Experience and Innovation

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1 AC Servo Drives Sigma-5 Large Capaciy EN DE

2 Coe 2 Abou YASKAWA Experiece ad Iovaio 3 Powerful ad Smar 4 Applicaios Efficie High Performace Applicaios 5 Easy Seup 6 Feaures Experiece ad Iovaio Ousadig Expadabiliy 7 Model Desigaios Ecoder Model Codes Amplifier Model Codes Moor Model Codes Experiece ad Iovaio Sice 1915 YASKAWA has maufacured ad supplied producs for machie buildig ad idusrial auomaio. Our sadard producs as well as ailor-made soluios are famous ad have a high repuaio for ousadig qualiy ad durabiliy. YASKAWA is he leadig global maufacurer of iverer drives, servo drives, machie corollers, medium volage iverers, ad idusrial robos. Fouded i 1915, YASKAWA has bee a pioeer i moio corol ad drive echology, lauchig produc iovaios, which opimise he produciviy ad efficiecy of boh machies ad sysems. Today YASKAWA produces more ha 1.8 millio iverers per year. Cosiderig his, we are probably he bigges iverer maufacurer i he world. YASKAWA Mooma Robos Furhermore, wih a yearly producio of more ha 8, servomoors ad 2, robos we offer a wide rage of producs for drive auomaio processes i may differe idusries such as miig, seel, machie ools, auomoive, packagig, woodworkig, exiles ad semicoducors. YASKAWA echology is used i all fields of machie buildig ad idusrial auomaio ad has a high repuaio for is ousadig performace ad qualiy. YASKAWA Eschbor, Germay Wherever You Are Our Local Suppor is Near. Employig more ha 14,6 People Worldwide More ha 1,35 Employees i Worldwide Service Nework More ha 1, Employees i Europe 2

3 The Sigma-5 Advaage Powerful ad Smar The sroges Sigma-5 lie-up ever! Newes Sigma-5 servo drives icrease speeds ad improve performace wih cleaer, ligher ad more compac equipme. Easy o use ad easy o se up wih Sigma-5 high sadard of excellece. Separaed coverer Compac coverer ad amplifier Suppors ewes Sigma-5 fucios ad opioal modules 2 bi serial ecoder Compaible wih a wide variey of referece ierfaces Compliace wih Global Sadards The Sigma-5 Large Capaciy Moors ad SERVOPACKs exed he power rage o up o 55 kw. Wih he Sigma-5 Mii sarig from 3.3 W he Sigma-5 series is suiable for a suig broad rage of applicaios. Sigma-5 3,3 W 22 kw Large Capaciy 55 kw Sigma-5 power rage wih he Large Capaciy Moors ad SERVOPACKs made for 22 kw o 55 kw applicaios. 3

4 Applicaios Efficie High Performace Applicaios The YASKAWA Sigma-5 Servo Drive series offers a wide rage of well mached compoes of excelle performace, ousadig efficiecy ad reliabiliy. Upgrade large-scale equipme Servo presses Clea ad efficie operaio by coverig hydraulic drives o elecric drives. The use of power regeeraive coverers saves eergy. Meal processig machies YASKAWA ca help you icrease he precisio of equipme ha requires high orque, e.g. for bedig ad srechig meal. Roary cuers Ousadig acceleraio/deceleraio orque for high speed rackig. Ijecio mouldig machies The use of a high resoluio ecoder provides high precisio ijecio corol o icrease formig qualiy. Machie ools Saisfies speed ad capaciy demads of feed ad spidle moors i high speed, heavy duy machiig applicaios. Wire saws Wih a higher cuig force due o he high orque, saws for hard maerials ca be realized. Combied wih YASKAWA Moio Coroller i is possible o sychroize roller shafs, wid-up shafs wih a high level of precisio. Exeded applicaio rage wih perfec sychroous corol High orque ca be geeraed wih sychroized corol of muliple axes. The high-precisio sychroized corol of muliple axes (roller, akeup, ec.) icreases qualiy. Seamless swichig bewee posiio corol ad orque corol improves machie cycle ime. MP32 Chage he corol mode olie. High-precisio sychroized corol. Sigma-5 Large Capaciy 4 YASKAWA SIGMA-5 Large Capaciy

5 Sofware Highlighs Easy Seup Wih a collecio of hady fucios Sigma-5 suppors he isallaio ad wirig of he produc. You ca dowload free applicaios which makes isallaio quick ad easy. Simple parameer seup wih wizard-aided ipu. X X The SigmaWi+ wirig check fucio checks your wirig i a sigle operaio X X Realime race of adjusme sae meas you ca check isaly X X Eve wihou servo adjusme ad wih load chages, oscillaio- ad vibraio-free drive is possible up o 2 imes he load mome of ieria. X X The referece filer ad feedback gai adjusme fucios have a ew auomaic feed forward gai adjusme for opimal adjusme performace. The fricio compesaio fucio auomaically cacels ou he effec of fricio o machie characerisics. Easy servo uig Tuig-less fucio. Ge up ad ru quickly afer coecig he moor. Eve wihou servo adjusme ad wih load chages, a oscillaio- ad vibraio-free drive is possible wih up o 2 imes he load mome of ieria. Advaced auouig Miimize selig ime wih less vibraio. The referece filer ad feedback gai adjusme fucios have a ew auomaic feed forward gai adjusme for opimal adjusme performace. The fricio compesaio fucio auomaically cacels ou he effec of fricio o machie characerisics. Oe-parameer uig Fie uig is a mus. Fie uig ca weak machie performace o he max. 5

6 Feaures Safey i Moio Machie movemes represe a major source of hazard for operaors ad persoel carryig ou maieace asks. Typical siuaios requirig safe machie saes occur durig commissioig, i seup mode, roubleshooig ad whe operaig or maieace persoel are required o approach he machie. The safey module SGDV-OSA1A for he Sigma-5 series servo drives eables you o realise safe ad cos-effecive auomaed moio applicaios. Sigma-5 servo drive fucioaliy allows a smooh iegraio of he madaory legal safey sadards. The STO fucio is implemeed by defaul i all Sigma-5 series servo amplifiers. The safey fucios SS1, SS2 ad SLS are iegraed by usig he SGDV-OSA1A safey module. Wih he comig io effec of he sadard EN ISO :28 Safey of machiery Safey-relaed pars of corol sysems, he cosrucio of safe machies will ow be assessed eiher accordig o he performace level (PL a e) or accordig o he safey iegriy level (SIL 1 4). The safey releva fucios for variable speed drives are defied i he sadard IEC Speed moiorig Descripio Sadard Performace Safey Iegriy Level IEC 6158 SIL 2 IEC 6261 Fucioal Safey Speed moiorig IEC STO/SS1/SS2/SLS Speed moiorig Posiio moiorig SILCL2 Performace Level EN ISO PL-d Sop Fucios IEC Sop caegory /1/2 Safe Torque Off (STO) Safe Sop 1 (SS1) Safe Sop 2 (SS2) Safely Limied Speed (SLS) Speed moiorig Speed moiorig Speed moiorig Posiio moiorig Ousadig Speed moiorig Expadabiliy Speed moiorig Posiio moiorig Speed moiorig Smooh iegraio io sysems. Sadard suppor for four differe SERVOPACK ypes Speed moiorig Speed moiorig Posiio Aalog volage/pulse rai referece moiorig MECHATROLINK-III commuicaio referece Opioal Module MECHATROLINK-II commuicaio referece Commad Speed moiorig Opio Aachable Type Complia wih applicable safey sadards Easy compliace wih machie safey sadards DeviceNe Wide selecio of opioal modules for various commuicaio ierfaces ad feedback 6 YASKAWA SIGMA-5 Large Capaciy

7 Model Desigaios SERVOPACK Sigma-5 Series SERVOPACKS wih DC Power ipu Curre Max. applicable Servomoor Capaciy Code Volage [kw] Three-phase V Three-phase V H J Power Supply Volage* 2 V class 4 V class SGDV- 75 J 1 A Parameer Opios Sadard Sofware Opios Sadard Hardware Opios Base-moued (sadard) 1 Duc-veilaed 2 Varished 3 Duc-veilaed ad varished A Desig Revisio Order Sadard E1 Ierface Aalog volage/pulse rai referece (for roary servomoors) MECHATROLINK-II commuicaios Referece (for roary servomoors) MECHATROLINK-III commuicaios Referece (for roary servomoors) Commad opio aachable ype (for roary servomoors) * DC power from separae coverer ui Coverer SGDV- COA 3ZD A Sigma-5 Series SERVOPACKS wih DC Power ipu COA Produc Secio Resisive regeeraive coverer Power Capaciy Max. applicable Servomoor Capaciy Code Volage [kw] 2BA Three-phase 22 3GA 2 V 37 3ZD Three-phase 3 5ED 4 V 55 Hardware Opios Base-moued (sadard) 1 Duc-veilaed 2 Varished 3 Duc-veilaed ad varished Desig Revisio Order A Sadard Servomoor SGMVV- 2B D 3 D 6 N Sigma-5 Large Capaciy Series Servomoor Raed Oupu Code Max. Power [kw] 2B 22 3Z 3 3G 37 4E 45 5E 55 Power Supply Volage A 2 VAC D 4 VAC Serial Ecoder D 2-bi icremeal 3 2-bi absolue Raed Speed B 15 mi -1 D 8 mi -1 Opios N Wihou opios 1 Wih dus seal S Wih oil seal C Wih holdig brake (24 VDC) E Wih holdig brake (24 VDC) ad oil seal G Wih holdig brake (24 VDC) ad dus seal 2 6 K L Mai Mechaical Srucure Flage ype, sraigh shaf ed wihou key ad o ap Flage ype, sraigh shaf ed wih key ad ap Foo-moued ype, sraigh shaf ed wihou key ad o ap Foo-moued ype, sraigh shaf ed wih key ad ap 7

8 YASKAWA Europe GmbH Drives & Moio Divisio Haupsr Eschbor Germay Tel: The Sigma-5 Series is CE-cerified, culus-lised ad RoHS-coform. Specificaios are subjec o chage wihou oice for ogoig produc modificaios ad improvemes. YASKAWA Europe GmbH. All righs reserved. Lieraure No. YEU_MuC_Sigma5-LC_EN_v1_913 Pried i Germay, Sepember 213

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