TOOL MASTER Quadra. Tool presetting The professional and compact solution for your manufacturing

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Gordon Boyd
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1 TOOL MASTER Quadra PWB ool preseers sand for maximum produciviy wih ulimae user-friendliness. The ooling qualiy and imely deecion of damaged ools boos produciviy and reduce he number of rejecs. You will increase your usage ime up o 25% while saving mainenance coss. way r a ng! he sm i e s l pre o o of Tool preseing The professional and compac soluion for your manufacuring

rejecs. You will increase your usage ime up o 25% while saving mainenance coss. way r a ng!

2 YOUR BENEFITS TECHNICAL DATA Opimised seup imes Reduced machine downime Increased ool life Online suppor direcly o he device 50 c se Preseing wih and elecronic idenificaion sysem 70 c se Preseing wih 0 20 c se Type Pneumaic clamping, pracical design and ease of use Measuring range Sandard.(ø mm / l mm) Max.(ø mm / l mm) 400 / / Axis fixaion Pneumaics Fine adjusmen Handwheel per axis Tool mouning Needle bearings or KV spindle wih roaion clamp and vacuum feeder Measuring procedure Image processing wih EyeRay Hawk or Buzzard TipRay for projecoror dial gauge Wihou preseing PROFESSIONAL EQUIPMENT Image processing wih EyeRay sofware High concenriciy due o needle bearing All-in-one PC wih 15.6" ouchscreen monior for easy and quick operaion High measuring repeaabiliy Smooh recirculaing ball bearing guides Infinie fine adjusmen in X- and Z-axis Surdy cas iron base Quick focusing of he ool cuing edge Tool inspecion CMOS digial camera wih elecenric lens Base Spindle lock Label priner OPTIONS 2 Daa ransfer using pos-processor Indexing device for roary ools Second camera for roary cenre measuremen Vacuum clamping Pneumaic spindle brake Tool managemen Measuring field offse in he X- and Z-axes Tray for ool holders 3

.. 600 Axis fixaion Pneumaics Fine adjusmen Handwheel per axis Tool mouning Needle bearings or KV spindle wih roaion clamp and vacuum feeder Measuring procedure Image processing wih EyeRay Hawk or

3 SOFTWARE EyeRay The sofware for pracical applicaion. All funcions of he sofware can be operaed hrough six basic icons. The operaor works in a single screen and handles he sysem afer a shor raining course safely and quickly using all funcions. Favourie fields can be creaed individually by he cusomer. VERSIONS MEASURING METHODS Maximum mehod X X Preseing mehod X X Toal image mehod X X Muli-cuing edge mehod X X Inciden ligh mehod wih single LED X X Inciden ligh mehod wih ring ligh O O Fixed-axis mehod X X Cenre mehod X X Prese heoreical angle and radius X X Poin measuremen O X Cenre heigh measuremen wih camera CHC O O TipRay PRINT Label prin forma 1 X X Label prin forma 2 O Prin ool lis X X Prin measuring repor O DATABASE Reference poin managemen X X Basic ool managemen X Full ool managemen O Backup and resore X X DATA TRANSFER Save /open ool lis X Daa oupu o file (pos-processor) O O Daa oupu o a sorage medium (e.g. Baluff) Expor o Excel O X Sandard O Opional No available This applicaion is specifically designed for dial gauge and projecor unis and feaures easy operaion. O O MEASURING FUNCTIONS Basic measuring funcions X X Advanced measuring funcions X User-creaed measuring funcions X Measuring window X X Special measuring funcions O O Unlimied reference poin managemen Prining he values Creaing a lis of measuremens (seup shee) Basic absolue zero seing Parallelism compensaion BASIC SETTINGS Illuminaion seing X X Camera parallelism X X Pixel size X X Axis parallelism X X Absolue zero X X Parameers X X 4 5

VERSIONS MEASURING METHODS Maximum mehod X X Preseing mehod X X Toal image mehod X X Muli-cuing edge mehod X X Inciden ligh mehod wih single LED X X Inciden ligh mehod wih ring ligh O O Fixed-axis

4 DATA TRANSFER / DATA CONNECTION PWB NEEDLE BEARING FOR HIGHEST REPEATABILITY If he TOOL MASTER is conneced direcly wih he machining cenre, he ool daa can be ransferred online o he machine conrol. This will gain you more machine capaciy and safey by excluding incorrec manipulaions. The user can concenrae fully on he smooh operaion of he CNC machines and is no disraced by complex daa inpu. Proecion agains damage of he ground cone by surface errors of he ool Lower surface pressure han ball bearings, hus less wear EyeRay is prepared for he managemen of pos-processors and can communicae wih daa carriers on he ool holders. Use of his opion is very easy and ensures error-free and convenien ransfer of measuremen and ool daa. Higher cenring forces han when using surface conac Oil and dir remain in he caviies and have no influence on he measuring accuracy On daa carrier sysems, daa is wrien o a chip which is read by he respecive sysems on he CNC machine and on he TOOL MASTER wihou conac. Inegraed edge proecion when changing ools Easy o clean No mainenance coss CAD CAM SK 40 / SK 50 ISO40 / ISO50 SERVER Tool holder Seel needle Needle bearing cage Cone bearing Cas iron console Share_File_Nework PAT EP EasyPack DNC 820 mm Share_File_DNC 550 mm ø 400 mm 1705 mm 1000 mm 885 mm TOOL MASTER Quadra The base is designed such ha he device is packaged and shipped in i saving space, reducing cos and environmenally friendly. TOOL MASTER Quadra incl. base srucure L,W,H 118 x 70 x 151 cm ~ 200 kg in wooden crae 6 7

Proecion agains damage of he ground cone by surface errors of he ool Lower surface pressure han ball bearings, hus less wear EyeRay is prepared for he managemen of pos-processors and can communicae

5 ACCESSORIES SK Reducion SK/ISO o SK/ISO In-house calibraion ensures consisen qualiy value is engraved on he reducion according o he following able Exernal SK60 / ISO60 SK10 30 mm 30 mm - SK15 30 mm 30 mm - SK20 15 mm 15 mm - SK25 15 mm 15 mm - SK30 15 mm 15 mm - SK35 15 mm 15 mm - SK40 15 mm 15 mm 20 mm SK45 15 mm 15 mm - SK50 40 mm 40 mm 20 mm Capo easy Capo ool holder is cenred using he 3 highes poins of he polygon in he reducion, fixed wih clamping claw Capo Exernal C3 15 mm - C4 15 mm - C5 15 mm - C6 15 mm - C8 52 mm - C10 80 mm - HSK (s A o F) Reducion SK/ISO o HSK, available wih and wihou clamping aachmen value is engraved on he reducion according o he following able HSK Exernal HSK-A25 15 mm 15 mm HSK-A32 15 mm 15 mm HSK-A40 15 mm 15 mm HSK-A50 15 mm 15 mm HSK-A63 15 mm 60 mm HSK-A80 52 mm - HSK-A mm - VDI VDI wih clamp lever Exernal Clamping of he VDI ool holder wih clamping lever Clearance provided in he reducion for O-ring of he VDI shank VDI16 50 mm 50 mm VDI20 35 mm 35 mm VDI25 35 mm 35 mm VDI30 35 mm 35 mm VDI40 35 mm 70 mm VDI50 35 mm 90 mm VDI mm - Oher producs VDI wih index 4x90 indexing on reducion. VDI ool holder is aligned in reducion by means of cenring pins Clearance provided in reducion for O-ring of he VDI shank Exernal VDI16 50 mm 50 mm VDI20 35 mm 35 mm VDI25 35 mm 35 mm VDI30 35 mm 35 mm VDI40 35 mm 80 mm VDI50 35 mm - VDI mm - VDI mm - TOOL MASTER Lie TOOL MASTER Oca2 TOOL MASTER 5 TOOL BOY TOOL BOY Lie 8 9

highes poins of he polygon in he reducion, fixed wih clamping claw Capo Exernal C3 15 mm - C4 15 mm - C5 15 mm - C6 15 mm - C8 52 mm - C10 80 mm - HSK (s A o F) Reducion SK/ISO o HSK, available wih

6 LOCATIONS AND SALES PARTNERS WORLDWIDE NOTES PWB is he brand name for preseers ha are designed and manufacured in Brig a he foo of he world-famous Maerhorn mounain since PWB-branded producs can be found in producion faciliies all over he world. The producs focus on opimised implemenaion of individual cusomer needs. Par of a srong engineering group, Evose AG offers inelligen, complemenary soluions wih a grea price-performance raio. This allows companies wih machinery o improve he uilisaion of heir capial-inensive CNC machines and o increase heir produciviy on average by 25% per uni. As a producion indusry parner, Evose AG coninually develops new devices and sysems in order o furher opimise indusrial processes. In-house developmens of measuring unis, sofware, assembly, and an engineering saff ensure required knowhow and success for your invesmens

Par of a srong engineering group, Evose AG offers inelligen, complemenary soluions wih a grea price-performance raio.

7 Evose AG Saflischsrasse 6 CH-3900 Brig Fon [email protected] DISTRIBUTOR

Baumer FWL120 NeuroCheck Edition Art. No: OD106434

Baumer FWL120 NeuroCheck Edition Art. No: OD106434 High Sensiive Digial Monochrome (b/w) Line Scan Camera Sysem: IEEE1394a Baumer FWL120 NeuroCheck Ediion Ar. No: OD106434 IEEE1394a (FireWire TM ) Progressive Scan CCD Camera 2048 Pixels Ousanding Image