Computer Numeric Control

Transcription

1 Computer Numeric Control CNC milling machines CNC lathes Automation CNC software Accessories mill turn CNC metal working machines The OPTIMUM in quality, price-performance and service CNC main catalogue 2015/16

2 2Preamble 2 Headquarters in Hallstadt/Bamberg Logistics centre in Pettstadt Assembly F80 Assembly tool changer Manufacturing on your own CNC machines Check Quality at a cost-efficient price - OPTIMUM metal working machines Your requirements are our target Since more than 25 years we are dealing with the development, design and production OPTIMUM machines. Any one of our products distinguishes itself by quality, accuracy, sustainability and consistent value. Beside our production plants we have our articles solely produced by manufacturers who are able to fulfil our high quality requirements. Our knowledge serves to constantly advance and improve our products. The products You are looking for a functional machine offering comprehensive features at an economical price? Then you make the right choice by purchasing an OPTIMUM metal working machine. Our machines are convincing by outstanding quality, accurate manufacturing and offer an OPTIMUM in price and performance. Production Since 2003 OPTIMUM produces a large part of it s metal working machines in it s own factory in Yangzhou in China. There, the quality is controlled by German quality management representatives and production manager on-site. Another large part of the OPTIMUM metal working machinery is manufactured exclusively or in accordance with specific requirements for OPTIMUM. Quality The OPTIMUM products are produced with high quality requirements. There are the same or similar products on the market which by far do not attain the quality standard of OPTIMUM.

3 OPTIMUM factory, Yangzhou China THE OPTIMUM GUARANTEE OF QUALITY ALL OPTIMUM PRODUCTS ARE PRODUCED UNDER HIGH QUALITY REQUIREMENTS Distribution OPTIMUM CNC machines can be purchased from your competent specialized dealers on site. An area-wide network of specialized dealers and sales partners - who are supported by the employees of OPTIMUM are at your disposal to help you with words and deeds. Exhibition At our site in Hallstadt/Bamberg you will find a largely dimensioned exhibition centre where we will be glad to present our products to you. Please contact us before via our switchboard or under info@optimummaschinen.de After-Sales-Service If your machine requires an after-sales service, we as well as your locally specialized dealer will be at your disposal with an experienced service team. A comprehensive stock of spare parts is available at our head office in order to ensure the supply of spare parts at short notice, if necessary. Our service guarantees you the value of your machines for years. Please call our switchboard under the phone number It will connect you to an employee who will answer your questions Worldwide representations As a German company, OPTIMUM is globally working together with specialist partners from its company's headquarters at Hallstadt/Bamberg. The international distribution network of OPTIMUM extends worldwide over the most important countries. Kilian Stürmer Manager 3 3

4 4Preamble 4 Planning Already during the planning phase our technical department intervenes in the development of new products which are manufactured at our facility as well as at the facilities of our partners. In this way, all marketing influences and customer requirements are immediately added where the future direction for a successful product design is set. Our technical department has a well-established team of technically highly qualified specialists. Their well-founded expertise allows flexible and creative implementation of all requirements which are demanded for our product and services. Technical documentation and risk analysis Our technical authors are able to achieve a high standardized level which complies with all legal requirements or even exceeds them. These enormous efforts only serve to easily introduce the machine to our customers as well as to guarantee the continuous and safe operation. In order to compensate the identified safety gaps, measures are taken to minimize the risk in the frame of the analysis. Then an evaluation of the remaining residual risk is performed after having implemented these measures. Development The development work is performed by creating a virtual machine model using most modern 3D CAD software. In doing so, beside the optimum functionality of the machine we also pay attention to the re-usability of the data which are created during the development phase. Such data do not only serve to elaborate manufacturing documents and documentations, but also to establish calculations as well as for computer-aided manufacturing and to visualize and simulate the product.

5 Production support A team of employees directly influences the production process on site by regular training courses and tests. Only due to this intensive care at the production site we are able to achieve literally the OPTIMUM. Service support...then good service is indispensable! Our OPTIMUM technicians are at your disposal at any time in case of service in order to support the shop in performing a rapid and targeted repair. Weak points are analysed and customer wishes noted in close cooperation with the service centre and its internal and external employees. These points are evaluated under technical points of view and noted down in specific requirements or measure catalogues. Testing in practice Our engineers combine theory and practice. In order to leave nothing to chance with regard to the product satisfaction; applicationspecific tests are performed on all machines and selected customers are consequently involved in this testing. In this way, any new product first has to prove itself during everyday work before it is included as a inherent part in our range of products. The technical analysis helps us to recognize and resolve any remaining weak points. Technical customer support Our customers may rightly expect that our specialists are using their knowledge and experience to their utmost satisfaction. Our product consultants support the user with technical information. A phone hotline as well as an info mail account are available which our customers may use in order to receive qualified information or troubleshooting at short notice. 5

6 6Preamble Supplier support Regular meetings with our engineers contributes to transfer our new developments and enhancements aimed to serial production. This direct care at our manufacturing facilities is indispensable in order to produce the quality products in which our customers trust since more than 25 years. We see the basis for a constantly high customer satisfaction and our current and future market success in the clear technical orientation of our employees. Sales support The requirements in OPTIMUM machines are also versatile than the workpieces and manufacturing requirements of our end customers. Our representatives and specialized dealers are at your disposal for any further questions with the whole application-specific knowledge of our technicians. The customers are obtaining the support which is necessary to adapt the selected product to the corresponding requirements in a qualified and informative sales conversation. Sales training and training of staff / customer training The success in handling our products is mainly determined by passing the technical knowledge on to the sales and service employees by consequent internal training measures. This qualification forms the basis so that we are able to guarantee a skilled, qualified consultation and troubleshooting at any time when a customer contacts us. This qualification also includes our customers; we are providing workshops at our facility or training courses at the customer's premises.

7 Quality management incoming goods inspection Our quality manager from Germany is the first contact for adhering to quality on site. He is responsible for the dimensional accuracy of the components as well as their control and the quality of the manufacturing process. He is closely working together with our technical department in the headquarters in Germany and thus forming an optimum symbiosis. Quality management production and outgoing goods inspection Beside delivery reliability and service the quality of our products is of highest importance for us. Our quality is ensured by continuous internal and external monitoring on site by our quality manager. Our comprehensive outgoing goods inspection is performed according to the general technical guidelines. Supply of replacement parts We know that the rapid availability of spare parts is one of the basic requirements for a satisfying, customerfocused service concept. At OPTIMUM Maschinen Germany GmbH the planning, coordination and availability of replacement parts are harmonized in a way to ensure maximum benefit regarding economic efficiency and speed. to our customers Two-stage price-performance-ratio mill turn We subdivide our metal working machines into two categories with an "OPTIMUM" in quality and price-performance. Standard line Metal processing machines for the professional craftsman. Premium line Machines for medium-sized companies and for industrial facilities. 7

8 OPTIMUM MASCHINEN GERMANY COOPERATION PARTNER FOR CNC TRAINING IN BAVARIA 8Preamble A strong team Since many years Siemens is the system supplier of the control and drive engineering for the CNC controlled lathes and milling machines of the OPTIMUM Maschinen Germany GmbH. Due to the long term and successful cooperation, a cooperation partnership for the CNC training was agreed in June In target group specific courses the participants of the training program are made familiar with the functions of the different Sinumerik controls. To do so, Optimum uses CNC machines with the Sinumerik controls 828D, 802S and 808D. Also the software "Sinumerik Operate" with the working step programming "ShopMill" and "ShopTurn" are part of the training courses. The machine operators become familiar with the rapid NC programming, the work preparation and the intuitive use of the software. Trainers of OPTIMUM certified by Siemens train the skilled workers either directly at their working places or at the company headquarters of OPTIMUM at Hallstadt nearby Bamberg Exhibition At our headquarters we have a spacious projection room where we are happy to present our range of products. In our projection room we provide you the suitable environment in order to speak about machine technique in detail. Competent technical consultants will be happy to accompany you through the world of OPTIMUM Maschinen and will find the ideal solution for your individual requirements in perfect CNC machines with you.

9 Experience practice We take you along to implement the theory from classroom in the practice, in this world. Learn more together with us and our partners, how easy it can be to implement what you have learnt in the practice. You may select among numerous packages and tie up the suiting machine package for your education. TRAINING AUTOMATION 9

10 F 150 Robot system F 150 with Special equipment 10

11 Your way with us to your automated future The OPTIMUM Premium CNC milling machine with SIEMENS control SINUMERIK and the connected robot system KUKA Kr6 provides you the ideal basis for an automatic loading and unloading of the workpieces SINUMERIK 828 D 2-finger parallel gripper OMI-2T Receiver GSP PLUS 160 KR 6 R900 sixx AGILUS Panel-based compact CNC technologies: Drilling and milling Up to 8 axes / spindles 1 processing channel 8.4 / 10.4 colour display S7-200 PLC Our SIEMENS 828 D options Already integrated for you: Safety Integrated Residual material detection and operation ShopMill working step programming Managing network drive 3-D Simulation Drawing KUKA control CR 4 KCR safety cage Element 11

12 EDUCATION BUNDLE CNC Milling machine OPTImill F 150 The whole package all about the Premium CNC milling machine OPTImill F 150 including the Siemens control Sinumerik 828D including Schunk clamping technique, Mediabloc CFC and the stable KCR safety cage. COMPONENTS OF THE PACKAGE Premium CNC milling machine OPTImill F 150 including Siemens control Sinumerik 828D and 24 tool changers Schunk clamping technique 4 pcs. ISOLOC NTS levelling disc KCR safety cage Training package Item No.: (Training) Item No.: (Craft/Industry) Other packages upon request KUKA EDUCATION-BUNDLE Industrial robot KR 6 R900 sixx AGILUS The extremely compact and robust KR 6 R900 sixx is one of the most recent, rapid and reliable robots of its class. With six axes, a maximum load bearing capacity of 6 kg and a range of about 901 mm it is perfectly suitable for launching most modern robotics. Upon request it is also possible to offer the KUKA-Education-Bundle in line with another KUKA robot. COMPONENTS OF THE PACKAGE Industrial robot KR 6 R900 sixx AGILUS KUKA adjustment kit Item No.: (Training) Item No.: (Craft/Industry) 12

13 HARDWARE PACKAGE In order to ease the entrance into the metal-cutting manufacturing, we offer a hardware package, which allows you implementing the exercise part of Sinutrain also in reality. You will receive everything that is necessary in order to obtain a ready manufactured component in the end with the help of the Siemens training video and the instructions from OPTIMUM. COMPONENTS OF THE PACKAGE Drill chuck Fixture cutter head Weldon fixture Adapter, draw-in bolts Collet fixtures, ledges 4 raw parts made of aluminium EMUGE milling tool kit (HM deburring tool, end wheel milling cutter, different HM end mill cutters, ball cutters, HM torus cutters, micro-hm milling cutters, milling cutter fixtures) Item No.: MEDIA PACKAGE The Media package is perfectly suitable in order to visualize what happens in the working chamber for the persons outside. For training groups or for the employees. Using a splash-proof camera we record what happens in the working chamber and transfer it to a TV set (via WLAN or HDMI). Using the corresponding PC you can connect to the machine via RJ45 and also display the screen of the control on the monitor in real time. COMPONENTS OF THE PACKAGE Multimedia table LCD-TV 127 cm (50 inch) with HDMI connection Splash-proof camera Housing including fixture Desktop PC Installed Siemens Toolbox CD Fig. similar Keyboard and mouse Item No.:

14 PC PACKAGE You will receive a PC with monitor with a Sinutrain Demo Version installed which you only need to activate. If you decide to purchase also a Sinutrain license or a classroom license it will of course also be installed. When purchasing a classroom license you will also receive a pupil version with an adapted run time. COMPONENTS OF THE PACKAGE Desktop PC Monitor Keyboard and mouse Exemplary illustration Software installation depending on the order optionally with 1. Sinutrain milling + CNC software Siemens + machine integration in Sinutrain or Item No.: Sinutrain milling Demo + CNC software Siemens + machine integration in Sinutrain Item No.: TRAINING VIDEO PACKAGE This package eases your start into the world of automation. Step by step all important steps are shown in order that you may transfer them to your pupils/students. COMPONENTS OF THE PACKAGE DVD 1: Commissioning of the machine DVD 2: Mounting and operating the robot cell DVD 3: Network connection and external processing of programs. Service with online support rendered by the manufacturer DVD 4: Working with Renishaw Item No.:

15 GSM PACKAGE In order to perfectly complete the automation the Siemens SINUMERIK 828D offers the possibility to send SMS messages to the operator via a GSM module and to keep him informed about the operations in the machine. COMPONENTS OF THE PACKAGE GSM module Antenna Connection cable Prepaid SIM Card Item No.: WORKBENCH PACKAGE In order to be able to further process workpieces before or after work we also offer a workbench including everything which is necessary in order to perform your work. COMPONENTS OF THE PACKAGE CNC line workbench x 750 x 40 mm including Buche Multiplex workbench top Substructure drawer block CNC tool holder frame CNC plastic inserts SK 40 Precision parallel vice Set of files Soft-faced hammer File brush Aluminium metal saw bow Measuring tool kit Hexagon Allen key kit Manual deburring tool Deburring tool Industrial lacquering brush Plastic protective jaws Hand brush Item No.: Dustpan made of metal 15

16 16Preamble OPTIMUM partners As a companion of robotics KUKA has developed automation solutions for decades and is nowadays the worldwide innovation leader. Robots are regarded as a key for being competitive in the industry. By using the KUKA training package your educational institution can transfer modern robotics competence to pupils and students. Since more than 90 years EMUGE Franken offers top technology in the field of machining. Most modern production equipment and quality assurance is the basis for constant top quality. With a sales organization in about 50 countries EMUGE Franken can be easily contacted by its customers and can ensure an individual customer care. SCHUNK products in the typical SCHUNK quality produced in 4 factories are distributed worldwide. A dense network of sales partners, customer-oriented selectable branch offices and basis as well as our own technical consultant on site guarantee best consultancy, precise knowhow transfer, rapid service and absolute security of supply. We develop nationally and internationally to a leading institute and media house in professional training for our customers. We further enhance our position as committed know-how carrier for companies, associations or organizations and partners. The focus of our activities is in the innovative development of teaching materials and in the professional and modern implementation in pedagogically valuable teaching and learning concepts. Renishaw is the market leader in the industrial measuring technique and offers efficient solutions for it. The worldwide sites provide rapid and competent service on site to the customers. Thanks to Renishaw you will be able to safely control your manufacturing process. Piston and screw compressors, compressed air treatment, distribution and tools for the industry and craft. All common screw compressors are available ex stocks. Own final assembly of different variants of compressors, vessels and treatment in Austria enables to make the products ready for shipment within a few working days. Thus, a high flexibility and rapid ability to supply for the requirements of the German market are ensured. education@optimum-maschinen.de At our headquarters in Hallstadt nearby Bamberg, trainers have the option to get a comprehensive ideal of all aspects of the OPTIMUM-Siemens training offensive. For many years Siemens machine tool systems has been the global and innovative partner for the world of machine tools. Siemens offers highly productive automation solutions for shops, job order production and the large series industry with its SINUMERIK CNC. SINUMERIK always provides the suitable solution no matter if it is regarding the production of individual parts or mass production for simple or complex workpieces. The AURON GmbH, a specialist for CAD/CAM solutions has specialized on the CAD solutions of the world market leader AUTODESK for many years and on the CAM complete solution InventorCAM since Main focuses: Machinery and plant engineering, factory planning, architecture. Strengths: Requirement analysis / founded software recommendation, implementation, education / training, helpline, programming of tailored applications. Customers throughout Germany. Long-term experience with customers in the fields of vocational schools / companies that take on trainees. Most modern measuring and analysis technique which serve to optimize the vibration specifications of your machine and thus to improve their vibration behaviour. The result is a measurable improvement in quality of the products while reducing the noise level in the production halls at the same time. ISOLOC maintains a vivid exchange of experiences with universities and Universities of Applied Sciences as well as the cooperation in committees specialized on DIN or other topics for the benefit of a consequent orientation on the requirements in the industry and product enhancement.

17 CNC Milling CNC Milling machines machines

18 mill M 2LS CNC milling machine with servo-drives and SIEMENS control Sinumerik 808 D, perfect for training purposes Ball screw made by in all three axes Robust and precise dovetail guide with adjustable V-ledges free of play Bellow as guide protection Electronic controllable drive Front door with safety switch Base designed on two sides. Front side with access to the coolant tank; rear side with access to the electronic system Central lubrication Gear stage is represented with the gear change to the SIEMENS control Servo-drives Higher speed Better accuracy 2 gear stages (L/H) Powerful transmission of the motor power SIEMENS-control SINUMERIK 808D Signal lamp SIEMENS control in a slewable housing Working area Can be easily viewed from three sides Clear, resistance Makrolon panes Handwheel Electronic system Reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Housing design Compact and functional Coolant Tank integrated in the base Tank capacity 10 litres CNC CNC - briefing - briefing on on page page

19 Type M2LS Item No Dimensions Electrical connection Connection ~50 Hz 230 V / 1 Ph Total connected value 1.0 kw Driving motor 850 W Motor coolant pump 40 W Tank capacity coolant pump 10 litres Spindle seat Spindle seat MT 2/M 10 Milling head dimension max. Ø 52 mm End mill dimension max. Ø 16 mm Travels X axis 480 mm Y axis 155 mm Z axis 280 mm Feed speeds X axis 2'000 mm/min. Y axis 2'000 mm/min. Z axis 2'000 mm/min. Throat Throat 185 mm Speeds Gear stages slow 90-1'480 min -1 Gear stages rapid 150-3'000 min -1 Gear stages 2 steps, infinitely variable Cross table Table length x width 700 x 180 mm T-slot size / number / distance 12 mm / 3 / 63 mm Load (max.) 55 kg Dimensions Length 1'620 mm Width x Height 895 x 2'085 mm Total weight 380 kg Fräsen Milling Preamble Turning Standard equipment Operating tool Data cable RS 232 Siemens Tool Box CD Working lamp Taper mandrel MT 2, B16 M10 Software SINUMERIK 808D Accessories Outstanding performance. Simply intelligent. User interface Sinumerik Operate Basic with Sinumerik startguide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations: SINUMERIK 808D on page 94 19

20 mill F 3 Compact CNC milling machine for training purposes. Quality, performance and precision features indicates this modern universal milling machine Linear guides in all axes All axes with recirculating ballscrews Solid, precise milling table, largely dimensioned and precisely machined surface with 3 T-slots Tool change is performed push of a button (electro-pneumatic tool clamping device) Coolant equipment Central lubrication Servo drive in all axes Slewable control panel Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty Working area Visible from 3 sides Clear, durable Makrolon panes SIEMENS-control SINUMERIK 808D Warning light Connections Easily accessible Easily connected to the machine Jack USB RS232 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Serienausstattung Fig. F3 CNC - briefing on page 90 20

21 Model F 3 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 2.5 kw Milling spindle Driving motor 1.5 kw Torque driving motor 10 Nm Spindle seat BT 30 Cooling lubricant system Motor coolant pump 95 W Tank capacity 50 litres Size of milling cutter Milling head dimension max. Ø 40 mm End mill dimension max. Ø 25 mm Accuracy: Repeating accuracy ± mm Positioning accuracy ± mm Travels X axis 355 mm Y axis 190 mm Z-axis 245 mm Torques servo motors/ rapid traverse X /Y-/Z axis 10'000 mm/min. Speed range Speeds 200-4'000 min -1 Milling table Distance spindle - table mm Table length x width 620 x 180 mm T-slot size / number / distance 12 mm / 3 / 50 mm Load (max.) 30 kg Air connection Connection 8 bars Dimensions Length x width x height 1'600 x 1'530 x 2'010 mm Total weight 1'400 kg Fräsen Milling Preamble Turning Starter kit BT 30 Item No Software Startersatz BT 30 on page 110 SINUMERIK 808D Accessories Outstanding performance. Simply intelligent. User interface Sinumerik Operate Basic with Sinumerik startguide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations: SINUMERIK 808D on page 94 21

22 mill F 4 Stable CNC milling machine equipped with an 8-station tool changer Linear guides in all axes All axes with recirculating ballscrews Tool changer carousel type - 8 tool stations Solid, precise milling table, largely dimensioned and precisely machined surface with 3 T-slots Coolant equipment Central lubrication reduces wear and extends the lifetime of the machine Compressed air connection with fast locking coupling Servo drive in all axes Slewable control panel Siemens Sinumerik 808 D on PC for free computer workstation Including 2-year Siemens warranty Link to a YouTube video: Optimill F4 on the milling of a workpiece Working area Visible from 3 sides Clear, durable Makrolon panes Cable routing in an energy chain SIEMENS-control SINUMERIK 808D Warning light Connections Easily accessible Easily connected to the machine Jack USB RS232 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button Serienausstattung Fig. F4 CNC - briefing on page 90 22

23 Model F 4 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 8.5 kw Milling spindle Driving motor 2.2 kw Torque driving motor 14 Nm Spindle seat BT 30 Cooling lubricant system Motor coolant pump 90 W Tank capacity 50 litres Size of milling cutter Milling head dimension max. Ø 65 mm End mill dimension max. Ø 30 mm Accuracy: Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 8 tools Tool diameter max. 70 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 6 seconds Travels X axis 310 mm Y axis 200 mm Z-axis 300 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 3.3 Nm Y axis 5 Nm Z-axis 5 Nm Speed range Speeds 50-9'000 min -1 Milling table Distance spindle - table mm Table length x width 690 x 210 mm T-slot size / number / distance 16 mm / 3 / 63 mm Load (max.) 100 kg Air connection Connection minimum of 7 bars Dimensions Length x width x height 1'800 x 1'641 x 2'000 mm Total weight 1'800 kg Accessories Fräsen Milling Preamble Turning Software Startersatz BT 30 Item No Starter kit BT 30 on page

24 mill F 80 The modern, powerful, easy to use machine tool ideal for part manufacturing, production of prototypes and fixture construction as well as the training sector Main spindle drive with servo motor Tool changer carousel type - 10 tool stations Spindle motor as standard with 8'000 min -1 All linear guides with stainless steel covers Automatic central lubrication of the machine Integrated machine lamp Integrated coolant equipment with coolant tank with a capacity of 160 litres Tool change is performed push of a button (electro-pneumatic tool clamping device) Solid, precise milling table, largely dimensioned and precisely machined surface Access doors very generously designed to make cleaning time and maintenance time to a minimum to reduce Servo drive in all axes Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty SIEMENS-control SINUMERIK 808D Tray for tools Warning light PREMIUM Fig. F 80 Tray Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button CNC - briefing on page 90 24

25 Model F 80 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 9.5 kw Milling spindle Driving motor 2.2 kw Torque driving motor 14 Nm Spindle seat BT30 Cooling lubricant system Motor coolant pump 650 W Tank capacity 160 litres Spindle seat Milling head dimension max. Ø 65 mm End mill dimension max. Ø 30 mm Size of milling cutter Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 10 tools Tool diameter max. 104 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 7 seconds Travels X axis 400 mm Y axis 225 mm Z axis 375 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 5 Nm Y axis 5 Nm Z axis 6 Nm Speed range Speeds 50-8'000 min -1 Pneumatic air pressure 7 bars Milling table Distance spindle - table mm Table length x width 800 x 260 mm T-slot size / number / distance 16 mm / 5 / 50 mm Load (max.) 150 kg Dimensions Length x width x height 1'925 x 1'720 x 2'070 mm Total weight 1'900 kg Fräsen Milling Preamble Turning Software Accessories Startersatz BT 30 Artikel Nr Startersatz BT 30 on page 110 SINUMERIK 808D on page 94 25

26 mill F 105 The compact solution for small batch production in middle class and training sector Robust performance Main spindle drive with servo motor Tool changer carousel type - 12 tool stations Spindle motor as standard with 8'000 min -1 All linear guides with stainless steel covers Automatic central lubrication of the machine Integrated machine lamp Integrated coolant equipment with coolant tank with a capacity of 200 litres Tool change is performed push of a button (electro-pneumatic tool clamping device) Solid, precise milling table, largely dimensioned and precisely machined surface Access doors very generously designed to make cleaning time and maintenance time to a minimum to reduce Servo drive in all axes of Siemens Siemens Sinumerik 808 D on PC for free (computer workstation) Including 2-year Siemens warranty SIEMENS-control SINUMERIK 808D or Sinumerik 808D ADVANCED Tray for tools Warning light PREMIUM Fig. F105 Handwheel electronic Portable reduces the setting time to a minimum Emergency-stop push button Acknowledgement button CNC - briefing on page 90 26

27 Model F 105 Sinumerik 808D Standard Sinumerik 808D ADVANCED Option Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 10 kw Milling spindle Driving motor 5.5 kw Torque driving motor 35 Nm Spindle seat BT40 Cooling lubricant system Motor coolant pump 650 W Tank capacity 200 litres Spindle seat Milling head dimension max. Ø 75 mm End mill dimension max. Ø 35 mm Size of milling cutter Repeating accuracy ± 0.01 mm Positioning accuracy ± 0.01 mm Tool changer Number of tool stations 12 tools Tool diameter max. 104 mm Tool length max. 300 mm Tool weight max. 6 kg Time - tool changing 7 seconds Travels X axis 550 mm Y axis 305 mm Z axis 460 mm Feed drive axes Rapid feed X / Y / Z axis 10'000 mm/min. Torques servo motors X axis 5 Nm Y axis 5 Nm Z axis 10 Nm Speed range Speeds 10-8'000 min -1 Pneumatic air pressure 7 bars Milling table Distance spindle - table mm Table length x width 800 x 320 mm T-slot size / number / distance 14 mm / 3 / 100 mm Load (max.) 300 kg Dimensions Length x width x height 2'161 x 1'860 x 2'200 mm Total weight 2'800 kg Fräsen Milling Preamble Turning Software Accessories Starter kit BT 40 / Satz 1 Item No Starter kit BT40 / Kit 1 on page 112 Special accessories Sinumerik 808D only ADVANCED Fourth axis - Complete kit Starter kit BT 40 / Satz 2 Item No Starter kit BT40 / Kit 2 on page 113 including three-jaw chuck Ø 125 mm, tailstock and montage 27

28 mill F 150 The OPTIMUM Premium CNC milling machine distinguished itself by high precision, solid design, efficiency and economy Heavy type High productivity Linear guiding for high rapid feed speeds in all axis Optional tool changer carousel type - 16 tool stations or double arm gripper tool changer- 24 tool stations High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Solid, precise milling table, largely dimensioned and precision ground with 4 T-slots Precision ground pre-tensed high-performance ball screws in all axes Ø 32 x P8 x C3 Powerful servo drives directly on the ball screws in all 3 axis Chip conveyor screw-conveyor type RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Heat exchanger Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page 102 including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SINUMERIK 828D Siemens Safety Integrated Set up with opened door PREMIUM Tool changer Double arm gripper with 24 tool stations or carousel type with 16 tool stations Fig. with double arm gripper and optional swarf trolley 28

29 Model F 150 Carousel tool changer type with 16 tool stations Double arm gripper tool changer with 24 tool stations Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 25 kw Milling spindle Driving motor 12 kw S1-mode; 9 kw Torque driving motor 57 Nm Spindle seat SK 40 DIN Cooling lubricant system Motor coolant pump 3 pcs. per 1.27 KW Delivery volume l/min Tank capacity 210 litres Size of milling cutter Milling head dimension max. Ø 63 mm End mill dimension max. Ø 32 mm Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Standard tool changer carousel type Number of tool stations 16 tools Tool diameter max. 89 mm Tool weight max. 8 kg Time tool changing tool to tool 9 seconds Optional double arm gripper tool changer Number of tool stations 24 tools Tool diameter max. 80 mm Tool weight max. 8 kg Time of tool changing, tool to tool 2 seconds Travels X axis 760 mm Y axis 430 mm Z axis 460 mm Feed drive axes Milling feed ( X / Y / Z axis): 10'000 mm/min. Rapid feed X / Y / Z axis 24'000 mm/min. Torque of motor X axis 6 Nm Y axis 6 Nm Z axis 11 Nm Speed range Speeds 10-10'000 min -1 Pneumatic air pressure 5-7 bars Milling table Distance spindle - table mm Throat depth 480 mm Table length x width 900 x 410 mm T-slot size / number / distance 16 mm / 4 / 102 mm Load (max.) 350 kg Dimensions Length x width x height 3'000 x 1'950 x 2'310 mm Total weight 3'520 kg Fräsen Milling Preamble Turning Software Accessories Standard equipment Starter kit SK 40 / DIN Coolant gun Chip flushing system Item No Working lamp Starter kit ISO40/DIN on page pcs. machine feet Chip conveyor screw-conveyor type Heat exchanger EMC CNC - briefing on page 90 29

30 mill F 150 Standard equipment Cast iron body made of quality Meehanite cast iron Spindle ISO 40 DIN Spindle speed 10'000 min -1 standard or optional 12'000 min -1 Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 410 mm Precisely machined surface Linear guidings for high rapid traverse speeds all three axis 24'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer carousel type - 16 tool stations or optional double arm gripper tool changer - 24 tool stations Max. tool length 300 mm Handwheel Electronic Reduced the setup time Emergency stop push button Enablingswitch Cleaning gun Easy cleaning of the work area Chip flushing system Chips wash-up system Laser measurement Guaranteed repeatability and positioning 30

31 Optional Optional accessories accessories 7 Chip conveyor and swarf trolley 1 Spindle speed 2 Coolant through spindle 3 Fourth and fifth axis 8 Power transformer 6 Air conditioning 4 5 Measuring sensor Tool control system Fräsen Milling Preamble only available ex stock Germany Spindle speed 12'000 min- 1 Instead of the standard equipment 10'000 min Coolant through spindle CTS 20 bar With integrated aggregate Coolant through spindle 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 100 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP Machine preparation Renishaw OMP Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP40-2 Measuring sensor Renishaw OTS Measuring sensor Renishaw OMP40-2 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø 40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Non-contact laser tool control system Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Machine preparation Renishaw NC Air conditioning Instead of standard equipment - heat exchanger Chip conveyor belt design Instead of standard equipment - chip conveyor screw-conveyor type Chips trolley L x W x H 994 x 510 x 838 mm, capacity: 65 litres for special voltages Power transformer Weight 147 kg Turning Software Accessories Optional accessories only available ex works. For prices and more options, contact your dealer or send us an info@optimum-maschinen.de 31

32 mill F 151HSC OPTIMUM PREMIUM CNC vertical machining center combines maximized productivity with low cost Heavy type High productivity The machine frame is analysed using FEM system to ensure optimum stability of the machine Linear guiding for high rapid feed speeds in all axis Double arm gripper tool changer - 32 tool stations Optionally with spindle speed by 12'000 min -1 or 15'000 min -1 High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 Cleaning gun Chip conveyor belt design RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Chips trolley Heat exchanger Spindle oil cooler Telescopic guide rail cover of all 3 axes Including 2-year Siemens warranty Warranty extension on page 98 Siemens Safety Integrated Set up with opened door including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SIEMENS-control SINUMERIK 828D PREMIUM Fig. F 151 HSC with optional fourth axis inclusive Spindle oil cooler 32

33 Model F 151HSC 12 Item No Model F 151HSC 15 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 20 kw Milling spindle Driving motor 15 kw (S1-mode; 11 kw) Torque driving motor 80 Nm Spindle seat SK 40 DIN Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 32 tools Tool diameter max. 80 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 800 mm Y axis 500 mm Z axis 500 mm Feed drive axes Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min. Speed range Speed F 151HSC 12 12'000 min -1 Speed F 151HSC 15 15'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 595 mm Table length x width 900 x 520 mm T-slot size / number / distance 16 mm / 5/ 63 mm Load (max.) 450 kg Dimensions Length x width x height 2'500 x 2'644 x 2'922 mm Total weight 5'000 kg Fräsen Milling Preamble Turning Software Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Standard equipment Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley RS232 / ETHERNET Heat exchanger High-pressure pump internal 20 bars Automatic lubrication system CNC - briefing on page 90 Accessories 33

34 mill F 151HSC Standard equipment Cast iron body made of quality Meehanite cast Servo motors Mounted directly improves the positioning accuracy Spindle ISO 40 DIN Spindle speed optionally 12'000 min -1 or 15'000 min -1 Linear guidings for high rapid traverse speeds all three axis 32'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 32 tool stations Max. tool length 300 mm Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Automatic lubrication system Float switch senses the amount of oil At low oil level, an acoustic signal sounds To prevent damage to the machine Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 520 mm Precision ground 4 T slots Laser measurement Guaranteed repeatability and positioning 34

35 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Fräsen Milling Preamble Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Spindle internal cooling CTS 70 bar as external unit; tank capacity 165 l Turning Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP60 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Machine preparation Renishaw OMP60 3 only available ex stock Germany Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Accessories Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an info@optimum-maschinen.de 35

36 mill F 211HSC OPTIMUM Premium CNC vertical machining center provide best conditions for a highly productive machining and precision work Heavy type High productivity The machine frame is analysed using FEM system to ensure optimum stability of the machine Linear guiding for high rapid feed speeds in all axis Tool changer double arm gripper - 32 tool stations Optionally with spindle speed by 12'000 min -1 or 15'000 min -1 High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 Cleaning gun Chip conveyor belt design RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Chips trolley Heat exchanger Oil cooling of ball screw spindle Spindle oil cooler Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page 98 SIEMENS-control including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording Siemens Safety Integrated Set up with opened door SIEMENS-control SINUMERIK 828D PREMIUM Fig. F 211 HSC with optional fourth axis inclusive Spindle oil cooler 36

37 Model F 211HSC 12 Item No Dimensions Model F 211HSC 15 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 35 kw Milling spindle Driving motor 11/15 kw Torque driving motor 53 Nm Spindle seat SK 40 DIN Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 32 tools Tool diameter max. 80 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 1'000 mm Y axis 560 mm Z axis 550 mm Feed drive axes Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min. Speed range Speed F 211HSC 12 12'000 min -1 Speed F 211HSC 15 15'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 595 mm Table length x width 1'200 x 520 mm T-slot size / number / distance 16 mm / 5 / 63 mm Load (max.) 800 kg Dimensions Length x width x height 3'230 x 2'644 x 2'972 mm Total weight 5'200 kg Fräsen Milling Preamble Turning Software Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 111 Accessories Standard equipment Sinumerik Operate Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley RS232 / ETHERNET Heat exchanger Coolant through spindle CTS 20 bar Oil cooling ball screw spindle Automatic lubrication system - We imperatively recommend the briefing performed by our specialists. CNC - briefing on page 90 37

38 mill F 211HSC Standard equipment Cast iron body made of quality Meehanite cast Servo motors Mounted directly improves the positioning accuracy Spindle ISO 40 DIN Spindle speed optionally 12'000 min -1 or 15'000 min -1 Linear guidings for high rapid traverse speeds all three axis 32'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet's Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 32 tool stations Max. tool length 300 mm Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Automatic lubrication system Float switch senses the amount of oil At low oil level, an acoustic signal sounds To prevent damage to the machine Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 520 mm Precision ground 4 T slots Laser measurement Guaranteed repeatability and positioning 38

39 Optional accessories 6 Oil separator 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 7 Power transformer 5 Air conditioning 4 Tool control system Fräsen Milling Preamble Coolant through spindle (CTS) 20 bars as external unit, tank capacity 165 l Coolant through spindle (CTS) 70 bars as external unit, tank capacity 165 l Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation Crash-proof software Turning Fifth axis complete set including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP60 Standard measuring sensor Precise tool length and diameter measurement Exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Machine preparation Renishaw OMP60 3 only available ex stock Germany Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Accessories Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an info@optimum-maschinen.de 39