Field Service and Replacement Parts for Air Cooled Heat Exchangers

Transcription

1 Field Service and Replacement Parts for Air Cooled Heat Exchangers qüéêã~ä=båöáåééêáåö= GEA Rainey Corporation ROMO=tÉëí=`Ü~ååÉä=oç~ÇI=`~íççë~I=lâä~Üçã~=TQMNR= qéäk=evnuf=ossjpmsmi=ëéêîáåéé~êíë]öé~ê~áåéókåçã= ïïïköé~ê~áåéókåçã=

2 Forward GEA Rainey Corporation s mission is to provide quality products and services with honesty, integrity and commitment to our customers, employees, shareholders and global community. For over 44 years we have been a global leader in the design and manufacture of air cooled heat exchanger equipment. GEA Rainey Corporation s commitment to our customers has always been a primary focus. As an extension of this commitment we focus on delivering quality after-sales service. After Sales Service We understand our service does not end when equipment leaves our facility. GEA Rainey Corporation s air coolers encompass quality. Our air coolers are low maintenance and typically last over 25 years. However, the benefits to be gained through our field service solutions make good economic sense. In addition, our responsive parts department is a convenient source of parts required for any manufacturer s air cooled heat exchanger equipment. As the global market transforms we understand each customer will face different challenges and have different requirements. Field service solutions can be customized to meet each customer s specific needs. This brochure outlines the different types of products and services available. Our service and parts department is capable of providing these services and parts for all GEA Rainey air coolers as well as those air coolers supplied by others. GEA Rainey Corporation is your single source for OEM quality parts, service and replacements. Our company looks forward to strengthening relationships with you beyond the manufacturing facility door. Please find contact information below for our Field Service and Parts Department. We appreciate your business and look forward to working with each of you. Sincerely, Field Service Department GEA Rainey Corporation 5202 West Channel Road Catoosa, OK Phone: (918) Fax: (918) [email protected]

3 Spare and Replacement Parts Plugs and Gaskets Belts Sheaves Bushings Bearings Fans/Fan Blades Fan Shafts Motors Vibration Switches Louvers Actuators Finned Tubes Replacement Bundles Structural Steel We value the opportunity to fulfill any request. If a customer has the need for a part not listed, please contact any of our representatives. Benefits to Our Customers Accurate parts identification utilizing GEA Rainey Corporation s archive database Fast delivery on standard parts Guaranteed quick response in emergency situations Parts ordered to customer specifications For replacement bundles and/or structural steel orders, our field service technicians can conduct a site evaluation to verify dimensional requirements before fabrication Convenient order forms on our website to fax, or mail your requirements Parts can be supplied for heat exchanger equipment manufactured by others Customized, comprehensive solutions can be recommended for unique requests such as process upgrades In-house design, engineering, purchasing and manufacturing capabilities

4 Field Services Our Field Service department representatives have over 25 years of heat exchanger experience. Regardless of brand or model, our service department team understands the requirements for proper installation, operation and maintenance. Building on global technology, we give customers a guarantee of receiving the best possible cooler performance unmatched by any other service organization. GEA Rainey Corporation offers several different field service solutions. However, we recognize each individual customer has different needs. GEA Rainey Corporation can customize each field service solution for each individual customer. Commissioning and Start-Up Assistance Capacity Measurement Periodic Inspections Vibration Testing Noise Reduction Operator and Maintenance Personnel Training ASME Equipment Rerates

5 Commissioning and Start-Up Assistance For new equipment, GEA Rainey Corporation may recommend field support for commissioning and start-up. Our experienced field service team provides on-site supervision for installation. All new equipment manufactured by GEA Rainey Corporation must pass a rigorous ISO 9001 inspection by our Quality Control Department before shipment release. However, a comprehensive inspection of all air cooler components after installation is a logical measure to assure safe start-up and efficient operation. Our Commissioning and Start-Up Assistance services can include, but are not limited to: On-site supervision for field erection Drive alignment Belt tensioning Fan-tip clearance inspection Fan RPM measurement Fan pitch verification Bearing inspection Hydrostatic test supervision Drive run-in test supervision

6 Capacity Measurement In many cases air cooled heat exchangers represent bottlenecks in plant processes. Even when cooler performance remains acceptable, an air cooler s capacity can drop below a critical level. Additional equipment, changes in production or other factors play significant roles in performance. Our field service team can identify limiting process factors. After an extensive evaluation of the equipment and process conditions, our technicians offer advice and provide practical, cost-effective solutions for enhancing cooler performance. Our capacity measurement service methodology: Gather and verify process data Inspect air cooler components Measure fan pitch, fan RPM, air flow and other air cooler variables as required Model theoretical performance using proprietary thermal rating software Compare actual thermal performance versus theoretical performance models The second tier of our capacity measurement service methodology is evaluating results and making recommendations. An example of such recommendation may be refinement to the airflow process control system. Air Cooled Heat Exchanger Airflow Test (Forced Draft Configuration) 1000 Airlfow (Feet / Minute)

7 Other Services Periodic Inspections Routine maintenance is the key for assuring optimal performance. We offer two service models: inspection and maintenance. For an inspection contract, our experts evaluate the air cooler, record findings and make maintenance recommendations as applicable. The maintenance contract simply extends our inspection requirements to include normal cooler maintenance. This comprehensive field service solution is customized to work with customer s internal programs as required. Vibration Testing Vibration can cause excessive wear on mechanical components of air cooled heat exchangers. Over time, vibration can also weaken and crack structural members. But not all vibration is harmful. GEA Rainey Corporation s vibration testing service solution is designed to measure harmful sources of vibration and identify the cause of the vibration. Recommendations and/or corrections are made to eliminate the vibration. Elimination of harmful vibration can extend the life of the mechanical and structural components of the air cooler as well as assuring continuous, safe operation of the equipment. Noise Reduction Noise is becoming an increasingly important environmental factor. GEA Rainey Corporation s trained technicians can evaluate each situation and provide recommendations for potential noise reductions without any loss in cooling capacity. Operator and Maintenance Personnel Training Our training courses are designed to cover the design, operation and maintenance of air cooled heat exchangers. Our training course curriculum is customized to address the specific equipment at a facility. The goal of the course is to provide a better overall understanding of the operating and maintenance requirements for air cooled heat exchanger equipment. This enables plant personnel to obtain the best possible performance and avoid costly maintenance downtime. In addition to classroom instruction, we believe hands-on training delivered in the plant is an effective addition to the principles and theories learned in the classroom.

8 qüéêã~ä=båöáåééêáåö= GEA Rainey Corporation ROMO=tÉëí=`Ü~ååÉä=oç~ÇI=`~íççë~I=lâä~Üçã~=TQMNR= qéäk=evnuf=ossjpmsmi=ëéêîáåéé~êíë]öé~ê~áåéókåçã= ïïïköé~ê~áåéókåçã=