THE POWER OF WE VOLVO CARS GENT The strength of diversity
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1 THE POWER OF WE The strength of diversity VOLVO CARS GENT 2010 Page 1
2 Volvo a strong and global brand Page 2
3 Volvo een sterk en wereldwijd merk Gebaseerd op kwaliteit en veiligheid SAFETY Cars are driven by people. The guiding principle behind everything we make at Volvo, therefore, is and must remain safety. Assar Gabrielsson and Gustaf Larson, founders of Volvo Page 3
4 Volvo een sterk en wereldwijd merk Gebaseerd op kwaliteit en veiligheid VEILIGHEID City Safety: Euro NCAP Advance Rating 3-point belt (Nils Bohlin) Pedestrian Detection & Full Auto Brake (S60) Page 4
5 ENVIRONMENTAL CARE Product strategy Further optimize fuel engines DRIVe-range: seven models with best-in-class CO2 values Plug In Hybrids/Pure Electric C30 (project) Alternative fuels All plants use green power Wind turbines (Ghent) for 15-30% of electricity consumption Best-in-class paint shop regarding solvent emissions Verbruik (l/100 km) CO 2 (g/km) Volvo C30 (stop/start) Volvo S40 (stop/start) Volvo V50 (stop/start) Volvo V Volvo S Volvo XC Volvo XC Page 5
6 Volvo een sterk en wereldwijd merk Gebaseerd op kwaliteit en veiligheid SCANDINAVIAN DESIGN Nature as a source of inspiration Design to fit man Allergy free textiles and interior components (Öko-Tex certified) Page 6
7 Volvo Cars world Page 7
8 History in brief AB Volvo founded : Volvo Car Corporation: subsidiary of AB Volvo 1993: Attempt to merge AB Volvo and SA Renault 1999: Volvo Cars sold to Ford Motor Company Page 8
9 History in brief 2010: Ford sells Volvo Cars to Zhejiang Geely Holding, which also has Geely Automobile as a subsidiary. Volvo Cars to operate indepently from Geely Automobile Volvo remains Volvo Growth scenario based on expansion in China Production is being prepared in China Li Shu Fu; Derek Jessiman Page 9
10 Volvo Car Corporation Page 10
11 Volvo Cars Manufacturing Page 11
12 Volvo Cars Gent 1 Page 12
13 Model range Volvo S80 Sales 2009: Assembly: Gothenburg Volvo S60 Sales 2009: Assembly : Ghent Volvo S40 Sales 2009: Assembly : Ghent Volvo XC90 Sales 2009: Assembly: Gothenburg Volvo XC70 Sales 2009: Assembly: Gothenburg Volvo XC60 Sales 2009: Assembly: Ghent Volvo C70 Sales 2009: Assembly: Uddevalla Volvo C30 Sales 2009: Assembly: Ghent Volvo V70 Sales 2009: Assembly: Gothenburg Volvo V50 Sales 2009: Assembly: Ghent Page 13
14 2010: Volvo S60 Page 14
15 2010: Volvo V60 Page 15
16 Volvo Cars plants Components Skövde (engines) Floby (crankshafts and brake discs) Torslanda (body components) Olofström (body components) Assembly Göteborg (S): Uddevalla (S): Ghent (B): Page 16
17 Activities Volvo Cars Gent Welding (1972) Painting (1972; 1997) Trim & Final (1965) Page 17
18 Teamwork THE POWER OF WE Teams of approx. 12 people Job rotation Autonomous management QCDISME (quality, cost, delivery, improvement, safety, man, environment) Page 18
19 Key figures PRODUCTION VOLUMES Shift system EMPLOYEES 6,000 5, , , , , MARKETS Europe: 67.6% North America: 16% Far East: 9.2% Others: 7.2% UK 11.9 % Germany 9.1 % Sweden 8.7 % Italy 6.4 % Belgium 5.7 % Netherlands 4.7 % France 4.5 % Spain 2.8 % Page 19
20 History : Amazon :Volvo : Volvo : Volvo : Volvo : Volvo S60/V60/V : Volvo S40, V50, C : XC :S60 Small platform (C) Large platform (EUCD) Production : 4.2 million cars Page 20
21 Building and Equipment Site surface: 547,000 m 2 Built-up area: 275,340 m 2 Robots: 828 (mainly for welding and painting) Assembly lines: 15.7 km Page 21
22 Paint shop Non-colour Welding plant Paint shop Colour Trim & Final Siffer dock Kennedylaan DSV Sequencing Center Page 22
23 Sequential suppliers Borgers Rieter (1) Kautex (2) Tenneco Automotive MC Syncro Brose Faurecia TI Group (Lokeren) SAS Automotive Engine Center Gent Benteler Plastal Tower Automotive DSV JCA / JCI (Assenede) Boot trim Floor carpets Fuel tanks Exhaustsystems Combination wheel-rim Doormodules Interior components Fuel tanks (synthetic materials) Cockpit (dashboard) Motors Chassis components (subframes) Bumpers 340 Bodywork modules Delivery just in time and just in sequence employees and over 1 billion euros turnover 584 Logistic provider 650 Seats; Interior components Page 23
24 Kautex Brose, MCSyncro Plastal Not on this map: Johnson Controls Assenede TI (Lokeren) ESDIC (Volvo Cars) Engine Center Gent SILS-center (Supply In Line Sequence): Faurecia, SAS, Benteler, Tenneco Tower Automotive Volvo Cars Gent DSV (Sequencing Center) N Distribution Yard/EuroBridge E W S Page 24
25 Do s and don ts for visitors No smoking in Volvo Cars Gent. Not allowed: mobile phones in the plant; photography. Keep on the walking aisles (green: pedestrian area; yellow: mixed pedestrian/fork lift traffic); follow the guide. Safety glasses obligatory in the welding plant. Don t touch the car bodies or cars. Use doors instead of gates (fork lift traffic). Page 25
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