S Y-axis including Sauter-tool turret with drive Lathe chuck S500 on page 106 Lathe chuck S750 on page 106 Travel +/- 50 mm* instead of the standard equipment - hydraulic turret Steady rest Passage Ø 20 mm - Ø 200 mm Axially driven tool holder Collet ER Radially driven tool holder Collet ER Rear radial driven tool holder Collet ER Rod loader V65-E-Pro 1.55 metre Short rod loader on page Rod loader Pro 3.2 metre Rod loader DH 65 Fedek 1.55 metre Short rod loader on page Oil separator including rotary disc, removes oil from the coolant Capacity: 1 l per hour Air conditioning for the switch cabinet instead of the serial equipment - heat exchanger Software Accessories *long travel on request Special equipment can only be ordered ex works. For prices and further options please contact your dealer or send us an to: [email protected] 85

86 CNC-Software SYMplus milling...88 SYMplus turning...89 Sicherheitstechnik...90 CNC-Einweisung...90 SIEMENS SinuTrain...91 SIEMENS ShopMill...92 SIEMENS ShopTurn...93 CNC control SINUMERIK 808D...94 SINUMERIK 808D ADVANCED...96 SINUMERIK 828 D BASIC T...98 SINUMERIK 828 D SINUMERIK 840D sl Starter kit and accessories Chucks and Jaws Short rod loader Starter kit VDI Starter kit VDI Starter kit BT Starter kit ISO 40/DIN Starter kit BT 40 / Satz Starter kit BT 40 / Satz Starter kit HSK A Accessories Maschine vices

87 Accessory Software Turning Mill Millling Technique CNC software, controls and accessories 87

88 SYMplus milling for cost-efficient, time-saving and economic working. SYMplus milling is the perfect software add-on for all milling machines made by Optimum equipped with Siemens control. CNC software SYMplus milling Version 6.0 Including CmStick (saves license) Upgrade SYMplus milling For Siemens control 840D / 828D Simulator As training software SYMplus milling supports the rapid training in the DIN programming according to PAL and SIEMENS. However SYMplus is an particularly easy to learn CAD/CAM system which allows you saving of programming time, avoiding crashes, reducing production times and creating NC programs even for different OPTIMUM machines or SIEMENS controls (802C, 808D, 840D,...) by using a uniform interface. USB adapter RS 232 CAD - Geometry preparation Unprecedented in speed and ease you can graphically program workpieces using SYMplus even if the drawing is not dimensioned according to the NC dimensioning. Optionally you can use the CAD contours of DXF. CAM - Creating of working plans Also the processing is determined graphically by pictograms. You can very easily compare the production strategies and in this way, optimize the processing. The time calculation will help calculating. At this the detection of remaining material refers to the whole process, the raw part is continuously updated. The 2D simulation shows lots of details such as e.g. measurements and the cutting trace of each single milling path. Here you can also "view" reference dimensions (without Illustr.).The 3D simulation gives the best overview of the processing. You can create the proper NC program with a few clicks and transfer it to the control e.g. by using a USB stick. SYMplus mill is running on Windows 7 and Windows 8. Please ask for further information and additional modules. 88

89 SYMplus turning CAD/CAM system including 802S training appropriate for shops. SYMplus turning is the ideal software supplement for CNC lathes made by OPTIMUM. CNC software SYMplus turning Version 6.0 Including CmStick (saves license) Upgrade SYMplus turning For Siemens control 840D / 828D Simulator USB adapter RS 232 SYMplus is available with the identical interface also for the technology turning (see left page). When working independent from a particular control you only have to master a system and then you can flexibly utilize machines. Due to the integrated didactic components you can instruct new employees and prepare trainees for the exam. System prerequisites for the plus systems: - Operating system Microsoft Windows 7/8/8.1 (32 and/or 64 Bit) - Screen resolution min x OpenGL-compatible 3D graphic card, e.g. GeForce GT 210 (1024 MB) - Main storage: min. 2 GB - About 2 GB free disc space per technology for system data Mill Millling Technique CAD - Geometry preparation If an electronic drawing is available it is possible to take over the turning contour by a few clicks or pushes of buttons. Turning Of course there is the dialogue-based contour PC to take over printed drawings. Software CAM - Creating of working plans As for milling processes you define the working steps graphically supported and benefit from the detection of remaining material during the overall production process (incl. re-clamping). By zooming in the measuring function of the 2D simulation you can precisely monitor the accuracy to size during processing. Cutter and fixture are monitored for collision. In the 3D simulation (without Illustr.) you can also monitor adjacent tools. Accessory Finally select the post processor for the machine on which the part is being manufactured and transfer the program. SYMplus turn is running on Windows 7 and Windows 8. Please ask for further information and additional modules. 89

90 Safety technique SINUMERIK Safety Integrated Siemens Safety Integrated Set up with opened door is the comprehensive safety pack for person and machine protection, is working extremely reliable, efficient and profitable. It guarantees safe and practicable operation of the machine for all required operating conditions. All safety functions fulfil the requirements according to SL 2 /PL d and are certified accordingly and listed under NRTL. Comprehensive, highly active safety functions result in rapid, situation-related reactions in case of a fault due to the integration of the safety functions in the drive and control. Among others, the safe monitoring of speed, standstill and position are integrated. The safe brake management allows anti-fall guard for vertical axis. The security-relevant signals can be linked due to the safe, programmable logics without any additional hardware. CNC - briefing The commissioning includes the alignment, the acceptance and the functional test of the machine. This applies under the condition that the machine is unpacked, that exterior corrosion protection is removed, that the machine is cleaned, moved to the installation place and connected to the electrical or pneumatic energy supply by the customer. Subsequently the employees are briefly instructed in the function, operation, preparation, diagnostic and maintenance of the machine. Commissioning and briefing on site: Accounting unit: For every started hour Commissioning and briefing on site: Accounting unit: For every started hour Travelling costs (travelling time plus kilometric allowance) Expenses according to daily rate Accommodation costs if applicable 90

91 SIEMENS SinuTrain With SinuTrain we offer you a practice-oriented and continuous solution for the CNC training on all training levels. From the basics to the professional qualification: With SinuTrain you can efficiently transfer innovative functions of the CNC controls SINUMERIK. For efficient training Thus the training is becoming more efficient and considerably more cost efficient. In particular due to the high functionality and operational safety SinuTrain is estimated by lots of training centres - being a top class solution for basic and further training. Currently already more than licenses are used The advantages at a glance: Comfortable operation and CNC programming of SINUMERIK controls on your PC Suitable for all worldwide established CNCprogramming methods Realistic workpiece simulation with integrated virtual machine control panels Optimum machine adaptation for maximum CNC programming compatibility Numerous user languages available Mill Millling Technique Turning Intelligent software license management for all requirements and budgets Sound investment for the future due to continuous updates since 1998 Software In order to facilitate the learning of machine functions for beginners and trainees the computer-based training includes programming tasks which need to be processed using the individual modules. In this way trainees can perfectly familiarize with the details such as control, working chamber and tool change Accessory Software * Item No Siemens Sinutrain Shopturn Siemens Sinutrain Shopmill Software* Item No Siemens Sinutrain Shopturn & Shopmill Sinumerik 808D on PC for free of charge download on cnc4you *When ordering please indicate the software version of the control 91

92 SIEMENS ShopMill SinuTrain Simple milling with ShopMill ShopMill The main focus of these machines is on the production of individual parts and small series. ShopMill offers a simple operation of the machine tool appropriate for skilled workers. All operating actions are supported by help graphics. The functions in the manual mode allow rapid, practice-oriented setting-up of the machine for the operation. Those are in particular determining the workpiece position in the machine as well as the maintenance and measurement of the used tools. For the programming, ShopMill is offering two different programming tools The DIN/ISO editor serves to create DIN/ISO programs on the machine as well as to correct externally created DIN/ ISO programs. The working plan editor serves for graphic programming on the machine. Thus, ShopMill offers a uniform control configuration which covers all worldwide required fields of application without subsequent commissioning efforts: Simple user interface for all machine functions DIN/ISO programming on the machine or offline via CAD/CAM system Graphic programming Mould making applications Measurement functions ShopMill - Highlights Flexible programming by graphic interactive programming inputs (without DIN/ISO knowledge) or textual programming inputs with practical cycles also for the use in the tool and mould making User-friendly operation by practice-oriented setting-up and measuring functions, clearly arranged tool management and 3D simulation Increase in productivity by supporting PC software for production planning without machine scheduling 92

93 SinuTrain SIEMENS ShopTurn Simple turning with ShopTurn Turning Mill Millling Technique In ShopTurn machines are rapidly set up and workpieces and tools are rapidly measured. The operating and programming software ShopTurn distinguishes itself by a graphically supported programming and working schedule preparation, by means of which it is possible to manufacture a workpiece even without knowledge of DIN/ISO programming commands. It is possible to call a graphic overall representation of the workpiece from the working plan by a push of a button. With the help of this dynamic line graphic it is possible to rapidly identify and correct programming errors. Special advantages: By means of simulation it is possible to test the created working plan. During the simulation run, the productive time of the turned part is determined simultaneously. In this way, it is possible to program and simulate the workpiece in short time after the inquiry from the drawing using ShopTurn and in addition to create a price statement starting from the determined productive time: time saving for the customers. Software ShopTurn - Highlights The following basic elements are available: Straight line X/Z also with C axis Incline in X/Z or under angle, also with C axis Circle parametrizable by radius / endpoint or centre Manual functions/set up functions Measuring workpiece > Scratching workpiece in Z axis Measuring workpiece > Measuring tool using Tooleye Measuring tool by scratching Other options Easy-to-understand help graphics for each cycle Scale drawing graphic for input support Graphic working plan test / test run Creating / reading and processing of complete DIN/ISO programs Technology input workpiece definition for each working plan step possible Tool and wearing data for up to 128 tools Automatic functions Block scan (also on individual holes of a drilling template) Sequence (automatic operation) Working plan test (Dry-Run) Restarting at the contour Block search Other functions The step-by-step creation of a working plan allows you to characterize each step by easy-to-understand icons, working plan creation without DIN/ISO knowledge simple modifying, inserting and removing of special commands (e.g. M functions) 8 inserting of transition elements, step-bystep processing (single step) Accessory 93

94 SIEMENS SINUMERIK 808D Offers intelligent CNC features such as full servo-controlled tapping without compensation chuck or switch over between flying spindle and C axis which allow precise and rapid turning operations. Standard machines with up to 4 axis/ spindles in one processing channel 1 processing channel Pulse / Direction interface 7.5 LCD colour display Sinumerik MDynamics 94

95 Compact and robust Due to a panel-based CNC design with a few interfaces and an operating panel of the protection class IP65 the SINUMERIK 808D is perfectly prepared to be used under rough conditions. The little dimensions allow the use in compact machines. At the same time the SINUMERIK 808D offers comfortable operation with short-stroke keys and the familiar SINUMERIK softkeys. Outstanding performance. Simply intelligent. Optimized for easy turning and milling applications Due to the technology-specific characteristics the SINUMERIK 808D is perfectly preconfigured for turning and milling. At this, the application scope ranges from simple standardized milling machines or simple machining centres via cycle-controlled lathes up to simple full CNC lathes. Perfect for beginners Using the new integrated startguide the SINUMERIK 808D is the perfect partner for beginners in the CNC world. At this, beside the CNC operation and programming the commissioning is described with interactive graphics. The uniform SINUMERIK operation and programming philosophy makes the SINUMERIK 808D ideal to start into the world of SINUMERIK applications. Mill Millling Technique Easy, intuitive user guiding by dialog-based operator support with SINUMERIK Operate BASIC Comprehensive range of technology cycles for turning and drilling using the graphic input mask of SINUMERIK programguide BASIC Turning The machine control panel can be plugged in by USB per "Plug&Play" and is equipped with ergonomic override turn switches exactly in the same way as High-End-CNCs. High performance and accuracy due to modern CNC functions SINAMICS V60 SIMOTICS S-1FL Nm nominal torque 220 V drive input 200% overload Incremental position encoder with 2500 ppr Motor speed 2000 min -1 Protection class IP54 OPTIMUM machines with Sinumerik 808D Software Accessory M 2LS F3 F4 F 80 F 105 L 28HS L 34HS 95

96 SIEMENS SINUMERIK 808D ADVANCED Sinumerik 808D Advanced is a new CNC system for simple turning and milling machines and closes the gap between the Sinumerik 808D for entry-level machines and the compact class Sinumerik 828D Basic Standard machines with up to 5 axis/ spindles for lathe centres without Y axis 1 processing channel RJ45-Ethernet at the rear 7.5 LCD colour display No battery, continuous buffering of the data based on NV-RAM technology 96

97 Compact and robust SINUMERIK 808D ADVANCED is perfectly tailored to the requirements of modern standard machines. SINUMERIK 808D ADVANCED guarantees high system performance in combination with the SINAMICS V70 drive and SIMOT- ICS S-1FL6 motor. The communication between the CNC machine and the drive by the high speed bus guarantees an efficient position control ensuring a high precision and optimum cutting Auto Servo Tuning (AST) Outstanding performance. Simply intelligent. performance. The internationally leading CNC technology offers an unmatched performance potential for standard drilling and milling machines. Due to the advanced surface function and the highly dynamic drive system SINAMICS V70 the SINUMERIK 808D ADVANCED M system is also suitable for the treatment of cast and moulding parts The AST function allows easy optimization of machines with a SINUMERIK 808D ADVANCED at higher requirements in the dynamic and accuracy e.g. for cast and mould applications to the user. Safe Torque Off (STO) function The STO function avoids unintentional movements of machines and is e.g. suitable to secure the safety doors of machines. Mill Millling Technique Turning High resolution position monitoring SIMOTICS S-1FL6 motors support incremental position encoders with up to 2500 ppr as well as 20-Bit absolute encoders which precisely record the current position of the motor. This guarantees high precision and optimum surface quality of the ready-made workpiece. SINAMICS V70 SIMOTICS S-1FL6 Software Nm nominal torque 400 V drive input 300% overload Incremental position encoder with 2500 ppr Motor speed 4000 min -1 Protection class IP65 OPTIMUM machines with Sinumerik 808D ADVANCED Accessory F 105 L 34HS 97

98 SIEMENS SINUMERIK 828D BASIC T The all-round talent for standard lathes Panel-based compact CNC 1 processing channel Up to 5 axis/spindles 8.4 LCD colour display S7-200 PLC Warranty extension With the warranty extension you protect your new machine for another 12 / 24 or 36 months against damages covered by warranty after the expiry of the two-year Siemens warranty. (can only be bought within the two-year Siemens warranty) Item No: 12 months; Item No months; Item No months; Item No

99 Advantage Compact, robust and maintenance-free operating panel CNC with firm system software for the technology turning Highest operating precision with 80-bit NANOFP accuracy New user interface SINUMERIK Operate, continuous for SINUMERIK 840D sl Intelligent kinematic transformations for the milling and drilling operations on the front and lateral surfaces of the workpieces ShopTurn: shortest programming time when producing individual parts and small series programguide: shortest operating time and maximum flexibility when producing parts for mass production Unique spectrum of technology cycles from the operation of any turning and milling contours with detection of residual material up to process measurement Animated elements: unique operating and programming support with moving image sequences Most modern data transfer via CompactFlash Card, USB stick and factory network (Ethernet) Easy Message: maximum machine availability by processmonitoring via text messages (SMS) Turning in standardized machines - the SINUMERIK 828D BASIC T with its unique CNC performance is setting standards Function 2 operating panel types for horizontal and vertical operating panel housings Integrated QWERTY-CNC standard keypad with short-stroke keys CompactFlash Card, USB and Ethernet interface on the operating panel front Additional Ethernet interface on the CNC rear side for firm factory networking Integrated PLC on the basis of the instruction set of the SIMATIC S7-200 with ladder diagram programming (Ladder Steps) E/A interface is based on PROFINET for the connection of the PLC peripherals and machine control panel Licensable CNC options Integrated tool management with tool lifetime control Management of spare tools (optional) User images can be projected Easy Screen Integrated data archiving procedure for simple data update Provision of repair of deficiencies for 24 months from the 2nd commissioning on for all equipment components according to the RSV work description Mill Millling Technique Turning SINAMICS S120 The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options Large range of control modes and drive near technology functions Integrated safety functions Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning) Auto configuration and auto tuning of the control functions Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level Integrated SINAMICS S120 Webserver Voltage and performance range: kw for the supply voltages 1AC 230 V, 3AC V, 3AC V Control: U/f control vector control with/without encoder servo control with/without encoder Software OPTIMUM machines with Sinumerik 828D Basic T Accessory L 44 L 440 L 460 L 500 L 520 S

100 SIEMENS SINUMERIK 828D Milling in standardized machines the SINUMERIK 828D with its unique CNC performance is setting standards Panel-based compact CNC technologies: Mill Up to 8 axis/spindles 1 processing channel 10.4 colour display S7-200 PLC Warranty extension With the warranty extension you protect your new machine for another 12 / 24 or 36 months against damages covered by warranty after the expiry of the two-year Siemens warranty. (can only be bought within the two-year Siemens warranty) Item No: 12 months; Item No months; Item No months; Item No

101 The power pack of the compact class! Robust and maintenance-free An operating panel front made of magnesium die casting the panel-based CNC design with a few interfaces as well as the high protection class make the SINUMERIK 828 controls a reliable partner even under rough conditions. Due to the structure without fan and hard disc as well as the NV-RAM memory technology without buffer battery the SINUMERIK 828D is a completely maintenance-free CNC control. Standardized drilling and milling With its technology-specific system software the SINUMERIK 828D perfectly fits into standardized drilling and milling machines. At this, the scope of applications ranges from vertical and simple horizontal machining centres - of course also for mould applications - up to lathe centres with counter spindle driven tools and Y axis User-friendly Thanks to a fully adequate QWERTY CNC keyboard with short stroke keys and a high resolution 8.4 /10.4 TFT colour display the SINUMERIK 828D can be easily operated. With USB, CF card and RJ45 interfaces on the operating panel front the CNC data are rapidly and easily transferred. Mill Millling Technique Simple programming ShopMill / ShopTurn - shortest programming times for individual parts and small series programguide- shortest program runtimes and maximum flexibility for large batch sizes ISO dialect optimum CNC program compatibility Simply brilliant Animated elements - unique graphic visualisation Integrated online help - rapid relevant help Easy Message Transfer of the machine status by SMS Turning SINAMICS S120 The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options Large range of control modes and drive near technology functions Integrated safety functions Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning) Auto configuration and auto tuning of the control functions Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level Integrated SINAMICS S120 Webserver Voltage and performance range: kw for the supply voltages 1AC 230 V, 3AC V, 3AC V Control: U/f control vector control with/without encoder servo control with/without encoder Software OPTIMUM machines with Sinumerik 828D Accessory F 150 F 151 HSC F 211 HSC F 310 F 410 S 500 S

102 SIEMENS SINUMERIK 840D sl The SINUMERIK 840D sl is rightly regarded as standard in the CNC premium class. A maximum of CNC performance as well as an unmatched flexibility and openness are the basis for almost any machine concept. Drive-based modular CNC Multi-technology CNC Up to 93 axis/spindles Up to 30 processing channels Modular panel concept Up to 19 colour display SIMATIC S7-300 PLC Warranty extension With the warranty extension you protect your new machine for another 12 / 24 or 36 months against damages covered by warranty after the expiry of the two-year Siemens warranty. (can only be bought within the two-year Siemens warranty) Item No: 12 months; Item No months; Item No months; Item No

103 Compact and robust With a maximum of CNC performance as well as a unique flexibility and openness unique on the market the SINUMERIK 840D sl is the basis for almost any machine concept. Efficient hardware architecture and intelligent control algorithms as well as a drive and motor technique of the top class provide for highest dynamic and accuracy during operation. Ultimate performance in the premium class The CNC SINUMERIK 840D sl is completed by a comprehensive range of solutions for the IT integration. With these innovative, future-oriented solutions Siemens machine tool systems ensures a maximum of productivity and availability The suitable solution for any technological challenge With the premium CNC SINUMERIK 840D sl Siemens machine tool systems opens up all important technologies in the machine tool market. At the same time the SINUMERIK 840D sl is setting standards in the combination of different technologies for multitasking concepts Modular and scalable Beside scalable NCU performance the SINUMERIK 840D sl also offers high modularity of the operating components. With a flexible M:N operating concept e.g. the combination of any control panels with the NCU the SINUMERIK 840D sl is perfectly adapted to the operating philosophy of modern premium machine concepts. Benchmark in open architecture The system openness of the SINUMERIK 840D sl is searching for its match. In this way the CNC can perfectly adapted to the technology of the machine and has a high degree of freedom in the production automation. Mill Millling Technique Turning Communicative on all levels With PROFINET the SINUMERIK 840D sl perfectly suits into the Siemens TIA world. Totally integrated automation stands for unique continuity form field level over production up to the Enterprise Resource Planning SINAMICS S120 The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options Large range of control modes and drive near technology functions Integrated safety functions Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning) Auto configuration and auto tuning of the control functions Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level Integrated SINAMICS S120 Webserver Voltage and performance range: kw for the supply voltages 1AC 230 V, 3AC V, 3AC V Control: U/f control vector control with/without encoder servo control with/without encoder Software OPTIMUM machines with Sumerik 840D sl Accessory F 311HSC F 411HSC FU HSC 103

104 Lathe chucks and jaws L jaw lathe chuck manual Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm jaw lathe chuck manual Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm jaw lathe chuck hydraulic Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm jaw lathe chuck hydraulic Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 150 mm Non-rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 150 mm Rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 150 mm Non-rigid mounting jaw Rigid mounting jaw for the 3-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) L jaw lathe chuck manual Ø 200 mm jaw lathe chuck manual Ø 250 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm Non rigid block jaws for the 3-jaw lathe chuck manual Ø 200 mm ( ) Non-rigid mounting jaw Rigid mounting jaw Non-rigid mounting jaw Rigid block jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) L jaw lathe chuck manual Ø 200 mm jaw lathe chuck manual Ø 250 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm Non rigid block jaws for the 3-jaw lathe chuck manual Ø 200 mm ( ) Non-rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm Rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm Non-rigid mounting jaw for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) Rigid block jaw for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) 104

105 L jaw lathe chuck manual Ø 300 mm min -1, 103 mm Passage jaw lathe chuck hydraulic Ø 300 mm Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm jaw lathe chuck hydraulic Ø 300 mm Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm Non rigid block jaws for the 3-jaw lathe chuck manual Ø 300 mm ( ) Non rigid block jaws for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Non-rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Non-rigid mounting jaw Rigid mounting jaw for the 3-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 300 mm ( ) Technique L jaw lathe chuck manual Ø 300 mm min -1, 103 mm Passage jaw lathe chuck hydraulic Ø 300 mm Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm jaw lathe chuck hydraulic Ø 300 mm Instead of the serial equipment - hydraulic 3-jaw lathe chuck Ø 250 mm Non rigid block jaws for the 3-jaw lathe chuck manual Ø 300 mm ( ) Non rigid block jaws for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Non-rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Rigid mounting jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm Non-rigid mounting jaw Rigid mounting jaw for the 3-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 300 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 300 mm ( ) Milling Software Turning S jaw lathe chuck hydraulic Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm Non-rigid mounting jaw Rigid mounting jaw Non-rigid mounting jaw Rigid block jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) Accessory 105

106 S jaw lathe chuck hydraulic Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 200 mm Non-rigid mounting jaw Rigid block jaw Non-rigid mounting jaw Rigid block jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 200 mm for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 3-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) S jaw lathe chuck hydraulic Ø 200 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 250 mm jaw lathe chuck hydraulic Ø 250 mm Instead of the serial equipment - 3-jaw lathe chuck hydraulic Ø 250 mm Non-rigid mounting jaw for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) Rigid block jaw for the 4-jaw lathe chuck hydraulic Ø 200 mm ( ) Non-rigid mounting jaw Rigid block jaw for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) for the 3-jaw lathe chuck included in the serial equipment hydraulic Ø 250 mm for the 4-jaw lathe chuck hydraulic Ø 250 mm ( ) 106

107 Short rod loader Pro V 65 E/ 65 LE The rod loader Pro V 65 is a perfect solution for automatic loading of the CNC lathe with short rods. The loading magazine for the loader E is suitable for rod lengths of up to mm and LE mm. The rod loader Pro V 65 offers a simple and economic alternative guaranteeing maximum productivity and little space requirement at the same time. Easy operating unit and remote control A user-friendly operating unit and remote control ensure the interplay of the loading magazine and the lathe. Thus it is possible to safely and efficiently execute production processes. Mitsubishi PLC controller Touch screen digital interface with LCD display Different settings of the functions and parameters are clearly visible on the display. In this way the operation is simple and well organized Alarm indication for troubleshooting Basic functions can be performed by using the remote control Technique Rotary encoder Pro V 65 E Pro V 65 LE Diameter Ø 5 mm up to Ø 65 mm Rod length mm mm Spindle height 920 mm mm Carrying capacity 250 kg 280 kg Milling fedek dh65 / 65 L Comfortable parameter setting without changing the program Remnant length can be set as required Short remainders can be set to a minimum in order to reduce material loss Interface with any kind of CNC lathe Self-detection of abnormal movements on the LCD display Remote control provides convenient running test and setting Self-detection of too short pieces Self-detection and warning if material is missing Self-detection and warning for the position Comfortable operating unit and remote control A user-friendly operating unit and remote control ensure the interplay of the loading magazine and the lathe. Thus it is possible to safely and efficiently execute production processes. PLC controller Alarm indication for convenient fault finding Intelligent interface man / machine offers comfortable parameterization No damaging of rod surfaces DH-65 DH-65L Diameter Ø 5 mm up to Ø 65 mm Rod length mm mm Spindle height 850 mm mm Carrying capacity 298 kg 328 kg Turning Software Accessory 107

108 Starter kit VDI 30 Starter kit VDI 30 Item No Collet fixture ER Consisting of: 3 pcs. square transversal seats 1 pc. square transversal seat overhead 1 pc. square longitudinal seat 5 pcs. drill rod fixture Ø 10 / 12 / 16 / 20 / 25 mm 3 pcs. cover plate 1 pc. collet fixture ER 25 1 pc. collet key ER pieces collet kit ER 25 1 pc. tool holder 1 pc. drill chuck Collet key ER Square transversal seat Type right, short DIN Large adjustable pointed ball type nozzle Collet kit ER pcs; sizes Ø 1-16 mm Square transversal seat For working overhead Type right, short DIN Large adjustable pointed ball type nozzle Tool holder Pre-fabricated Raw piece round Drill chuck Clamping range 1-13 mm Square longitudinal seat Type right Large adjustable pointed ball type nozzle Cover plate Protecting the tool changer against soiling Drill rod fixture Ø 10 mm Drill rod fixture Ø 12 mm Drill rod fixture Ø 16 mm Drill rod fixture Ø 20 mm Drill rod fixture Ø 25 mm

109 Starter kit VDI 40 Starter kit VDI 40 Item No Collet fixture ER Consisting of: 3 pcs. square transversal seats 1 pc. square transversal seat overhead 1 pc. square longitudinal seat 5 pcs. drill rod fixture Ø 10 / 12 / 16 / 20 / 25 mm 3 pcs. cover plate 1 pc. collet fixture ER 25 1 pc. collet key ER pieces collet kit ER 25 1 pc. tool holder 1 pc. drill chuck Collet key ER Technique Square transversal seat Type right, short DIN Large adjustable pointed ball type nozzle Collet kit ER pcs; sizes Ø 1-16 mm Milling Square transversal seat For working overhead Type right, short DIN Large adjustable pointed ball type nozzle Tool holder Pre-fabricated Raw piece round Turning Drill chuck Clamping range 1-13 mm Software Square longitudinal seat Type right Large adjustable pointed ball type nozzle Cover plate Protecting the tool changer against soiling Drill rod fixture Ø 10 mm Drill rod fixture Ø 12 mm Drill rod fixture Ø 16 mm Drill rod fixture Ø 20 mm Drill rod fixture Ø 25 mm Accessory 109

110 Starter kit BT 30 Starter kit BT 30 Item No Collet fixture ER Consisting of: 1 pc. fixture cutter head 1 pc. drill chuck 2 pcs. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 2 pcs. Weldon 20 mm 1 pc. adapter BT 30 3 pc. collet fixture ER 32 1 pc. collet key ER pcs. collet kit ER 32 1 device of height adjustment 1 assembly and tool setting aid 14 pcs. draw-in bolts 1 pc. cone wiper Collet fixture key ER Collet kit ER collets, sizes Ø 1-16 mm Fixture cutter head Seat 22 mm Device for height adjustment Analogue type For rapid and easy determining of the reference point in the Z axis and/ or to set the tools zeroing (e.g. for milling or drilling) without damaging the workpiece Housing height 50 mm Drill chuck Clamping range 1-13 mm Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Assembly and tool setting aid For easy and exact setting of the tools Vertical and horizontal fixture for tools with steep taper Cone wiper Adapter BT 30 on MT 2 Draw-in bolts

111 Starter kit ISO40/DIN Starter kit ISO 40 / DIN Item No Collet fixture ER Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 pc. drill chuck 1-13 mm 2 pcs. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 2 pcs. Weldon 20 mm 1 pc. adapter SK 40 on MT 3 3 pc. collet fixture ER 32 1 pc. collet key ER pcs. collet kit ER 32 1 device of height adjustment 1 assembly and tool setting aid 1 pc. cone wiper 15 pcs. draw-in bolts Fixture cutter head Seat 27 mm Drill chuck Clamping range from 1-13 mm Collet fixture key ER Collet kit ER collets, sizes Ø 1-16 mm Device for height adjustment Analogue type For rapid and easy determining of the reference point in the Z axis and/or to set the tools zeroing (e.g. for milling or drilling) without damaging the workpiece Housing height 50 mm Technique Milling Turning Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Assembly and tool setting aid For easy and exact setting of the tools Vertical and horizontal fixture for tools with steep taper Software Cone wiper Accessory Adapter SK40 on MT 3 Draw-in bolts

112 Starter kit BT40 / Kit 1 Starter kit BT 40 / Kit 1 Item No Collet fixture BT 40/ER Accuracy mm Consisting of: 1 device of height adjustment Kit of parallel spacers of 18 pcs. 1 assembly and tool setting aid 1 milling chuck BT 40 SLA quick-action drill chuck 0-13 mm 2 pcs. collet fixture BT 40/ER32 18 pcs. collet chuck kit ER 32, 3-20 mm 1 adapter Morse taper BT 40 - MT 3 1 surface milling cutter seat BT 40 1 surface milling cutter 6 pcs. draw-in bolts 1 pc. tool deposit Collet kit ER collets 3-20 mm Adapter Morse taper BT 40 - MT Device for height adjustment Analogue type Housing height 50 mm Surface milling cutter seat - BT 40 (27 mm) Kit of parallel packaging plates Superfinished, accuracy of 0.01 mm Length 50 mm x Width 8.5 mm 18 pcs. sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm/ 2 x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm Surface milling cutter mm Hole 27 mm Including cutting inserts Spare cutting inserts pieces Assembly and tool setting aid For easy and exact setting of the tools Vertical seat for tools with taper shank Weight 13 kg Draw-in bolts BT x Draw-in bolts SK 40 M Fig. BT Fig. SK Fixture cutter head Seat 22 mm Milling chuck - BT 40 SLA To seat the 3-D push button Quick-action drill chuck 0-13 mm - BT Including hook spanner for closing Tool deposit for BT 40 tools Dimensions L x W x H: 595 x 143 x 225 mm 112

113 Starter kit BT40 / Kit 2 Starter kit BT 40 / Kit 2 Item No Collet fixture ER Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 quick-action drill chuck 1-13 mm 2 pcs. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 2 pcs. Weldon 20 mm 1 pc. adapter BT 40 on MT 3 3 pc. collet fixture ER 32 1 pc. collet key ER pcs. collet kit ER 32 1 device of height adjustment 1 assembly and tool setting aid 1 pc. cone wiper 15 pcs. draw-in bolts Collet fixture key ER Collet kit ER collets, sizes Ø 1-16 mm Technique Milling Fixture cutter head Seat 27 mm Drill chuck Clamping range from 1-13 mm Device for height adjustment Analogue type For rapid and easy determining of the reference point in the Z axis and/or to set the tools zeroing (e.g. for milling or drilling) without damaging the workpiece Housing height 50 mm Turning Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Assembly and tool setting aid For easy and exact setting of the tools Vertical and horizontal fixture for tools with steep taper Software Cone wiper Accessory Adapter BT 40 on MT 3 Draw-in bolts

114 Starter kit HSK A 63 Starter kit HSK A-63 Item No Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 pc. drill chuck 1-13 mm 1 pc. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 1 pc. Weldon 20 mm 1 pc. adapter HSK63 on MT 3 1 pc. collet fixture ER pcs. collet kit ER 32 1 pc. collet key ER 32 1 pc. mounting block slewable 1 pc. cone wiper Collet fixture ER To clamp tools with cylinder shaft in ER collets Clamping range mm Collet fixture key ER Fixture cutter head Seat 27 mm Adapter SK40 on MT 3 Inside and outside ground with exact gradients Drill chuck High precision and true running accuracy Safe clamping of the tool by mechanic intensification of clamping force No automatic release of the clamping during processing in left or right handed rotation as well as when stopping the spindle Collet kit ER collets, sizes Ø 1-16 mm Weldon fixture To clamp tools with lateral driving plane High smooth running Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Mounting block For easy and exact setting of the tools Slewable Cone wiper To clean the machine taper from dust, chips and dirt Fleece edging 114

115 Accessory Surface milling cutter without cutting inserts Surface milling cutter Ø 63 mm Hole, 27 mm Surface milling cutter Ø 50 mm Hole, 22 mm Cutting inserts APKT 1604 PDSR/MM SP pieces Technique Clamping tool kit SPW 58 pcs Metric threads 24 pcs. draw-in bolts 6 pcs. T-slots 6 pcs. nuts 4 pcs. elongation nuts 6 pcs. step blocks 12 pcs. clamping blocks Practical wall bracket SPW T-slots 12 mm; draw bar thread M 10 SPW T-slots 14 mm; draw bar thread M 12 SPW T-slots 16 mm; draw bar thread M 14 SPW T-slots 18 mm; draw bar thread M 16 Vibration damping machine foot Machines and devices can be installed without anchoring and exactly levelled per height adjustment Machine capability is improved by efficient impact and vibration damping SE SE SE Charge SE 1 SE 2 SE 3 Milling machines 340 Kg 460 kg kg Sawing/General machinery 570 kg kg kg Thread M12 M 16 M 20 Foot Ø/Foot-Height 120/32 160/35 185/39 Milling Turning Edge finder with rotating spindle Probing Ø 10 mm Software Please note Accessory General notes regarding the operation of our machines: Generally our machines have to be operated under supervision. However, if the operator leaves the machine during operation he acts grossly negligent. Please find the specifications regarding the accuracy of the machine in the technical data of the catalogue pages. If you cannot find any values please contact [email protected] in order to obtain more detailed information. The indicated accuracies are achieved under standard conditions (proper installation of the machines and environmental temperatures of 20 C). The machines are not designed for continuous operation. 115

116 MACHINE VICES Hydraulic machine vice HCV 105 Modular - machine vice of high accuracy and repeatability for standard and individual manufacturing on CNC milling machines and machining centres Solid structure for milling Hardened and ground guide surfaces Booster system, little effort, high pressure output when clamping Large clamping range due to locking bolts with different hole spacings Manufactured of high-quality stainless steel Long service life due to high quality type High clamping force Clamping pressure 24.5 Nm Clamping force kg Weight 22 kg HCV Fig.: HCV 105 Hydraulic machine vice HCV 125 Modular - machine vice of high accuracy and repeatability for standard and individual manufacturing on CNC milling machines and machining centres Solid structure for milling Hardened and ground guide surfaces Booster system, little effort, high pressure output when clamping Large clamping range due to locking bolts with different hole spacings Manufactured of high-quality stainless steel Long service life due to high quality type High clamping force Clamping pressure 40 Nm Clamping force kg Weight 35.4 kg HCV Non-rigid jaws 2 pcs L-jaws 2 pcs Abb.: HCV

117 OPTIMUM Precision modular vices PNM Modular - machine vice series and individual parts machining on CNC lathes and machining centers Turntable Especially suitable for machine tools, jigs and fixtures Material, alloy tool steel Hardened and ground guide surfaces Fast alignment via longitudinal and transverse nuts High precision High clamping force Horizontal and vertical operation Low height Easy To use PNM PNM Technische Daten A B C D E F G H kg PNM 100 mm ,3 PNM 125 mm ,2 Technique Milling Abb.: PNM 100 Hydraulic machine vice HCV 160 Hydraulic CNC precision machine vice for serial and individual processing of workpieces on CNC milling centres and machining centres Patented anti-lift mechanism Hardened and ground guide surfaces Booster system, little effort, high pressure output when clamping Large clamping range due to locking bolts with different hole spacings Manufactured of high-quality stainless steel Spindle is protected against dirt and chips Parallelism: 0.01/100 mm. / Tolerance between bed and jaws: 0.02/100 mm Clamping pressure 60 Nm Clamping force kg Weight 66 kg HCV Non-rigid jaws 2 pcs L-jaws 2 pcs Turning Software Accessory 117

118 MACHINE VICES Modular - machine vices Modular - machine vice of high accuracy and repeatability for standard and individual manufacturing on CNC milling machines and machining centres Solid structure for milling Modular - Machine vice completely made of steel NiCrMo with hardness HRC60, Tolerance mm Mobile jaws with very long guide mechanism in order to avoid lifting and tossing. Hardened and ground guide surfaces Large clamping range due to locking bolts with different hole spacings Long service life due to high quality type Including wrench Type MVSP with fixed jaws Type MVMP with pull-down jaw MVSP 150x MVSP 150x MVSP 150x MVSP 175x MVMP 150x Technical Data A C E L B H kg MVSP 150 x200 mm MVSP 150 x300 mm MVSP 150 x400 mm MVSP 175 x300 mm MVMP 150 x200 mm Accessory Kit of clamping jaws 150 mm - smooth for MVSP Kit of clamping jaws 175 mm - smooth for MVSP Kit of clamping jaws 150 mm - smooth for MVMP T-sliding blocks (2 pcs.) Ø 12 mm cylindrical T-sliding blocks (2 pcs.) Ø 14 mm cylindrical T-sliding blocks (2 pcs.) Ø 16 mm cylindrical T-sliding blocks (2 pcs.) Ø 18 mm cylindrical Kit of clamping jaws 150 mm - knurled for MVSP Kit of clamping jaws 175 mm - knurled for MVSP Kit of clamping jaws 175 mm - knurled for MVMP A mm Lateral clamping block (2 pcs.) 150 mm - Non rigid Lateral clamping block (2 pcs.) 175 mm - Non rigid A B C 150 mm mm T-sliding blocks (2 pcs.) Ø 12 mm T-sliding blocks (2 pcs.) Ø 14 mm T-sliding blocks (2 pcs.) Ø 16 mm T-sliding blocks (2 pcs.) Ø 18 mm Kit of clamping jaws 150 mm to extend the chucking capacity Kit of clamping jaws 175 mm to extend the chucking capacity

119 Compressors Of course you need compressed air in order to work on your CNC machine. Also here we can provide a solution for you. You may use the compressor AIRPROFI 321/100 SILENT made by Aircraft including all necessary connecting elements in order to be able to operate your machines. Turning Milling Milling Technique Fig.: A-Mirco K Fig.: Airprofi 321/100 Silent Software AIRPROFI 321/100 Silent: Filling capacity about 240 l Maximum pressure: 10 bars Speed: /min. Reservoir capacity: 100 litres A-Micro K including refrigeration dryer Maximum pressure bar: 8 Effective quantity delivered l/min. 580 Motor power kw /HP: 4.0 / 5.5 Noise development 61 db(a) Vessel content: 200 l Accessory Please find more compressor models under 119

120 DRILLING MACHINES 3-year Optimum warranty* High smooth running due to hardened and ground gearwheels Thick-walled, largely dimensioned cast column for high force absorption and stability High true running accuracy due to hardened and ground main spindle made of high quality steel High continuous drilling capacity Automatic drill drift Drill chuck protection with micro switch Threading function Safety switching avoids unsafe start-up Feed gear Coolant equipment from DZ 35 on Fig.: DZ25 with optional accessory Fig.: DZ35 with optional accessory Fig.: DZ50 with optional accessory Type DZ 25 DZ 35 DZ 40 DZ 50 Electrical connection 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz 400 V / 3 Ph 50 Hz Power drive motor 0.8 / 1.2 kw 0.9 / 1.5 kw 1.5 kw 3 kw Motor coolant pump 60 watts 60 watts 60 watts 60 watts Drilling capacity in steel (ST60 - E335) Ø 25 mm Ø 35 mm Ø 40 mm Ø 50 mm Spindle stroke 120 mm 160 mm 180 mm 260 mm Spindle seat MT 3 MT 4 MT 4 MT 4 Throat 250 mm 300 mm 350 mm 400 mm Spindle speeds min min min min -1 Number of steps 8 steps 8 steps 8 steps 9 steps Work surface drilling table length x width 270 x 300 mm 400 x 420 mm 480 x 480 mm 550 x 550 mm T-slot size / number / distance 14 mm / 2 / 150 mm 16 mm / 3 / 121 mm 16 mm / 3 / 125 mm 18 mm / 3 / 160 mm Load drilling table 160 kg 180 kg 200 kg 275 kg Drilling table turnable Distance spindle - drilling table min. 170 mm / max. 680 mm min 70 / max 885 mm min. 95 / max. 865 mm min. 70 / max. 800 mm Distance spindle - machine foot max mm max mm max mm max mm Column diameter Ø 100 mm Ø 125 mm Ø 150 mm Ø 200 mm Width x Height 600 x 805 x mm 520 x 860 x mm 820 x 565 x mm x 615 x mm Total weight 260 kg 317 kg 435 kg 850 kg 120 *"Warranty terms" on page 107 Please find more drilling machines under

121 Lathes PREMIUM Centre lathe with digital position display DP700 by Newall Machine bed and substructure made of heavily ribbed special cast High stiffness of the headstock housing due to heavily ribbed 25 GG cast Hardened and ground cross slide screw guaranties enormous accuracy and durability Large range of threads and feeds without having to replace the toothed wheels in the change gear quadrant Quadruple length stop Electronic brake of the main spindle Large range of threads and feeds without having to replace the toothed wheels in the change gear quadrant Quick action tool holder kit with 3 tool holder for square tools and 1 tool holder for round tools Milling Milling Technique Turning Fig.: TZ5216 PREMIUM Model TZ 4012DP TZ 5216DP TZ 6222DP Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected value 4.6 KW 6.1 kw 6.1 kw Power drive motor 4 kw 5.5 kw 5.5 kw Spindle taper MK4 MK5 MK5 Camlock Camlock Camlock Spindle seat DIN ISO No 6 DIN ISO No 6 DIN ISO No 8 Spindle hole, rod passage Ø 52 mm Ø 80 mm Ø 80 mm Centre height 200 mm 260 mm 310 mm Centre width mm mm mm Turning Ø over lathe bed 400 mm 530 mm 620 mm Turning Ø in the bed bridge 600 mm 780 mm 880 mm Turning Ø over longitudinal carriage 370 mm 475 mm 580 mm Turning Ø over cross slide 210 mm 325 mm 425 mm Length of bed bridge 160 mm 215 mm 200 mm Bed dimension 300 mm 350 mm 350 mm Spindle speed min min min -1 Number of steps 12 steps 12 steps 12 steps Travel top slide 130 mm 165 mm 165 mm Travel cross slide 300 mm 355 mm 355 mm Tailstock seat MT 4 MT 5 MT 5 Tailstock sleeve travel 155 mm 180 mm 180 mm Dimensions Length mm mm mm width x height 995 x mm x mm x mm Net weight kg kg kg Software Accessory More lathe you find 121

122 bench grinder grind Premium bench grinders with and without substructure and integrated suction system 10 Year Optimum -warranty** Heavy-duty industrial grinder absorbed due to high weight the already low vibration Also suitable for very strong shear forces on the grinding wheels Maintenance-free, long lasting induction motor with quiet operation Double-sided machined grinding wheel clamping flanges Housing made of cast iron Spark protection Solid, adjustable workpiece support GZ-DD model: Integrated suction system with a fan made of aluminium and self-cleaning vanes Dust bag made of self-extinguishing fabric Robust substructure with a water bowl PREMIUM Fig.: GZ 25DD with optional grinding wheel Model GZ 20D/DD GZ 25D/DD GZ 30D/DD Electrical connection 400 V / 3 Ph ~50 Hz 400V / 3Ph 400 V / 3 Ph ~50 Hz Motor power 750 W 1.1 kw 1.8 kw Dimensions Grinding wheels Ø 200 x 25 Ø20 mm Ø 250 x 30 Ø25 mm Ø 300 x 35 Ø30 mm Speeds min min min -1 L x W x H GZ types 550 x 290 x 360 mm 670 x 340 x 410 mm 810 x 420 x 560 mm L x W x H GZ-DD types 800 x 710 x mm 800 x 710 x mm 800 x x mm Net weight GZ types 25 kg 44.8 kg 64.5 kg Net weight GZ-DD types 63,7kg 91 kg 124 kg More grinder you can find under * Guarantee provisions on page

123 combined grinder grind Premium combined grinding machines for workshops, steel construction companies 10 Year OPTIMUM-warranty* Heavy-duty industrial combi grinder absorbed due to high weight the already low vibration Also suitable for very strong shear forces on the grinding wheel and the brush Maintenance-free, long lasting induction motor with quiet operation Housing made of cast iron Solid, adjustable workpiece support Milling Milling Technique PREMIUM Fig.: GZ 25C with optional grinding wheels Model GZ 20C GZ 25C Electrical connection 400 V / 3 Ph ~ 50 Hz 400V / 3Ph ~ 50 Hz Motor power 750 W 1,1 kw Dimensions Grinding wheels Ø 200 x 25 Ø 20 mm Ø 250 x 30 Ø 25 mm Speeds min min -1 Length x width x height 650 x 300 x 360 mm 850 x 340 x 410 mm Net weight 26.5 kg 40.7 kg Turning Software Accessory Optimum warranty terms Independent from the legal warrantee claims OPTIMUM grants a guarantee in accordance with the following regulations during the term as indicated in the catalogue for the corresponding machine, starting from the date of sale of the machine to the end buyer. OPTIMUM grants a guarantee on each product in the catalogue for which a guarantee is specially indicated. The guarantee extends solely on defects which may be traced back to material or manufacturing errors.. The guarantee solely includes spare parts, but neither transportation and assembly costs nor the work performance or ancillary services necessary to correct the defects. Excluded from the guarantee are improper use or improper applications such as for instance overload of the machine or use of non admitted and unsuitable tools, use of force, damages caused by external effects or by foreign matters. e.g dust, chips or stones, damages caused by non-observance of the operating instructions, e.g. connection to the wrong supply voltage or wrong type of current, conversions and extensions performed themselves as well as normal wear. Partially or completely disassembled machines as well as tools for machines are also excluded from the warranty. If a claim is advanced it is imperatively necessary to present the original sales voucher indicating the sales date. Guarantee repairs shall exclusively be performed by authorised partners which are solely nominated by the warranter. The warrantee is bound to the end of the new machine and is not transferable. 123

124 Formatkreissägen Fräsmaschinen Kombimaschinen Schleifmaschinen Langlochbohrmaschinen Kantenanleimer Absaugtechnik Werkstattausrüstung Zubehör 1 Are you interested in further products? Any existing price lists will become void at the moment of publication of this price catalogue. Please find the prices in a separate price list. We do not take any liability for misprints, errors or incorrect presentation. Technical and optical modifications are reserved. Illustrations partially including optional accessories The delivery is performed exclusively according to our terms of delivery and payment. The machines are delivered partially disassembled for transport-technical reasons. The products are sold by specialized trade. The products remain our property until they are completely paid. Our ownership reservation shall remain valid upon third-party resale. In the commercial sector, the legal terms of warranty shall apply. No part of this catalogue may be reproduced and reprinted, in any form whatsoever, without our written authorisation. Please observe that the prices of some machines in this brochure are plus transport packaging flat rate for transportation units resp. packaging and packaging cost. Main catalogue CNC catalogue Automation Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str Hallstadt / Germany Tel.: +49 (0) Fax: +49 (0) [email protected] OPTIMUM Cap Item no Your specialized dealer: Holzbearbeitungsmaschinen Hauptkatalog