Workshop PROFINET in Process Automation. Intern / Siemens AG Alle Rechte vorbehalten.
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1 Workshop PROFINET in Process Automation siemens.com/answers
2 Workshop: PROFINET in Process Automation Agenda PROFINET in Process Automation Requirements of the Process Industrie PROFINET - One solution for all applications Highest availability and scalability with PROFINET Investment protection over the whole life cycle of the plant Benefits of PROFINET in Process Automation Migration of PROFIBUS-DP to PROFINET Live Demo PROFINET System Redundancy Live Demo PROFINET Roadmap
3 Requirements of PROFINET in Process Automation siemens.com/answers
4 Requirements of the Process Industrie 2 The requirements of the Process Automation are significantly different to the requirements of Factory Automation. Higher availability and scalability required Operating time 24 hours per day and 365 days per year Changes in Run Life cycle of the plant 20 years and more Investment protection Higher quantity Plants up to I/O-Signals Connection of Field devices 2-wire Bus powered Intrinsic safe (hazardous area)
5 PROFINET - One solution for all applications 5 Factory Automation Motion Control Process Automation One technology for all applications!
6 Highest availability and scalability with PROFINET 9 System Redundancy Primary Redundant Controller Redundant Network Device with redundant connectivity Backup Device with singular connectivity Functionality: The PROFINET device builds up more then one Application Relationship (AR) to the redundant controller. The support of System Redundancy is defined for PROFINET devices, which are used in PA, as mandatory in the CC-B (PA) Advantages by using PROFINET System Redundancy Higher availability Higher scalability
7 Highest availability and scalability with PROFINET 9 System Redundancy in a non redundant PROFINET network Redundant PROFINET Controller with single PROFINET interface PROFINET Device with single PROFINET interface (S2 System Redundancy) PROFINET Device with redundant PROFINET interface (R1 System Redundancy)
8 Highest availability and scalability with PROFINET 9 No connection between the networks System Redundancy in a redundant PROFINET network Redundant PROFINET Controller with single PROFINET interface PROFINET Device with redundant PROFINET interface (R1 System Redundancy)
9 Highest availability and scalability with PROFINET 9 No connection between the networks System Redundancy in a redundant PROFINET network Redundant PROFINET Controller with redundant PROFINET interface PROFINET Device with single PROFINET interface (S2 System Redundancy) PROFINET Device with redundant PROFINET interface (R1 System Redundancy) PROFINET Device with redundant PROFINET interface (R2 System Redundancy)
10 Highest availability and scalability with PROFINET 9 Media Redundancy Functionality: The PROFINET device has more than one physical connection to the controller. It is not necessary for the PROFINET device to build up more than one Application Relationship (AR) to the PN controller. MRP Advantages by using PROFINET Media Redundancy Electrical Ring installation No additional HW necessary Combination with System Redundancy possible
11 Highest availability and scalability with PROFINET 9 Configuration in Run Functionality Add, Remove and Replace of Devices Add, Remove and Replace of Modules Change of parameters The production process is not influenced by the Changes in Run!
12 Investment protection over the whole life cycle of the plant 9 DCS AS-Interface PROFIBUS DP FF H1 PROFINET PROFIBUS PA HART by integration of existing fieldbus technologies via proxys!
13 Investment protection over the whole life cycle of the plant 9 Proxy-Technology PROFINET Functionality The proxy is a Device on PROFINET and for example a DP-Master on PROFIBUS- DP (PN/DP-Proxy) Proxy PROFIBUS DP Advantages by using Proxy-Technology Openness by integration of existing fieldbuses and installed bases 100% investment protection for device manufacturer and end user. More than 244 Byte possible, because of that higher device count possible Allows step-by-step change from PROFIBUS to PROFINET
14 Benefits of PROFINET in Process Automation 14 PROFINET is a worldwide established standard in the industry based on standard Ethernet 100% investment protection for the future due to integration of existing fieldbus technologies (Proxies) PROFINET is well proven since many of years in factory automation and motion control Seamless Integration from ERP/MES level to field level (horizontal integration) Higher scalability of the system redundancy Higher performance with higher data rate (100Mbit) Detailed diagnostic and easier commissioning due to Ethernet mechanisms (Plug & Play) Complete Commissioning by automatic naming and addressing Easier and faster device exchange Higher robustness More flexible topologies (Line, Star, Tree and Ring) PROFINET is the future system backbone for PCS 7
15 Migration of PROFIBUS-DP to PROFINET siemens.com/answers
16 Same concept, new names 16 DP-Master DP-Master Class 2 IO-Controller IO-Supervisor PROFIBUS DP / RS 485 PROFINET IO / Ind. Ethernet DP-Slave DP-Adress IO-Device Device Name Förderer XY Low cost of adoption and investment protection!
17 What PROFIBUS DP can, PROFINET can do too 17 PROFIBUS DP Functionality PROFINET Only one defined channel between master and slave Data channel Several communication channels between Controller/ Supervisor and Device possible Same priority of communication Data prioritization Flexible parameterization of the data rate Min. 300µs Cycle time Min. 31,25µs 244 Byte I/O Consistent Data per Device 1440 Byte I/O Not possible IT-Service Integration without limitation possible Only one priority possible Alarms and diagnostic Different priorities possible Manually DIP-Switches or via telegram Addressing Automatic by controller or manual by engineering system (device exchange without engineering station) Max. 12 Mbit/s (Token) Data rate 100 Mbit/s (full-duplex) Normally: Line Limited: Tree and Ring Termination necessary Topology Line, Star, Tree, Ring and combination possible and much more!
18 Live Demo: PROFIBUS-DP Installation Operator Station / Engineering Station Industrial Ethernet Controller CPU410-5H PROFIBUS DP ET 200M-IM HART REMOTE I/O HART Pressure Transmitter SITRANS P DSIII DP/PA-Proxy Junction Box AFDiS > 100m DP/PA-Link PA-Koppler PROFIBUS PA Temperature Transmitter SITRANS T3K
19 Live Demo: Migration from PROFIBUS-DP to PROFINET Operator Station / Engineering Station Industrial Ethernet, plant bus Controller CPU410-5H New PROFINET ET 200M-IM HART REMOTE I/O HART MRP Bestehende PROFIBUS-DP Verkabelung > 100m Pressure Transmitter SITRANS P DSIII IE/PB-Link PA-Koppler PN/PA-Proxy Switch PROFIBUS PA X308-2M + MM992-2VD Junction Box AFDiS Temperature Transmitter SITRANS T3K
20 MM992-2VD Example of an application Possible uses of the VD module: 1. Use of Ethernet cables distances >100m 2. Retrofit 3. Use of existing two-wire cables in VD mode 4. Use of Ethernet cables in standard mode
21 MM992-2VD Benefit Connection of remote stations, where a connection via fiber optic cable is too expensive, or where the use of an Ethernet copper cable is not possible due to its maximum range of 100 m PROFINET connection at 100 Mbps up to 300 m using standard Industrial Ethernet FC installation cable (IE FC Cable 2x2 / Cat5 AWG22) Use of already laid communications cables, e.g. PROFIBUS or two-wire cables use case Migration from PROFIBUS to PROFINET to connect Remote IOs (e.g. ET200, SIMOCODE) special in Application PROFINET in PA Reduction of the installation costs by using already installed cables Non-reactive connection of stations to an Ethernet network Easy integration into existing systems thanks to SCALANCE X-300 media module design Universal module utilization, as it automatically checks whether a two-wire cable or a standard Ethernet cable is connected
22 Live Demo: Migration from PROFIBUS-DP to PROFINET Operator Station / Engineering Station Industrial Ethernet, plant bus Controller CPU410-5H New PROFINET ET 200M-IM HART REMOTE I/O HART MRP Bestehende PROFIBUS-DP Verkabelung > 100m Pressure Transmitter SITRANS P DSIII IE/PB-Link PA-Koppler PN/PA-Proxy Switch PROFIBUS PA X308-2M + MM992-2VD Junction Box AFDiS Temperature Transmitter SITRANS T3K
23 PROFINET System Redundancy siemens.com/answers
24 PROFINET System Redundancy System Redundancy S2 System Redundancy R1 Functionality: The PROFINET device builds up more then one Application Relationship (AR) to the redundant controller. The support of System Redundancy is defined for PROFINET devices, which are used in PA, as mandatory in the CC-B (PA) Advantages by using PROFINET System Redundancy Higher availability Higher scalability
25 Live Demo: PROFINET System Redundancy S2 25 Operator Station / Engineering Station Industrial Ethernet, plant bus Redundant Controller CPU410-5H PROFINET Integrated drives SIMOCODE pro V ET 200M-IM HART REMOTE I/O HART Pressure Transmitter SITRANS P DSIII
26 SIMOCODE pro V with PROFINET System Redundancy Significant increased plant availability thanks to uninterrupted communication with an H-CPU in case of Cable break Controller failure Field device failure SIMOCODE pro V PN System Redundancy
27 SIMOCODE pro V with PROFINET System Redundancy Sales release January 2015 Delivery release February 2015 SIMOCODE pro V PN with System Redundancy will be delivered with new Firmware-Version V1.2
28 Roadmap siemens.com/answers
29 Roadmap - PROFINET in Process Automation Ready to ship 2014 OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station Cost effective architecture for system redundancy (Red. Controller, Single IM) W786 Industrial Ethernet CPU 410-5H Safety-related automation systems CPU 410-5S 100% investment protection and backward compatibility for fieldbus installations (reuse of I/O modules) PROFINET PROFIBUS & PROFINET in one System SIMOCODE AFDiS PROFIBUS PA AFD DP/PA Coupler IE/PB-Link PROFIBUS DP PROFINET Second PROFINET IO Controller on CPU410-5H ET 200M ET 200 SP HF (without CP > optimized costs) Traditional I/O Traditional I/O Integrated drives Complete integration of ET 200SP HF (Replacing of ET 200S) MTA HART HART SIINAMICS Zone 1 Complete integration of SIMOCODE with PROFINET System Redundancy S2
30 Roadmap - PROFINET in Process Automation Goal for next major Step (Sneak Preview to V9.x) OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station W786 Industrial Ethernet Configuration Changes in Run with PROFINET CPU 410-5H Safety-related automation systems Scalable system redundancy (from Low cost to High end) ET 200SP HA PROFINET, redundant Traditional I/O PN/PA-Link Growing product portfolio for PROFINET Replacement of PROFIBUS DP Installed PROFIBUS base SIMOCODE SINAMICS PROFIBUS DP IE/PB-Link Integrated drives Y-Switch PN/PA-Link HART ET 200M Traditional I/O MTA HART AFD PROFIBUS PA AFDiS ET 200iSP PROFIBUS PA SIINAMICS Zone 1 ET 200iSP: Zone 1 Remote I/O with PROFINET (fiber optical redundant IM) ET 200SP HA: Zone 2 Remote I/O with PROFINET state-of-the-art incl. IO-Red. PN/PA-Link: Seamless Integration of PROFIBUS PA in PROFINET
31 Thank you for attention
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