Drive System Rexroth IndraDrive. Complete, intelligent and safe

Transcription

1 Drive Sysem Rexroh IndraDrive Complee, inelligen and safe

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3 Drive experise Rexroh drive sysem IndraDrive 3 Conens Drive experise 04 Sysem overview 08 Selecion guide 10 Power unis IndraDrive C and M 12 Conrol unis IndraDrive C and M 36 Muli-proocol-capable compac drive sysem 50 IndraDrive Cs Discover he unlimied possibiliies of Rexroh s auomaion sysems. They inegrae all conrol and drive componens o provide opimum auomaion soluions: sae-of-he-ar, ulra-efficien, and highly fuure-proof. Cabine-free drive echnology IndraDrive Mi 54 Firmware 62 Moion logic 64 Safey echnology 66 Engineering and operaion 70 Moors and gearboxes 74 Auxiliary componens 112 Glossary 136 Formulas 138 Addiional informaion EN/ , Bosch Rexroh AG

4 4 Rexroh drive sysem IndraDrive Drive experise Rexroh IndraDrive and Rexroh IndraDyn cause a sir in he drive marke Solve your auomaion challenges easily, cos-efficienly and safely wih sysems from Rexroh. IndraDrive ses new sandards in drive echnology wih a combinaion of hree produc advanages: Scalable in power and funcionaliy Consisen in echnology, engineering and operaion Open in communicaion This means ha IndraDrive has numerous applicaion advanages o offer, e.g.: Easy realizaion of frequency converer o high-end servo applicaions by using a common plaform for open and closed loop Scalable range of performance and funcionaliy hanks o he free combinaion of conrol and power componens Wide performance range from 100 W o 630 kw Inernaionally sandardized inerfaces from analog inpu o Muli-Eherne inerface Inegraed safey echnology complian wih EN Ca. 3 PL d and EN SIL 2 for Safe Sop and Safe Moion Inelligen moion logic wih PLC according o IEC Uniform operaing philosophy Consisen engineering ool Direc power connecion Common DC bus for exchanging energy in muliple-axis mode Energy-saving power recovery Moors wih he highes level of efficiency Bosch Rexroh AG, EN/

5 Drive experise Rexroh drive sysem IndraDrive 5 IndraDrive has he power o convince No maer wha demands you make on your drive IndraDrive offers an impressive array of key benefis: Inegraed hardware plaform Scalable funcionaliy Unique safey concep Safey on Board Safey echnology cerified o EN Ca. 3 PL d and EN SIL 2, proecs machine operaors while he drives are in moion. In conras o convenional safey designs, here is no longer any need for moor conacors, addiional speed moniors or frequen power shudown using he line conacor. Inegraed moion logic wih IEC complian PLC Moion logic wih IEC complian PLC can be inegraed as an opional feaure ha consisenly applies open sandards. This makes i easier o bring in cusomer know-how and saves on higher-level conrol sysems and personnel raining courses. A unique plaform In he ineress of meeing your individual requiremens, we have developed wo versions of IndraDrive: IndraDrive C compac converers IndraDrive M modular inverers Paricularly economic drive soluions can be derived from he common conrol unis and he combinaion of differen versions. A complee range of moors The newly developed generaion of IndraDyn moors mees all he requiremens of modern facory auomaion hrough is diversiy of design and unique performance: Inegraed echnology funcions The echnology funcions can be configured on he basis of moion logic o perform a wide and diverse range of process-oriened asks. This does no require any programming knowledge whasoever on he user s par. Synchronous and asynchronous servo moors which are more compac and more powerful Servo moors designed for poenially explosive areas conforming o ATEX and UL/CSA Synchronous and asynchronous moors for high-speed applicaions such as moor spindles Open inerfaces Inernaionally recognized inerfaces are available for communicaing wih higher-level machine conrol sysems: sercos, PROFIBUS, Muli-Eherne (sercos, PROFINET IO, EherNe/IP, EherCAT), CANopen, DeviceNe, analog and parallel. A single sofware for all asks The engineering framework, IndraWorks, carries you hrough all he seps involved in projec planning, programming, parameerizaion, operaion and diagnosics. Auomaion Prining and convering machines Conveying and sorage sysems Glass processing machines Handling and assembly sysems Woodworking machines Plasics processing machines Semiconducor echnology Food processing and packaging machines Texile machines Meal forming Machine ools EN/ , Bosch Rexroh AG

6 6 Rexroh drive sysem IndraDrive Drive experise Rexroh IndraDrive complee, inelligen and safe Bosch Rexroh AG, EN/

7 Drive experise Rexroh drive sysem IndraDrive 7 IndraDrive sands for innovaion all along he line. Therefore, choosing he new drive generaion from Rexroh means ha your every wish will be fulfilled. Main feaures of he IndraDrive: Compac converers and modular inverers on one plaform Eherne-based communicaions hardware wih muli proocol suppor Ulra-compac drive uni consising of conrol uni and servo moor Inegraed moion logic wih IEC-complian PLC Drive-inegraed safey echnology Inelligen echnology funcions Inegraed engineering framework for projec planning, programming, operaion and diagnosics Complee range of synchronous and asynchronous moors EN/ , Bosch Rexroh AG

8 8 Rexroh drive sysem IndraDrive Sysem overview Rexroh IndraDrive he complee sysem Moors and gearboxes Power unis Conrol unis Synchronous servo moors IndraDyn S, MSK, MKE, MSM Page Asynchronous servo moors IndraDyn A, MAD, MAF Pages Converers HCS02 Pages 16/17 HCS03 Pages 18/19 Compac drives feauring Eherne-based communicaions HCS01 converer ECONOMY and BASIC UNIVERSAL versions Pages Complee soluions for sandard applicaions BASIC OPEN LOOP CSB...FC Page 40 Synchronous linear moors IndraDyn L, MLF, MCL Pages HCS04 Pages 20/23 AC AC BASIC ANALOG CSB...AN Page 41 Synchronous orque moors IndraDyn T, MBT Pages 98/99 BASIC PROFIBUS CSB...PB Page 42 Synchronous high-speed moors IndraDyn H, MBS Pages 100/101 Asynchronous high-speed moors 1MB Pages 102/103 Inverers HMS (single-axis uni) Pages HMD (double-axis uni) Pages 28/29 DC AC Converers and inverers can be combined For converers and inverers BASIC SERCOS CSB...SE Page 43 Individually configurable for sandard and high-end applicaions BASIC UNIVERSAL CSB (single-axis conrol uni) Page 44 Gearboxes for servo moors GTE, GTM Pages Power supplies and inverers can be combined BASIC UNIVERSAL CDB (double-axis conrol uni) Page 45 Sandard moors, geared moors Pages Power supply unis HMV Pages ADVANCED CSH Page 46 AC DC Cabine-free drive echnology KSM, KMS, KCU, Pages Bosch Rexroh AG, EN/

9 Sysem overview Rexroh drive sysem IndraDrive 9 Seamlessly coordinaed Inegraed sysem Scalable power Flexible funcion blocks Open communicaion sandards Fuure-proof Firmware Engineering & operaion Auxiliary componens Basic package OPEN LOOP/ CLOSED LOOP Operaor panels VCP, VCH, VEP Page 47 Mains filers HNF, HNS, NFD Page 114 The basic package conains all he funcions for sandard applicaions. Exension packages Mains filers, mains choke HNK Page 115 SERVO Fricional orque compensaion and compensaion for backlash on reversal, axis and encoder error correcion, probe, ec. SYNCHRONIZATION Elecronic gears, elecronic cam plae, ec. Sofware module PFM Page 47 IndraWorks Engineering sofware framework for sar-up, programming, ec. Pages 70/71 Mains chokes HNL Pages 116/117 DC chokes HLL Page 118 Moor filers HMF Page 119 Spindle posiioning, gear change, ec. Moion logic conforming o IEC Produciviy Agen (predicive mainenance), funcion blocks, demand processing, special programmable limi swiches, exended drive funcion, PLCopen library, ec. Pages 62/63 MAIN SPINDLE IndraMoion MLD Technology packages based on IndraMoion MLD Cables and connecors Power cables RKL Pages 134/135 Encoder cables RKG Pages 135 Fiber opic cables, bus connecors, ec. Hybrid cable, erminal connecor RKH Page 61 Brake resisors HLR Pages Brake chopper HLT Page 120 Brake unis HLB Page 124 Capaciy modules HLC Page 125 Blower uni HAB Page EN/ , Bosch Rexroh AG

10 10 Drive sysem Rexroh IndraDrive Selecion guide Five seps o your drive soluion Bosch Rexroh AG, EN/

11 Selecion guide Drive sysem Rexroh IndraDrive 11 Sep Example Help 1 Deermine your drive requiremens Torque, speed, power Performance (conrol qualiy ) Inerfaces, funcions Single-axis or muli-axis drive Servo drive for a handling axis RMS orque 4.5 Nm Maximum orque 8 Nm Speed 2,500 rpm PROFIBUS inerface Simple servo funcionaliy Drive sizing program IndraSize Pages 72/73 2 Selec he power uni/ moor combinaion IndraDrive C wih IndraDyn S HCS02.1E-W0028-A-03-NNNN MSK050C-0300-NN-S1-UG0-NNNN Sandsill orque 5 Nm Maximum orque 15 Nm Maximum speed 4,700 rpm Power unis Pages Moors Pages Idenify he conrol uni performance and inerfaces Higher-level conrol sysem Encoder Inpus and oupus Safey echnology Conrol uni BASIC PROFIBUS CSB01.1N-PB-ENS-NNN-NN-S-NN-FW Sandard performance PROFIBUS IndraDyn sandard encoder Sandard operaor panel No addiional opions Conrol unis Pages Define he firmware funcion Basic OPEN LOOP or CLOSED LOOP package Exension packages Moion logic Technology funcions Basic CLOSED LOOP package FWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN No exension packages Firmware Pages 62/63 5 Selec he accessories Mains filers and mains chokes Brake resisors, brake unis Capaciy modules Cables and connecors Sofware Mains filer NFD Power cable RKL4302/005.0 Encoder cable RKG4200/005.0 Basic accessories HAS NNN-CN Shield connecion HAS NNN-NN Sofware SWA-IWORKS-D**-xxVRS-D0-DVD**-COPY Auxiliary componens Pages Engineering framework IndraWorks Pages 70/ EN/ , Bosch Rexroh AG

12 12 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M Rexroh IndraDrive power unis Bosch Rexroh AG, EN/

13 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 13 Cusomized for he desired number of axes and power level Wide power range for all applicaions Converers and inverers can be combined ideal for small axis groups Power supplies and inverers can be combined ideal for large axis groups IndraDrive C compac converers Power range from 1.5 kw o 630 kw wih maximum curren from 12 A o 1,535 A High overload capaciy Compac design for single-axis applicaions Can be conneced o inverers for cos-effecive soluions Direc mains connecion from 200 V o 500 V AC AC Converers and inverers can be combined IndraDrive M modular inverers Single-axis inverer wih maximum curren from 20 A o 350 A Double-axis inverer wih maximum curren from 12 A o 36 A Space-saving design for muli-axis applicaions Can be powered via power supply uni or converer Energy exchange via common DC bus Can be conneced o a converer for cos-effecive soluions DC AC Power supplies and inverers can be combined IndraDrive M modular power supplies Power range from 15 kw o 120 kw Direc mains connecion from 400 V o 480 V Energy-saving line regeneraion Inegraed mains conacor Inegraed brake resisor AC DC EN/ , Bosch Rexroh AG

14 14 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive he clever combinaion of power unis Single-axis soluion wih a converer 3 AC 200 V o 500 V Muli-axis soluion wih converers and inverers 3 AC 400 V o 500 V The IndraDrive C series of converers inegrae inverer and power supply in one uni. The compac consrucion conains addiional mains connecion componens, making i paricularly suiable for singleaxis applicaions. A combinaion of IndraDrive C converers and modular IndraDrive M inverers is a paricularly cos-effecive soluion for small axis groups. The converer for he firs axis supplies he inverers of he oher axes a he same ime. In his case, a converer wih sufficien power reserve mus be seleced in order o be able o supply he smaller inverers as well. M M M M M Muli-axis soluion wih power supplies and inverers 3 AC 400 V o 480 V Muli-axis applicaions are he domain of he modular sysem IndraDrive M. Power supplies provide he necessary DC bus volage for he inverers. Compac single-axis or double-axis inverers and power supplies wih inegraed mains connecion componens enable compac soluions for large axis groups. Conrol volage Maximum energy efficiency can be achieved wih power supplies ha are capable of mains regeneraion. Beside he power recovery encounered in regeneraive operaion of he drives, hese devices also feaure sinusoidal line currens, an overall power facor of 0.99 and a closed-loop DC bus. Module bus DC bus M M M M M M Bosch Rexroh AG, EN/

15 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 15 IndraDrive C IndraDrive M Power unis Converer Inverer Power supply unis, infeed Mains volage V 1 AC 200 o AC 200 o 500 (±10%) HCS02 HCS03 HCS04 HMS01/HMS02 HMD01 3 AC 400 o 500 (+10%/ 15%) 3 AC 380 o 480 (+10%/ 15%) HMV01.1E Power supply unis, regeneraive HMV01.1R HMV02.1R 3 AC 400 o 480 (+10%/ 15%) Supply frequency Hz 48 o o 62 DC bus coninuous power kw 2.1 o o o 120 Coninuous mechanical kw 1.5 o o o o 132 power 1) Overload capaciy 2.5x 1.5 o 2x 1.2 o 1.65x 1.5 o 2.5x 1.5x 1.5 o 2.5x 4/400 4/400 Swiching frequency/ 8/800 8/800 khz/hz max. oupu frequency 12/1,200 12/1,200 2) 16/1,600 16/1,600 2) Oupu volage V 0 o 335 (a DC bus volage DC 475 V) 0 o 400 (a DC bus volage DC 570 V) 0 o 530 (a DC bus volage DC 750 V) Suiable for cabine deph mm HMx01: 400/HMx02: 300 Mains conacor Exernal Inernal 3) Brake chopper Inernal Inernal Inernal 3) or exernal Brake resisor Inernal Exernal Inernal 3) (opional: exernal) Converer/inverer Yes Yes Yes Yes combinaion Conrol volage DC 24 V Exernal Inernal or exernal Exernal (opional: inernal) Proecion caegory IP20 Insallaion heigh m 1,000 above sea level, wih deraing o 4,000 4) Ambien emperaure C 0 o +40, wih deraing o +55 Relaive air humidiy % 5 o 95 (as per EN ), no dewing Degree of conaminaion 2 (as per EN ) Cooling sysem Air cooling CE mark Complies wih he Low Volage Direcive 73/23/EEC and he EMC Direcive 89/336/EEC Cerificaion EN , EN , UL 508C, C22.2 No EMC C3 (as per EN ) All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) Applies o S1 mode on 4-pole sandard moors 3 AC 400 V/50 Hz a 4 khz swiching frequency and a roary frequency > 4 Hz 2) HMD01 and HMS02.1N-W0028 up o 8 khz/800 Hz only 3) No applicable for HMV01.1R-W0120 4) HCS04 up o 3,000 m EN/ , Bosch Rexroh AG

16 16 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive C compac converers HCS02 Converers Model HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W wih inegraed conrol volage supply -A-03-NNNV -A-03-NNNV -A-03-NNNV -A-03-NNNV - wih inegraed emperaure-dependen fan conrol -A-03-LNNN -A-03-LNNN -A-03-LNNN -A-03-LNNN - no addiional opions -A-03-NNNN -A-03-NNNN -A-03-NNNN -A-03-NNNN Performance daa Coninuous curren 1) A Maximum curren A DC bus coninuous power wihou/wih choke kw 2.1/ /5.1 7/10 9/14 Maximum oupu wihou/wih choke kw 5/5 8/10 12/16 14/19 Mains volage V 3 AC 200 o 500, 1 AC 200 o 250 (±10%) Coninuous inpu mains curren A Dependence of oupu on mains volage a U LN < 400 V: 1% power reducion per 4 V a U LN > 400 V: 1% power gain per 5 V DC bus erminal 2) DC bus capaciy µf Brake resisor Brake resisor Inernal Inernal Inernal/exernal Inernal/exernal Maximum braking energy consumpion kws Permanen braking power kw / /5.5 Maximum braking power kw Conrol volage daa Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 ±20% (DC 24 ±5% when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A Mechanical daa Widh W kw Heigh H mm Deph D mm 252 Weigh kg All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) In case of oupu frequency less han 4 Hz he oupu curren will be reduced; 2) For he connecion of addiional unis, such as HMS, HCS, HLB, HLC H D W Bosch Rexroh AG, EN/

17 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 17 HCS02 1 AC 200 o 250 V 3 AC 200 o 500 V L1 L2 L3 Mains filer HNF, NFD L1.1 L2.1 L3.1 Mains choke HNL U1 V1 W1 U2 V2 W2 Mains conacor X3 mains connecion L1 L2 L3 Exernal brake resisor HLR X9 3~ Conrol uni Capaciy module HLC Brake uni HLB Conrol volage 24 V 0 V Inernal power supply 24 V 0 V DC bus erminal L+ L L+ L X1 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 module bus X5 moor connecion Moor filer HMF A1 A2 A3 U1 V1 W1 U2 V2 W2 PE X6 Opional auxiliary componen Connecion X9 no required wih HCS02.1E-W0012 and -W0028 No DC bus erminal wih HCS02.1E-W0012 When mains filers HNF and NFD are used, he maximum inpu volage is 3 AC 480 V. M 3~ EN/ , Bosch Rexroh AG

18 18 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive C compac converers HCS03 Converer Model - wih inegraed conrol volage supply HCS03.1E-W0070 -A-05-NNNV HCS03.1E-W0100 -A-05-NNNV HCS03.1E-W0150 -A-05-NNNV HCS03.1E-W0210 -A-05-NNNV - wih inegraed conrol volage supply -A-05-NNBV -A-05-NNBV -A-05-NNBV -A-05-NNBV and brake chopper - wih inegraed conrol volage supply, -A-05-LNBV -A-05-LNBV -A-05-LNBV -A-05-LNBV brake chopper and fan conrol Performance daa Coninuous curren 1) A Maximum curren A DC bus coninuous power wihou/wih choke kw 13/25 24/42 34/56 42/85 Maximum oupu wihou/wih choke kw 20/40 33/59 54/89 68/124 Mains volage V 3 AC 400 o 500 (+10%/ 15%) Coninuous inpu mains curren A Dependence of oupu on mains volage a U LN < 400 V: 1% power reducion per 4 V decrease in volage DC bus erminal 2) DC bus capaciy µf 940 1,440 1,880 4,700 Brake chopper Permanen braking power kw Maximum braking power kw Conrol volage daa Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 ±20% (DC 24 ±5% when supplying moor holding brake) Power consumpion wihou conrol uni and moor W brake Coninuous curren wihou conrol uni and moor A brake Mechanical daa Widh W mm Heigh H mm 440 Deph D mm 315 Weigh kg All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) In case of oupu frequency < 4 Hz he oupu curren will be reduced; 2) For he connecion of addiional unis, such as HMS, HCS, HLB, HLC H D W Bosch Rexroh AG, EN/

19 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 19 HCS03 3 AC 400 o 500 V Alernaive Mains conacor L1 L2 L3 L1 L2 L3 Mains filer HNF L1.1 L2.1 L3.1 Mains filer HNK wih inegraed mains choke Mains choke HNL U1 V1 W1 U2 V2 W2 L1.1 L2.1 L3.1 Mains conacor X3 mains connecion L1 L2 L3 PE 3~ Exernal brake resisor HLR X 9 Brake chopper Inernal power supply Conrol uni Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 module bus X5 moor connecion Moor filer HMF A1 A2 A3 U1 V1 W1 U2 V2 W2 PE X6 Opional auxiliary componen M 3~ Capaciy module HLC on HCS03.1E-W0210 only When mains filer HNF is used, he maximum inpu volage is 3 AC 480 V EN/ , Bosch Rexroh AG

20 20 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive C powerful converers HCS04 Model HCS04.2EW0350-N04-NNBN HCS04.2EW0420-N04-NNBN HCS04.2EW0520-N04-NNBN Converer HCS04.2E- HCS04.2EW0640-NW0790-N04-NNNN 04-NNNN HCS04.2EW1010-N04-NNNN Performance daa wih high coninuous load1)/high overload2) kw 132/ / / / / /315 Typical moor raing hp 200/ / / / / /400 Coninuous curren A 259/ / / / / /614 Maximum curren 60 s A 311/ / / / / /921 Maximum curren 2 s A 350/ / / / / /1,013 A 226/ / / / / /529 Coninuous inpu mains curren3) Mains volage V 3 AC 380 o 480 (+10%/ 15%) DC bus erminal DC bus capaciy mf Brake chopper Brake chopper inernal inernal inernal exernal exernal exernal Permanen braking power kw Maximum brake power 10 s kw Conrol volage daa Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 (±20%) Mechanical daa Widh W mm Heigh H mm ,150 Deph D mm Weigh, approx. kg All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency wih main or DC choke 1) Overload 20% for 60 s, 35% for 2 s; 2) Overload 50% for 60 s, 65% for 2 s; 3) Wih DC choke HLL HCS04.2EW1240-N04-NNNN 500/ / / / /749 1,126/930 1,073/1,124 1,351/1,395 1,207/1,236 1,520/1, /675 1,037/ exernal exernal , ,110 1, H D Bosch Rexroh AG, EN/ HCS04.2EW1540-N04-NNNN W

21 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 21 HCS04 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W AC 400 o 480 V Mains conacor U1 V1 W1 Mains choke HNL 1) U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 X3 mains connecion L1 L2 L3 Exernal DC choke HLL 1) PO PA+ Inernal mains filer Brake chopper L1 L2 L3 3~ Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC 400 o 480 V Exernal brake resisor HLR PB PA+ Inernal power supply Conrol volage 24 V 0 V DC bus erminal PA+ PC X5 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X5 module bus Moor connecion Moor filer HMF U V W U1 V1 W1 U2 V2 W2 PE X6 X2 Opional auxiliary componen 1) Alernaive mains choke HNL or DC choke HLL M 3~ EN/ , Bosch Rexroh AG

22 22 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M HCS04 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W AC 400 o 480 V Mains conacor U1 V1 W1 Mains choke HNL 1) U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 X3 mains connecion L1 L2 L3 Exernal DC choke HLL 1) PO PA+ Inernal mains filer L1 L2 L3 3~ Inernal power supply Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC 400 o 480 V Exernal brake resisor HLR Exernal brake chopper HLT Conrol volage 24 V 0 V DC bus erminal PA+ PC BU+ BU X5 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X5 module bus Moor connecion Moor filer HMF U V W U1 V1 W1 U2 V2 W2 PE X6 X2 Opional auxiliary componen 1) Alernaive mains choke HNL or DC choke HLL M 3~ Bosch Rexroh AG, EN/

23 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 23 HCS04 HCS04.2E-W1240 HCS04.2E-W AC 400 o 480 V Mains conacor U1 V1 W1 Mains choke HNL 1) U2 V2 W2 U1 V1 W1 U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 L1 L2 L3 L1.1 L2.1 L3.1 X3 mains connecion L1 L2 L3 L1 L2 L3 PO.1 Inernal mains filer L1 L2 L3 3~ L1 L2 L3 3~ Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC 400 o 480 V Exernal brake resisor HLR Exernal DC choke HLL 1) PA+ PO.2 Exernal brake chopper HLT 24 V Conrol volage 0 V PA+ DC bus erminal PC X5 module bus Inernal power supply 3~ MoTemp + MoTemp Bremse + 24 V Bremse 0 V BU+ BU X5 module bus Moor connecion Moor filer HMF U V W U2 U1 V1 W1 V2 W2 PE X6 X2 Opional auxiliary componen 1) Alernaive mains choke HNL or DC choke HLL M 3~ EN/ , Bosch Rexroh AG

24 24 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive M modular single-axis inverer HMS01 Model - no addiional opions HMS01.1N- W0020-A- 07-NNNN HMS01.1N- W0036-A- 07-NNNN HMS01.1N- W0054-A- 07-NNNN HMS01.1N- W0070-A- 07-NNNN Single-axis inverer HMS01.1N- W0110-A- 07-NNNN HMS01.1N- W0150-A- 07-NNNN HMS01.1N- W0210-A- 07-NNNN HMS01.1N- HMS01.1N- W0300-A- W0350-A- 07-NNNN 07-NNNN Performance daa Coninuous curren 1) A 12,1 21, ,4 68, Maximum curren A DC bus capaciy mf 4,9 Conrol volage daa Conrol volage, exernal V DC 24 ±20% (DC 24 ±5% when supplying moor holding brake) Power consumpion wihou W conrol uni and moor brake ) Coninuous curren wihou A conrol uni and moor brake 0,4 0,7 0,4 0,7 1,4 1 3,1 4,2 9,1 2) Mechanical daa Widh W mm Heigh H mm 440 3) Deph D mm 309 Weigh kg 5,3 5,3 6,7 7, ,7 16,4 16,4 31,7 All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) In case of oupu frequency less han 4 Hz he oupu curren will be reduced 2) Including auxiliary filer HAB 3) Overall heigh HSM01.1N-W0350 wih auxiliary fan HAB: 748 mm H D W Bosch Rexroh AG, EN/

25 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 25 HMS01 Conrol uni 24 V 0 V L+ L Conrol volage DC bus erminal 24 V 0 V L+ L X13 exernal fan connecion X1 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 module bus A1 A2 A3 X5 moor connecion X6 M 3 ~ Connecion X13 only wih HMS01.1N-W EN/ , Bosch Rexroh AG

26 26 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive M modular single-axis inverer HMS02 Model - no addiional opions HMS02.1N- W0028-A- 07-NNNN Single-axis inverer HMS02.1N- W0054-A- 07-NNNN Performance daa Coninuous curren 1) A 13,8 25 Maximum curren A DC bus capaciy mf 0,14 0,27 Conrol volage daa Conrol volage, exernal V DC 24 ±20% (DC 24 ±5% when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A 0,5 0,7 Mechanical daa Widh W mm Heigh H mm 352 Deph D mm 252 Weigh kg 3,5 5 All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) In case of oupu frequency less han 4 Hz he oupu curren will be reduced H D W Bosch Rexroh AG, EN/

27 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 27 HMS02 Conrol uni 24 V 0 V L+ L Conrol volage DC bus erminal 24 V 0 V L+ L X1 module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 module bus A1 A2 A3 X5 moor connecion X6 M 3 ~ EN/ , Bosch Rexroh AG

28 28 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive M modular double-axis inverer HMD01 Double-axis inverer Model - no addiional opions HMD01.1N- W0012-A- 07-NNNN HMD01.1N- W0020-A- 07-NNNN HMD01.1N- W0036-A- 07-NNNN Performance daa Coninuous curren per inverer (axis) 1) A Maximum curren per inverer (axis) A Conrol volage daa Conrol volage, exernal V DC 24 ±20% (DC 24 ±5% when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A Mechanical daa Widh W mm Heigh H mm 440 Deph D mm 309 Weigh kg All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) In case of oupu frequency less han 4 Hz he oupu curren will be reduced H D W Bosch Rexroh AG, EN/

29 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 29 HMD01 Double-axis conrol uni 24 V 0 V Conrol volage 24 V 0 V L+ L DC bus erminal L+ L X1 module bus MoTemp + MoTemp Brake + 24 V Brake 0 V 3~ 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 module bus A1 A2 A3 X5.1 moor connecion A1 A2 A3 X6.1 X5.2 moor connecion X6.2 M 3 ~ M 3 ~ EN/ , Bosch Rexroh AG

30 30 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive M modular power supplies HMV01 and HMV02 Model - no addiional opions HMV01.1E- W0030-A-07 -NNNN Infeed modules HMV01.1E- W0075-A-07 -NNNN HMV01.1E- W0120-A-07 -NNNN HMV01.1R- W0018-A-07 -NNNN HMV01.1R- W0045-A-07 -NNNN Regeneraive modules HMV01.1R- W0065-A-07 -NNNN HMV01.1R- W0120-A-07 -NNNN HMV02.1R- W0015-A-07 -NNNN Performance daa DC bus coninuous power kw 18/30 45/75 72/120 /18 /45 /65 /120 /15 wihou/wih choke Maximum oupu kw Mains volage V 3 AC 400 o 480 (+10/ 15%) Coninuous inpu mains curren A Dependence of oupu on a U LN < 400 V: 1% power reducion per 4 V mains volage a U LN > 400 V: 1% power gain per 4 V a U LN > 400 V: no power gain DC bus capaciy µf 1,410 3,760 5, ,880 2,820 4, DC bus volage range V DC 435 o 710 DC 750 (regulaed) Brake resisor Brake resisor Inernal Exernal Inernal Maximum braking kws energy consumpion Permanen braking power kw Maximum braking power kw Conrol volage daa Conrol volage, exernal V DC 24 ±5% Power consumpion W ) 27 Coninuous curren A ) 1.1 Mechanical daa Widh W mm Heigh H mm 440 2) 352 Deph D mm Weigh kg In he case of he HMV01.1R he coninuous oupu and maximum oupu daa also apply for feedback mode. All daa apply o nominal raing a 3 AC 400 V mains volage. Connecion opion for auxiliary componens, such as HLB, HLC, ec. 1) Including blower uni HAB 2) Overall heigh HMV01.1R-W0120 wih blower uni HAB: 748 mm H D W Bosch Rexroh AG, EN/

31 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 31 HMV01 HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 Mains filer HNF 3 AC 400 o 480 V L1 L2 L3 L1.1 L2.1 L3.1 Mains choke HNL U1 V1 W1 U2 V2 W2 X3 mains connecion X33 power acknowledgemens L1 L2 L3 X14 mains volage synchronizaion Mains conacor X31 messages Bb1 UD 3~ X2 RS232 WARN X32 Mains conacor conrol DC bus shor circui Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 module bus X1 module bus Opional auxiliary componen Mains choke HNL always required wih HMV01.1R Connecion X14 on HMV01.1R only EN/ , Bosch Rexroh AG

32 32 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M HMV01 HMV01.1R-W AC 400 o 480 V Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 Mains choke HNL U1 V1 W1 U2 V2 W2 X3 mains connecion L1 L2 L3 X33 power acknowledgemens X14 mains volage synchronizaion X31 messages Bb1 UD 3~ X2 RS232 WARN X34 coil of exernal mains conacor X32 Mains conacor conrol DC bus shor circui Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 module bus X1 module bus Opional auxiliary componen XL5 exernal fan connecion Bosch Rexroh AG, EN/

33 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 33 HMV02 HMV02.1R-W AC 400 o 480 V Mains filer HNS L1 L2 L3 Terminal, 9-pin X41.1 X41.2 L1.1 L2.1 L3.1 X41.1 X41.2 D-SUB, 9-pin Converer on erminal Mains choke HNL U1 V1 W1 U2 V2 W2 X3 mains connecion X33 power acknowledgemens L1 L2 L3 X14 mains volage synchronizaion Mains conacor X31 messages Bb1 UD 3~ X2 RS232 WARN X32 Mains conacor conrol DC bus shor circui Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 module bus X1 module bus Opional auxiliary componen EN/ , Bosch Rexroh AG

34 34 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M Deraing under differing operaing condiions Where insallaion condiions differ, he performance daa of he power unis decrease according o he capaciy uilizaion facors for: Coninuous curren DC bus coninuous oupu Permanen braking power Capaciy uilizaion facor 1,0 0,9 0,8 0,7 0, Capaciy uilizaion facor 1,0 0,9 0,8 0,7 0, Temperaure in C Insallaion heigh in m Compared wih operaion a 4 khz swiching frequency, he oupu currens of he power unis decrease a higher swiching frequencies. Please refer o hese diagrams for he capaciy uilizaion facors relevan for your applicaion. Capaciy uilizaion facor W0012 W0028 W0054 W0070 1,0 0,8 0,6 0,4 0,2 HCS02 0, Swiching frequency in khz HMS Capaciy uilizaion facor 1,0 0,8 0,6 0,4 0,2 HCS03 0, Swiching frequency in khz HMD Capaciy uilizaion facor 1,0 0,8 0,6 0,4 0,2 0, Swiching frequency in khz Capaciy uilizaion facor 1,0 0,8 0,6 0,4 0,2 0, Swiching frequency in khz Bosch Rexroh AG, EN/

35 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive EN/ , Bosch Rexroh AG

36 36 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M Rexroh IndraDrive conrol unis Bosch Rexroh AG, EN/

37 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 37 Scalable performance and funcionaliy Individual soluions for sandard o high-end applicaions Inegraed moion logic wih innovaive echnology funcions Open inerfaces for inernaional use Cerified safey echnology We can supply conrol unis ailored o your specific applicaion, ranging from sandard o high-end applicaions. Inegraed moion logic, numerous echnology funcions, cerified safey echnology and sandardized inerfaces leave nohing o be desired. BASIC conrol unis sandard performance and funcionaliy These conrol unis consiue he economic soluion for all sandard applicaions wih moderae requiremens in erms of performance and inerface flexibiliy. A sandard encoder inerface for IndraDyn moors is already feaured among he BASIC conrol unis. The BASIC UNIVERSAL conrol unis have an addiional exension slo available. The following BASIC conrol unis are available o choose from: BASIC OPEN LOOP BASIC ANALOG BASIC PROFIBUS BASIC SERCOS BASIC UNIVERSAL single-axis BASIC UNIVERSAL double-axis ADVANCED conrol unis maximum flexibiliy and performance These conrol unis mee he highes requiremens in erms of performance. Virually any applicaion can be ackled wih he wide range of communicaion and encoder inerfaces as well as analog or digial inpus and oupus EN/ , Bosch Rexroh AG

38 38 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M IndraDrive ailored performance and funcionaliy All IndraDrive conrol unis from he simple frequency converer o he high-end servo drive wih inegraed moion conrol are compaible wih all IndraDrive C converers and IndraDrive M inverers. The conrol unis differ in performance, funcion and configuraion. When combined wih he various firmware versions and operaing panels, every conceivable requiremen can be me. This flexible sysem concep opens up he full range of opions when i comes o ackling your individual applicaion always providing he opimum echnical and economical soluion. Power uni Conrol uni Overview Single-axis BASIC OPEN LOOP Single-axis BASIC ANALOG Single-axis BASIC PROFIBUS Single-axis BASIC SERCOS Single-axis BASIC UNIVERSAL Double-axis BASIC 6) UNIVERSAL Single-axis ADVANCED Conrol communicaion Analog/digial for Open Loop operaion l Analog inerface l 1) Parallel inerface PROFIBUS l sercos II l sercos III Muli-Eherne 3) CANopen DeviceNe Configuraions Opion 1 l 2) l 2) l 2) l 2) l/l l Opion 2 l l/l l Opion 3 l Safey opion l l l l l/l l Slo for MuliMediaCard l l l Bosch Rexroh AG, EN/

39 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 39 Opions Single-axis BASIC OPEN LOOP Single-axis BASIC ANALOG Single-axis BASIC PROFIBUS Single-axis BASIC SERCOS Single-axis BASIC UNIVERSAL Double-axis BASIC 6) UNIVERSAL Single-axis ADVANCED Encoder inerfaces IndraDyn moors MSK, MKE, MAD und MAF, Hiperface, 1 V pp and 5 V TTL 4) l l l l MHD and MKD moors EnDa 2.1, 1 V pp and 5 V TTL 5) Safey opions complian wih EN and EN Safe Torque Off (caegory 3 PL e/sil 3) Safe Moion (caegory 3 PL d/sil 2) Exensions Encoder emulaion l Analog I/O exension Digial I/O exension Digial I/O wih SSI inerface Cross communicaion Sofware module MuliMediaCard Operaor panel Sandard l l l l l l l Comfor Cycle imes Curren conrol µs Speed conrol µs Posiion conrol µs PWM frequency 4/8 khz l/l l/l l/l l/l l/l l/l l/l 12/16 khz / / / / / / l/l Inpus/oupus Digial inpus/of which uilizable for probes 8/ 5/ 5/1 5/1 5/1 18/2 7/2 Digial inpus/oupus (user-defined seings) Analog inpus Analog oupus Relay oupus Inerfaces RS232 l l l l l l l Conrol volage daa Conrol volage V DC 24 Power consumpion wihou opions W Coninuous curren wihou opions A l Sandard Opional 1) In conjuncion wih addiional opions 2) Encoder inerface for IndraDyn moors 3) Only wih sercos III and EherCAT 4) Supply volage 12 V 5) Supply volage 5 V 6) Only in connecion wih power uni HMD EN/ , Bosch Rexroh AG

40 40 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M BASIC OPEN LOOP for applicaions wihou an encoder This conrol uni is specifically designed for frequency converer applicaions wihou an encoder. The arge speed can be se via analog or digial inpus. Saus signals and diagnosic messages are oupu via digial oupus or isolaed relay conacs. For an easy sar-up, use he VCP 01 sandard operaor panel or a PC wih he Rexroh IndraWorks sofware Inerfaces Digial inpus and oupus Analog inpus and oupus 2 Inerfaces Relay oupus 3 Inerfaces Analog inpus and oupus 4 Serial inerface RS232 5 Operaor panel Sandard operaor panel The simple sep-by-sep guide o ordering your BASIC OPEN LOOP conrol uni: CSB01.1N-FC-NNN-NNN-NN-S-NN-FWW Single-axis BASIC Conrol communicaion FC = Frequency Converer Inerface Operaor panel S = Sandard Bosch Rexroh AG, EN/

41 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 41 BASIC ANALOG proven echnology, cos-effecive 1 This conrol componen allows you o enjoy he many benefis of digial drive echnology on conrols wih he convenional ±10 V analog inerface. In addiion, i gives you he added opion of expanding your conrol equipmen a any ime o include oher communicaion inerfaces by exchanging he conrol componen while reaining he conrol cabine seup. The defaul speed is se via he analog inpu. Signals, such as Conrol enable or Drive sop, are exchanged by he conrol sysem and conrol uni via digial inpus and oupus. The encoder emulaion inside he drive sysemaizes he acual posiions for he conrol sysem. There is a choice beween he sraighforward incremenal encoder signal or SSI forma. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed Encoder inerface IndraDyn moors, Hiperface, 1 V pp and 5 V TTL 2 Inerfaces Digial inpus and oupus Analog inpus Relay oupu 3 Encoder emulaion 5 Operaor panel Sandard operaor panel 4 Serial inerface RS232 6 Safey opion Safe Torque Off SAFETY ON BOARD The simple sep-by-sep guide o ordering your BASIC ANALOG conrol uni: CSB01.1N-AN-ENS-NNN-L2-S-NN-FW Single-axis BASIC Conrol communicaion AN = Analog inerface Encoder inerface ENS = IndraDyn moors, Hiperface, ec. Operaor panel S = Sandard Safey echnology L2 = Safe Torque Off NN = No safey echnology EN/ , Bosch Rexroh AG

42 42 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M BASIC PROFIBUS ideal for facory auomaion 1 The PROFIBUS fieldbus inerface has been used successfully for many years in auomaed manufacuring echnology and process auomaion. This bus sysem is he means by which he conrol sysem cyclically exchanges wih he bus users all he specified and acual values, including saus signals and diagnosic messages. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. Sar-up wih he IndraWorks engineering ool is a convenien opion via PROFIBUS Encoder inerface IndraDyn moors, Hiperface, 1 V pp and 5 V TTL 3 Conrol communicaion PROFIBUS 5 Operaor panel Sandard operaor panel 2 Inerfaces Digial inpus and oupus Relay oupu 4 Serial inerface RS232 6 Safey opion Safe Torque Off SAFETY ON BOARD The simple sep-by-sep guide o ordering your BASIC PROFIBUS conrol uni: CSB01.1N-PB-ENS-NNN-L2-S-NN-FW Single-axis BASIC Conrol communicaion PB = PROFIBUS Encoder inerface ENS = IndraDyn moors, Hiperface, ec. Operaor panel S = Sandard Safey echnology L2 = Safe Torque Off NN = No safey echnology Bosch Rexroh AG, EN/

43 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 43 BASIC SERCOS precise and cos-effecive 1 2 Only sercos II 1) les you enjoy all he advanages of digial inelligen drive echnology. One disinguishing feaure of sercos II is is exremely shor cycle ime required for he ransfer of all arge and acual values beween he conrol sysem and conrol unis. In conjuncion wih he exac synchronizaion of all drives, sercos II guaranees maximum dynamics and precision. Signal ransfer via fiber opics guaranees he secure exchange of real-ime daa wih minimal wiring. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. Wih he engineering ool, IndraWorks, one convenien sar-up opion is via he sercos service channel and he oher is via he RS232 inerface ) sercos II, he inernaionally sandardized drive inerface (IEC 61491/EN 61491), faciliaes opimum compaibiliy of digial drives and conrols made by differen manufacurers while exploiing he respecive produc aribues o maximum effec Encoder inerface IndraDyn moors, Hiperface, 1 V pp and 5 V TTL 2 Inerfaces Digial inpus and oupus Relay oupu 3 Conrol communicaion sercos II 4 Serial inerface RS232 5 Operaor panel Sandard operaor panel 6 Safey opion Safe Torque Off SAFETY ON BOARD The simple sep-by-sep guide o ordering your BASIC SERCOS conrol uni: CSB01.1N-SE-ENS-NNN-L2-S-NN-FW Single-axis BASIC Operaor panel S = Sandard Conrol communicaion SE = sercos II Encoder inerface ENS = IndraDyn moors, Hiperface, ec. Safey echnology L2 = Safe Torque Off NN = No safey echnology EN/ , Bosch Rexroh AG

44 44 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M BASIC UNIVERSAL single-axis flexible for cusomized soluions Regardless of your preferred ype of conrol communicaion, BASIC UNIVERSAL offers you a wide range of indusry-sandard inerfaces. As a resul, his conrol uni is well suied for a variey of applicaions including hose in your indusry. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. In addiion, his conrol uni has an empy slo for he connecion of anoher encoder, connecion of he analog I/O exension or for he emission of emulaed encoder signals. An addiional plug-in MuliMediaCard gives you he opion of simple ransmission or duplicaion of your drive parameers. This card can also be used o expand he memory for he moion logic inegraed in he drive (firmware opion). For an easy sar-up use a PC wih he Rexroh IndraWorks sofware Encoder inerface IndraDyn moors, Hiperface, 1 V pp and 5 V TTL 3 Slo MuliMediaCard 6 Opion Encoder inerfaces Analog I/O exension Encoder emulaion 5 2 Inerfaces Digial inpus and oupus Relay oupu 4 Serial inerface RS232 7 Safey opion Safe Torque Off SAFETY ON BOARD 5 Operaor panel Sandard operaor panel 8 Conrol communicaion sercos III PROFIBUS, ec. The simple sep-by-sep guide o ordering your BASIC UNIVERSAL single-axis conrol uni: CSB01.1C-SE-ENS-NNN-L2-S-NN-FW Single-axis BASIC UNIVERSAL Conrol communicaion SE = sercos II PB = PROFIBUS PL = Parallel inerface CO = CANopen, DeviceNe S3 = sercos III ET = Muli-Eherne NN = No equipped Encoder inerface ENS = IndraDyn moors, Hiperface, ec. Operaor panel S = Sandard Safey echnology L2 = Safe Torque Off NN = No safey echnology Opion ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 V pp, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion NNN = No equipped Bosch Rexroh AG, EN/

45 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 45 BASIC UNIVERSAL double-axis flexible, safe, space-saving Many axes and limied insallaion space hese are ypical requiremens ha can be me compeenly and economically wih he BASIC UNIVERSAL double-axis conrol uni. Wih he BASIC UNIVERSAL double-axis, we have implemened all he funcionaliy for wo digial axes in a single conrol uni. Wih cerified safey echnology conforming o EN and EN 62061, you are providing effecive proecion for boh he machine and operaor. Indeed, we have inegraed a number of differen safey funcions, direcly in he drive. This increases reliabiliy while saving on monioring componens and minimizing insallaion work. In erms of conrol communicaion you can choose beween sercos II, PROFIBUS, sercos III and Muli-Eherne. In he ineress of meeing he specific demands of your individual applicaion, IndraDrive offers addiional opions for he connecion of various encoder sysems, he connecion of an analog I/O exension or for he emission of emulaed encoder signals. The double-axis conrol uni offers he abiliy of soring he axis-oriened drive parameers of boh axes on he opional MuliMediaCard. 1 Slo MuliMediaCard 3 Serial inerface RS232 6 Opion 1 and 2 Encoder inerfaces Inerfaces Digial inpus and oupus Analog inpus and oupus Relay oupu 4 Operaor panel Sandard operaor panel 5 Opion 3 and 4 Encoder inerfaces Analog I/O exension Encoder emulaion 7 Safey opion Safe Torque Off Safe Moion 8 Conrol communicaion sercos III PROFIBUS, ec. SAFETY ON BOARD The simple sep-by-sep guide o ordering your BASIC UNIVERSAL doubleaxis conrol uni: CDB01.1C-SE-ENS-EN2-NNN-MA1-S2-S-NN-FW Double-axis BASIC UNIVERSAL Conrol communicaion SE = sercos II PB = PROFIBUS S3 = sercos III ET = Muli-Eherne NN = No equipped Opion 1 and 2 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 V pp, 5 V TTL NNN = No equipped Operaor panel S = Sandard Safey echnology L2 = Safe Torque Off S2 = Safe Moion NN = No safey echnology Opion 3 and 4 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 V pp, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion NNN = No equipped EN/ , Bosch Rexroh AG

46 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M 46 ADVANCED he securiy of maximum performance and flexibiliy ADVANCED conrol unis mee he highes demands in performance and dynamics. 5 In addiion o op performance, hey suppor a wide and diverse range of conrol communicaion and encoder inerfaces. Digial and analog inpus and oupus are already 1 permanenly inegraed for communicaion wih higher level conrol sysems. These can also be expanded by digial or analog I/O exensions or by encoder emulaion oupus. This 2 high-performance conrol uni can be opionally equipped wih safey echnology cerified 6 as conforming o EN and EN The ADVANCED conrol uni is he ideal plaform for he drive-inegraed PLC, IndraMoion MLD All ha is required o sar up he drive is a PC and he engineering ool IndraWorks. 1 Slo MuliMediaCard 5 Opion 1 Encoder inerfaces 2 Inerfaces Digial inpus and oupus Analog inpus and oupus Relay oupu 6 Opion 2 Encoder inerfaces I/O exension Encoder emulaion 3 Serial inerface RS232 7 Safey opion Safe Torque Off Safe Moion 4 Operaor panel Sandard operaor panel The simple sep-by-sep guide o ordering your ADVANCED conrol uni: 8 Opion 3 Encoder inerfaces Analog I/O exension Encoder emulaion Digial I/O exension Cross communicaion SAFETY 9 Conrol communicaion sercos III ON PROFIBUS, ec. BOARD CSH01.1C-SE-ENS-EN2-NNN-S2-S-NN-FW Operaor panel S = Sandard Safey echnology L2 = Safe Torque Off Single-axis ADVANCED Conrol communicaion SE = sercos II PB = PROFIBUS S2 = Safe Moion PL = Parallel inerface NN = No safey echnology CO = CANopen, DeviceNe S3 = sercos III ET = Muli-Eherne NN = No equipped Opion 2 ENS = IndraDyn moors, Hiperface, ec. Opion 1 (encoder inerface) ENS = IndraDyn moors, Hiperface, ec. EN2 = EnDa 2.1, 1 Vpp, 5 V TTL EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 Vpp, 5 V TTL NNN = No equipped EN1 = MHD, MKD moors Opion 3 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 Vpp, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion MA1 = Analog I/O exension MD1 = Digial I/O exension MEM = Encoder emulai- MD2 = Digial I/O wih SSI encoder iner- on face NNN = No equipped CCD = Cross communicaion NNN = No equipped Bosch Rexroh AG, EN/

47 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 47 Accessories add-ons for your conrol uni These componens can help you o capialize on your drive during sar-up, operaion and diagnosics. Operaor panel All conrol unis are equipped wih a sandard plug-in operaing panel. This will guide you quickly and confidenly hrough all he sar-up seps no PC is required. Separae conrol erminals For complex applicaions, especially in conjuncion wih he drive-inegraed moion logic, we recommend he use of our compac conrol erminals IndraConrol VCP. Connecion is via he drive s serial inerface. From he simple ex display righ hrough o he graphicscapable ouch screen, hey always provide a paricularly cos-effecive soluion for operaion and visualizaion. For more deailed informaion, please refer o he produc caalog Auomaion Sysems and Conrol Componens (R ). Sofware module The opional MuliMediaCard allows you o ransmi or duplicae your axis-oriened drive parameers quickly and easily wihou a PC. This sofware module comes in wo versions: PFM NN-FW wih drive firmware PFM NN-NW preformaed for simple parameer ransfer Inerface cable For sar-up or operaion connec your PC or a separae conrol erminal direcly o he RS232 serial inerface of he conrol uni. The pre-assembled PC inerface cable IKB0041 is available in lenghs of 2, 5, 10 or 15 m. The RKB0004 operaor erminal cable is available in lenghs of 2, 5 and 10 m EN/ , Bosch Rexroh AG

48 48 Rexroh drive sysem IndraDrive Power unis IndraDrive C and M Overview of inerfaces Conrol communicaion X31 X32 Analog/digial for Open Loop operaion x 9-pin plug-in erminals 8 digial inpus sercos II 2 x fiber opic cable connecions Choice of ransfer raes 2, 4, 8 or 16 Mbaud X11 X x 5-pin plug-in erminals 3 relay oupus (24 V DC and 230 V AC) X35 X36 2 x 4-pin plug-in erminals 2 analog inpus 2 analog oupus PROFIBUS D-SUB, 9-pin, female version X31 X32 Analog inerface x 9-pin plug-in erminals Analog inpus ±10 V Digial inpus/oupus Relay oupu CANopen/DeviceNe Open-syle connecor, 5-pin Selecor swich for CANopen or DeviceNe D-SUB, 15-pin, male version Encoder emulaion, incremenal or absolue (SSI) Oupu frequency max. 1 MHz Parallel inerface sercos III D-SUB, 37-pin, male version 16 inpus, reverse polariy proeced 16 oupus, shor-circui proof DC-isolaed 2 x RJ45 plug-in connecion 1 20 (Also suiable for inpu/oupu exension in conjuncion wih IndraMoion MLD) Muli-Eherne 2 x RJ45 plug-in connecion sercos III PROFINET IO EherNe/IP EherCAT Bosch Rexroh AG, EN/

49 Power unis IndraDrive C and M Rexroh drive sysem IndraDrive 49 Encoder inerfaces Inpu/oupu exensions ENS encoder inerfaces for IndraDyn moors, Hiperface 1 V pp, 5 V TTL D-SUB, 15-pin, female version Encoder supply: 11.6 V/300 ma Analog I/O exension MA1 D-SUB, 15-pin, female version 2 analog inpu pors ±10 V 14 bi incl. 8-ime oversampling 2 analog 12 bi oupu pors EN1 encoder inerface for MHD and MKD moors D-SUB, 15-pin, female version Encoder supply I2C: 8 V/250 ma or resolver: 18.2 V/70 ma Digial I/O exension MD1 D-SUB, 25-pin, male version Exernal volage supply from 19 V o 30 V 12 inpus, reverse polariy proeced 8 oupus, shor-circui proof EN2 encoder inerface for EnDa 2.1, 1 Vpp, 5 V TTL D-SUB, 15-pin, male version Encoder supply: 5 V/300 ma Encoder emulaion Encoder emulaion MEM D-SUB, 15-pin, male version Inernal volage supply Encoder signals DC-isolaed Incremenal or Absolue (SSI forma) Oupu frequency max. 1 MHz Cross communicaion Digial I/O wih SSI inerface MD2 D-SUB, 44-pin, male version Exernal volage supply from 19 V o 30 V 16 inpus, reverse polariy proeced 16 oupus, shor-circui proof RJ11 plug-in connecion for SSI measuring encoder inerface Safey Safe Torque Off L2 D-SUB, 9-pin, female version Supply volage 24 V DC Drive signals A, B and inverse Acknowledgemen Acknowledgemen, inverse Cross communicaion CCD 3 x RJ45 plug-in connecion Maser for connecion of up o 9 slaves (sercos III) Eherne engineering inerface Safe Moion S2 D-SUB, 9-pin, female version Supply volage 24 V DC Mode selecion panel inpus Acknowledgemen, forced dorman error deecion and diagnosics/ safey door lock EN/ , Bosch Rexroh AG

50 50 Rexroh drive sysem IndraDrive Muli-proocol-capable compac drive sysem IndraDrive Cs IndraDrive Cs compac muli-proocol drive sysem Bosch Rexroh AG, EN/

51 Muli-proocol-capable compac drive sysem IndraDrive Cs Rexroh drive sysem IndraDrive 51 Highly versaile, exremely compac drives Power range from 100 W o 9 kw Eherne-based communicaions, muli-proocol suppor Innovaive muli-encoder inerface Exremely compac design Opional inegraed safey echnology IndraDrive Cs compac drives feauring Eherne-based communicaions The IndraDrive Cs offers new communicaions hardware wih muli-proocol suppor which addresses oday's increased need for open, seamless design. The drives suppor SERCOS III, PROFINET IO, EherNe/IP and EherCa. Conneciviy via hese Eherne-based inerfaces is provided by sofware-configurable communicaions hardware. Alernaively IndraDrive Cs can also be supplied wih a convenional communicaions inerface, for example PROFIBUS. The Rexroh soluion gives users maximum communicaions flexibiliy wih minimum engineering effor. These impressive feaures plus he new muli-encoder inerface which suppors all sandard encoder ypes plus an addiional opion slo make he IndraDrive Cs he ideal choice for highly specialized drive applicaions. Inegraed safey echnology ogeher wih IEC-complian moion logic and indusry-specific echnology modules predesine he IndraDrive Cs for a very wide range of applicaions EN/ , Bosch Rexroh AG

52 Rexroh drive sysem IndraDrive Muli-proocol-capable compac drive sysem IndraDrive Cs 52 IndraDrive Cs universal, inelligen and cos-effecive In addiion o compac design and highly impressive performance specificaions, he IndraDrive Cs offers a comprehensive porfolio of Eherne-based communicaions 1 inerfaces. The new communicaions inerface suppors a whole range of proocols. The IndraDrive Cs 2 will run wih a broad specrum of Eherne-based communicaions proocols wihou any 3 hardware modificaions. IndraDrive Cs is compaible wih he mos common encoder ypes. This is a sandard feaure of he drives, and i means ha you have complee freedom o choose he bes 4 moor/encoder sysem for your applicaion Inegraed brake resisor 4 Inerfaces Digial inpus and oupus Analog inpu 6 Conrol communicaion sercos III Muli-Eherne 2 Safey opion Safe Torque Off Safe Moion 5 Opion Encoder inerface PROFIBUS CANopen Encoder emulaion 7 Operaor panel wih programming module funcion 7 3 SAFETY ON BOARD Muli-encoder inerface The simple sep-by-sep guide o ordering your muli-proocol-capable compac drive sysem IndraDrive Cs: HCS01.1E-W0013-A-02-B-ET-EC-NN-NN-NN-FW Maximum curren E.g = 13 A Proecion caegory A = IP20 Mains volage 02 = 3 x AC 110 o 230 V 03 = 3 x AC 200 o 500 V Conrol uni/conrol communicaion E-S3 = ECONOMY wih sercos III B-ET = BASIC UNIVERSAL wih Muli-Eherne (sercos III, PROFINET IO, EherNe/IP, EherCAT) A-CC = ADVANCED wih sercos III maser Safey echnology L3 = Safe Torque Off S4 = Safe Moion 1) NN = No safey echnology L4 = Safe Torque Off wih Safe Brake Conrol Opion1) EC = Muli-encoder inerface PB = PROFIBUS NN = No equipped EM = Encoder emulaion CN = CANopen ET = Muli-Eherne 2) Muli-encoder inerface EC = IndraDyn moors, Hiperface, 1 Vpp, 5 V TTL, En- Da 2.1, Resolver 1) No available wih ECONOMY version 2) Only wih ADVANCED version Bosch Rexroh AG, EN/

53 Muli-proocol-capable compac drive sysem IndraDrive Cs Rexroh drive sysem IndraDrive 53 Performance daa Mains volage Size Coninuous curren Aeff Maximum curren Aeff DC bus coninuous power wihou/wih mains choke kw V HCS01.1E-W0003-A-02 3 AC 110 o 230 V1) / HCS01.1E-W0006-A / HCS01.1E-W0009-A / HCS01.1E-W0013-A / HCS01.1E-W0018-A / / HCS01.1E-W0008-A / HCS01.1E-W0018-A / HCS01.1E-W0028-A /4.00 HCS01.1E-W0054-A /14.00 HCS01.1E-W0005-A-03 1) 3 AC 200 o 500 V Single-phase power supply possible, deraing wih HCS01.1E-W0013 and -W0018 Size 2 dimensions Size 1 dimensions Size 3 dimensions Technical feaures IEC-complian moion logic IndraMoion MLD (opional) 2 series for direc connecion o V AC or Inegraed Safe Torque Off or Safe Moion safey V AC Suiable for moors wih coninuous oupus of 0.05 o 9 kw Complee range of scalable drives echnology up o caegory 4 PLe according o ISO and SIL 3 according o IEC (opional) Inegraed brake resisor; exernal brake resisor can be conneced as an alernaive Compaible wih he IndraDrive family Digial inpus/oupus and analog inpu on board Inelligen operaing panel wih programming module funcion, suppors device swap wihou a PC EN/ , Bosch Rexroh AG 213

54 54 Rexroh drive sysem IndraDrive Cabine-free drive echnology IndraDrive Mi IndraDrive Mi Cabine-free drive echnology Bosch Rexroh AG, EN/

55 Cabine-free drive echnology IndraDrive Mi Rexroh drive sysem IndraDrive 55 Compac and economically efficien Conrol cabine size reduced by up o 90% Up o 90% less wiring hanks o hybrid cable echnology for power supply and communicaion Reducion of energy loss in he cabine by up o 90% Moor-inegraed servo drive KSM Wih KSM, he moor-inegraed servo drive series of IndraDrive Mi, Rexroh inroduces anoher milesone in drive echnology elecronic conrol sysem and servo moor combined in one ulra-compac uni. This makes IndraDrive Mi he ideal soluion for all applicaions where maximum flexibiliy and economic efficiency should come along wih minimum space requiremens. In addiion o is compac design, KSM combines he bes characerisics of an IndraDrive and MSK servo moor from he drive-inegraed PLC according o IEC and safey echnology up o proecion caegory IP65. Moor-side servo drive KMS The moor-side servo drive KMS, in proecion caegory IP65, provides seamless inegraion of IndraDyn servo moors and 3rd pary moors ino a chain of IndraDrive Mi drives. Elecronic conrol sysem KCU The elecronic conrol sysem KCU allows all required connecions for a daisy chain of up o 20 IndraDrive Mi his reduces he insallaion workload o a minimum. Accessories Hybrid cable for communicaion and power supply Terminal connecor for erminaing he drive chain Inerface cable for connecion o a PC I/O cable for linking digial I/O signals Inerface cable for Muli-Eherne oupu EN/ , Bosch Rexroh AG

56 56 Rexroh drive sysem IndraDrive Cabine-free drive echnology IndraDrive Mi IndraDrive Mi Moor-inegraed servo drive KSM The compac conrol elecronics of he moor-inegraed servo drive KSM uses he laeral surface of he servo moor as a cooling elemen. This reduces he conrol cabine size by up o 90% compared o classical servo drive soluions and by up o 30% compared o oher inegraed soluions. 2 1 Anoher advanage of IndraDrive Mi is he significanly reduced insallaion work a single cable is sufficien for power supply and communicaion via Muli-Eherne. 1 Display Diagnosis LED 2 Safey echnology 3 Connecor sockes Hybrid cable 4 Inerfaces 4 digial inpus and oupus, wo of which can be used as quick inpus for probes 5 Muli-Eherne oupu 6 Programming module The simple sep-by-sep guide o ordering your moor-inegraed servo drive KSM: Conrol uni version B = BASIC Basic moor KSM02.1B-061C-35 N-M1-H P 0-ET-NN-D7-NN-FW Oher versions TO = Muli-Eherne oupu NN = No Overall size (e.g. 061 ) Supply volage Overall lengh (e.g. C ) D7 = DC 750 V Winding (e.g. 35 ) Safey echnology Cooling sysem NN = No safey echnology N = Naural convecion L3 = Safe Torque Off (STO) S3 = Safe Moion Encoder S1 = Single-urn encoder (Hiperface ), 128 signal periods M1 = Muli-urn encoder (Hiperface ), 128 signal periods wih 4096 revoluions absolue S3 = Single-urn capaciive encoder (Hiperface ), 16 signal periods M3 = Muli-urn capaciive encoder (Hiperface ), 16 signal periods wih 4096 revoluions absolue Elecrical connecion H = Connecor, hybrid Conrol communicaion ET = Muli-Eherne Holding brake 0 = Wihou holding brake 2 = Wih elecrically released holding brake (DC 24 V) Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring Bosch Rexroh AG, EN/

57 Cabine-free drive echnology IndraDrive Mi Rexroh drive sysem IndraDrive 57 Disribued servo drive Maximum speed 1) Coninuous orque a sandsill 60K Maximum orque Coninuous curren a sandsill Maximum curren Momen of ineria Dimensions Weigh 2) n Max M 0_60 M Max I 0 I Max J R A B C Ø D Ø E Ø F Ø G H m rpm Nm Nm A A kgm 2 mm mm mm mm mm mm mm mm kg KSM02.1B-041 C-42 5, /5.9 KSM02.1B-061 C-35 4, /10.1 C-61 6, /10.1 KSM02.1B-071 C-24 3, /15.2 C-35 4, /15.2 KSM02.1B-076 C-35 4, /15.7 All daa relae o he basic version of he disribued servo drive wih encoder S1 and wihou holding brake 1) A 750 V DC bus volage; 2) Values wihou/wih holding brake M Max D G H M 0_60 E A n Max C B F All advanages a a glance Muli-Eherne communicaion for a variey of auomaion environmens Conrol communicaion oupu o connec disribued peripherals SafeTorque Off (STO) funcion, including he easy creaion of safey zones and SafeMoion Comprehensive firmware opions (inegraed moion logic, ec.) Various mechanical designs Eherne Conrol and visualizaion Muli- Eherne: Supply uni and elecronic conrol sysem in he cabine Hybrid cable for power and communicaion Moor-inegraed servo drive KMS EN/ , Bosch Rexroh AG

58 58 Rexroh drive sysem IndraDrive Cabine-free drive echnology IndraDrive Mi IndraDrive Mi Moor-side servo drive KMS The moor-side servo drive KMS enables users o seamlessly inegrae a wide range of moors ino an IndraDrive Mi drive chain. I is he soluion of choice when: MSK030 servo moors, which due o heir size are no suiable for IndraDrive Mi, need o be inegraed ino a chain of drives MSK servo moors need o be inegraed because space consrains preclude he use of moor-inegraed KSM servo moors Addiional 3rd-pary moors in open-loop mode or wih Hiperface encoders need o be aached 1 Moor inerface Encoder and power supply 2 Display Diagnosis LED 5 Inerfaces 4 digial inpus and oupus, wo of which can be used as quick inpus for probes As is he case wih KSM disribued servo drives, a hybrid communicaions/power cable is used o connec he drives. 3 Safey echnology 6 Muli-Eherne oupu 4 Connecor sockes Hybrid cable 7 Programming module The simple sep-by-sep guide o ordering your moor-side servo drive KMS: KMS02.1B-A 018-P-D7-ET-ENH-NN-NN-FW Cooling sysem A = Naural convecion Oher versions TO = Muli-Eherne oupu NN = None Maximum curren Safey echnology 018 = 18 A NN = No safey echnology L3 = Safe Torque Off (STO) S3 = Safe Moion Proecion caegory P = IP65 DC bus nominal volage D7 = DC 750 V 1) Wihou holding brake conrol Encoder inerface ENH = Hiperface NNN = Wihou encoder 1) Conrol communicaion ET = Muli-Eherne Bosch Rexroh AG, EN/

59 Cabine-free drive echnology IndraDrive Mi Rexroh drive sysem IndraDrive 59 Moor-side Coninuous curren Maximum curren Dimensions Weigh servo drive I 0 I Max A B C D m A A mm mm mm mm kg KMS02.1B All daa refer o he operaion wih 750 V DC bus volage C C D D B B A A All advanages a a glance Muli-Eherne communicaion for a variey of auomaion environmens Conrol communicaion oupu o connec disribued peripherals Safe Torque Off (STO) funcion, including he easy creaion of safey zones and Safe Moion Comprehensive firmware opions (inegraed moion logic, ec.) Inegraion of small servo or hird-pary moors (wih or wihou encoders) Moors on KMS moor-side servo drives Eherne Conrol and visualizaion Muli- Eherne: Supply uni and elecronic conrol sysem in he cabine Hybrid cable for power and communicaion Moor-side servo drive KMS Moor-inegraed servo drive KSM EN/ , Bosch Rexroh AG

60 60 Rexroh drive sysem IndraDrive Cabine-free drive echnology IndraDrive Mi IndraDrive Mi elecronic conrol sysem KCU The compac elecronic conrol sysem KCU allows all necessary connecions o he IndraDrive Mi a a common coupling: Rouing of he power supply from he DC bus of an IndraDrive converer or supply uni Supply of conrol volage o he IndraDrive Mi Exchange of saus and diagnosic messages beween IndraDrive Mi and supply uni Proecion of he DC bus connecion wih inegraed fuses. Up o 20 IndraDrive Mi drives can be conneced o a hybrid cable wih a maximum lengh of 200 m. Muliple parallel drive chains possible Up o 20 IndraDrive Mi unis can be flexibly conneced in series in one drive chain, wih a max. cable lengh of 200 m wihou any modificaions o he cabine. If required, i is also possible o connec a number of KCU elecronic conrol sysems o a single supply uni in order o operae several IndraDrive Mi drive chains in parallel Fuse DC oupu L+ 2 Safey echnology diagnosis display 5 Fuse DC oupu L- 3 Safey echnology 7 Inpu Module bus 4 E-sop inpu 8 Inpu Conrol volage 9 DC inpu DC bus 6 Saus and diagnosis display 10 Muli-Eherne inpu 11 Hybrid cable connecion Muli-Eherne Conrol volage DC bus volage Saus messages Elecronic conrol sysem Nominal volage inpu Nominal curren inpu Dimensions A B C m V A mm mm mm kg KCU02.1N-ET-ET*-025-NN-N-NN-NW DC Weigh A B C Bosch Rexroh AG, EN/

61 Cabine-free drive echnology IndraDrive Mi Rexroh drive sysem IndraDrive 61 IndraDrive Mi accessories Hybrid cable and erminal connecor The significan reducion of insallaion work is one of he big advanages of he IndraDrive Mi a single cable is sufficien for power supply and communicaion via Muli- Eherne. The hybrid cable RKH is supplied pre-assembled wih plug-in connecors. Coded connecors ensure ha he hybrid cable is conneced wih he correc polariy. From he wide range of connecing cables, selec he suiable ougoing direcion for your applicaion. Each cable wih one or several IndraDrive Mi is erminaed wih a erminal connecor RHS0014. Inerface cable For linking digial I/O signals o he IndraDrive Mi, use he pre-assembled cable RSK0010. The cables RKB0033 (M12-M12) and RKB0044 (M12-RJ45) can be used o inegrae addiional Muli-Eherne-capable componens in he IndraDrive Mi chain using a Muli- Eherne oupu. The safey echnology is conneced a he sar of a safey echnology zone using he cable RKB0033. The RBS0023 plug is aached o all oher paricipans EN/ , Bosch Rexroh AG

62 62 Rexroh drive sysem IndraDrive Firmware Rexroh IndraDrive firmware BASIC Single-axis and double-axis versions Technology funcions OPEN LOOP main spindle Moion logic 1) Technology funcions BASIC main spindle OPEN LOOP BASIC synchronizaion synchronizaion BASIC servo exension Exension packages ADVANCED Single-axis version Moion conrol echnology funcions OPEN LOOP main spindle Moion logic Moion conrol echnology funcions ADVANCED main spindle OPEN LOOP ADVANCED synchronizaion synchronizaion ADVANCED servo exension Exension packages OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Basic package 1) No wih double-axis version Basic package The firmware can be ailored o your specific applicaion in a number of flexible configuraions: Basic OPEN LOOP package (frequency converer applicaions) Basic CLOSED LOOP package (servo and frequency converer applicaions) Exension packages (opional) Moion logic (IndraMoion MLD opion) The basic package is already sufficien o perform he majoriy of sandard drive funcions from simple V/f conrol righ hrough o posiioning block mode. Various exension packages provide you wih he opions of elecronic synchronizaion, addiional servo funcions or main spindle operaion. The freely-programmable moion logic wih inegraed PLC conforming o IEC and ready-o-use echnology funcions enable simple execuion of complex machine processes. The simple sep-by-sep guide o ordering your IndraDrive firmware: Firmware IndraDrive Firmware version MPH = ADVANCED MPB = BASIC single-axis MPD = BASIC double-axis FWA-INDRV*-MPH-08VRS-D5-1-SNC-ML Drive PLC MA = ADVANCED moion logic for complex echnology funcions ML = Wih moion logic and echnology funcions TF = Suiable for echnology funcions NN = Wihou moion logic Version Version 08, curren release Languages German, English, French, Ialian, Spanish Conrol 0 = OPEN LOOP 1 = CLOSED LOOP Exension package SRV = Servo exension SNC = Elecronic synchronizaion MSP = Main spindle exension ALL = All exensions NNN = No exensions Bosch Rexroh AG, EN/

63 Firmware Rexroh drive sysem IndraDrive 63 Cusomized funcionaliy All sandard funcions already included Individual funcion exensions Indusry-specific echnology funcions Inegraed IEC-complian moion logic Basic packages BASIC ADVANCED OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Basic funcions Elecronic ype plae Auomaic conrol circui adjusmen Sepoin generaor for conrol opimizaion Travel o fixed sop Adjusable error response Brake conrol Oscilloscope funcion Basic funcions OPEN LOOP Moor conrol wih V/f-curve, incl. slip compensaion, I x R compensaion and sall proecion Sensorless vecor conrol Speed ramp generaor Moorized poeniomeer funcion Basic funcions CLOSED LOOP Posiion, speed and orque conrol Drive-conrolled referencing Drive-conrolled posiioning Inerpolaion inside drive Posiioning block mode Posiion, speed and orque limi Auomaic commuaion adjusmen Pah swiching poin wih ON and OFF swiching hreshold Encoder emulaion, incremenal or absolue (SSI forma) Auomaic load deecion 1) No wih double-axis conrol unis 2) BASIC conrol unis are resriced in erms of performance Exension packages BASIC ADVANCED OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Servo exension Parameer block changeover 1) Easy compensaion of backlash on reversal Axis error correcion Quadran error correcion Fricional orque compensaion Probe wih fas sop 1 2 Dynamic programmable limi swich Main spindle Parameer block changeover 1) Spindle posiioning mode Drive-conrolled gear changes Synchronizaion Parameer block changeover 1) Speed synchronizaion Angle synchronizaion Measuring wheel mode Real and virual leading axis Cam plae (abular value) Cam plae (analyical value) Probe wih ime measuremen 1 1 Probe wih synchronizaion funcion 1 2 Dynamic programmable limi swich Moion logic BASIC ADVANCED IndraMoion MLD Freely programmable in compliance wih IEC Programming sysem for IL, ST, FBD, LD, SFC and CFC 4 freely configurable asks (cyclic, free-running, even-conrolled) Libraries: sysem-specific, drivespecific, PLCopen Suppor of cusomer libraries Process-oriened echnology packages OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP 2) 2) EN/ , Bosch Rexroh AG

64 64 Rexroh drive sysem IndraDrive Moion logic Rexroh IndraMoion MLD inegraed moion logic The world s firs open drive Wih IndraMoion MLD drive funcions, moion conrol and processing logic merge o form a modern open auomaion plaform for modular machine conceps. The driveinegraed moion logic reduces or even eliminaes he need for higher-level conrol sysems. Open sandards Sandardized programming languages and he inegraed engineering framework IndraWorks simplify projec planning, programming, operaion and diagnosics. A he same ime you are direcly invesing your valuable knowhow in he drive and hereby safeguarding your compeiive edge. Programming is in compliance wih IEC in he following languages: Insrucion lis (IL) Srucured ex (ST) Funcional block diagram (FBD) Ladder diagram (LD) Sequenial funcion char (SFC) Coninuous funcion char (CFC) The availabiliy of sandardized modules in he PLCopencomplian funcion library gives you access o a muliude of moion funcions. Flexible programming Wih user-definable programming you have he freedom and flexibiliy o configure your applicaion o your requiremens. Indeed, you have he laiude o combine innovaive drive funcions, exensive funcion libraries and process-oriened echnology packages ino one perfec auomaion soluion. Drive Moion logic User program Achieve your goals faser Even large-scale and complex applicaions can be handled wih ease wih our ready-o-use funcion blocks and predefined echnology packages. Combine hem o form your own user program or simply use hem as configurable funcions. Examples of iems: PLCopen modules Programmable limi swich Prin-mark conrol Regiser conrol Tension conrol Loop conrol Winder Demand processing Exended drive funcions: Variable reracion moion Adapive feedrae conrol Analog force conrol and much more Seleced IndraMoion MLD funcion blocks and funcion libraries are available on DVD ogeher wih IndraWorks MLD, he simple, inuiive engineering ool for IndraDrive. Order code: SWA-IWORK-MLD-xxVRS-D0-DVD**-COPY Innovaive modules for any applicaion Funcion library: Collecion of funcion blocks conforming o IEC or PLCopen User library: Collecion of funcion blocks developed by he user Technology packages: Process-oriened funcion blocks, e.g. ension conrol User program: Applicaion-specific combinaion of differen funcion blocks and echnology packages PLC logic Funcion Technology User libraries conforming o libraries packages IEC Running sysem, I/O handling, communicaion Firmware Bosch Rexroh AG, EN/

65 Moion logic Rexroh drive sysem IndraDrive 65 Drive and conrol sysem seamlessly coordinaed Highly-economic soluion for single-axis and muli-axis applicaions wihou addiional hardware Minimized engineering hanks o IEC- and PLCopencomplian projec planning Predefined echnology packages for faser implemenaion Single-axis soluion SPS IndraMoion MLD MLD-S BASIC MLD-S ADVANCED MLD-M ADVANCED Number of axes 1 1 up o 10 Hardware requiremen (maser) BASIC conrol uni CSB ADVANCED conrol uni CSH ADVANCED conrol uni CSH wih opion CCD Firmware opion TF ML/MA ML/MA Performance Processing ime Tasks Depends on he uilizaion of he BASIC drive 100 μs per 1,000 insrucions in IL using bi and word processing HMI Number of asks 4 Types of asks Cyclic, free-running, even-conrolled Cycle ime ms IndraDyn IndraMoion MLD-S Inegraed moion logic Program memory From firmware 04VRS kb Approx. 350 From firmware 06VRS wih kb opion CCD 4,000 Reain daa memory On conrol uni bye Wih opion MD1, MD2 kb or CCD Programming Muli-axis soluion SPS Programming sysem Programming languages Program debug funcions Libraries supplied Conrol communicaion Inerfaces Digial inpus and oupus Rexroh IndraWorks MLD Insrucion lis (IL), Srucured ex (ST), Funcional block diagram (FBD), Ladder diagram (LD), Sequenial funcion char (SFC), Coninuous funcion char (CFC) Breakpoin, single-sep, single cycle, wrie/force, monioring, sampling race, simulaion, online change Sysem-specific, drive-specific and PLCopen sercos II, sercos III, PROFIBUS, Muli-Eherne, DeviceNe, CANopen, parallel inerface, analog inerface, analog/digial for OPEN LOOP mode, IndraMoion MLD HMI Inpus 5 1) 7 Depends on he number Inpus/oupus (user-defined and ype of conrol unis 3 seings) 1) 4 and opions used Opion MD1 12 I/8 O IndraDyn Opion MD2 16 I/16 O Parallel inerface 16 I/16 O 16 I/16 O Analog inpus and oupus IndraMoion MLD-M Inegraed moion logic wih cross communicaion On conrol uni 1 I/2 O Depends on he number Wih opion MA1 and ype of conrol unis 2 I/2 O 2 I/2 O and opions used 1) Applies o conrol uni CSB01.1C EN/ , Bosch Rexroh AG

66 66 Rexroh drive sysem IndraDrive Safey echnology Safey on Board inegraed safey echnology Wheher for machine ools, prining and packaging or mouning, handling and roboics applicaions proecing people from unconrolled machine movemens is op prioriy. Axis movemens minimized hanks o ulra-shor response imes Safey increase 400-fold Clear guidelines issued by he EU All machine manufacurers are obliged o carry ou a hazard evaluaion and risk analysis prior o consrucion. This is sipulaed in he European Machinery Direcive 2006/42/EC. Moreover, any poenial hazards deeced mus be eliminaed sep by sep. Safey should be inegraed in he machinery and mee curren sandards in echnology. 2 IndraDrive safey echnology from Rexroh Convenional safey echnology 800 Axis movemen in mm in faul scenario How safe can you ge? IndraDrive is redefining curren sandards in echnology because IndraDrive inegraes he safey direcly in he drive, resuling in ulra-shor response imes. IndraDrive herefore demonsraes he curren capaciies and requiremens of safey echnology IndraDrive is faser because he movemen is moniored direcly where i is generaed. This is he criical advanage, especially when i comes o monioring direc drives or oher high-dynamic drives, for example. Quickes response imes wih highes drive dynamics Wih he new IndraDrive generaion from Rexroh, a variey of safey funcions are available righ inside he drive wihou any deours hrough he conrol. This increases reliabiliy, saves on addiional monioring componens and reduces insallaion cos and effor. I is all made possible by redundan sofware and hardware componens in he drive. The non-conacing monioring of all se limi values enables very shor response imes of less han 2 ms. As soon as an error is deeced, all he drives are auomaically sopped depending on he sop caegory seleced (0, 1 or 2). Before a user in he proeced area reacs o an error wih an acknowledgemen linked o conacs, a linear axis wih a ball screw has already raveled 100 o 200 mm, linear moors have already raveled 400 o 800 mm. IndraDrive safey echnology finds he error wihin 2 ms and he axis moves only 2 mm. Safey funcions inside he drive effecively proec people and machines High reliabiliy due o cerified inegraed safey funcions Exremely fas response imes (< 2 ms) for faul deecion by inernal moniors No need for addiional measuring sysems or sensors Online dynamic sampling of he inpus and shuoff pahs while work is in progress PROFIsafe inerface wih reduced configuraion and insallaion effor and safe, disribued I/Os Reduced cerificaion effor and shor series sar-up imes SAFETY ON BOARD Bosch Rexroh AG, EN/

67 Safey echnology Rexroh drive sysem IndraDrive 67 V Inelligen and safe VMax Safey caegory 3, PL d, SIL 2 Exensive safey funcions VMax V Minimum response imes he conrol sysem Independen of V Sraighforward inegraion in he machine V V V V V V V V V SV V V V V V V V S V V V VS S VV S V Safe Torque Off (STO) Sop caegory 0 in accordance wih ICE : Safe drive orque cu off V S V V V V V V V V S V V V S S S S S S VMax VMax VMax Safe Braking and Holding Sysem (SBS) The safe braking and holding sysem conrols and moniors wo independen brakes Safe Sop 2, Safe Operaing Sop (SS2, SOS) Sop caegory 2 in accordance wih ICE : SV Safely moniored sop wih safely moniored sandsill a conrolled orque V S Safe Direcion (SDI) A safe direcion V (clockwise, counerclockwise) is also moniored in addiion o safe moion V VS S V S V SV V V S S V S V S Safe Inpus/Oupus (SIO) Dual-channel safey peripherals can be conneced o he drive and made available o he conroller via he safey bus V V n V ns n Vn s V Safe Communicaon Safely Moniored Deceleraion (SMD) V S Safely moniored deceleraion ramp when sopping wih predeermining characerisics VMax nv Vn n V V V Safely Limied Incremen (SLI) If enable signal is given, a safely limied incremen is moniored in special operaing mode n nv n Safely Moniored Posiion (SMP) A safely Vlimied posiion range is also moniored in addiion o safe moion S S n Safe Door Locking (SDL) When all he drives in one proecion zone are in safe saus, he safey door lock is released V S Safely Limied Speed (SLS) If enable signal is given, a safely limied V speed is moniored in special operaing mode Safe Sop 1 (SS1) V Sop caegory 1 in accordance wih ICE : Safely moniored sop, conrol or drive conrolled wih safe drive orque cu off VMax Safe Maximum Speed (SMS) The maximum speed is safely moniored irrespecive of he mode of operaion V V V S VV V S S V V V V V S S VMax VMax VMax V V V SV V S S VMax V VMax VMax V Safe Communicaon Safely Limied Posiion (SLP) Monioring ofnsafe sofware limi swiches Safe Communicaion (SCO) V Selecion/deselecion of safey funcions and ransfer of process daa (e.g. acual posiion values) via safey bus All safey funcions are cerified as complian wih he sandards EN ISO :2006, EN :2007, IEC 61508: , EN 62061, ISO :1999 EN 954-1:1996, EN ISO :2003, EN :1997, EN :1997, EN :2004, UL 508C R7.03, C22.2 No. 0.8-M86 (R2003), Safe CAN/CSA C22.2 No , NFPA 79:2007 ER1 hrough TÜV Rheinland and TÜV Rheinland Norh America Inc. Communicaon Safe Communicaon Safe Communicaon Safe Communicaon Safe Safe Communicaon Communicaon Safe Safe Communicaon Safe Communicaon Communicaon Safe Communicaon EN/ , Bosch Rexroh AG

68 68 Rexroh drive sysem IndraDrive Safey echnology Safey on Board be on he safe side Safe Torque Off (STO) The STO opion is he mos cos-effecive soluion for prevening he drive from resaring uninenionally. The power supply is cu off elecronically on wo channels. The STO opion is acivaed via wo redundan 24 V signals. This funcion can be seleced wih all conrol unis excep BASIC OPEN LOOP. Conrol sysem Feedback sercos, PROFIBUS ec. Conrol uni Channel 1 Drive Power uni Two-channel cuou M 24 V Channel 2 Selecion via NC/NO conacs Conrol sysem sercos, PROFIBUS ec. Conrol uni Channel 1 Drive Power uni Feedback 24 V Two-channel cuou M 0 V Channel 2 Selecion via wo NC conacs Bosch Rexroh AG, EN/

69 Safey echnology Rexroh drive sysem IndraDrive 69 Safe Moion The ADVANCED and BASIC UNIVERSAL double-axis conrol unis offer you all he available safey funcions including safe moion and safe absolue posiion. This safey is guaraneed by wo redundan, diverse processor sysems which carry ou all he relevan calculaions separaely and monior each oher. The wochannel selecion of he required safey funcion can be execued differenly. Conrol sysem Feedback 24 V sercos, PROFIBUS ec. Drive Conrol uni Channel 1 E/A E/A Channel 2 Power uni Two-channel cuou M Safey opion Selecion and feedback via 24 V signals he simples way Conrol sysem Drive Conrol uni Power uni E/A sercos sercos sercos Channel 1 Feedback 24 V E/A Channel 2 Two-channel cuou M Safey opion Selecion and feedback signal via conrol communicaion (channel 1) and 24 V signals (channel 2) for simpler wiring Conrol sysem Drive Safey conrol PROFIsafe PROFIBUS/PROFIsafe PROFIsafe Conrol uni Channel 1 Power uni Feedback PROFIsafe PROFIsafe E/A Channel 2 Two-channel cuou M 24 V Safey opion Selecion and feedback signal via PROFIsafe he user-friendly soluion EN/ , Bosch Rexroh AG

70 70 Rexroh drive sysem IndraDrive Engineering and operaion Rexroh IndraWorks one ool for all engineering asks Simple and user-friendly, Rexroh IndraWorks is he ideal engineering environmen for all Rexroh elecrical conrol and drive sysems. This engineering framework brings ogeher in one inegraed inerface all he ools required for: Configuraion Programming Parameerizaion Operaion Visualizaion Diagnosics Advanages Inegraed sofware framework for all engineering asks Applicaion-oriened ools Inelligen user guidance User-friendly, menu-driven operaion Sandardized programming according o IEC PLCopen-complian module library Open-archiecure hrough inegraed FDT/DTM echnology Cuing-edge Microsof.NET echnology IndraWorks for IndraDrive is available on DVD: IndraWorks D for drive engineering SWA-IWORKS-D**-xxVRS-D0-DVD**-COPY IndraWorks MLD also includes suppor for IndraMoion MLD SWA-IWORKS-MLD-xxVRS-D0-DVD**-COPY You receive a simple, connecion-based service ool along wih IndraWorks D and MLD: IndraWorks Ds for service and commissioning of single drives (par of IndraWorks D and IndraWorks MLD, available on he Inerne or as a separae DVD) SWA-IWORKS-DS*-xxVRS-D0-DVD**-COPY IndraWorks D and IndraWorks MLD can be combined wih he CamBuilder cam edior: CamBuilder SWS-IWORKS-CAM-xxVRS-D0 Rexroh IndraWorks he inegraed engineering framework for projec planning, programming, parameerizaion, operaion and monioring Bosch Rexroh AG, EN/

71 Engineering and operaing Rexroh drive sysem IndraDrive 71 IndraWorks he universal engineering framework One ool for all auomaion asks Guided sar-up for rapid achievemen of resuls Offline configuraion of projecs User-friendly programming environmen Sar-up wizard Programming Auo-uning IndraWorks ineracively guides you hrough all he seps of he sarup process and only requires you o inpu he relevan daa. All values o be inpu are direcly relaed o he mechanics of he machine. This simplifies he inpu of daa, along wih allowing you o freely selec measuremen unis. All funcionaliy and programming modes according o IEC are available for he drive-inegraed PLC. Parameers for all inernal conrol funcions are auomaically se when IndraDyn moors are conneced. Wih PLCopen funcion blocks, you can quickly and ransparenly inegrae drive funcionaliy ino your PLC program. You individually assemble he required sequence of movemens from a large selecion of posiioning modes presened in graphic form. Once compiled, he se of parameers is saved in a file and can be easily ransmied o oher machines via fieldbus or he RS232 serial inerface. Inegraed echnology funcions The configurable moion logic-based echnology funcions allow you o perform he full range of differen process-oriened asks and require no programming skills. This seing is ideal for he majoriy of applicaions, requiring no furher adjusmen. Where requiremens are more complex, he auo-uning funcion is available o assis wih adjusing he conrol seings o your machine. Offline mode Four-channel oscilloscope CamBuilder (opional) The machine-relaed modes of operaion and he corresponding parameers can be se in advance offline and laer ransferred o he machine. The inegraed four-channel oscilloscope is available o assis wih drive opimizaion, roubleshooing and prevenive mainenance. For documenaion purposes all he measuremens and he relaed seings can be prined ou or saved o a file. Rexroh CamBuilder is a graphics-based sofware ool for he convenien creaion of elecronic cams. Wih a few inpus, you can implemen various applicaions easily and quickly. The esablished cams are direcly ransferable o Rexroh drives and conrols EN/ , Bosch Rexroh AG

72 72 Rexroh drive sysem IndraDrive Engineering and operaion Rexroh IndraSize rapid and safe sizing IndraSize he user-friendly program for drive sizing is he quickes way o find he opimum drive for your machine. Regardless of wheher you are using a convenional servo axis or direc drive, IndraSize allows you o define he ideal moor/drive combinaion in a few seps. Mechanics IndraSize is compaible wih all sandard drive mechanisms such as: Ball screw wih roaing screw Ball screw wih roaing nu Rack and pinion Bel and pulley Linear direc drive Roary drive Roller Roary knife Winder/unwinder Roll feed Wih he aid of graphics you simply simulae your machine kinemaics, combining he moor and he seleced mechanical pars wih he various ransfer unis: Coupling Bel drive Gears Moreover, IndraSize allows you o define ypical applicaions very simply by inpuing parameers. Applicaions can be configured in nex o no ime, such as: Roll feeds Flying cuoff Winders Cross cuers Download IndraSize can be downloaded from he Inerne a: Any number of hese can be combined in any order. Moion profile Wih IndraSize you can freely compile a full moion profile from individual sequences of movemens. If applicable, you may use higher-order equaions of moion as e.g. polynominals or sinoids. Alernaively, impor preassembled cams generaed wih he CamBuilder. Mechanical sysem Ball screw wih roaing screw Bel and pulley Ball screw wih roaing nu Rack and pinion Linear direc drive Roary drive Rollers and much more Bosch Rexroh AG, EN/

73 Engineering and operaing Rexroh drive sysem IndraDrive 73 Five seps o your drive soluion Regardless of wheher you wan o ackle a simple or complex drive ask whaever he case, IndraSize will lead you confidenly hrough jus five seps o success. Le he menu ake you hrough he individual program seps from selecing he mechanical sysem and associaed moion profile righ hrough o he poin where you are presened wih he opimum moor/drive combinaion ogeher wih a able or curve showing is performance daa. Sep 1: Selec mechanical sysem and moion profile Sep 4: Selec he drive from he filered lis generaed Sep 2: Inpu mechanical and link elemen daa Sep 5: Check and save drive deails Sep 3: Define he moion cycle EN/ , Bosch Rexroh AG

74 74 Rexroh drive sysem IndraDrive Moors and gearboxes Rexroh IndraDyn moors and gearboxes Bosch Rexroh AG, EN/

75 A B Moors and gearboxes Rexroh drive sysem IndraDrive 75 A powerful family Exensive range including robus housed and high-speed moors Coverage of enire power range High-precision encoder sysems Highly-dynamic synchronous linear moors Special hazardous duy designs conf. o ATEX or UL/CSA IndraDyn S Synchronous servo moors MSK wih maximum orque of 631 Nm Synchronous servo moors MKE wih explosion-proof enclosure for poenially explosive amospheres up o 187 Nm Ulra-compac synchronous servo moors MSM raed a up o 7.1 Nm can be conneced o he IndraDrive Cs IndraDyn A Air-cooled asynchronous servo moors MAD wih power raings up o 93 kw Liquid-cooled asynchronous servo moors MAF wih power raings up o 120 kw IndraDyn L Synchronous ironcore linear moors MLF for feeding forces of up o 21,500 N Synchronous ironless linear moors MCL wih maximum speeds of up o 1,400 m/min IndraDyn T Synchronous orque moors MBT wih orque raings up o 13,800 Nm and speeds of up o 4,000 rpm IndraDyn H Synchronous high-speed moors MBS for speeds of up o 22,500 rpm and maximum orques of up o 4,500 Nm 1 MB Asynchronous high-speed moors for speeds of up o 20,000 rpm and raed orques of up o 875 Nm Servo gearboxes Sandard planeary gearboxes GTE High-precision planeary gearboxes GTM Sandard and geared moors Wide range of moors made by well-known manufacurers for combining wih IndraDrive EN/ , Bosch Rexroh AG

76 76 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn S MSK synchronous servo moors The paricularly ousanding feaures of he MSK range of moors are is wide power specrum and narrow size incremens. The high orque densiy of hese synchronous servo moors allows a paricularly compac design wih maximum orques of up o 631 Nm. In addiion o he differen encoder sysems, here is a wide choice of furher opions such as a shaf keyway, holding brake, and increased runou. For applicaions wih high levels of coninuous power, blower unis for axial and radial mouning are available. Depending on he required accuracy, you can choose beween encoder sysems wih low, medium, or high resoluion. All encoder versions are available in a singleurn and muli-urn configuraion. Wih numerous addiional opions, he MSK moors can be upgraded and ailored exacly o he desired requiremen. The MSK series is hus also ideal for applicaions beyond he ypical sandard applicaions of servo moors. The combinaion wih IndraDrive conrol unis resuls in high-performance drive sysems wih flexible configuraion ha offer innovaive soluions for new drive applicaions. As wih he MSK moors hemselves, he blower moors also feaure proecion caegory IP65 as sandard and are equipped wih an inegraed emperaure sensor. This no only increases he reliabiliy of he moors. The cerified inrinsic safey of he blowers ( Thermally-Proeced F as per UL) also eliminaes he need for an exernal moor circui breaker. Liquid cooling is available for seleced sizes for very high power applicaions. Example MSK071 MSK071 Convecion The wide performance range of he MSK series of moors is supplemened wih a muliude of funcional opions. MSK071 Wih blower MSK071 Liquid cooling sysem Bosch Rexroh AG, EN/

77 Moors and gearboxes Rexroh drive sysem IndraDrive 77 Compac and powerful Maximum orques up o 631 Nm Maximum speeds up o 9,000 rpm Encoder sysems for a wide and diverse range of applicaions High proecion caegory IP65 Choice of cooling sysems The simple sep-by-sep guide o ordering your MSK servo moor: MSK 060C-0600-NN-S1-U G 0-N N NN Moor Overall size (e.g. 060 ) Overall lengh (e.g. C ) Winding (e.g ) S1) Cooling sysem NN = Naural convecion Blower can be fied opionally from size 060 FN1) = Inegraed liquid cooling sysem Oher versions N = Sandard = Ex-proeced version conforming o Equipmen Group II, Caegory 3, G and D Shaf runou N = Sandard, in conjuncion wih S1/M1 or S3/M3 encoder only R = Reduced, linear movemen conforming o DIN 42955, in conjuncion wih S2 or M2 encoder only SA = Inegraed blower (only MSK133) Encoder S1 = Single-urn encoder (Hiperface ), 128 signal periods Holding brake1) 0 = Wihou holding brake M1 = Muli-urn encoder (Hiperface ), 128 signal periods wih 4,096 revoluions absolue 1 = Wih elecr. released holding brake 2 = Wih heavy-duy holding brake 3 = Wih exra-heavy-duy holding brake S22) = Single-urn encoder (EnDa), 2,048 signal periods M22) = Muli-urn encoder (EnDa) 2,048 signal periods wih 4,096 revoluions absolue S3 = Single-urn encoder (Hiperface ), 16 signal periods M3 = Muli-urn encoder (Hiperface ), 16 signal periods wih 4,096 revoluions absolue Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring 1) Only for cerain sizes See he produc documenaion for an exac breakdown 2) For sizes 040 o 131 Example curve Coninuous orque a sandsill M0 MMax M0_L = Liquid-cooled M0_L M0_S M0_100 M0_60 M0_S = Surface-venilaed M0_100 = 100K, non-insulaed design M0_60 = 60K, insulaed design nmax See he following pages for an overview of he moor daa EN/ , Bosch Rexroh AG

78 78 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn S echnical daa Type Maximum Coninuous orque a sandsill Maximum Coninuous curren a sandsill speed 1) 60K 100K Blower L cooling orque 60K 100K Blower L cooling Maximum curren n Max M 0_60 M 0_100 M 2) 0_S M 2) 0_L M Max I 0_60 I 0_100 I 2) 0_S I 2) 0_L I Max rpm Nm Nm Nm Nm Nm A A A A A MSK030B-0900-NN ,4 0,45 1,8 1,5 1,7 6,8 MSK030C-0900-NN ,8 0,9 4 1,5 1,7 6,8 MSK040B-0450-NN ,7 1,9 5,1 1,5 1,7 6 MSK040B-0600-NN ,7 1,9 5,1 2 2,2 8 MSK040C-0450-NN ,7 3,1 8,1 2,4 3,1 9,6 MSK040C-0600-NN ,7 3,1 8,1 3,1 4,7 12,4 MSK043C-0600-NN ,7 3,1 12,5 3,6 4,3 18,5 MSK050B-0300-NN ,4 9 1,8 2 7,2 MSK050B-0450-NN ,4 9 2,8 3,2 11,2 MSK050B-0600-NN ,4 9 3,7 4,2 14,8 MSK050C-0300-NN ,5 15 3,1 3,4 12,4 MSK050C-0450-NN ,5 15 4,7 5,2 18,8 MSK050C-0600-NN ,5 15 6,2 6,8 24,8 MSK060B-0300-NN , ,3 12 MSK060B-0600-NN ,5 15 6,1 6,7 24,4 MSK060C-0300-NN , ,8 5,3 7,2 19,2 MSK060C-0600-NN , ,5 10,5 14,3 38 MSK061B-0300-NN ,5 3,9 14 1,9 2,1 8,6 MSK061C-0200-NN ,2 3,6 4,8 14,4 MSK061C-0300-NN ,3 4,8 6,5 19,4 MSK061C-0600-NN ,7 8,7 11,6 34,7 MSK070C-0150-NN ,5 19,5 33 4,1 4,6 6,2 12,6 MSK070C-0300-NN ,5 19,5 33 8,2 9,2 12,3 25 MSK070C-0450-NN ,5 19, ,3 13,7 18,5 36,9 MSK070D-0150-NN , ,3 52,5 6,2 7,1 9,3 24,8 MSK070D-0300-NN , ,3 52, ,6 16,5 33 MSK070D-0450-NN , ,3 52,5 16, ,9 49,8 MSK070E-0150-NN ,5 70 6,4 7 9,6 25,6 MSK070E-0300-NN , ,4 16,7 23,1 49,3 MSK070E-0450-NN , , ,9 MSK071C-0200-NN ,8 44 5,2 6,1 7,8 9,9 23,4 MSK071C-0300-NN ,8 44 7,3 8, ,9 32,9 MSK071C-0450-NN ,8 44 8,9 10,4 13,4 16,9 40,1 MSK071D-0200-NN , ,3 33,3 66 7,3 8, ,9 32,8 MSK071D-0300-NN , ,3 33,3 66 9,1 10,7 13,5 17,2 40,5 MSK071D-0450-NN , ,3 33, ,4 17,6 23,1 30,3 69,3 MSK071E-0200-NN ,5 43, ,1 12,6 15, ,5 MSK071E-0300-NN ,5 43, ,5 15,2 18,8 24,9 56,3 MSK071E-0450-NN ,5 43, , ,1 MSK075C-0200-NN , ,3 7,3 9,5 28,4 MSK075C-0300-NN , ,4 8,8 12,6 37,8 MSK075C-0450-NN , ,6 13,1 18,9 56,7 MSK075D-0200-NN ,5 25,5 64 8,3 9 12,5 37,4 MSK075D-0300-NN ,5 25, ,7 12,7 17,6 52,7 MSK075D-0450-NN ,5 25, , ,8 74,3 MSK075E-0200-NN , ,2 11,2 15,3 45,9 MSK075E-0300-NN ,5 39, ,2 15,6 21, ,9 MSK075E-0450-NN ,5 39, ,6 20,4 27,9 35,3 83,7 MSK076C-0300-NN , ,5 7,2 8,1 10,8 32,4 MSK076C-0450-NN , ,5 12,2 13,7 18,3 54,9 All specificaions relae o he basic version of he moor wih encoder S1, wihou holding brake 1) A 750 V DC bus volage 2) S = Fan cooled. / L = Liquid cooled 3) Flange size 150 mm for MSK071 wih liquid cooling sysem Bosch Rexroh AG, EN/

79 Moors and gearboxes Rexroh drive sysem IndraDrive 79 Type Momen of ineria Dimensions J A B B_S 2) B_L 2) C Ø D Ø E Ø F Ø G H m kgm² mm mm mm mm mm mm mm mm mm mm kg MSK030B-0900-NN 0, , ,5 98,5 1,3 MSK030C-0900-NN 0, ,5 98,5 1,9 MSK040B-0450-NN 0, , ,6 124,5 2,8 MSK040B-0600-NN 0, , ,6 124,5 2,8 MSK040C-0450-NN 0, , ,6 124,5 3,6 MSK040C-0600-NN 0, , ,6 124,5 3,6 MSK043C-0600-NN 0, , ,6 124,5 3,6 MSK050B-0300-NN 0, ,5 4 MSK050B-0450-NN 0, ,5 4 MSK050B-0600-NN 0, ,5 4 MSK050C-0300-NN 0, ,5 5,4 MSK050C-0450-NN 0, ,5 5,4 MSK050C-0600-NN 0, ,5 5,4 MSK060B-0300-NN 0, ,7 MSK060B-0600-NN 0, ,7 MSK060C-0300-NN 0, ,4 MSK060C-0600-NN 0, ,4 MSK061B-0300-NN 0, ,7 MSK061C-0200-NN 0, ,3 MSK061C-0300-NN 0, ,3 MSK061C-0600-NN 0, ,3 MSK070C-0150-NN 0, ,7 MSK070C-0300-NN 0, ,7 MSK070C-0450-NN 0, ,7 MSK070D-0150-NN 0, MSK070D-0300-NN 0, MSK070D-0450-NN 0, MSK070E-0150-NN 0, ,2 MSK070E-0300-NN 0, ,2 MSK070E-0450-NN 0, ,2 MSK071C-0200-NN 0, ) ,9 MSK071C-0300-NN 0, ) ,9 MSK071C-0450-NN 0, ) ,9 MSK071D-0200-NN 0, ) MSK071D-0300-NN 0, ) MSK071D-0450-NN 0, ) MSK071E-0200-NN 0, ) ,5 MSK071E-0300-NN 0, ) ,5 MSK071E-0450-NN 0, ) ,5 MSK075C-0200-NN 0, ,8 MSK075C-0300-NN 0, ,8 MSK075C-0450-NN 0, ,8 MSK075D-0200-NN 0, MSK075D-0300-NN 0, MSK075D-0450-NN 0, MSK075E-0200-NN 0, ,5 MSK075E-0300-NN 0, ,5 MSK075E-0450-NN 0, ,5 MSK076C-0300-NN 0, , ,8 MSK076C-0450-NN 0, , ,8 Weigh EN/ , Bosch Rexroh AG

80 80 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn S echnical daa Type Maximum Coninuous orque a sandsill Maximum Coninuous curren a sandsill speed 1) 60K 100K Blower F cooling orque 60K 100K Blower F cooling Maximum curren n Max M 0_60 M 0_100 M 2) 0_S M 2) 0_L M Max I 0_60 I 0_100 I 2) 0_S I 2) 0_L I Max rpm Nm Nm Nm Nm Nm A A A A A MSK100A-0200-NN ,5 54 9,2 10,4 13,8 41,4 MSK100A-0300-NN , ,2 11,6 15,3 45,9 MSK100A-0450-NN , , MSK100B-0200-NN ,7 17,3 22,1 66,2 MSK100B-0300-NN ,4 20,5 26,1 78,3 MSK100B-0400-NN ,5 29,5 35,6 106,7 MSK100B-0450-NN ,5 33,6 42,8 110,7 MSK100C-0200-NN , ,7 20,3 26,6 79,7 MSK100C-0300-NN , , ,4 97,2 MSK100C-0450-NN , ,4 43,5 52,9 159,3 MSK100D-0200-NN ,4 19,5 58,5 MSK100D-0300-NN ,7 24,8 31,1 93,2 MSK100D-0350-NN ,9 35,5 44,9 135 MSK101C-0200-NN , , , ,4 28,3 67,1 MSK101C-0300-NN , , ,7 21,3 28,1 35,3 84,2 MSK101C-0450-NN , , ,1 28,6 37,7 47,7 113 MSK101D-0200-NN ,2 26,8 33,3 43,3 99,9 MSK101D-0300-NN ,6 34,9 45,9 58,1 137,7 MSK101D-0450-NN ,7 50, ,2 187,7 MSK101E-0200-NN ,5 105, , ,2 63,8 144,5 MSK101E-0300-NN , ,6 47,8 62, ,4 MSK101E-0450-NN , ,3 67,6 87, ,4 MSK103A-0300-NN ,5 14,3 40 MSK103B-0300-NN MSK103D-0300-NN ,3 30,8 94,7 MSK131B-0200-NN , ,7 55,1 165 MSK131D-0200-NN ,2 97,8 293,4 MSK133B-0202-SA MSK133C-0202-SA MSK133D-0202-SA MSK133E-0202-SA MSK133B-0203-FN ,4 160 MSK133C-0203-FN , MSK133D-0203-FN ,2 265 MSK133E-0203-FN ,5 305 All specificaions relae o he basic version of he moor wih encoder S1, wihou holding brake 1) A 750 V DC bus volage 2) S = Fan cooled. / L = Liquid cooled M Max M 0_L M 0_S M 0_100 M 0_60 n Max Bosch Rexroh AG, EN/

81 Moors and gearboxes Rexroh drive sysem IndraDrive 81 Type Momen of ineria Dimensions J A B B_S 2) B_L 2) C Ø D Ø E Ø F Ø G H m kgm² mm mm mm mm mm mm mm mm mm mm kg MSK100A-0200-NN 0, MSK100A-0300-NN 0, MSK100A-0450-NN 0, MSK100B-0200-NN 0, MSK100B-0300-NN 0, MSK100B-0400-NN 0, MSK100B-0450-NN 0, MSK100C-0200-NN 0, ,1 MSK100C-0300-NN 0, ,1 MSK100C-0450-NN 0, ,1 MSK100D-0200-NN 0, MSK100D-0300-NN 0, MSK100D-0350-NN 0, MSK101C-0200-NN 0, ,3 MSK101C-0300-NN 0, ,3 MSK101C-0450-NN 0, ,3 MSK101D-0200-NN 0, MSK101D-0300-NN 0, MSK101D-0450-NN 0, MSK101E-0200-NN 0, ,5 MSK101E-0300-NN 0, ,5 MSK101E-0450-NN 0, ,5 MSK103A-0300-NN 0, MSK103B-0300-NN 0, ,5 MSK103D-0300-NN 0, ,6 MSK131B-0200-NN 0, MSK131D-0200-NN 0, MSK133B-0202-SA 0, ,6 MSK133C-0202-SA 0, MSK133D-0202-SA 0, MSK133E-0202-SA 0, MSK133B-0203-FN 0, ,6 MSK133C-0203-FN 0, MSK133D-0203-FN 0, MSK133E-0203-FN 0, Weigh ØE ØD ØE ØD ØF H ØG C B_S C B/B_L A EN/ , Bosch Rexroh AG

82 82 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn S MKE servo moors for poenially explosive areas The MKE range of moors are specifically designed for use in producion plans where an explosive mixure of air and flammable gases, vapors, mis or dus can occur: Chemical indusry Mining Prining shops Woodworking Pain shops Mills Food processing indusry Refineries Tank farms, and much more Wihin he broad range of orques up o a maximum of 187 Nm, here is a choice of various sizes of moor wih flameproof enclosures. Needless o say, all are ATEX cerified and/or UL/CSA complian. These moors can also be supplied wih a range of opions holding brake, keyway and single-urn or muli-urn encoder sysems. Inernaionally recognized cerificaion MKE moors have been cerified as explosion-proeced equipmen by he German merology insiue providing scienific and echnical services, he PTB Braunschweig, in accordance wih Direcive 94/9/EC. Wih heir explosion-proof enclosure, MKE moors are suiable for use in areas wih flammable gases and vapors as specified in EN /-1 (marking: II 2G Ex d IIB T4 Gb X) as well as flammable duss according o EN (marking: II 2D Ex c IIIC T135 C Dc IP6X X). The cerificaes are recognized by all member saes of he European Union as well as non-european members of he CENELEC. MKE moors based on he American sandard (UL/CSA) were cerified direcly by Underwriers Laboraories Inc. (UL) in he USA for use in areas wih flammable gases, vapors and duss in accordance wih UL674 (marking: Class I Division 1 Groups C, D). MKE098 and MKE118 also have he marking Class II Division 1 Groups F, G. MKE as per ATEX erminal box wih Ex d cable connecors MKE as per UL/CSA erminal box wih cables for condui insallaion Bosch Rexroh AG, EN/

83 Moors and gearboxes Rexroh drive sysem IndraDrive 83 Ulra-safe Maximum orques up o 187 Nm Maximum speeds up o 9,000 rpm Range of encoder sysems Explosion-proof enclosure Compliance wih ATEX and UL/CSA Moor Maximum speed1) Maximum orque nmax Coninuous orque a sandsill 60K M0_60 rpm Nm Nm A MKE037 B-144 9, MKE047 B-144 7, B-047 4, B-058 5,000 B-024 4,000 B-058 Dimensions Weigh2) A B C ØD ØE ØF ØG H m A kgm2 mm mm mm mm mm mm mm mm kg / / / / /46 4, /46 MKE118 D-012 2, /69.1 D-027 3, /69.1 D-035 3, /69.1 MKE098 MMax Coninuous Maximum Momen of curren a curren ineria sandsill 60K I0_60 IMax JR All specificaions relae o he basic version of he moor wih encoder A and wihou holding brake 1) A 750 V DC bus volage; 2) Values wihou/wih holding brake MMax ØF ØD M0_60 ØG nmax The simple sep-by-sep guide o ordering your MKE servo moor: C Encoder A = Single-urn encoder (Hiperface ), 128 signal periods B1) = Single-urn encoder (EnDa), 2,048 signal periods C = Muli-urn encoder (Hiperface ), 128 signal periods wih 4,096 revoluions absolue D1) = Muli-urn encoder (EnDa), 2,048 signal periods wih 4,096 revoluions absolue Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring 2) B A MKE037B-144-A G 0-B E N N Moor Overall size (e.g. 037 ) Overall lengh (e.g. B ) Winding (e.g. 144 ) 1) H ØE No applicable o MKE037 and MKE047 Version E only available wih power connecion opion B Cable enry 4 = Ø mm 6 = Ø mm N = Conforming o American sandard (UL) Housing design E2) = Conforming o European sandard (ATEX) U = Conforming o American sandard (UL) Line erminal A = On he A side B = On he B side L = Lef R = Righ Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake EN/ , Bosch Rexroh AG

84 84 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn S MSM servo moors for IndraDrive Cs Mainenance-free MSM moors are available in five sizes raed a up o 750 W coninuous mechanical power. These shor-lengh moors feaure high power densiy and minimized flange dimensions, making hem he ideal choice in a wide range of applicaion scenarios. The IP54 moors come wih an absolue encoder and opional holding brake, and hey can easily be conneced o IndraDrive Cs power unis wih a 3 AC 230 V line inpu. Buffer baery for absolue encoder funcion A buffer baery is needed for permanen sorage of he axis posiion. A baery box which is simple o insall is available as an accessory. Order code: SUP-E01-MSM-BATTERYBOX As an alernaive, he buffer volage can be supplied direcly a he power uni via a special encoder connecor wih addiional erminal connecions. This permis he use of a cenral baery or an uninerruped power supply (UPS) as a volage supply e.g. for a package consising of several drives. Order no. for D-SUB encoder connecor wih buffer volage connecion: RGS0001/K01 Order no. for pre-assembled encoder cable wih RGS001 connecor: RKG0041 Bosch Rexroh AG, EN/

85 Moors and gearboxes Rexroh drive sysem IndraDrive 85 Dynamic and compac Maximum orques up o 7.1 Nm Maximum speeds up o 5,000 rpm Muli-urn absolue encoder High dynamic performance High performance densiy Moor MSM019A Raed power Maximum orque PN Coninuous orque a sandsill 60K M0_60 Maximum speed Momen of ineria Dimensions Weigh1) MMax nmax JR A B1) C ØD ØE ØF ØG H m W 50 Nm 0.16 Nm 0.48 rpm 5,000 kgm mm 38 mm 72/102 mm 25 mm 8 mm 30 mm 45 mm 3.4 mm 51 kg 0.32/0.53 MSM019B , / /0.68 MSM031B , / /1.3 MSM031C , / /1.7 MSM041B , / /3.1 1) Values wihou/wih holding brake MMax M0_60 ØF ØD H ØE ØG nmax C The simple sep-by-sep guide o ordering your MSM servo moor: B A MSM 019 B-0300-NN-M0-C H 1 Size 019 = Flange 38 mm 031 = Flange 60 mm 041 = Flange 80 mm Holding brake 0 = Wihou holding brake 1 = Wih elecrically released holding brake Overall lengh (e.g. B ) Shaf H2) = Plain shaf wihou shaf sealing ring Winding 0300 = Nominal speed 3000 rpm Cooling sysem NN = Naural convecion Encoder M01) = Digial muli-urn absolue encoder wih encoder resoluion of 17 bis/revoluion, 65,536 disinguishable revoluions Elecrical connecion C = 220 mm cable 1) Absolue encoder funcion wih exernal buffer baery 2) Shaf sealing ring rerofi possible EN/ , Bosch Rexroh AG

86 86 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn A MAD air-cooled asynchronous servo moors Wih heir impressive power densiy, he MAD range of The moor proecion caegory IP65 even includes he fan moors is predesined for servo and main spindle moor, making i suiable for harsh indusrial use. applicaions, such as in machine ools, prining presses or meal forming echnology. The easy-mainenance design of he moor means ha i is even possible o exchange he fan while he moor is High-resoluion single-urn or muli-urn encoder sysems and ousanding rue running qualiy guaranee highes handling precision. In addiion o he opional keyway and holding brake, hese moors can also be supplied wih a special bearing assembly for high-speed applicaions or for applicaions wih increased radial load. Bosch Rexroh AG, EN/ running paricularly advanageous in he prining indusry.

87 Moors and gearboxes Rexroh drive sysem IndraDrive 87 Robus and easy-mainenance Raed oupus of up o 93 kw Maximum speeds up o 11,000 rpm Encoder sysems for a wide and diverse range of applicaions High proecion caegory IP65, including fan moor Easy-mainenance moor design The simple sep-by-sep guide o ordering your MAD asynchronous servo moor: MAD 100C-0100-SA-S2-A H 0-05-N 1 Moor Size (e.g. 100 ) Overall lengh (e.g. C ) Winding (e.g ) Cooling sysem Vibraion severiy grade 1=A SA = Axial-flow fan SL = Fan cowl 31) = B 41) = C Encoder S2 = Single-urn encoder (EnDa) 2,048 signal periods M2 = Muli-urn encoder (EnDa) 2,048 signal periods wih 4,096 revoluions absolue S62) = Single-urn encoder (EnDa) 2,048 signal periods for poenially explosive amospheres M62)= Muli-urn encoder (EnDa) 2,048 signal periods wih 4,096 revoluions absolue for poenially explosive amospheres C0 = Incremenal encoder, 2,048 incremens Line erminal Plug1) A B L R = On he A side = On he B side = Lef = Righ Terminal box urnable E = On he A side H = On he B side G D = Lef = Righ 1) Only for cerain sizes group II 2G, ype of proecion EEx p d IIB T3 only in combinaion wih fan cowl cooling opion SL 2) Equipmen A1) Bearing assembly N = Sandard = Fixed bearing A side H1) = High-speed V1) = Heavy duy Consrucion 05 = Flange-mouned 35 = Flange-mouned or foo-mouned Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake 31) = Wih elecr. released holding brake, heavy duy 51) = Wih elecr. clamped holding brake Shaf version e.g. Plain shaf H = Wihou seal ring G = Wih seal ring (IP65) F = Wih labyrinh seal Keyway Q = Wihou seal ring P = Wih seal ring (IP65) R = Wih labyrinh seal EN/ , Bosch Rexroh AG

88 88 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn A echnical daa Moor Raed speed Maximum speed Raed orque Maximum orque Raed power Raed curren Momen of ineria Dimensions Weigh MAD100 MAD130 MAD160 MAD180 n N n Max M N M Max P N I N J R A B C Ø D Ø E Ø F Ø G H 1) m rpm rpm Nm Nm kw A kgm 2 mm mm mm mm mm mm mm mm kg B , ) B ,000 6, ) B ,500 9, ) B ,000 11, ) B ,500 11, ) C , ) C ,000 6, ) C ,500 9, ) C ,000 11, ) C ,500 11, ) D , ) D ,000 6, ) D ,500 9, ) D ,000 11, ) D ,500 11, ) B , ) B ,000 6, ) B ,500 9, ) B ,000 10, ) B ,500 10, ) C , ) C ,000 6, ) C ,500 9, ) C ,000 10, ) C ,500 10, ) D , ) D ,000 6, ) D ,500 9, ) D ,000 10, ) D ,500 10, ) B , B ,000 6, B ,500 6, B ,000 6, C , C ,000 6, C ,500 6, C ,000 6, C , ) C ,000 6, ) C ,500 6, ) C ,000 6, ) D , ) 1, D ,000 6, ) 1, D ,500 6, ) 1, D ,000 6, ) 1, Bosch Rexroh AG, EN/

89 Moors and gearboxes Rexroh drive sysem IndraDrive 89 Moor Raed speed Maximum speed Raed orque Maximum orque Raed power Raed curren Momen of ineria Dimensions Weigh MAD225 n N n Max M N M Max P N I N J R A B C Ø D Ø E Ø F Ø G H 1) m rpm rpm Nm Nm kw A kgm 2 mm mm mm mm mm mm mm mm kg C , , ) 1, C ,000 3, , ) 1, C ,500 3, , ) 1, All he specificaions given relae o he basic version of he moor wihou a holding brake. The maximum speed depends on he bearing version. 1) Moor heigh H for version wih erminal box, he values for a power connecion wih plug can deviae and are as follows: MAD100 = 260 mm, MAD130 = 338 mm, MAD160 = 393 mm 2) Housing size > flange size A M N P N ØE ØD ØF H ØG n N n Max C B A EN/ , Bosch Rexroh AG

90 90 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn A MAF liquid-cooled asynchronous servo moors The liquid-cooled moors in he MAF series are paricularly suiable for applicaions demanding maximum orques in minimum amouns of space. A he same ime he unique cooling sysem design ensures he hermal isolaion of moor and machine and herefore maximum handling precision. The quick couplings wih inegraed leak-proofing simplify your mainenance work. Opions such as holding brakes, differen encoder sysems, vibraion severiy grades and shaf specificaions allow you o ailor he MAF moors opimally o your specific applicaion. Bosch Rexroh AG, EN/

91 Moors and gearboxes Rexroh drive sysem IndraDrive 91 Compac and powerful Raed oupus of up o 120 kw Maximum speeds up o 11,000 rpm Encoder sysems for a wide and diverse range of applicaions High proecion caegory IP65 Liquid cooling wih quick coupling The simple sep-by-sep guide o ordering your MAF asynchronous servo moor: MAF 100C-0100-FQ-S2-A H 0-05-N 1 Moor Size (e.g. 100 ) Overall lengh (e.g. C ) Winding (e.g ) Cooling sysem connecion FQ = Connecion hread FR = Quick coupling (comprised in he delivery) Vibraion severiy grade 1 = A 3 1) = B 4 1) = C Encoder S2 M2 = Single-urn encoder (EnDa), 2,048 signal periods = Muli-urn encoder (EnDa) 2,048 signal periods wih 4,096 revoluions absolue S6 2) = Single-urn encoder (EnDa), 2,048 signal periods for poenially explosive amospheres M6 2) = Muli-urn encoder (EnDa), 2,048 signal periods wih 4,096 revoluions absolue for poenially explosive amospheres C0 = Incremenal encoder, 2,048 incremens Bearing assembly N = Sandard A 1) = Fixed bearing A side H 1) = High-speed V 1) = Heavy duy Line erminal Plug 1) A = On he A side B = On he B side L = Lef R = Righ Terminal box urnable E = On he A side H = On he B side G = Lef D = Righ 1) Only for cerain sizes 2) Equipmen group II 2G, ype of proecion EEx p d IIB T3 only in combinaion wih fan cowl cooling opion SL Consrucion 05 = Flange-mouned 35 = Flange-mouned or foo-mouned Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake 3 1) = Wih elecr. released holding brake, heavy duy 5 1) = Wih elecr. clamped holding brake Shaf version e.g. Plain shaf H = Wihou seal ring G = Wih seal ring (IP65) F = Wih labyrinh seal Keyway Q = Wihou seal ring P = Wih seal ring (IP65) R = Wih labyrinh seal EN/ , Bosch Rexroh AG

92 92 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn A echnical daa Moor MAF100 MAF130 MAF160 MAF180 Raed speed Maximum speed Raed orque Maximum orque Raed power Raed curren Momen of ineria Dimensions n N n Max M N M Max P N I N J R A B C Ø D Ø E Ø F Ø G H 1) m rpm rpm Nm Nm kw A kgm 2 mm mm mm mm mm mm mm mm kg B , B ,000 6, B ,500 9, B ,000 11, B ,500 11, C , C ,000 6, C ,500 9, C ,000 11, C ,500 11, D , D ,000 6, D ,500 9, D ,000 11, D ,500 11, B , B ,000 6, B ,500 9, B ,000 10, B ,500 10, C , C ,000 6, C ,500 9, C ,000 10, C ,500 10, D , D ,000 6, D ,500 9, D ,000 10, D ,500 10, B , B ,000 6, B ,500 6, B ,000 6, C , C ,000 6, C ,500 6, C ,000 6, C , ) C ,000 6, ) C ,500 6, ) C ,000 6, ) D , , ) D ,000 6, , ) D ,500 6, , ) D ,000 6, , ) Weigh Bosch Rexroh AG, EN/

93 Moors and gearboxes Rexroh drive sysem IndraDrive 93 Moor Raed speed Maximum speed Raed orque Maximum orque Raed power Raed curren Momen of ineria Dimensions Weigh n N n Max M N M Max P N I N J R A B C Ø D Ø E Ø F Ø G H 1) m rpm rpm Nm Nm kw A kgm 2 mm mm mm mm mm mm mm mm kg C , , ) MAF225 C ,000 3, , ) C ,500 3, , ) All he specificaions given relae o he basic version of he moor wihou a holding brake. The maximum speed depends on he bearing version. 1) Moor heigh H for version wih erminal box, values for a power connecion wih plug can deviae and are as follows: MAF100 = 260 mm, MAF130 = 338 mm, MAF160 = 393 mm 2) Housing size > flange size A M N ØD ØF H P N ØE ØG n N n Max C B A EN/ , Bosch Rexroh AG

94 94 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn L MLF synchronous ironcore linear moors Compac consrucion, high proecion caegory and maximum forces of up o 21,500 N hese characerisics make he MLF synchronous linear moors well suied o mee he challenges posed by machine ools. Given heir low force ripple, he moors are paricularly suiable for quickly ransporing large masses in harsh environmens. The moors are fully encapsulaed in a sainless seel/ianium alloy shee meal case, and hey can be insalled righ in he machining area of machine ools. There is a choice of sizes geared o ypical requiremens supplied in sandard encapsulaion or hermal encapsulaion o minimize he hea ha eners he machine. The combinaion of several linear moors wheher in series or parallel gives rise o compleely new machine conceps wih grealy enhanced machining force. Toal F Max F N A A V FMax V N The simple sep-by-sep guide o ordering your IndraDyn L synchronous linear moor: Moor MLP140C-0170-F S-N0CN-NNNN Vibraion severiy grade S = Sandard encapsulaion T = Thermal encapsulaion C Primary par B C The simple sep-by-sep guide o ordering your IndraDyn L synchronous linear moor: MLS 140 S-3A-150-NNNN Secondary par B Moor Segmen lengh D Size (e.g. 140 ) 0150 = 150 mm 0450 = 450 mm 0600 = 600 mm D A Bosch Rexroh AG, EN/ A

95 Moors and gearboxes Rexroh drive sysem IndraDrive 95 High dynamics and precision Maximum force of up o 21,500 N Graduaed nominal speeds of up o 500 m/min Compac dimensions Complee sainless seel encapsulaion in IP65 Hea dissipaion minimized by liquid cooling Moor Coninuous nominal force Maximum force Nominal speed Maximum speed wih Fmax Coninuous nominal curren Maximum curren Sandard encapsulaion Primary par weigh Thermal encapsulaion Primary par weigh F N F Max v N v FMax I N I Max A B C m P A B C m P N N m/min m/min A A mm mm mm kg mm mm mm kg A MLP040 B , B , B , A , A , A , B , B , MLP070 B , B , B , C ,200 3, C ,200 3, C ,200 3, C ,200 3, A ,180 3, A ,180 3, A ,180 3, A ,180 3, MLP100 B ,785 5, B ,785 5, C ,310 7, C ,310 7, C ,310 7, A ,680 5, B ,415 7, B ,415 7, MLP140 C ,150 10, C ,150 10, C ,150 10, C ,150 10, A ,415 7, A ,415 7, B ,465 10, B ,465 10, MLP200 C ,460 14, C ,460 14, C ,460 14, D ,560 17, D ,560 17, D ,560 17, A ,350 11, A ,350 11, B ,150 16, MLP300 B ,150 16, C ,720 21, C ,720 21, C ,720 21, All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage EN/ , Bosch Rexroh AG

96 96 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn L MCL synchronous ironless linear moors Ironless MCL linear moors posiion small masses wih superior precision and maximum synchronizaion. Compared o iron core moors, hese moors disinguish hemselves wih he ironless design of he primary par, which conains he fully poed hree-phase copper winding. The U-shaped secondary par conains permanen magnes and encloses he primary par. This design means ha here is no aracion or cogging force beween he primary and secondary par and he force consan is linear. These aspecs, combined wih he relaively small moving masses of he primary par, creae a high level of dynamics wih a very high degree of precision. Typical areas in which ironless linear moors can be used are applicaions where i is imporan o move small masses a he maximum possible cycle speed wih exremely high precision. Tha includes pick-and-place machines used in he semiconducor segmen as well as hose used in general auomaion processes. The excepionally smooh movemen of he MCL moors also makes hem perfec for use in measuring and esing machines. The compac design feaures differen mouning planes on primary and secondary pars, providing he highes flexibiliy in consrucion design. Opionally, he linear moors also come wih a Hall sensor uni o deec he posiion for he iniial commuaion. F Max A C F N B V FMax V N B D The simple sep-by-sep guide o ordering your IndraDyn L synchronous linear moor: MCP 040C-V070-NI-N0 CN-NNNN Moor (primary par) Hall sensor Size (e.g. 040 ) N0 = Wihou Hall sensor Overall lengh (e.g. C ) L0 = Digial Hall sensor 1) Winding (e.g. 070 ) L1 = Analog Hall sensor 1) MCS 040-3S-0120-NNNN Moor (secondary par) Segmen lengh D Size (e.g. 040 ) For MCS015: 0120 = 120 mm 0066 = 66 mm 0180 = 180 mm 1) Only for sizes MCP020-MCP = 99 mm 0300 = 300 mm Bosch Rexroh AG, EN/

97 Moors and gearboxes Rexroh drive sysem IndraDrive 97 Linear moor wihou iron core Maximum force of up o 3,320 N Maximum speeds of up o 1,400 m/min Excellen synchronizaion, no cogging forces Low own weigh, high acceleraion and dynamics Simple inegraion hanks o various mouning planes Type Coninuous nom. force Maximum force Nom. speed Maximum speed wih Fmax Raed curren Maximum curren Dimensions F N F Max V N V FMax I N I Max A B C m N N m/min m/min A A mm mm mm kg A-L MCP015 B-L B-V B-V , C-V MCP020 C-V , D-V D-V , B-V B-V C-V MCP030 C-V D-V D-V B-V B-V C-V C-V MCP040 E-V E-V G-V , G-V , C-V C-V D-V , D-V , MCP070 F-V , F-V , M-V , M-V , All he specificaions given are based on operaion wih 300 V DC bus volage (wih 48 V for MCL015) and an opimum hermal connecion. Primary par weigh EN/ , Bosch Rexroh AG

98 98 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn T MBT synchronous orque moors The IndraDyn T orque moors are liquid- cooled ki moors which have been opimized for high orques of up o 13,800 Nm. They consis of a saor wih hree-phase winding and a roor wih permanen magnes. Typical areas of applicaion for hese moors mainly include direc drives in roary ables or swivel axes in machining ceners. However, hey also offer innovaive new approaches o soluions in mechanical engineering applicaions using robos, plasics processing machines, woodworking machines, lahes and special purpose machines. The cooling jacke opion on he MST saors consiss of a closed-circui cooling jacke, mouning flange and erminal box or plug. The rear side of he cooling jacke is open, and he roor is aached o he machine shaf and mouning. This soluion feaures an opimal mix of sandard soluion and design freedom for he inegraion of direc-drive echnology. Reduced design effor and service-friendly mouning offer subsanial addiional cos advanages. The simple sep-by-sep guide o ordering your IndraDyn T orque moor: MST 530B-0070-FT-N0 CN-NNNN Saor Moor (saor) Size (e.g. 530 ) Elecrical connecion oule CN = Axial on side wih larger Ø SN = Axial on side wih smaller Ø Overall lengh (e.g. B ) RN1) = Radial on side wih larger Ø Winding (e.g ) KR1) = Terminal box Liquid cooling sysem FT = Open cooling jacke PU1) = Plug, urnable FH = Closed cooling jacke in housing, flange-mouned The simple sep-by-sep guide o ordering your IndraDyn T orque moor: 1) Depending on moor size MRT 530B-3A-0410-NNNN Roor Moor (roor) Size (e.g. 530 ) Overall lengh (e.g. B ) Bosch Rexroh AG, EN/ Inernal diameer of roor The roors can be supplied wih differen inernal diameers.

99 Moors and gearboxes Rexroh drive sysem IndraDrive 99 Powerful and direc Maximum orques up o 13,800 Nm Full orque even a sandsill Exremely high overload capaciy Opionally available wih flange housing Easy assembly Moor Raed orque Maximum orque Speed a Mmax Raed speed Raed curren Maximum curren MN MMax nmmax nn IN IMax Nm Nm rpm rpm A A A , C MST130 C , E A MST160 C E A C MST210 C-0050 D E B D D MST290 D E , E , B B D , MST360 D , D , E , B , D , MST450 D , E ,400 3, E ,400 3, B , C ,200 2, E ,100 4, G ,200 9, ,200 9, MST530 G-0007 G ,200 9, L ,300 11, L ,300 13, L ,300 13, All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. 1) Depends on roor version; 2) Saor/roor on open cooling jacke version Momen of ineria (roor)1) Dimensions Weigh2) JR ØA B ØC ØD E m kgm mm mm mm mm mm kg 2.4/ / / / / / / /3 11.5/ / / / /6.2 20/9 20/9 20/9 25.1/ / /9.8 23/ / / / / / / / / / /22 45/ / /77 144/77 144/77 205/ / /115 MMax MN ØC nmmax nn nmax ØC D ØA E B EN/ , Bosch Rexroh AG

100 100 Rexroh drive sysem IndraDrive Moors and gearboxes IndraDyn H MBS synchronous high-speed moors The liquid-cooled high-speed IndraDyn H ki moors achieve maximum orques of up o 4,500 Nm wih speeds of up o 30,000 rpm. Wih heir broad consan oupu power range, shor ramp-up ime and low roor emperaure hey are predesined for moor spindles and oher similar areas of applicaion. The new on board cooling sysem simplifies heir inegraion in he machine and increases heir cooling efficiency. For exra easy assembly and disassembly we can supply he roor on reques wih a sep inerference fi and he corresponding hydraulic connecions. The simple sep-by-sep guide o ordering your high-speed IndraDyn H moor: MSS 182A-0100-FA-N0CN-NNNN Saor Moor (saor) Size (e.g. 182 ) Overall lengh (e.g. A ) Winding (e.g ) The simple sep-by-sep guide o ordering your high-speed IndraDyn H moor: MRS 182A-1N-0075-NNNN Roor Moor (primary par) Size (e.g. 182 ) Overall lengh (e.g. A ) Inernal diameer of roor Corresponding inernal diameers are available for every roor size. For furher deails see moor manual. Roor version 1N = Smooh bore 2N = Sep inerference fi wih hydraulic connecion Bosch Rexroh AG, EN/

101 Moors and gearboxes Rexroh drive sysem IndraDrive 101 High dynamics and precision Maximum orques of up o 4,500 Nm Maximum speeds up o 22,500 rpm Wide consan oupu power range Inegraed cooling sysem Easy inegraion ino he machine Type Raed speed Maximum Raed orque Maximum Raed power Raed Maximum Momen Dimensions Weigh 2) speed orque curren curren of ineria 1) n N n Max M N M Max P N I N I Max J Ø A B Ø C m rpm rpm Nm Nm kw A A kgm² mm mm mm kg B ,000 22, /2.1 D ,000 22, /3.1 MSS102 F ,000 18, /5.1 F ,000 22, /5.1 B ,000 19, /4.2 MSS142 D ,000 19, /6.5 F ,000 19, /8.3 B ,000 16, /6.9 D ,000 16, /8.8 MSS162 F ,100 15, /10.6 J ,000 10, /13.4 A ,000 6, /2.7 A ,500 12, /2.7 MSS182 B ,800 12, /9.6 D ,600 12, /11.8 F ,000 12, /16.3 A ,000 11, /12.8 B ,500 8, /16.2 B ,100 11, /16.2 MSS202 D ,700 9, /19.6 D ,600 12, /19.6 F ,200 6, /26.9 B ,000 6, /22.5 MSS242 D , /31.7 F , /36.5 B , /35.5 B , /35.5 MSS272 D , , /44.5 F , , /53.5 B , , /55.0 D , , /67.4 D , , /67.4 MSS312 F , , /79.5 H ,100 1,125 2, /95.6 H ,400 1,100 2, /95.6 B ,000 1,375 2, /77.6 MSS382 D ,775 3, /97.2 F ,170 4, /116.8 MSS482 A ,000 4, /16.2 All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. The indicaed maximum speed is reached a a DC bus volage of 750 V. 1) Depends on roor version; 2) Saor/roor wih larges available inernal diameer of roor M N P N ØC ØA n N n Max B EN/ , Bosch Rexroh AG

102 102 Rexroh drive sysem IndraDrive Moors and gearboxes 1 MB asynchronous high-speed moors The liquid-cooled 1MB high-speed moors are mainenancefree asynchronous moors wih high power densiy. For differen performance requiremens and insallaion siuaions, our produc range offers 8 moor sizes wih differen overall lenghs and diameers. Typical areas of applicaion of hese moors are he main spindles of modern CNC machines and machining ceners. These high-speed moors excel by heir superb running smoohness and perfec servo qualiy for C-axis machining, hread cuing and spindle posiioning. ØA ØC ØA ØC B The simple sep-by-sep guide o ordering your asynchronous high-speed moor 1MB: 1MS 310B-6B-A 2 / S010 B MN PN Saor Moor (saor) Size (e.g. 310 ) Overall lengh (e.g. B ) Winding (e.g. 6B ) Special version S010 = Wih several inegraed emperaure sensors (NTC hermisor, PTC hermisor, emperaure swich) nn nmax Elecrical connecion 1 = Lines a he saor side brough ou wih larger ouside diameer 2 = Lines a he saor side brough ou wih smaller ouside diameer The simple sep-by-sep guide o ordering your asynchronous high-speed moor 1MB: 1MR 310B-A 094 Roor Moor (primary par) Size (e.g. 310 ) Overall lengh (e.g. B ) Inernal diameer of roor For each roor size, corresponding inernal diameers are available. For furher deails see moor manual. Roor version E.g. sep inerference wih hydraulic connecion Bosch Rexroh AG, EN/

103 Moors and gearboxes Rexroh drive sysem IndraDrive 103 Robus and reliable Raed orques up o 875 Nm Maximum speeds up o 20,000 rpm Large spindle cuoff Excellen running smoohness Easy inegraion ino he machine Moor 1MS105 1MS140 1MS160 1MS200 1MS240 1MS241 1MS242 1MS270 1MS310 1MS375 Raed speed N-4A N-4B B-4A B-4B D-4B F-4A H-4B B-4A D-4A D-4B E-4B F-4A F-4B F-4D H-4A N-4A N-4B N-4C C-4A D-4B D-4C D-4D D-4E D-4F E-4B E-4C H-4B H-4D B-4A F-4A H-4B D-6A D-6C H-6C H-6D H-6G N-4B C-4B B-6B B-6D B-6E D-6B F-6A F-6B B-6B D-6B D-6D Raed orque Raed power Raed curren nn rpm Maximum speed nmax rpm IN A Momen of ineria3) JR kgm2 MN Nm PN kw 4,500 2,400 7,500 5,000 4,000 3,000 3,000 3,000 3,000 2,000 1,000 3,000 3,000 2,500 3,000 3,000 2,000 1,500 1,500 1,500 5,000 2,500 1,500 6,000 1,800 3,900 1,500 1,500 1,000 1,000 1,000 1,000 1,000 1, ,700 1,500 1, ,000 12,000 20,000 20,000 16,000 15,000 15,000 12,000 12,000 8,000 4,000 12,000 12,000 10,000 12,000 12,000 8,000 6,000 6,000 6,000 20,000 10,000 6,000 18,000 7,200 15,600 6,000 6,000 4,000 4,000 4,000 4,000 4,000 7,200 3,400 3,200 6,800 6,000 4,000 2,800 1,760 3,200 1,600 3,600 2,400 2,400 1, Dimensions Weigh2) ØA mm B mm Ø C1) mm m kg / / / / / / / / / / / / / / / / / / /15 29/19 29/19 29/19 29/19 29/19 34/22 34/22 41/26 41/26 29/19 48/29 62/37 38/24 38/24 63/39 63/39 63/39 81/37 82/52 84/65 84/65 84/65 108/80 133/97 133/97 162/ / /132 All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. Available diameers depend on roor version 2) Saor/roor 3) Depending on he roor version 1) EN/ , Bosch Rexroh AG

104 104 Rexroh drive sysem IndraDrive Moors and gearboxes GTE sandard planeary gearboxes Togeher wih our dynamic MSK moors, he compac GTE range of planeary gearboxes guaranees high orques in all sandard applicaions. Typical areas of applicaion include simple handling and auomaion sysems wih rack-and-pinion drives or synchronous bel drives. Virually all performance requiremens can be me in hese applicaions hanks o he suble saggering of sizes and he high power densiy of he GTE gearboxes. The single-sage or wo-sage gearboxes can be supplied wih a plain shaf or keyway. The simple sep-by-sep guide o ordering your GTE planeary gearboxes: Gears Size (e.g. 040 ) Gear range 1 = Single-sage 2 = Two-sage Transmission raio 003 = Single-sage 3:1 004 = Single-sage 4:1 005 = Single-sage 5:1 008 = Single-sage 8:1 010 = Single-sage 10:1 012 = Two-sage 12:1 020 = Two-sage 20:1 040 = Two-sage 40:1 Oupu shaf and backlash A = Wih keyway B = Plain shaf 1) Combinaion only possible wih single-sage gearboxes GTE 060-NN A-NN03 Moor/gearbox combinaion Moor GTE040 GTE060 GTE080 GTE120 GTE NN02 NN NN03 NN NN03 NN NN20 NN NN21 1) NN NN05 1) NN NN NN NN NN NN09 1) 041 NN03 NN NN05 1) NN NN NN06 019A NN45 019B NN45 031B NN42 031C NN43 041B NN44 NN44 MSK KSM MSM Bosch Rexroh AG, EN/

105 Moors and gearboxes Rexroh drive sysem IndraDrive 105 Economical and compac Ideal for sandard applicaions Low backlash Open choice of mouning posiions Silen operaion Lifeime lubricaion Gear GTE040 GTE060 GTE080 GTE120 GTE160 Transmission raio Maximum average Maximum Maximum Nominal Nominal Maximum Maximum Backlash Torsion Efficiency Mass Weigh inpu speed 6) inpu oupu inpu oupu inpu oupu siffness 5) momen speed 6) speed 6) orque1) 3) orque1) 2) 3) orque orque1) 2) of ineria a 50% a 100% 3) 4) M OUT N M OUT N n IN Max n OUT Max M IN N M OUT N M IN Max M OUT Max D η J m Sage i rpm rpm rpm rpm Nm Nm Nm Nm arcmin Nm/arcmin % kgcm 2 kg Singlesage Twosage Singlesage Twosage Singlesage Twosage Singlesage Twosage Singlesage Twosage 3 5,000 5,000 18,000 6, < ,000 5,000 18,000 4, < ,000 5,000 18,000 3, < ,000 5,000 18,000 2, < ,000 5,000 18,000 1, < ,000 5,000 18,000 1, < ,000 5,000 18, < ,000 5,000 18, < ,500 4,500 13,000 4, < ,500 4,500 13,000 3, < ,500 4,500 13,000 2, < ,500 4,500 13,000 1, < ,500 4,500 13,000 1, < ,500 4,500 13,000 1, < ,500 4,500 13, < ,500 4,500 13, < ,000 2,700 7,000 2, < ,850 2,500 7,000 1, < ,000 3,000 7,000 1, < ,000 4,000 7, < ,000 4,000 7, < ,000 3,750 7, < ,000 4,000 7, < ,000 4,000 7, < ,350 2,550 6,500 2, < ,400 2,500 6,500 1, < ,500 2,500 6,500 1, < ,500 3,500 6, < ,500 3,500 6, < ,500 2,650 6, < ,500 3,500 6, < ,500 3,500 6, < , ,500 2, < ,450 1,000 6,500 1, < ,650 1,150 6,500 1, < ,150 1,550 6, < ,550 1,000 6, ,280 < ,050 1,400 6, ,280 < ,950 2,300 6, ,120 < ) These values refer o an oupu shaf speed of 100 rpm on duy cycle KA = 1 as well as S1 mode for elecrical machines and T = 30 C 2) Depends on he moor shaf diameer 3) Wih key, a umescen load 4) Permissible for 30,000 oupu shaf revoluions 5) Depends on raio, for oupu shaf speed = 100 rpm 6) Permissible operaing emperaure mus be observed EN/ , Bosch Rexroh AG

106 106 Rexroh drive sysem IndraDrive Moors and gearboxes GTM high-precision planeary gearboxes Characerized by a paricularly high power densiy and low backlash, he high-precision GTM range of planeary gearboxes has been designed for mouning direcly on servo moors. Their high degree of efficiency makes hese gearboxes suiable for he S1 coninuous operaion and herefore ideal for use in prining presses, for example. Combined wih he dynamic IndraDyn moors hey achieve he highes speeds, acceleraion and opimum posiioning accuracy. The single-sage or wo-sage gearboxes can be supplied wih a plain shaf or keyway and also wih reduced backlash on reques. The simple sep-by-sep guide o ordering your GTM planeary gearbox: GTM 075-NN A-NN03 Gears Moor/gearbox combinaion Size (e.g. 075 ) Moor GTM060 GTM075 GTM100 GTM140 GTM180 GTM240 Gear range 030 NN02 1 = Single-sage 040 NN03 NN03 2 = Two-sage 043 NN03 NN NN20 NN20 NN20 Transmission raio 060 NN21 NN21 NN = Single-sage 4:1 061 NN05 NN05 NN = Single-sage 5:1 070 NN16 NN16 NN = Single-sage 7:1 071 NN16 NN16 NN NN16 NN16 NN = Single-sage 10:1 076 NN06 NN = Two-sage 20:1 100 NN09 NN = Two-sage 50:1 101 NN19 NN NN19 NN19 Oupu shaf and backlash 131 NN15 1) NN15 1) A = Wih keyway 133 NN15 1) B = Plain shaf 041 NN03 NN03 NN03 C = Keyway and reduced backlash 061 NN05 NN05 NN NN16 NN16 NN16 D = Plain shaf and reduced backlash 076 NN06 NN NN09 NN NN11 1) NN11 1) 160 NN12 1) 1) Combinaion only possible wih single-sage gearboxes 100 NN NN11 1) NN11 1) MSK KSM MAD MAF Bosch Rexroh AG, EN/

107 Moors and gearboxes Rexroh drive sysem IndraDrive 107 High precision and load capaciy High-precision gearing for highes posiioning accuracy Minimum power dissipaion in coninuous operaion Opimized gear ooh forming for silen operaion Environmen-resisan, hermeically sealed housing High acceleraion orque is achievable hrough a compac and rigid consrucion Gears Transmission raio Nominal inpu speed Maximum inpu speed Maximum oupu speed Nominal inpu orque Nominal oupu orque Maximum inpu orque Maximum oupu orque Backlash sandard/ reduced Torsion siffness Efficiency Momen of ineria n IN Nom n IN Max n OUT Max M IN Nom M OUT Nom M IN Max M OUT Max D η J m rpm rpm rpm Nm Nm Nm Nm arcmin Nm/arcmin % kgcm 2 kg 4 3,000 5,000 1, / Singlesage 5 4,000 6,300 1, / GTM ,000 8,000 1, / ,000 10,000 1, / Twosage 20 4,000 6, / ,000 10, / ,000 5,000 1, / Singlesage 5 4,000 6,300 1, / GTM ,000 8,000 1, / ,000 10,000 1, / Twosage 20 4,000 6, / ,000 10, / ,300 4,000 1, / ,500 4,000 1, / Singlesage 5 3,000 5,000 1, / GTM ,000 6, / ,000 8, / Twosage 20 3,000 5, / ,000 8, / ,800 3,200 1, / ,000 3, / Singlesage 5 2,500 4, ,000 4/ GTM ,000 5, / ,000 6, / Twosage 20 2,500 4, / ,000 6, ,000 6/ ,300 2, ,440 4/ ,500 2, , ,040 4/ Singlesage 5 2,000 3, , ,400 4/ GTM ,500 4, , ,040 4/ ,000 5, ,440 4/ Twosage 20 2,000 3, , ,040 6/ ,000 5, , ,400 6/ , ,800 1,000 3,000 4/ ,000 2, ,500 1,250 5,000 4/ GTM240 Singlesage 5 1,200 2, ,000 1,200 6,000 4/ ,500 3, , ,000 4/ ,000 3, , ,000 4/ Weigh EN/ , Bosch Rexroh AG

108 108 Rexroh drive sysem IndraDrive Moors and gearboxes Sandard and geared moors for simple applicaions For use wih frequency converers we recommend combining IndraDrive wih geared moors or hree-phase asynchronous moors made by NORD Drive Sysems or VEM Moors. Our range of hree-phase asynchronous moors includes: Sandard moors wih raed oupus of up o 500 kw Energy-saving moors wih raed oupus of up o 335 kw Upon reques we can supply all-in-one soluions, comprising of conrol unis and moors also sourced direcly from Rexroh. Our range of geared moors covers various ypes of gears of differen performance caegories: Spur gear moors wih raed oupus of up o 160 kw and orques of up o 26,000 Nm Offse geared moors wih raed oupus of up o 200 kw and orques of up o 200,000 Nm Bevel gear moors wih raed oupus of up o 160 kw and orques of up o 32,000 Nm Worm gear moors wih raed oupus of up o 15 kw and orques of up o 3,000 Nm These moors are paricularly suiable for operaion wih frequency converers and boas he following feaures: Moor design conforming o DIN EN (IEC 72) Mouning dimensions and oupu correlaion complian wih DIN 42673, Robus, low-vibraion version in gray cas iron Proecion caegory IP55, higher proecion caegory up o IP65 opional Insulaion class F wih hermal reserve, insulaion class H opional Furher opions include brakes, encoders, posiion of erminal box, ec. Bosch Rexroh AG, EN/

109 Moors and gearboxes Rexroh drive sysem IndraDrive 109 Cross reference for IEC sandard moors Mechanical moor oupu P Nom I Nom cos φ η Coninous operaion I Nom (>10 min) Overload operaion 1.1 x I Nom (1 min) I Nom (9 min) Overload operaion 1.5 x I Nom (1 min) I Nom (4 min) Overload operaion 2 x I Nom (2 s) I Nom (18 s) 1.1 kw 2.6 A % HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W kw 3.4 A % HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W kw 5.2 A % HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W kw 6.7 A % HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W kw 8.8 A % HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W kw 11.8 A % HCS02.1E-W0054 1) HMS01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W kw 15 A % HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W kw 21 A % HCS02.1E-W0070 1) HMS01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0054 HCS02.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W kw 28 A % HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0070 1) HMS01.1N-W kw 34.5 A % HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W kw 42 A % HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W kw 55.5 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W kw 67 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W kw 81 A % HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W kw 98.5 A % HCS03.1E-W0210 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W kw 134 A % HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W0210 HMS01.1N-W0350 HMS01.1N-W kw 160 A % HMS01.1N-W0350 HMS01.1N-W0350 HMS01.1N-W0350 HMS01.1N-W kw 194 A % HMS01.1N-W0350 HMS01.1N-W kw 233 A % HMS01.1N-W0350 HMS01.1N-W0350 The examples apply o he operaion of 4-pole sandard moors 3 AC 400 V/50 Hz a a 4 khz swiching frequency and a roary frequency > 4 Hz. An exernal fan may be necessary depending on your applicaion. 1) Wih HNL mains choke EN/ , Bosch Rexroh AG

110 110 Rexroh drive sysem IndraDrive Moors and gearboxes Cross reference for NEMA sandard moors Mechanical moor oupu P Nom I Nom cos φ η Coninous operaion I Nom (>10 min) Overload operaion 1.1 x I Nom (1 min) I Nom (9 min) Overload operaion 1.5 x I Nom (1 min) I Nom (4 min) Overload operaion 2 x I Nom (2 s) I Nom (18 s) 1.5 hp 2.3 A % HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W hp 3.0 A % HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W hp 4 A % HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W hp 6.7 A % HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W hp 9.7 A % HCS02.1E-W0054 1) HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0054 1) HMS01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W hp 12.7 A % HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W hp 18.5 A % HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0054 HCS02.1E-W0070 1) HMS01.1N-W hp 26 A % HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W hp 31.5 A % HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0070 1) HMS01.1N-W hp 38.5 A % HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W hp 50 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W hp 60.5 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W hp 73.5 A % HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W hp 92 A % HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W hp 115 A % HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W0210 HMS01.1N-W0350 HMS01.1N-W hp 143 A % HMS01.1N-W0210 HMS01.1N-W0350 HMS01.1N-W0350 HMS01.1N-W hp 170 A % HMS01.1N-W0350 HMS01.1N-W0350 HMS01.1N-W0350 HMS01.1N-W hp 230 A % HMS01.1N-W0350 HMS01.1N-W0350 The examples apply o he operaion of 4-pole sandard moors 3 AC 460 V/60 Hz a a 4 khz swiching frequency and a roary frequency > 4 Hz. An exernal fan may be necessary depending on your applicaion. 1) Wih HNL mains choke Bosch Rexroh AG, EN/

111 Moors and gearboxes Rexroh drive sysem IndraDrive 111 Cross references for moors on he HCS04 inverer Mechanical moor oupu P Nom 110 kw 150 hp 132 kw 200 hp 160 kw 250 hp 200 kw 300 hp 250 kw 400 hp 315 kw 500 hp 400 kw 600 hp 500 kw 700 hp 630 kw 900 hp I Nom cos φ η Overload operaion 1.2 x I Nom (1 min) I Nom (9 min) Overload operaion 1.35 x I Nom (2 s) I Nom (28 s) Overload operaion 1.5 x I Nom (1 min) I Nom (9 min) Overload operaion 1.65 x I Nom (2 s) I Nom (28 s) 204 A % HCS04.2E-W0350 HCS04.2E-W0350 HCS04.2E-W0350 HCS04.2E-W A % HCS04.2E-W0350 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W A % HCS04.2E-W0420 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W A % HCS04.2E-W0520 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W A % HCS04.2E-W0640 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W A % HCS04.2E-W0790 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W A % HCS04.2E-W1010 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W A % HCS04.2E-W1240 HCS04.2E-W1240 HCS04.2E-W1540 HCS04.2E-W A % HCS04.2E-W1540 HCS04.2E-W1540 The examples apply o he operaion of 4-pole sandard moors a a 4 khz swiching frequency and a roary frequency > 4 Hz. The power daa in kw apply o a volage of 3 AC 400 V/50 Hz and he power daa in hp apply o a volage of 3 AC 460 V/60 Hz. Eiher a mains choke or a DC choke is required when operaing an HCS04 inverer EN/ , Bosch Rexroh AG

112 112 Rexroh drive sysem IndraDrive Auxiliary componens Auxiliary componens Bosch Rexroh AG, EN/

113 Auxiliary componens Rexroh drive sysem IndraDrive 113 Accessories for all requiremens Filers and chokes for EMC-proof operaion Componens designed o absorb high braking forces Energy sorage capaciors for dynamic sequences Accessories for simplified assembly and insallaion Mains filers Mains filers wih inegraed mains choke Mains chokes DC chokes Moor filers Brake choppers Brake resisors Brake unis Capaciy modules Blower uni Oher accessories Basic accessories for assembly and insallaion Shield connecion for EMC-compaible connecion of he moor cable o he power uni Conrol cabine adaper for combining conrol unis of differen dephs Auxiliary capacior Elecrical adapors Flange assembly ki Conrol cabine assembly ki Modular bus exension o bridge larger disances beween drive groups EN/ , Bosch Rexroh AG

114 114 Rexroh drive sysem IndraDrive Auxiliary componens Mains filers for HMV power supply unis and HCS converers Mains filers ensure ha he EMC limi values are adhered o and suppress leakage curren generaed by line capaciors. Our mains filers are opimally coordinaed wih he power unis and are scalable in regards o curren, number of drives and moor cable lengh. They can be combined wih our shielded moor cables for rouble-free operaion conforming o EN , Caegory C3, Second environmen, even wih single cable lenghs of up o 75 m. H D W Mains filers for HMV power supply unis and HCS converers Coninuous Power dissipaion Widh W Heigh H Deph D Weigh curren A W mm mm mm kg HNF01.1A-F240-E0051-A-480-NNNN 51 < HNF01.1A-M900-E0051-A-480-NNNN 51 < HNF01.1A-F240-E0125-A-480-NNNN 125 < HNF01.1A-M900-E0125-A-480-NNNN 125 < HNF01.1A-F240-E0202-A-480-NNNN 202 < HNF01.1A-M900-E0202-A-480-NNNN 202 < HNF01.1A-F240-R0026-A-480-NNNN 26 < HNF01.1A-M900-R0026-A-480-NNNN 26 < HNF01.1A-F240-R0065-A-480-NNNN 65 < HNF01.1A-M900-R0065-A-480-NNNN 65 < HNF01.1A-F240-R0094-A-480-NNNN 94 < HNF01.1A-M900-R0094-A-480-NNNN 94 < HNF01.1A-H350-R0180-A-480-NNNN 180 < HNS02.1A-Q200-R0023-A-480-NNNN 23 < HNF01.1B-A100-E0300-N-480-NNNN HNF01.1B-A100-E0580-N-480-NNNN HNF01.1B-A100-E0740-N-480-NNNN For HCS converers NFD NFD NFD NFD NFD NFD NFD All daa apply o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Bosch Rexroh AG, EN/

115 Auxiliary componens Rexroh drive sysem IndraDrive 115 Mains filers wih inegraed mains choke for HCS03 converers The combinaion of mains filer and mains choke in one uni simplifies assembly and insallaion. I is simply fied underneah he converer o form one space-saving uni. I is also a paricularly easy way o comply wih he direcives conained in EN , Caegory C3, Second environmen. H D W Example of assembly Mains filers wih inegraed mains choke Coninuous curren Power dissipaion Nominal inducance Capaciance Widh W Heigh H Deph D Weigh A W µh µf mm mm mm kg HNK01.1A-A075-E0050-A-500-NNNN x x HNK01.1A-A075-E0080-A-500-NNNN x x HNK01.1A-A075-E0106-A-500-NNNN x x HNK01.1A-A075-E0146-A-500-NNNN x x All daa apply o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis EN/ , Bosch Rexroh AG

116 116 Rexroh drive sysem IndraDrive Auxiliary componens Mains chokes for HMV power supply unis and HCS converers In connecion wih he mains chokes, converers and infeed power supply unis realize higher DC bus coninuous power. They reduce he harmonics in he line curren while simulaneously prevening circui feedback. When using supply unis wih line regeneraion, hese componens are always required. This combinaion always complies o he permissible EMC values for indusrial neworks sipulaed by EN Type A W W D D H H Type B H H W W D D Type C H H W W D D Type D H W W D D Bosch Rexroh AG, EN/

117 Auxiliary componens Rexroh drive sysem IndraDrive 117 Type E H W D Type F H H W W D D Mains choke Coninuous curren Power dissipaion Nominal inducance Capaciance Type Widh W Heigh H Deph D Weigh A W µh µf mm mm mm kg HNL01.1E-1000-N0012-A-500-NNNN x 1,000 A HNL01.1E-1000-N0020-A-500-NNNN x 1,000 A HNL01.1E-0600-N0032-A-500-NNNN x 600 A HNL01.1E-0400-N0051-A-480-NNNN x 400 A HNL01.1E-0200-N0125-A-480-NNNN x 200 A HNL01.1E-0100-N0202-A-480-NNNN x 100 A HNL01.1R-0980-C0026-A-480-NNNN x x 10 B HNL01.1R-0590-C0065-A-480-NNNN x x 20 B HNL01.1R-0540-C0094-A-480-NNNN x x 20 B HNL01.1R-0300-C0180-A-480-NNNN x x 30 B HNL02.1R-0980-C0023-A-480-NNNN 1) x x 10 C HNL01.1E-0571-N0050-A-500-NNNN x 571 D HNL01.1E-0362-N0080-A-500-NNNN x 362 E HNL01.1E-0240-N0106-A-500-NNNN x 240 E HNL01.1E-0170-N0146-A-500-NNNN x 170 E HNL01.1E-0098-N0280-N-690-NNNN x 98 F HNL01.1E-0085-N0315-N-690-NNNN x 85 F HNL01.1E-0066-N0365-N-690-NNNN x 66 F HNL01.1E-0060-N0475-N-690-NNNN x 60 F HNL01.1E-0038-N0650-N-690-NNNN x 55 F HNL01.1E-0032-N0760-N-690-NNNN x 60 F HNL01.1E-0038-N0540-N-690-NNNN x 55 F HNL01.1E-0026-N0620-N-690-NNNN x 60 F All daa apply o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. 1) Wih inegraed fan, supply volage DC 24 V EN/ , Bosch Rexroh AG

118 118 Rexroh drive sysem IndraDrive Auxiliary componens DC chokes for HCS04 converers HCS04 converers used wih HLL DC chokes achieve higher coninuous power in he DC bus. They reduce he harmonics in he line curren while simulaneously prevening circui feedback. These chokes are always required when he HCS04 converers are used in residenial areas. D H D H W Moor filers Coninuous curren Power dissipaion Nominal inducance Widh W Heigh H Deph D Weigh A W µh mm mm mm kg HLL01.1A-150U-N0290-C NNNN HLL01.1A-138U-N0558-C NNNN HLL01.1A-105U-N0486-C NNNN HLL01.1A-095U-N0574-C NNNN HLL01.1A-069U-N0702-C NNNN HLL01.1A-063U-N0861-C NNNN HLL01.1A-037U-N1160-C NNNN 1, HLL01.1A-034U-N1404-C NNNN 1, , All daa apply o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Bosch Rexroh AG, EN/

119 Auxiliary componens Rexroh drive sysem IndraDrive 119 Moor filers for HCS converers The combinaion of he seep swiching curves of modern converers and long moor wires can ofen cause ransien overvolages on he moor erminals. This, along wih he leakage curren of he moor wires, can be reduced by using a moor filer on he inverer oupu. This provides he following advanages: Volage rise limied o values below 1 kv/μs Winding insulaion proeced by limiing he volage peak o max. 1,000 V Operaion of several moors conneced in parallel on one frequency converer via long supply lines Compliance wih increased EMC requiremens hanks o reduced inerference volages H D W Assembly example for HMF...D0045 o D0145 Moor filers Coninuous curren Power dissipaion Inducance Widh W Heigh H Deph D Weigh A W µh mm mm mm kg HMF01.1N-N0K2-M0012-A-500-NNNN x HMF01.1N-N0K2-M0028-A-500-NNNN x HMF01.1A-N0K2-D0045-A-500-NNNN x HMF01.1A-N0K2-D0073-A-500-NNNN x HMF01.1A-N0K2-D0095-A-500-NNNN x HMF01.1A-N0K2-D0145-A-500-NNNN x HMF01.1N-N0K1-M0320-N-690-NNNN in prep HMF01.1N-N0K1-M0480-N-690-NNNN in prep HMF01.1N-N0K1-M0760-N-690-NNNN in prep HMF01.1N-N0K1-M1190-N-690-NNNN 1, in prep All daa apply o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis EN/ , Bosch Rexroh AG

120 120 Rexroh drive sysem IndraDrive Auxiliary componens Brake choppers for HCS04 converers Brake choppers are used ogeher wih an exernal braking resisor o increase he braking power. The HLT brake chopper is conrolled and moniored by he HCS04 converer. H H D D W Brake choppers Braking power Power Widh W Heigh H Deph D Weigh Duraion Max. on ime cycle ime dissipaion kw kw s s W mm mm mm kg HLT01.1A-200K-N-007-NNNN HLT01.1A-400K-N-007-NNNN , , Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Bosch Rexroh AG, EN/

121 Auxiliary componens Rexroh drive sysem IndraDrive 121 Brake resisors for HCS converers When using he HCS03 converers in regeneraive operaion here is a choice of paricularly compac brake resisors for various differen levels of power consumpion. The brake resisor is mouned direcly above he converer. This space-saving arrangemen also simplifies he insallaion work. A he same ime he converer s exraced air flow makes an effecive cooling sysem. The robus consrucion and high dielecric srengh of he resisor elemens enables high power and impulse loading. The resisor elemens are flameproof and are proeced from harmful environmenal facors by heir full encapsulaion. D H W Brake resisor Braking power Duraion Max. on ime cycle ime Maximum energy consumpion Resisance Widh W Heigh H Deph D kws kw kw s s Ω mm mm mm kg HLR01.1N-0300-N17R5-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN HLR01.1N-22k0-N03R5-B-007-NNNN 1, HLR01.1N-44k0-N03R3-B-007-NNNN 3, HLR01.1N-66k0-N02R1-B-007-NNNN 5, , Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Weigh EN/ , Bosch Rexroh AG

122 122 Rexroh drive sysem IndraDrive Auxiliary componens Brake resisors for HCS converers in heavy-duy version The heavy-duy version of he brake resisor mus always be used in applicaions where high regeneraion occurs over a relaively long period of ime. This is he case, for example, when lowering large loads or when braking high mass momens of ineria. Depending on he braking power required here is a choice of compac brake resisors of differen power levels and designs for each converer. Type A H D W Type B H D W Bosch Rexroh AG, EN/

123 Auxiliary componens Rexroh drive sysem IndraDrive 123 Type C H W D = 490 mm Brake resisor Maximum Braking power Resisance Type Widh W Heigh H Deph D Weigh energy consumpion Duraion Max. on ime cycle ime kws kw kw s s Ω mm mm mm kg HLR01.1N-01K8-N40R0-A-007-NNNN A HLR01.1N-03K8-N40R3-A-007-NNNN B HLR01.1N-02K4-N28R0-A-007-NNNN A HLR01.1N-05K5-N28R2-A-007-NNNN B HLR01.1N-01K6-N18R0-A-007-NNNU A HLR01.1N-03K5-N19R0-A-007-NNNN B HLR01.1N-04K5-N18R0-A-007-NNNN B HLR01.1N-06K5-N18R0-A-007-NNNN B HLR01.1N-10K0-N18R0-A-007-NNNN 1, B HLR01.1N-02K0-N15R0-A-007-NNNU A HLR01.1N-05K0-N15R0-A-007-NNNN B HLR01.1N-07K0-N14R0-A-007-NNNN B HLR01.1N-09K5-N13R0-A-007-NNNN 1, B HLR01.1N-14K5-N13R0-A-007-NNNN 1, B HLR01.1N-04K5-N07R4-A-007-NNNN B HLR01.1N-08K5-N08R0-A-007-NNNN B HLR01.1N-11K0-N07R3-A-007-NNNN 1, B HLR01.1N-15K0-N08R1-A-007-NNNN 1, B HLR01.1N-24K0-N07R2-A-007-NNNN 2, C HLR01.1N-06K5-N06R1-A-007-NNNN B HLR01.1N-12K5-N05R5-A-007-NNNN B HLR01.1N-17K0-N05R1-A-007-NNNN 1, B 1, HLR01.1N-23K0-N05R5-A-007-NNNN 2, C HLR01.1N-36K0-N05R4-A-007-NNNN 3, C Please see he selecion ables on he end of his chaper for exac assignmens o he power unis EN/ , Bosch Rexroh AG

124 124 Rexroh drive sysem IndraDrive Auxiliary componens Brake unis for HMV power supply unis and HCS converers The connecion of brake unis increases he coninuous and peak regeneraive power. The brake uni also makes i possible o have he DC bus shor circui funcion available in he drive sysem. This funcion makes i possible o brake he synchronous moors even in he even of a power failure. H W D Brake uni Maximum Braking power Widh W Heigh H Deph D Weigh energy consumpion Duraion Max. on ime cycle ime kws kw kw s s mm mm mm kg HLB01.1C-01K0-N06R0-A-007-NNNN HLB01.1D-02K0-N03R4-A-007-NNNN Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Bosch Rexroh AG, EN/

125 Auxiliary componens Rexroh drive sysem IndraDrive 125 Capaciy modules for HMV power supply unis and HCS converers Capaciy modules improve he energy balance in applicaions where machining cycles ake place in rapid succession, such as roll feeds or cross cuing lines. Conneced o he DC bus, he capaciy modules ac as a emporary energy sorage uni and reduce he hea loss in he conrol cabine by relieving he braking resisor. In he even of a power failure he reserve energy enables a conrolled reracion moion. This proecs he workpiece and he ool, e.g. in gear cuing machines. H W D Capaciy modules Capaciance Widh W Heigh H Deph D Weigh mf mm mm mm kg HLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN Please see he selecion ables on he end of his chaper for exac assignmens o he power unis EN/ , Bosch Rexroh AG

126 126 Rexroh drive sysem IndraDrive Auxiliary componens Blower unis for HMV supply unis and HMS inverers The blower uni HAB01 is required for operaing he supply uni HMV01.1R-W0120 and he inverer HMS01.1N-W0350. In a space-saving arrangemen, i is mouned direcly below he uni. The elecrical connecion is made via a simple plug-in connecor. H D Blower uni HAB NN Bosch Rexroh AG, EN/ W Widh W Heigh H Deph D Weigh mm mm mm kg

127 Auxiliary componens Rexroh drive sysem IndraDrive 127 Oher accessories Basic accessories HAS01 The basic accessories conain all he mouning pars and fixing elemens. Depending on he applicaion, we supply hese accessories complee wih all he connecing bars for conrol volage and DC bus. Shield connecion HAS02 The shield connecion plae is an EMC-compaible mehod of connecing he moor cable o your conrol uni. I also serves as a cord grip. Conrol cabine adaper HAS03 The conrol cabine adapers are used o combine HCS02 converers and heir auxiliary componens wih unis from he IndraDrive M series. Spacer bols even ou he lower uni deph hus creaing an even fronage wih a uniform insallaion heigh. Auxiliary capacior HAS04 Use he addiional capacior HAS04 o operae HCS02 and HCS03 inverers wih an HNF mains filer even if he minimum number of aached conrol unis is no reached. Flange assembly ki HAS07 In he case of HCS04 converers which are insalled wih he HAS07 flange-mouning ki, he hea sinks are locaed ouside he conrol cabine. This reduces he air condiioning of he conrol cabine inerior o a minimum. Elecrical adapers HAS05 HAS Use he HAS adaper o connec a HNK mains filer or a HMF moor filer o an HCS03.1E-W0070 converer. HAS If you insall boh a mains filer and moor filer, please use he HAS NNN-NN adaper. HAS You can use he HAS signal level converer o adjus he volage level (5 30 V) of he encoder emulaion signals o your applicaion. The signal level converer is conneced o he D-SUB connecor of he conrol uni. HAS You can use he HAS DC bus adaper o supply power o inverer unis wihou using he sandard connecing bars. Cables wih a cross-secion of up o 2 x 50 mm 2 per phase can be used. HAS The HAS inerface converer enables you o add RS485 conneciviy o your IndraDrive. Pre-assembled cables are available o connec he level converer o he RS232 por of he conrol uni. The converers can eiher be clipped on o a DIN rail or aached direcly o he mouning plae. Conrol cabine assembly ki HAS08 This assembly ki makes i easy o insall he HCS04 converer in a Rial TS8 conrol cabine. Module bus exension RKB0001 All he conrol unis are fied wih a bus cable o ransmi he conrol signals. Where here are relaively large disances beween individual conrol unis we can supply he necessary module bus exensions, in various lenghs ranging from 0.5 m o 40 m EN/ , Bosch Rexroh AG

128 128 Rexroh drive sysem IndraDrive Auxiliary componens Auxiliary componens cross reference Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 Mains filer HNF HNF01.1A-F240-E0051-A-480-NNNN 2) 2) HNF01.1A-M900-E0051-A-480-NNNN 1) 1) 2) 2) 2) HNF01.1A-F240-E0125-A-480-NNNN 2) 2) HNF01.1A-M900-E0125-A-480-NNNN 2) 2) HNF01.1A-F240-E0202-A-480-NNNN 2) HNF01.1A-M900-E0202-A-480-NNNN 2) HNF01.1A-F240-R0026-A-480-NNNN 1) 1) 2) HNF01.1A-M900-R0026-A-480-NNNN 1) 1) 2) HNF01.1A-F240-R0065-A-480-NNNN HNF01.1A-M900-R0065-A-480-NNNN HNF01.1A-F240-R0094-A-480-NNNN HNF01.1A-M900-R0094-A-480-NNNN HNF01.1A-H350-R0180-A-480-NNNN HNF01.1A-H350-R0180-A-480-NNNN HNF01.1B-A100-E0300-N-480-NNNN HNF01.1B-A100-E0580-N-480-NNNN 3) 3) HNF01.1B-A100-E0740-N-480-NNNN Mains filer HNS HNS02.1A-Q200-R0023-A-480-NNNN 1) Mains filer NFD03 NFD ) NFD ) 1) NFD ) 1) 2) 2) NFD ) 1) 2) 2) NFD ) 1) 2) 2) 4) NFD NFD /280; 40/1050; 8/350; 12/200; 6/240; 12/200; 6/120; 1/75; 1/5 Noes: 18/280 = mains filer for up o 18 drives and a maximum oal moor cable lengh of 280 m. These values mus be reviewed for each applicaion. Addiional componens may be necessary. Regardless of he number of axes, he effecive oal mains curren mus no exceed he maximum curren raing of he mains filer. The maximum lengh migh be differen in case of open-loop mode or when using unshielded cables. 1) Recommended values for group supply wihou DC bus connecion, he maximum cable lengh for single drives is 75 m. 2) Recommended values for cenral supply: one inverer supplies power o oher inverers, he maximum cable lengh for single drives is 75 m. 3) 2 mains filers HNF are required for operaion. 4) Reduce nominal curren o 75 A Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 Mains filer wih inegraed HNK mains choke HNK01.1A-A075-E0050-A-500-NNNN 1/75 HNK01.1A-A075-E0080-A-500-NNNN 1/75 HNK01.1A-A075-E0106-A-500-NNNN 1/75 HNK01.1A-A075-E0146-A-500-NNNN 1/75 Noes: 1/75 = mains filer for one drive, maximum moor cable lengh 75 m. These values mus be reviewed for each applicaion. Addiional componens may be necessary. The effecive mains curren mus no exceed he maximum curren raing of he mains filer. The maximum lengh migh be differen in case of openloop mode or when using unshielded cables. HCS02.1E-W0012 HMV01.1R-W0065 HCS02.1E-W0028 HMV01.1R-W0120 HCS02.1E-W0054 HCS02.1E-W0070 HMV02.1R-W0015 HCS03.1E-W0070 HCS02.1E-W0012 HCS03.1E-W0100 HCS03.1E-W0150 HCS02.1E-W0028 HCS03.1E-W0210 HCS02.1E-W0054 HCS04.2E-W0350 HCS04.2E-W0420 HCS02.1E-W0070 HCS04.2E-W0520 HCS03.1E-W0070 HCS04.2E-W0640 HCS04.2E-W0790 HCS03.1E-W0100 HCS04.2E-W1010 HCS03.1E-W0150 HCS04.2E-W1240 HCS04.2E-W1540 HCS03.1E-W0210 Bosch Rexroh AG, EN/

129 Auxiliary componens Rexroh drive sysem IndraDrive 129 Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 Moor filer HMF HMF01.1N-N0K2-M0012-A-500-NNNN l l HMF01.1N-N0K2-M0028-A-500-NNNN l l HMF01.1A-N0K2-D0045-A-500-NNNN l HMF01.1A-N0K2-D0073-A-500-NNNN l HMF01.1A-N0K2-D0095-A-500-NNNN l HMF01.1A-N0K2-D0145-A-500-NNNN l HMF01.1N-N0K1-M0320-N-690-NNNN l l HMF01.1N-N0K1-M0480-N-690-NNNN l l HMF01.1N-N0K1-M0760-N-690-NNNN l l HMF01.1N-N0K1-M1190-N-690-NNNN l l HCS01.1E-W0028 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS01.1E-W0028 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 Mains choke HNL HNL01.1E-0400-N0051-A-480-NNNN l HNL01.1E-0200-N0125-A-480-NNNN l HNL01.1E-0100-N0202-A-480-NNNN l HNL01.1R-0980-C0026-A-480-NNNN l HNL01.1R-0590-C0065-A-480-NNNN l HNL01.1R-0540-C0094-A-480-NNNN l HNL01.1R-0300-C0180-A-480-NNNN l HNL01.1E-1000-N0012-A-500-NNNN l l l HNL01.1E-1000-N0020-A-500-NNNN l HNL01.1E-0600-N0032-A-500-NNNN l HNL01.1E-0571-N0050-A-500-NNNN l HNL01.1E-0362-N0080-A-500-NNNN l HNL01.1E-0240-N0106-A-500-NNNN l HNL01.1E-0170-N0146-A-500-NNNN l HNL02.1R-0980-C0023-A-480-NNNN l HNL01.1E-0098-N0280-N-690-NNNN l HNL01.1E-0085-N0315-N-690-NNNN l HNL01.1E-0066-N0365-N-690-NNNN l HNL01.1E-0060-N0475-N-690-NNNN l HNL01.1E-0038-N0650-N-690-NNNN l HNL01.1E-0032-N0760-N-690-NNNN l HNL01.1E-0038-N0540-N-690-NNNN l 1) HNL01.1E-0026-N0620-N-690-NNNN l 1) The effecive oal mains curren of your applicaion mus no exceed he maximum raed curren of he mains choke. l Sandard version 1) 2 mains chokes HNL are required for operaion. HCS04.2E-W1240 HCS04.2E-W EN/ , Bosch Rexroh AG

130 130 Rexroh drive sysem IndraDrive Auxiliary componens Auxiliary componens cross reference Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS01.1E-W0028 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 DC choke HLL HLL01.1A-150U-N0290-C NNNN l HLL01.1A-138U-N0558-C NNNN l HLL01.1A-105U-N0486-C NNNN l HLL01.1A-095U-N0574-C NNNN l HLL01.1A-069U-N0702-C NNNN l HLL01.1A-063U-N0861-C NNNN l HLL01.1A-037U-N1160-C NNNN l HLL01.1A-034U-N1404-C NNNN l Componens HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 Brake resisor HLR HLR01.1N-01K8-N40R0-A-007-NNNN HLR01.1N-03K8-N40R3-A-007-NNNN HLR01.1N-02K4-N28R0-A-007-NNNN HLR01.1N-05K5-N28R2-A-007-NNNN HLR01.1N-0300-N17R5-A-007-NNNN l HLR01.1N-01K6-N18R0-A-007-NNNU HLR01.1N-03K5-N19R0-A-007-NNNN HLR01.1N-04K5-N18R0-A-007-NNNN HLR01.1N-06K5-N18R0-A-007-NNNN HLR01.1N-10K0-N18R0-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN l HLR01.1N-02K0-N15R0-A-007-NNNU HLR01.1N-05K0-N15R0-A-007-NNNN HLR01.1N-07K0-N14R0-A-007-NNNN HLR01.1N-09K5-N13R0-A-007-NNNN HLR01.1N-14K5-N13R0-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN l HLR01.1N-04K5-N07R4-A-007-NNNN HLR01.1N-08K5-N08R0-A-007-NNNN HLR01.1N-11K0-N07R3-A-007-NNNN HLR01.1N-15K0-N08R1-A-007-NNNN HLR01.1N-24K0-N07R2-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN l HLR01.1N-06K5-N06R1-A-007-NNNN HLR01.1N-12K5-N05R5-A-007-NNNN HLR01.1N-17K0-N05R1-A-007-NNNN HLR01.1N-23K0-N05R5-A-007-NNNN HLR01.1N-36K0-N05R4-A-007-NNNN l Sandard version Heavy-duy version Bosch Rexroh AG, EN/

131 Auxiliary componens Rexroh drive sysem IndraDrive 131 Componens HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 Brake resisor for lifing gears HLR01.1N-44k0-N03R3-B-007-NNNN l l 1) HLR01.1N-66k0-N02R1-B-007-NNNN l l l 1) l 1) l 2) l 2) Brake resisor for running gears HLR01.1N-22k0-N03R5-B-007-NNNN l l 1) l 1) l 1) l 2) l 2) l 3) l 4) l Sandard version 1) 2 brake resisors HLR are required for operaion. 2) 3 brake resisors HLR are required for operaion. 3) 4 brake resisors HLR are required for operaion. 4) 5 brake resisors HLR are required for operaion. HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0300 HMS01.1N-W0350 HMS02.1N-W0028 HMS02.1N-W0054 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 Brake uni HLB HLB01.1C-01K0-N06R0-A-007-NNNN HLB01.1D-02K0-N03R4-A-007-NNNN Brake chopper HLT HLT01.1A-200K-N-007-NNNN HLT01.1A-400K-N-007-NNNN Capaciy module HLC HLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN Basic accessories HAS01 HAS MN HAS CN HAS NNN-CN HAS MN HAS MN HAS CN HAS NNN-CN HAS CN HAS MN HAS NNN-CN HAS MN HAS NNN-MN HAS NNN-M2 HAS MN HAS NNN-MN HAS MN HAS CN HAS NNN-CN HAS MN HAS NNN-MN HAS MN HAS NNN-CN HAS NNN-MN l Sandard version Wih conrol cabine adaper HAS03 o even ou he differen uni dephs HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W EN/ , Bosch Rexroh AG

132 132 Rexroh drive sysem IndraDrive Auxiliary componens Auxiliary componens cross reference Componens HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0300 HMS01.1N-W0350 HMS02.1N-W0028 HMS02.1N-W0054 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HNK01.1A-...-E0050 HNK01.1A-...-E0080 HNK01.1A-...-E0106 HNK01.1A-...-E0146 KCU02.1N Shield connecion HAS02 HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN Componens HCS02.1E- W0012 HCS02.1E- W0028 HCS02.1E- W0054 HCS02.1E- W0070 HLB01.1C HLC01.1C Conrol cabine adaper HAS03 HAS NNN-NN HAS NNN-NN Componens HCS02.1E- W0012 HCS02.1E- W0028 HCS02.1E- W0054 HCS02.1E- W0070 HCS03.1E- W0070 HCS03.1E- W0100 HCS03.1E- W0150 Auxiliary capacior HAS04 HAS NNN-NN HAS NNN-NN Only required in combinaion wih mains filer HNF or if power is supplied o oher HMS01 inverers. HCS03.1E- W0210 Componens HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 Adaper HAS05 DC bus connecion HAS NNL-NN HAS NNR-NN HMV02.1R-W0015 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0300 HMS01.1N-W0350 HMS02.1N-W0028 HMS02.1N-W0054 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 Componens BASIC OPEN LOOP BASIC ANALOG BASIC PROFIBUS BASIC SERCOS BASIC UNIVERSAL single-axis BASIC UNIVERSAL double-axis ADVANCED CSB01.1N-FC CSB01.1N-AN CSB01.1N-PB CSB01.1N-SE CSB01.1C CDB01.1C CSH01.1C Adaper HAS05 signal level converer HAS NNN-NN l 1) l 1) l 1) Adaper HAS05 RS232/485 converer HAS NNN-NN Sandard version 1) For conrol unis wih MEM encoder emulaion only 2) For conrol unis wih safey opion (L1, S1) Bosch Rexroh AG, EN/

133 Auxiliary componens Rexroh drive sysem IndraDrive 133 Componens BASIC OPEN LOOP BASIC ANALOG BASIC PROFIBUS BASIC SERCOS BASIC UNIVERSAL single-axis BASIC UNIVERSAL double-axis ADVANCED CSB01.1N-FC CSB01.1N-AN CSB01.1N-PB CSB01.1N-SE CSB01.1C CDB01.1C CSH01.1C Adaper HAS05 from D-SUB 9-pin connecor (X41) o he erminal HAS NNN-NN l 2) l 2) l 2) l 2) l 2) l 2) l Sandard version 1) For conrol unis wih MEM encoder emulaion only 2) For conrol unis wih safey opion (L2, S2) Componens HCS03.1E-W0070 wih HMF moor filer HCS03.1E-W0070 wih HNK mains filer HCS03.1E-W0070 wih HMF moor filer and HNK mains filer Adaper HAS05 connecion accessories HAS NNN-NN HAS NNN-NN Componens HCS04.2E- W0350 HCS04.2E- W0420 HCS04.2E- W0520 HCS04.2E- W0640 HCS04.2E- W0790 HCS04.2E- W1010 Flange assembly ki HAS07 HAS NNN-NN HAS NNN-NN HAS NNN-NN HAS NNN-NN l 1) l 1) l Sandard version 1) When an exernal brake chopper HLT is used, he addiional flange assembly ki HAS NNN-NN is required. HCS04.2E- W1240 HCS04.2E- W1540 Componens HCS04.2E- W0350 HCS04.2E- W0420 HCS04.2E- W0520 HCS04.2E- W0640 HCS04.2E- W0790 HCS04.2E- W1010 HCS04.2E- W1240 HCS04.2E- W1540 Conrol cabine assembly ki HAS08 for Rial TS8, proecion caegory IP23 1) HAS P23-NN HAS P23-NN HAS P23-NN HAS P23-NN HAS P23-NN HAS P23-NN Conrol cabine assembly ki HAS08 for Rial TS8, proecion caegory IP54 wih filer fan 2) HAS P54-FL HAS P54-FL HAS P54-FL HAS P54-FL HAS P54-FL HAS P54-FL Conrol cabine assembly ki HAS08 for Rial TS8, proecion caegory IP54 wih separae air guidance 3) HAS P54-GL HAS P54-GL HAS P54-GL HAS P54-GL HAS P54-GL HAS P54-GL Sandard version 1) Prepared for mains choke HNL or DC choke HLL 2) Only wih mains choke HNL 3) Only wih DC choke HLL EN/ , Bosch Rexroh AG

134 134 Rexroh drive sysem IndraDrive Auxiliary componens Auxiliary componens connecion cables Moor Power uni Power cable Exension MSK030B-0900 MSK030C-0900 MSK040B-0450, MSK040C-0450, MSK043C-0600 MSK050B-0300, -0450, MSK050C-0300, -0450, MSK060B-0300, MSK060C-0300, MSK061B-0300 MSK061C-0200, -0300, MSK076C-0300, MSK070C-0150, -0300, MSK070D-0150, MSK070E-0150, MSK071C-0200, -0300, MSK071D-0200, -0300, MSK071E-0200, MSK075C-0200, -0300, MSK075D-0200, MSK075E-0200, HCS01.1E-W0003 HCS01.1E-W0005 HCS01.1E-W0008 HCS01.1E-W0018 HCS01.1E-W0028 HCS01.1E-W0054 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 HMS01.1N-W0070 HMS02.1N-W0054 HCS01.1E-W0003 HCS01.1E-W0005 HCS01.1E-W0008 HCS01.1E-W0018 HCS01.1E-W0028 HCS01.1E-W0054 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 HMS01.1N-W0070 HMS02.1N-W0054 RKL0014 RKL0019 RKL0053 RKL4302 RKL4303 RKL0016 RKL0017 RKL0050 RKL4306 RKL4307 RKL4305 RKL4311 Moor Power uni Power cable Exension MSK070D-0450 HCS01.1E-W0018 MSK070E-0450 HCS01.1E-W0028 RKL0018 MSK071E-0450 HCS01.1E-W0054 RKL0052 MSK075D-0450 HCS02.1E-W0012 MSK075E-0450 HCS02.1E-W0028 MSK103A-0300 HMD01.1N-W0012 MSK103B-0300 HMD01.1N-W0020 RKL4308 HMD01.1N-W0036 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 RKL4312 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 RKL4309 HMS01.1N-W0070 HMS02.1N-W0054 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 RKL4310 HMS01.1N-W0150 HMS01.1N-W0210 MSK103D-0300 HCS01.1E-W0054 RKL0058 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 RKL4313 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 RKL4316 HCS03.1E-W0070 HMS01.1N-W0054 RKL4314 HMS01.1N-W0070 HMS02.1N-W0054 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 RKL4315 HMS01.1N-W0150 HMS01.1N-W0210 MSK100A-0200, -0300, MSK100B-0200 MSK100D-0200 MSK101C-0200 HCS01.1E-W0054 RKL0054 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 RKL4325 HMD01.1N-W0036 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 RKL4320 HMS01.1N-W0054 HMS01.1N-W0070 HMS02.1N-W0054 RKL4335 Bosch Rexroh AG, EN/

135 Auxiliary componens Rexroh drive sysem IndraDrive 135 Moor Power uni Power cable Exension MSK100B-0300 HCS01.1E-W0054 RKL0051 MSK100C-0200, MSK100D-0300 MSK101D-0200 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 RKL4326 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 RKL4336 RKL4321 HMS01.1N-W0070 HMS02.1N-W0054 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 RKL4343 MSK100B-0400 MSK100B-0450 MSK101C-0300, MSK100C-0450 MSK100D-0350 MSK101D-0300 MSK101E-0200 MSK131B-0200 HCS01.1E-W0054 RKL0056 HCS02.1E-W0012 HCS02.1E-W0028 HMD01.1N-W0012 HMD01.1N-W0020 RKL4327 HMD01.1N-W0036 HMS01.1N-W0020 HMS01.1N-W0036 HMS02.1N-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 RKL4322 HMS01.1N-W0054 HMS01.1N-W0070 HMS02.1N-W0054 HCS01.1E-W0054 RKL0055 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 RKL4323 HMS01.1N-W0054 HMS01.1N-W0070 HMS02.1N-W0054 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 RKL4328 HMS01.1N-W0150 HMS01.1N-W0210 RKL4337 RKL4338 Moor Power uni Power cable Exension MSK101D-0450 MSK101E-0300 MSK101E-0450 MSK131D-0200 MSK133B-0202-SA MSK133B-0203-FN MSK133C-0202-SA MSK133C-0203-FN MSK133D-0202-SA MSK133E-0202-SA MSK133D-0203-FN MSK133E-0203-FN HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 RKL4324 HMS01.1N-W0070 HMS02.1N-W0054 RKL4339 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 RKL4329 HMS01.1N-W0150 HMS01.1N-W0210 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 RKL4344 HMS01.1N-W0070 HMS02.1N-W0054 HCS03.1E-W0100 RKL4340 HCS03.1E-W0150 HMS01.1N-W0110 HMS01.1N-W0150 RKL4330 HMS01.1N-W0210 HMS01.1N-W0300 HCS03.1E-W0210 RKL4349 HMS01.1N-W0350 RKL4783 1) RKL4342 1) HCS03.1E-W0150 HMS01.1N-W0150 HMS01.1N-W0210 RKL4775 HMS01.1N-W0300 HCS03.1E-W0210 RKL4787 HCS03.1E-W0150 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0300 HCS03.1E-W0210 HMS01.1N-W0210 HMS01.1N-W0300 HCS03.1E-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0300 HCS03.1E-W0210 RKL4727 RKL4728 RKL4729 RKL x RKL x RKL4728 See documenaion Connecion cables selecion daa These ables are an exrac from our exensive range of cables. Cables for oher moors can be found in our documenaion eniled Connecion cables selecion daa. All specificaions given apply o moors wih naural convecion a 60K. Sandard encoder cable RKG4200 for all moors. 1) For surface-cooled moor EN/ , Bosch Rexroh AG

136 136 Rexroh drive sysem IndraDrive Glossary Glossary A ADVANCED Conrol unis for maximum performance and dynamics wih many configuraion opions B BASIC Conrol unis for sandard applicaions Basic accessories All he mouning pars and hardware, and he connecing bars for he conrol volage and DC bus Brake chopper Brake ransisor Transisor which swiches a brake resisor on and off Braking power Power which is recovered in regeneraive operaion of he moors Brake resisor For inpu power in regeneraive operaion (convered ino hea) Brake uni All-in-one uni comprising brake resisor and braking ransisor (brake chopper) used o increase he braking power C Capaciy module Opional auxiliary componen o sore energy in he DC bus CLOSED LOOP Closed conrol loop (auomaically regulaed operaion) in which he device being regulaed is moniored using a measuring sysem and made available o he drive Conrol cabine adaper Spacer bols used o even ou differen uni dephs Conrol uni The par of he drive uni comprising all he conrol funcions and inerfaces for insallaion in he power uni Converer Takes he mains volage wih is fixed ampliude and frequency and generaes a hree-phase alernaing curren wih variable ampliude and frequency D DC bus volage DC volage generaed from he AC nework and used o supply he power unis Deraing Lowering of he specified daa in he even of a change in operaing condiions Drive uni Converer and inverer consising of a power and a conrol uni, for he conrol of servo and sandard moors. E EMC Elecromagneic compaibiliy Encoder cable Cable used o connec he moor encoder o he encoder inerface of he conrol uni F Firmware Device-specific sofware for he drive funcions Funcions library Collecion of funcion blocks conforming o IEC or PLCopen I IndraDrive C Compac drive series, converers IndraDrive Cs Ulra-compac, muli-proocol-capable drive series, inverers IndraDrive M Modular drive series, inverers and power supply unis IndraDrive Mi Cabine-free drive echnology inverer, conrol uni and synchronous servo moor in one uni IndraDyn A Air-cooled or liquid-cooled asynchronous servo moors IndraDyn H High-speed frameless (ki) moors IndraDyn L Synchronous linear moors IndraDyn S Synchronous servo moors, also for poenially explosive areas IndraDyn T Synchronous frameless (ki) orque moors IndraMoion MLD Inegraed auomaion soluion comprising drive funcions, moion conrol and processing logic IndraSize Sofware ool used for sizing and selecing drives based on he machine daa IndraWorks Engineering framework oolki for projec planning, parameerizaion, sar-up, diagnosics, ec. Inverer Takes he DC bus volage and generaes a hree-phase alernaing curren wih variable ampliude and frequency Bosch Rexroh AG, EN/

137 Glossary Rexroh drive sysem IndraDrive 137 M Mains choke Used o increase he coninuous DC bus oupu and o suppress harmonics Mains filer EMC filer for power supply unis and converers used o reduce circui feedback Module bus Bus connecion beween power unis for exchanging inernal conrol signals Module bus exension Opional bus connecion used o bridge larger han average disances beween individual drive conrol unis Moion logic Inegraed auomaion soluion comprising drive funcions, moion conrol and processing logic Moor filer Used o proec he moor winding from exreme volage rises Shield connecion Connecion plae for EMC-compaible connecion of he moor cable o he conrol uni Sofware module MuliMedia Card for simple ransmission of axis-oriened drive parameers wihou he use of a PC Swiching frequency Clock frequency of he pulse widh modulaion (PWM) T Technology package Process-oriened funcion blocks, e.g. ension conrol U User library Collecion of funcion blocks developed by he user User program Applicaion-specific combinaion of differen funcion blocks/ echnology packages Muli-Eherne General erm for various Eherne-based communicaions proocols (sercos III, PROFINET IO, EherNe/IP, EherCAT) ha are covered by a single muliproocol-capable hardware device O OPEN LOOP Open conrol loop (conrolled operaion) in which he device being conrolled is no moniored using measuring echniques P Power cable Cable for connecing he moor o he power uni Power recovery Reurn of energy o he mains supply during regeneraive operaion of he drive Power supply uni Takes he mains volage wih fixed ampliude and frequency and generaes a DC bus volage Power uni The par of he drive conrol uni conaining he power elecronics o conrol he moors, used o hold he conrol uni S Safey on Board Safey echnology inegraed in he drive, cerified in accordance wih EN and EN sercos III Serial Real-ime Communicaions Sandard Inerface open and serial real-ime communicaion sandard for high-precision moion conrol applicaions, designed by leading manufacurers of numerically conrolled drives EN/ , Bosch Rexroh AG

138 138 Rexroh drive sysem IndraDrive Formulas Formulas Roller, wheel, pinion and bel drive F, v m M, n F, v m r M, n r Ball screw F, vdrive J 1 J 1 M 1 M 1 F, v m F, v m m Pulley drive J 1 r h h M, n M, n M, n J 2 n = n = Speed Torque Oupu Mass momen of ineria J 1 F, v F v M = F r P = J = m r m 2 2 r π 60 F, v m M, n r M, n r M, n r v 1000 v M, n F h F v h r M = P = J = m vh 2 π m ( 2 π 1000 m J 2 n 1 J 2 J v 1 n 1 J m g v F, v n = 2 M = m g r P = J = m r M, n 2 n nm 2 2 π rn r n 1 v n 2 M, nm 2 M 1 n 2 M r 2 m M 2 M 1 M 2 M, n r v Speed Torque Transmission raio Mass momen of ineria J 2 ) 2 n 1 Gear conversion m n 2 M J 1 1 M 2 J 2 n 1 = n 2 i M 1 = M 2 n i = 1 J J1 = 2 i n 2 i 2 n 1 n 2 M 1 M 2 Bosch Rexroh AG, EN/

139 Formulas Rexroh drive sysem IndraDrive 139 Miscellaneous Roaional frequency ω = Roaional kineic energy W = Translaional kineic energy W = Synchronous rpm n = 2 Π n Effecive elecrical power 60 J ω 2 Apparen elecrical power 2 m ( v ) 2 Reacive elecrical power 2 ( 60 ) 2 f 60 DC bus volage p P = U I cosϕ 3 S = U I 3 Q = U I sinϕ 3 U = U Nez 2 Synchronous speed v = 2 f Tp 60 Force F = m a Uni conversion Physical value Name of uni Conversion Name of uni Force pound-force 1 lbf = N Newon Power horsepower 1 hp = W Wa Lengh inch 1 in = 25.4 mm millimeer Lengh foo 1 f = m meer Weigh pound 1 lb = kg kilogram Legend a Acceleraion in ms -2 J Mass momen of ineria in kgm 2 r Radius in m F Force in N M Torque in Nm S Apparen power in VA f Frequency in s -1 m Weigh in kg U Volage in V g Graviaional acceleraion 9.81 ms -2 n Roaional speed in rpm v Speed in m/min h Spindle pich in mm P Power in W W Energy in Ws I Curren in A p Pole pair number Tp Pole pich in m i Transmission raio Q Reacive power in var ω Roaional frequency in s EN/ , Bosch Rexroh AG

140 Elecric Drives Linear Moion and and Conrols Hydraulics Assembly Technologies Pneumaics Service Projekierungsbeschreibung Elecric Drives Linear Moion and and Conrols Hydraulics Assembly Technologies Pneumaics Service R Ausgabe Rexroh drive sysem IndraDrive Addiional informaion Documenaion and furher informaion IndraDrive Drive Sysem, Projec Planning Manual R /DE R /EN IndraDrive Mi Configuraion R /DE R /EN Rexroh IndraDrive Mi Anriebssyseme mi KCU02, KSM02, KMS02 IndraMoion MLD, Applicaion Manual R /DE R /EN IndraDrive Supply Unis and Power Secions R /DE R /EN IndraDrive Conrol Unis, Projec Planning Manual R /DE R /EN IndraMoion MLD The Firs Seps Brief Descripion R /DE R /EN IndraDrive HCS04, Projec Planning Manual R /DE R /EN IndraDrive Firmware Theory of Operaion R /DE R /EN Parameer Descripion R /DE R /EN IndraMoion MLD Libraries, Library Descripion R /DE R /EN IndraDrive Addiional Componens R /DE R /EN Safey Technology Applicaion Manual R /DE R /EN IndraLogic Programming Insrucions R /DE R /EN IndraDrive Cs, Projec Planning Manual R /DE R /EN IndraDrive Cs Applicaion Manual R /DE R /EN Parameer Descripion R /DE R /EN Troubleshooing Informaion R /DE R /EN Bosch Rexroh AG, EN/

141 Addiional informaion Rexroh drive sysem IndraDrive 141 IndraDyn S (MSK) Projec Planning R /DE R /EN IndraDyn S (MSK) for Hazardous Areas, Projec Planning R /DE R /EN IndraDyn S (MKE) for Poenially Explosive Areas acc. o ATEX and UL/CSA R /DE R /EN IndraDyn T, Projec Planning Manual R /DE R /EN IndraDyn H Projec Planning Manual R /DE R /EN Producs online Informaion abou IndraDrive and IndraDyn is available a elecrics-caalog Documenaion online Curren documenaion is also available a Download CAD daa Curren CAD daa is available a Download IndraSize IndraSize he drive sizing program can be downloaded a IndraDyn S (MSM) Daa Shee R /DE R /EN 1MB Frameless (Ki) Spindle Moors, Projec Planning Manual R /DE R /EN Rexroh online Informaion abou Bosch Rexroh AG and our producs and sysem soluions can be found by visiing IndraDyn A, Projec Planning Manual R /DE R /EN IndraDyn L (MLF), Projec Planning Manual R /DE R /EN IndraDyn L (MCL), Projec Planning Manual R /DE R /EN GTE Gearboxes, Projec Planning Manual R /DE R /EN GTM Gearboxes, Projec Planning Manual R /DE R /EN IndraDrive and IndraDyn Connecion Cables, Selecion Daa R /DE R /EN EN/ , Bosch Rexroh AG

142 142 Rexroh drive sysem IndraDrive Noes Noes Bosch Rexroh AG, EN/

143

144 Bosch Rexroh AG Bgm.-Dr.-Nebel-Sr Lohr, Germany Phone +49(0)9352/18-0 Fax +49(0)9352/ Local conac informaion can be found a: Documen no.: Maerial no.: R ( ) Bosch Rexroh AG 2013 Subjec o modificaion. Prined in Germany The daa specified above only serve o describe he produc. As our producs are consanly being furher developed, no saemens concerning a cerain condiion or suiabiliy for a cerain applicaion can be derived from our informaion. The informaion given does no release he user from he obligaion of own judgmen and verificaion. I mus be remembered ha our producs are subjec o a naural process of wear and aging.