TTW01 Type-Tested Assembly. Motors Automation Energy Transmission & Distribution Coatings

Transcription

1 TTW01 Type-Tested Assembly Motors Automation Energy Transmission & Distribution Coatings

2 TTW01 - Type Tested Assembly WEG The TTW01 modular panels comply the IEC and IEC standards. Robust, easy to assemble and simple to size, they are designed and manufactured to allow the assembly of TTA/PTTA (Type Tested and Partially Tested) panels by integrators properly trained by WEG. 2 TTW01 - Type-Tested Assembly WEG

3 Developed to meet the requirements of switchboard loads of high electrical currents and high levels of short-circuit current, with switchgear equipment and protection that meet the requirements of quality, safety and performance. Their modularity allows future expansions without having to make adjustments during assembly, the modular structure is simple to install and size, allowing mounting the panels by integrators duly trained by WEG. Type Tested Panel WEG (TTA and PTTA) Safety, reliability and fast assembly. Just like that! Aplications Hospitals Banks Shopping Centers Buildings Switchboards Airports Pumping Stations Telecom & Data Centers TTW01 - Type-Tested Assembly WEG 3

4 TTW01 - Tests According to IEC and IEC standards (which are complementary), to ensure electrical performance and for be TTA/PTTA, the panel must pass by the type tests and routine tests. The standard IEC addresses panels in general and IEC standard only applies to panels up to 250 A with short-circuit limited up to 10 ka rms or 17 ka peak value. The following tables list the tests required by each standard: Type Tests Type test according to item of the IEC standard Characteristics of the panels to be checked Type test NBR IEC :2003 Type test NBR IEC :2004 Temperature rise limits Yes Yes Dielectric properties Yes Yes Short-circuit withstand current Yes Yes Short-circuit withstand current of the protection circuit Yes Yes Clearance and creepage distance Yes Yes Mechanical operation Yes Yes Protection degree Yes Yes Construction and marking Not required by this standard Yes Mechanical shock resistance Not required by this standard Yes Rust and moist resistance Not required by this standard Yes Heat resistance of the insulating material Not required by this standard Yes Abnormal heat and fire resistance of the insulating material Not required by this standard Yes Mechanical resistance of the enclosure fastening hardware Not required by this standard Yes Routine Tests Routine test according to item of the IEC standard Characteristics of panels to be checked Conductor connections, electric operation Insulation Protection measurement Insulation resistance Certificates 4 TTW01 - Type-Tested Assembly WEG

5 Technical Characteristics Technical Specifications Technical specifications Description TTW01 (columns) TTW01-QD (enclosures) TTW01-QD1A TTW01-QD1B TTW01-QD1C Rated current (In) 3,150 A 250 A 250 A 250 A Short-circuit current (Icw) 65 ka rms/1s 10 ka 10 ka 10 ka Rated insulation voltage (Ui) 1,000 V 690 V 690 V 690 V Rated operating voltage (Ue) 690 V 690 V 690 V 690 V Rated impulse withstand voltage (Uimp) 8 kv 6 kv (4 kv with MDW) 6 kv (4 kv with MDW) 6 kv (4 kv with MDW) Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Access Front and back Front Front Front Installation Self-supported Embedded and surface-mount Embedded and surface-mount Internal separation forms 1 and 2b Not applicable Not applicable Not applicable Width (mm) 700 and Dimensions Height (mm) 2,000 (base 100) 2,100 (base 200) ,100 Depth (mm) Protection degree Up to IP30 - Embedded Embedded Embedded Up to IP54 1) Self-supported Surface-mount Surface-mount Surface-mount Ambient temperature Maximum 40 C Maximum 40 C Maximum 40 C Maximum 40 C Altitude Up to 2,000 m Up to 2,000 m Up to 2,000 m Up to 2,000 m Applicable standards NBR IEC :2003 NBR IEC :2003 NBR IEC :2003 NBR IEC :2003 Note: 1) For other IP values, contact WEG. Structures and Mechanical Accessories Self-supported panels and enclosures are manufactured in steel plates according to the following thicknesses: Embedded and surface-mount Panel type Frame (mm) Door (mm) Cover plate (mm) External closing TTW01 (columns) TTW01-self-supported column 1.9 (14 MSG) 1.9 (14 MSG) 0.9 (20 MSG) 1.5 (16 MSG) TTW01-QD (enclosures) TTW01-QD1A and QD1B 0.9 (20 MSG) 0.9 (20 MSG) TTW01-QD1C surface-mount 1.5 (16 MSG) 1.5 (16 MSG) 0.9 (20 MSG) --- TTW01-QD1C embedded 0.9 (20 MSG) 1.5 (16 MSG) Coating Performed within the strictest quality standards, observing the following procedures: 1 - Plate surface treatment: Hot alkaline degrease Rinse Rinse with refiner Passivation Drying Rinse Acid pickling Phosphatization Rinse 2 - After the treatment, the final painting is done with glossy, micro-textured, hybrid, 60-µm thick powder coating, according to the table below: Busbars Panel type Frame Door Walls Assembly sets Finish cover plates Self-supported RAL 7022 (black) RAL 7032 (gray) RAL 7032 (gray) Galvanized metal plate Aluzinc metal plate Enclosures RAL 9003 (white) RAL 9003 (white) --- Galvanized metal plate RAL 9003 (white) J J The busbars are made of electrolytic copper (99.9% pure) submited to a surface treatment with 8-µm minimum thickness of tin. TTW01 - Type-Tested Assembly WEG 5

6 TTW01 - Project in Part & Pieces The TTW01 was designed to be supplied in parts and pieces divided in four main items: 1. Structure Made within the strictest standards of profiles quality, made with steel plates and metal plate closure, are basically divided into two product lines: TTW01 - Columns Available in two sizes to accommodate the functional units and busbars. Column with 300 mm to accommodate the busbars. Column with 700 mm to accommodate the functional units and busbars. TTW01-QD - Enclosures Available in overlay versions or embed versions, it is a versatile solution for various applications in power distribution, according the requirements of IEC Surface Overlay enclosures Embed enclosures 2. Mounting Plates Developed in various sizes for installation of products not standardized and that do not have mounting kits available. 6 TTW01 - Type-Tested Assembly WEG

7 3. Mounting Kits and Accessories Several available arrangements made in measure, for installation of circuit breakers, contactors, pushbuttons and other products. ABW fixed or removable mounted vertically - derivation bar to the right, left and TIE DWA/DWB mounted vertically or horizontal - derivation bar to the right and left Mounting kits for lighting circuits and sockets with mini circuit breakers, surge suppressors and differential switches Mounting kits for motor control and protection to assembly according to the instructions below: MPW16 + CWC7; 9; 12; 16 MPW25 + CWM9; 25; 32 Plate with holes for CSW pushbutton and pilot lights Pushbutton kit MPW + CWC/CWM kit Circuit control kit DWA800 kit 2xADW100 fixed kit 4. Busbar The derivation connection system eliminates drilling in the vertical busbars, allowing total flexibility of positions in the derivation busbars. Main busbars (vertical and horizontal) for currents up to 3,150 A provided by WEG Connections up to 250 A are made by cables placed by the painel builder Connections larger than 250 A are made by bars provided by WEG Outgoing connections are lead directly to the components terminals Horizontal busbar Vertical busbar Vertical busbar Note: Connection that eliminates drilling on the main busbars. TTW01 - Type-Tested Assembly WEG 7

8 Registry of Type Tests in Panels REGISTRO DOS ENSAIOS DE ROTINA EM PAINÉIS ELÉTRICOS PEP/ORDEM: BAIXA TENSÃO (CONFORME NBR IEC ) ALTA TENSÃO (CONFORME NBR IEC ) Cliente: TAG.: Modelo: N Série: Tensão (comando/força): Corrente: A Freq.: Hz PIW Aplicavel: Grau de Proteção IP: N de Colunas: Plano de Pintura WAU: Data Início: / / 1. Verificações Visuais em conformidade com o projeto: Conexões Aparafusadas Lay-out Identificações Componentes Dimensional N Série dos Componente Fiação Elétrica Distância Isolamento 2. Resistência de Isolamento: Igual ou maior que 1000 Ω por Volt de Tensão Tensão Alimentação Mínimo Medido Antes Medido Depois Principal: V MΩ MΩ MΩ Auxiliar: V MΩ MΩ MΩ 3. Ensaio Dielétrico: Suportar o valor da tensão aplicada durante 1 min. Sem fuga ou ruptura. Circuito Tensão Aplicada Resultado Principal Auxiliar kv kv 4. Ensaio Funcional Elétrico: Operação conforme o Projeto. Resultado: Circuito Principal: Circuito Auxiliar: 5. Ensaio de Pintura (Quando solicitado pelo Cliente): Espessura e Aderência conforme Projeto. Espessura de Camada: Aderência: Especificada: Especificada: Média encontrada: Resultado: 6. Circuito de Proteção (Aterramento): Resultado: 7. Intertravamento, Elementos de Atuação Mecânica, Intercambiabilidade e Inserção de Componentes: Resultado: 8. Teste Funcional Software: Teste Funcional de Rede: Tipo de Rede: Inspetor: Inspetor: 9. Parametrização: Baixado Manual Não Necessita 10. Teste de Elevação de Temperatura: 11. Fechamento: Data: / / 12. Materiais que acompanham o Painel: Documentação Manuais dos Produtos Avulso Removível Sim Sim Sim Sim Não Não Não Não 13. Disposição: Inspetor WEG: Inspetor WEG: Nome Legível Assinatura Inspetor Cliente: Inspetor Cliente: Nome Legível Assinatura Liberação: Local: Data: / / Legenda: C = Conforme NC = Não Conforme NA = Não Aplicável Mod /WAU Rev.11/2010 "TRANSFORMANDO ENERGIA EM SOLUÇÕES" According to the standard IEC , the manufacturer of Distribution Panel is the assembler, being responsible for correct construction and assembly of the panel, which can be very simple and practice following the assembly instructions from TTW s manual provided by WEG. Also is an obligation of the assembler keep a recording of results obtained during the routine tests. WEG provides a form, as a tool, to fill fields with the results of all tests performed on the panels by assemblers. Routine tests registry: Conductors connection and electrical operation Insulation Protection measurement Insulation resistance 8 TTW01 - Type-Tested Assembly WEG

9 TTW01 - Safety, Reliability and Fast Assembly Designed for fast and easy mounting can highlight the features below: Standardized Finishings Standard finish in gray RAL 7032 for TTW01 columns and white RAL 9003 for TTW01-QD enclosures. TTW01-QD Mobile racks that allow the assembly of components out of the enclosure. This characteristic allows the enclosure frame to go to the customer / site, while the integrator makes the installation of the electric components on the rack. After this task is completed, it is just necessary to install the rack in the box that was already sent to the site. TTW01 Connections above 250 A are executed by means of pre-assembled busbars, reducing the assembly time and losses of the integrator. TTW01 - Type-Tested Assembly WEG 9

10 Dimensions (mm) TTW01 (Columns) 100 2, , TTW01-QD (Enclosures) Overlay Enclosures B OpciÓn 1 - Montaje OpciÓn soporte 1 - Montaje pared soporte verticalpared vertical 300 OpciÓn 2 - Montaje OpciÓn soporte 2 - Montaje pared soporte horizontal pared horizontal A A B A B A A Ø 9,2 Ø9.2Ø 9,2 150 C C Ø9.2 9,2 Ø 9,2 B C B C Option 1 - Vertical support wall Option 2 - Horizontal support wall Embed B A C Embed enclosures Overlay enclosures Dimentions TTW01-QD1A TTW01-QD1B TTW01-QD1C TTW01-QD1A TTW01-QD1B TTW01-QD1C A , ,100 B C , D D Overlay enclosures Vertical support wall Horizontal support wall Dimentions TTW01-QD1A TTW01-QD1B TTW01-QD1C TTW01-QD1A TTW01-QD1B TTW01-QD1C A , ,048 B , C TTW01 - Type-Tested Assembly WEG

11 MakeTTW - Sizing Software As a complementary tool of the TTW01 design, WEG developed the MakeTTW. The software configuration used by the customer to design the electric switchboards. The application provides a bulletin of materials and final layout, eliminating errors and guaranteeing the TTA characteristic required by the standard. That is possible because the Make TTW was elaborated with mechanical definitions and pre-requirements which ensure the same characteristics as of the prototypes subject to the type tests. Panel preview window Make TTW window Proprieties window Projects and archives window TTW01 - Type-Tested Assembly WEG 11

12 Constructive Characteristics According to item 7.7 of IEC that treats about the internal separation sets by partitions or barriers (metallic or non-metallic), the typical forms of separation partitions are presented in the table below: Mains criteria Sub-criteria Form Without separation Form 1 Terminals for the external conductors not separated from busbars Form 2a Separation of busbars from the functional units Terminals for the external conductors separated from busbars Form 2b Terminals for external conductors not separated from busbars Form 3a Separation of busbars from the functional units and separation of functional units from one to other. Separation of the terminals for external conductors from the functional units, but not from each other Terminals for external conductors separated from busbars Form 3b Separation of busbars from the functional units and separation of all functional units from one to other, including the terminals for external conductors which are an integral part of functional unit Terminals for external conductors in same compartment as associated functional unit Terminals for external conductors not in same compartment as the associated functional unit, but in individual, separate, enclosed protected space or compartments Form 4a Form 4b The internal separation form from the sets must be an agreement between the manufacturer and the end customer. For TTW line are available the options 1 and 2B. Form 1 Form 2 Without separation. Separation between the distribution bars and the functional units. Form 2b: The terminals for the external conductors are separated from bars. 12 TTW01 - Type-Tested Assembly WEG

13 Technical Information - Ratings Degree or Index Protection of Electrical Enclosures Fulfilling the standard IEC cases and enclosures that contain and protect electrical equipment must meet a few degrees of protection that are designated by the letters IP and two numeric digits, indicating protection of the equipment to the entry of solids and liquids. The first digit refers to the solids ingress capacity and the second digit to the ingress capacity for fluid. IP Protection against ingress of solid objects (first digit) Protection of person againt Requirements access to hazardous parts with No protection Full penetration of 50 mm diameter sphere not allowed. Contact with hazardous parts Full penetration of 12.5 mm diameter sphere not allowed. The jointed test finger shall have adequate clearance from hazardous parts The access probe of 2.5 mm diameter shall not penetrate The additional letter that can optionally be part of the IP code provides additional information about the degree of protection of persons against access to hazardous parts. Used only for those cases in which the protection of access to dangerous parts is more effective than that indicated by the first digit or when it has been replaced by X. Identified by the codes A, B, C, D, meaning correspond respectively to the numbers 1, 2, 3, 4, but unlike the first numerical digit, this resource provides information about how the frame prevents the penetration of solids, provides 50 information on accessibility of certain objects or parts of the body into dangerous compartments of panel.50 Examples Non-protected Back of hand Wire 5 Limited ingress or dust permitted (no harmful deposit) Wire 6 Totally protected against ingress of dust Wire Table 1. Degree of protection indicated by the first characteristic digit. Protection against harmful ingress of water (second digit) Requirements Protection from water 0 No protection Non-protected 1 Protected against vertically falling drops of water. Limited ingress permitted Vertically dripping 2 Protected against vertically falling drops of water with enclosure tilted 15º from the vertical. Limited ingress permitted Dripping up to 15º from the vertical 4 A Penetration up to 50 mm diameter sphere B Test finger penetration to a maximum of 80 mm must not contact C Wire of 2.5 mm diameter x 100 mm long must not contact hazardous D Wire of 1.0 mm diameter x 100 mm long must not contact hazardous 50 Examples 50 Tool The access probe of 1.0 mm diameter shall not penetrate 3 Degree of protection Finger 4 IP IP Table 3. Degree of protection against access to hazardous parts indicated by the additional letter. Examples Protected against sprays to 60º from vertical. Limited ingress Limited spraying permitted Protected against water splashed from all directions. Limited ingress Splashing from all directions permitted 5 Protected against jets of water. Limited ingress permitted Hosing jets from all directions 6 Protected against strong jets of water. Limited ingress permitted Strong hosing jets from all directions 7 Protected against the effects of immersion between 15 cm and 1m 8 Protected against long periods of immersion under pressure Temporary immersion Continuous immersion Table 2. Degree of protection against water indicated by the second characteristic digit. TTW01 - Type-Tested Assembly WEG 13

14 Complete and Versatile Solutions Panels with complete solutions and in measure for a wide range of automation products, with versatile mounting plates for installation on several kind of products. 14 TTW01 - Type-Tested Assembly WEG

15 Products Power factor correction capacitors Contactors and overload relays PFW controller and MMW multimeter Pushbuttons and pilot lights ar ang gl/gc fuses Molded-case circuit breakers up to 1,600 A Motor protective circuit breakers up to 100 A Residual current circuit breaker DRs RBW Mini circuit breakers up to 100 A J J Programmable relays, programmable logic controller (PLC), human-machine interface (HMI) Electronic relays - monitoring, timing and level relays Smart relays SRW01 Switch disconnectors SFW and RSW Surge suppressors SPW Air circuit breakers up to 6,300 A Terminal blocks BTW TTW01 Type Tested Panels WEG TTW01 - Type-Tested Assembly WEG 15

16 WEG Worldwide Operations ARGENTINA WEG EQUIPAMIENTOS ELECTRICOS San Francisco - Cordoba Phone: [email protected] WEG PINTURAS - Pulverlux Buenos Aires Phone: [email protected] AUSTRALIA WEG AUSTRALIA Victoria Phone: [email protected] AUSTRIA WATT DRIVE - WEG Group Markt Piesting - Vienna Phone: [email protected] BELGIUM WEG BENELUX Nivelles - Belgium Phone: [email protected] BRAZIL WEG EQUIPAMENTOS ELÉTRICOS Jaraguá do Sul - Santa Catarina Phone: [email protected] CHILE WEG CHILE Santiago Phone: [email protected] CHINA WEG NANTONG Nantong - Jiangsu Phone: [email protected] COLOMBIA WEG COLOMBIA Bogotá Phone: [email protected] For those countries where there is not a WEG own operation, find our local distributor at WEG Group - Automation Business Unit Jaraguá do Sul - SC - Brazil Phone: [email protected] ECUADOR WEG ECUADOR Quito Phone: /342/317 [email protected] FRANCE WEG FRANCE Saint Quentin Fallavier - Lyon Phone: [email protected] GERMANY WEG GERMANY Kerpen - North Rhine Westphalia Phone: [email protected] GHANA ZEST ELECTRIC GHANA WEG Group Accra Phone: [email protected] INDIA WEG Electric India Bangalore - Karnataka Phone: [email protected] WEG INDUSTRIES INDIA Hosur - Tamil Nadu Phone: [email protected] ITALY WEG ITALIA Cinisello Balsamo - Milano Phone: [email protected] JAPAN WEG ELECTRIC MOTORS JAPAN Yokohama City - Kanagawa Phone: [email protected] MALAYSIA WATT EURO-DRIVE - WEG Group Shah Alam, Selangor Phone: [email protected] MEXICO WEG MEXICO Huehuetoca Phone: [email protected] VOLTRAN - WEG Group Tizayuca - Hidalgo Phone: NETHERLANDS WEG NETHERLANDS Oldenzaal - Overijssel Phone: [email protected] PERU WEG PERU Lima Phone: [email protected] PORTUGAL WEG EURO Maia - Porto Phone: [email protected] RUSSIA and CIS WEG ELECTRIC CIS Saint Petersburg Phone: [email protected] SOUTH AFRICA ZEST ELECTRIC MOTORS WEG Group Johannesburg Phone: [email protected] SPAIN WEG IBERIA Madrid Phone: [email protected] SINGAPORE WEG SINGAPORE Singapore Phone: [email protected] SCANDINAVIA WEG SCANDINAVIA Kungsbacka - Sweden Phone: [email protected] UK WEG ELECTRIC MOTORS U.K. Redditch - Worcestershire Phone: [email protected] UNITED ARAB EMIRATES WEG MIDDLE EAST Dubai Phone: [email protected] USA WEG ELECTRIC Duluth - Georgia Phone: [email protected] ELECTRIC MACHINERY WEG Group Minneapolis - Minnesota Phone: VENEZUELA WEG INDUSTRIAS VENEZUELA Valencia - Carabobo Phone: [email protected] Cod: Rev: 00 Date (m/y): 05/2014 The values shown are subject to change without prior notice.