SIMOCODE ES Online Help. SIMOCODE pro. SIMOCODE ES V12 Online Help. Tooltips SIRIUS + SIMOCODE. General information. Device configuration

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1 SIMOCODE ES Online Help Tooltips SIRIUS + SIMOCODE 1 General information 2 SIMOCODE pro Programming and Operating Manual Device configuration 3 Diagnostics & Online 4 Parameterization of the modules 5 Commissioning 6 Working with continuous function charts (CFCs) for SIMOCODE 7 Migrating a SIMOCODE pro project 8 Additional information 9 08/2013 A5E A/RS-AA/001

2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach NÜRNBERG GERMANY P 07/2014 Subject to change Copyright Siemens AG All rights reserved

3 Table of contents 1 Tooltips SIRIUS + SIMOCODE Tooltips SiriusPLAT without links Device Module parameter - Identification - Device - Order number Module parameter - Identification - Device - Short code Module parameter - Identification - Device - Manager Module parameter - Identification - Device - PI profile Module parameter - Identification - Device - Device family Module parameter - Identification - Device - Device subfamily Module parameter - Identification - Device - Device class Module parameter - Identification - Device - Ident No Module parameter - Identification - Device - Hardware revision level Module parameter - Identification - Device - Firmware revision level Module parameter - Identification - Device - Revision counter Module parameter - Identification - Device - IaM version Module parameter - Identification - Device - Supported IaM data Module parameter - Identification - Device - Time stamp Fieldbus interface Fieldbus interface - Start-up parameter block Fieldbus interface - DP address Fieldbus interface - PROFIsafe address Fieldbus interface - Transmission speed Fieldbus interface - Basic type Fieldbus interface - Diagnosis for process messages Fieldbus interface - Diagnosis for process warnings Fieldbus interface - Diagnosis for process faults Fieldbus interface - Diagnosis for device faults Tooltips SiriusPLAT Device Module parameter - Identification - Device - Order number Module parameter - Identification - Device - Short code Module parameter - Identification - Device - Manager Module parameter - Identification - Device - PI profile Module parameter - Identification - Device - Device family Module parameter - Identification - Device - Device subfamily Module parameter - Identification - Device - Device class Module parameter - Identification - Device - Ident No Module parameter - Identification - Device - Hardware revision level Module parameter - Identification - Device - Firmware revision level Module parameter - Identification - Device - Revision counter Module parameter - Identification - Device - IaM version Module parameter - Identification - Device - Supported IaM data Module parameter - Identification - Device - Time stamp Fieldbus interface Fieldbus interface - Start-up parameter block Programming and Operating Manual, 08/2013 3

4 Table of contents Fieldbus interface - DP address Fieldbus interface - PROFIsafe address Fieldbus interface - Transmission speed Fieldbus interface - Basic type Fieldbus interface - Diagnosis for process messages Fieldbus interface - Diagnosis for process warnings Fieldbus interface - Diagnosis for process faults Fieldbus interface - Diagnosis for device faults Module parameters without links Identification Marking Configuration Configuration - Selection of an initialization module Configuration - Application (control function) - SIMOCODE pro C basic unit Configuration - Application (control function) - SIMOCODE pro V basic unit Configuration - Application (control function) - SIMOCODE pro S basic unit Configuration - Thermistor Configuration - Removal error when operator panel is removed Motor protection Overload/Unbalance/Stalled rotor Motor control Control stations Control function Machine monitoring Ground fault Current limits Operation monitoring Voltage monitoring Cos phi monitoring Active power monitoring / 4-20 ma monitoring Temperature monitoring Monitoring interval for mandatory testing Inputs Digital module inputs Basic unit inputs Analog module inputs Temperature module inputs Outputs Basic unit outputs Cyclic send data Acyclic send data Operator panel LED Digital module outputs Analog module - output Standard functions OPO - Positioner response Test/Reset Test position feedback, TPF External fault Emergency start Safety-related tripping Programming and Operating Manual, 08/2013

5 Table of contents Watchdog (PLC/PCS monitoring) Operational protection OFF Power failure monitoring Time stamping Logic modules Counters Timer Signal conditioning Non-volatile element Flashing Flicker Limit monitor Truth table 2I/1O Truth table 3I/1O Truth table 5I/2O Calculators UF50 compatibility mode UF50 compatibility mode UF50 basic type UF50 operating mode Analog value recording Analog-value recording - Trigger edge Analog-value recording - Pre-trigger Analog-value recording - Sampling rate Analog-value recording - Assigned analog value Analog-value recording - Trigger input Online parameters Online - status command start pause Online - event short circuit Online - event open circuit Online - event InM deleted Online - event InM programmed Online - event InM read-in Online - event InM Ident Data readonly Online - event InM readonly Online - event MeM readonly Online - status InM readonly Change not possible Online - warning EMplus short circuit Online - warning EMplus open circuit Online - trip EMplus short circuit Online - trip EMplus open circuit Online - E module P ground-fault current Online - E module P last Module parameters Identification Marking Configuration Configuration - Selection of an initialization module Configuration - Application (control function) - SIMOCODE pro C basic unit Configuration - Application (control function) - SIMOCODE pro V basic unit Configuration - Application (control function) - SIMOCODE pro S basic unit Configuration - Thermistor Programming and Operating Manual, 08/2013 5

6 Table of contents Configuration - Removal error when operator panel is removed Motor protection Overload/Unbalance/Stalled rotor Motor control Control stations Control function Machine monitoring Ground fault Current limits Operation monitoring Voltage monitoring Cos phi monitoring Active power monitoring / 4-20 ma monitoring Temperature monitoring Monitoring interval for mandatory testing Inputs Digital module inputs Basic unit inputs Analog module inputs Temperature module inputs Outputs Basic unit outputs Cyclic send data Acyclic send data Operator panel LED Digital module outputs Analog module - output Standard functions OPO - Positioner response Test/Reset Test position feedback, TPF External fault Emergency start Safety-related tripping Watchdog (PLC/PCS Monitoring) Operational Protection Off Power failure monitoring Time stamping Logic modules Counter Timer Signal conditioning Non-volatile element Flashing Flicker Limit monitor Truth table 2I/1O Truth table 3I/1O Truth table 5I/2O Calculators UF50 compatibility mode Programming and Operating Manual, 08/2013

7 Table of contents UF50 compatibility mode UF50 basic type UF50 operating mode Analog value recording Analog-value recording - Trigger edge Analog-value recording - Pre-trigger Analog-value recording - Sampling rate Analog-value recording - Assigned analog value Analog-value recording - Trigger input Online parameters Online - status command start pause Online - event short circuit Online - event open circuit Online - event InM deleted Online - event InM programmed Online - event InM read-in Online - event InM Ident Data readonly Online - event InM readonly Online - event MeM readonly Online - status InM readonly Change not possible Online - warning EMplus short circuit Online - warning EMplus open circuit Online - trip EMplus short circuit Online - trip EMplus open circuit Online - E module P ground-fault current Online - E module P last Help texts for function blocks and connection blocks in the CFC Editor Protection/Control Extended protection Extended control Control stations Thermistor Analog value recording Ground fault Current limits Voltage Power factor (cos phi) Active power /4-20 ma (analog module 1) Operation monitoring Monitoring interval for mandatory testing Temperature (TM1) BU inputs OP buttons DM1 inputs, DM2 inputs TM1 inputs AM1 inputs Cycl. receive byte 0, cycl. receive byte 1, cycl. receive byte 2/3, cycl. receive byte 4/ BU outputs OP LED DM1 outputs, DM2 outputs AM1 output Programming and Operating Manual, 08/2013 7

8 Table of contents Cycl. send byte 0, cycl. send byte 1, cycl. send byte 2/3, cycl. send byte 4/9, cycl. send byte 10/ Test Test Reset 1,2, TPF External fault 1,2,3,4,5, OPO UVO Emergency start Safety-related tripping Watchdog Time stamping Truth table TT 1 to 9, 3I/1O Counters 1 to Timers 1 to Signal conditioning 1 to Non-volatile elements 1 to Flashing 1, 2, Flicker 1, 2, Limit monitors 1 to Calculator 1 to Device o.k Current flowing Device test active General fault General warning Remote mode Hardware fault basic unit Module fault Temporary components Configuration error Parameterization '0' '1' Fixed level Configured operator panel missing Phase unbalance Voltage U_min Power factor (cos phi) Thermal motor model Time to trip Remaining cooling down period Last trip current (% of le) Stop time Max. current I_max (% of Ie) Current I_L1 (% of Ie), current I_L2 (% of Ie), current I_L3 (% of Ie) Number of overload trips Int. number of overload trips Number of parameterizations Phase voltage UL1-N, phase voltage UL2-N, phase voltage UL3-N Motor operating hours (H word), motor operating hours (L word) Programming and Operating Manual, 08/2013

9 Table of contents Int. motor operating hours (H word), int. motor operating hours (L word) Motor operating hours (H word), motor operating hours (L word) Number of starts (H word), number of starts (L word) Int. number of starts clockwise (H word), int. number of starts clockwise (L word) Int. number of starts counterclockwise (H word), int. number of starts counterclockwise (L word) Consumed energy (H word), consumed energy (L word) Active power P (H word), active power P (L word) Apparent power S (H word), apparent power S (L word) Max. current I_max (10 ma) Current I_L1 (10 ma), current I_L2 (10 ma), current I_L3 (10 ma) Max. current I_max (100 ma) Current I_L1 (100 ma), current I_L2 (100 ma), current I_L3 (100 ma) General information SIMOCODE ES - Online Help System manuals for SIMOCODE pro Device configuration Diagnostics & Online General information Diagnostics status Channel diagnostics Parameterization of the modules Identification Device Marking Libraries Application selection Fieldbus interface Device parameters PROFIBUS address Motor protection Motor protection introduction Overload protection Unbalance protection Blocking protection Thermistor protection Motor control Control stations Operating modes Mode selector Enables Enables and enabled control command schematic Control function Contactor controls Lamp controls and status information Programming and Operating Manual, 08/2013 9

10 Table of contents Non-maintained command mode Saving change-over command DM-F LOCAL/DM-F PROFIsafe - Separate function from control function Load type Feedback time Execution time Interlocking time Change-over pause Max. star time Current measuring module built into the delta circuit or the supply cable Scope and application Machine monitoring Ground fault Internal ground-fault monitoring External ground-fault monitoring Current limits Current limits I> (upper limit) Current limits I< (lower limit) Voltage monitoring Cos phi monitoring Active power monitoring / 4-20 ma monitoring Hysteresis 0 / 4-20 ma Operation monitoring Operating hours monitoring Stop time monitoring Number of starts monitoring motor Temperature monitoring (analog) Hysteresis for temperature Monitoring interval for mandatory testing Inputs Inputs Basic unit inputs Operator panel buttons Digital module inputs Temperature module inputs Analog module inputs Cyclic receive Acyclic receive Analog value recording UF50 compatibility mode Outputs Basic unit Operator panel LED Digital module Analog module Cyclic send data Acyclic send data Standard functions Test/Reset Programming and Operating Manual, 08/2013

11 Table of contents Test position feedback (TPF) External fault Operational protection OFF (OPO) Power failure monitoring (UVO) Emergency start Safety-related tripping Watchdog (Bus monitoring, PLC/PCS monitoring) Time stamping Logic modules Truth table 2I/1O Truth table 3I/1O Truth table 5I/2O Counter Timer Signal conditioning Non-volatile element Flashing Flicker Limit monitor Calculators Calculator Calculator UF50 compatibility mode UF50 compatibility mode - diagram of the data Commissioning Control/status information Faults Warnings Messages Measured values Service data - statistical data Error buffer/error protocol Test Command Password Parameter comparison Actual configuration Analog value recording Working with continuous function charts (CFCs) for SIMOCODE Description Overview - Toolbar - Menu commands Calling the graphic editor Programming and Operating Manual, 08/

12 Table of contents 7.4 Functions Connecting Selecting a function block or connection block and using it in the plan Select all Move plan Monitoring Representations Position blocks according to data flow Set colors Switching the grid on and off Functions of the toolbar Transferring the online data to the hardware Transferring the online data to the offline project Insert text field Highlight signal flow Select view Zoom in Show all Adapting the selection to the size of the work area Zoom out Show/hide unused connections Activate/deactivate monitoring Delete Migrating a SIMOCODE pro project Migrating projects Launching the migration Additional information Service Active control stations, contactor controls and lamp controls Diagnostics via LED display Restoring factory settings Setting the PROFIBUS DP address Backing up and saving parameters Configuring the diagnostics response Setting the safety relay functions Replacing SIMOCODE pro components Replacing the basic unit Replacing the expansion module Replacing a DM-F Replacing the current measuring module and the current/voltage measuring module Data sets Data set 92 - Device diagnostics Data set 94 - Measured values Data set 95 - Service and statistical data Examples Examples for the conversion factor Limit monitor example Calculator examples Index Programming and Operating Manual, 08/2013

13 Tooltips SIRIUS + SIMOCODE Tooltips SiriusPLAT without links Device Module parameter - Identification - Device - Order number Display of order number (MLFB) of the device (MLFB = Machine-readable product designation) Module parameter - Identification - Device - Short code Short code of the device Module parameter - Identification - Device - Manager Name of the manufacturer Module parameter - Identification - Device - PI profile Corresponds to the I&M 0 value: Profile_ID Module parameter - Identification - Device - Device family Name of the overall device family, e.g. switching devices Module parameter - Identification - Device - Device subfamily Name of the subfamily subordinate to the device family. e.g. Motor Management System Module parameter - Identification - Device - Device class Name of the device class subordinate to the subfamily, e.g. SIMOCODE pro C Module parameter - Identification - Device - Ident No. Vendor-internal information. Programming and Operating Manual, 08/

14 Tooltips SIRIUS + SIMOCODE 1.1 Tooltips SiriusPLAT without links Module parameter - Identification - Device - Hardware revision level Corresponds to the I&M 0 value: Hardware_Revision Module parameter - Identification - Device - Firmware revision level Corresponds to the I&M 0 value: Software_Revision Module parameter - Identification - Device - Revision counter Corresponds to the I&M 0 value: Rev_Counter Module parameter - Identification - Device - IaM version Corresponds to the I&M 0 value: IM_Version Module parameter - Identification - Device - Supported IaM data Corresponds to the I&M 0 value: IM_Support Module parameter - Identification - Device - Time stamp Vendor-internal information Fieldbus interface Fieldbus interface - Start-up parameter block Activate the "Startup parameter block active" checkbox if you want to prevent the parameter data that is currently stored by SIMOCODE pro being overwritten by the PROFIBUS DP master during startup. In this case, you can only modify parameter data using the SIMOCODE ES software. Default setting: Activated: When parameterizing in SIMOCODE ES directly deactivated: In accordance with factory setting or when integrated via SIMOCODE pro Fieldbus interface - DP address Selection of the PROFIBUS DP address. A node's address must be unique within a PROFIBUS DP network. Select a unique DP address here. Address 126 is generally assigned to a factory-set device. 14 Programming and Operating Manual, 08/2013

15 Tooltips SIRIUS + SIMOCODE 1.1 Tooltips SiriusPLAT without links Fieldbus interface - PROFIsafe address Displays the set PROFIsafe address. Notice At this point, only the PROFIsafe address set on the module is displayed. You must set the PROFIsafe address direct via the DIP switch of the PROFIsafe digital module! Fieldbus interface - Transmission speed No setting possible. The device detects the transmission speed (baud rate on PROFIBUS DP) automatically. Baud rates of up to 12 Mbit/s are possible Fieldbus interface - Basic type Select the basic type (1 or 2). The basic type selected determines the structure and length of the cyclic data exchanged between the PROFIBUS DP master and the PROFIBUS DP slave. You will find basic type selection tables in the SIMOCODE pro System Manual, in the section titled "Telegram description and data access" Fieldbus interface - Diagnosis for process messages Activated: Event messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Event messages are not transferred via PROFIBUS DP Fieldbus interface - Diagnosis for process warnings Activated: Warning messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Warning messages are not transferred via PROFIBUS DP Fieldbus interface - Diagnosis for process faults Activated: Trip messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Trip messages are not transferred via PROFIBUS DP Fieldbus interface - Diagnosis for device faults Activated: Device faults are transferred via PROFIBUS DP in the form of a diagnostic alarm. Deactivated: Device faults are not transferred via PROFIBUS DP. Programming and Operating Manual, 08/

16 Tooltips SIRIUS + SIMOCODE 1.2 Tooltips SiriusPLAT 1.2 Tooltips SiriusPLAT Device Module parameter - Identification - Device - Order number Display of order number (MLFB) of the device (MLFB = Machine-readable product designation). Device (Page 165) Module parameter - Identification - Device - Short code Short code of the device. Device (Page 165) Module parameter - Identification - Device - Manager Name of the manufacturer. Device (Page 165) Module parameter - Identification - Device - PI profile Corresponds to the I&M 0 value: Profile_ID Device (Page 165) Module parameter - Identification - Device - Device family Name of the overall device family, e.g. switching devices. Device (Page 165) 16 Programming and Operating Manual, 08/2013

17 Tooltips SIRIUS + SIMOCODE 1.2 Tooltips SiriusPLAT Module parameter - Identification - Device - Device subfamily Name of the subfamily subordinate to the device family. e.g. Motor Management System. Device (Page 165) Module parameter - Identification - Device - Device class Name of the device class subordinate to the subfamily, e.g. SIMOCODE pro C. Device (Page 165) Module parameter - Identification - Device - Ident No. Vendor-internal information. Device (Page 165) Module parameter - Identification - Device - Hardware revision level Corresponds to the I&M 0 value: Hardware_Revision. Device (Page 165) Module parameter - Identification - Device - Firmware revision level Corresponds to the I&M 0 value: Software_Revision. Device (Page 165) Module parameter - Identification - Device - Revision counter Corresponds to the I&M 0 value: Rev_Counter. Device (Page 165) Programming and Operating Manual, 08/

18 Tooltips SIRIUS + SIMOCODE 1.2 Tooltips SiriusPLAT Module parameter - Identification - Device - IaM version Corresponds to the I&M 0 value: IM_Version. Device (Page 165) Module parameter - Identification - Device - Supported IaM data Corresponds to the I&M 0 value: IM_Support. Device (Page 165) Module parameter - Identification - Device - Time stamp Vendor-internal information. Device (Page 165) Time stamping (Page 259) Fieldbus interface Fieldbus interface - Start-up parameter block Activate the "Startup parameter block active" checkbox if you want to prevent the parameter data that is currently stored by SIMOCODE pro being overwritten by the PROFIBUS DP master during startup. In this case, you can only modify parameter data using the SIMOCODE ES software. Default setting: Activated: When parameterizing in SIMOCODE ES directly deactivated: In accordance with factory setting or when integrated via SIMOCODE pro. Fieldbus interface (Page 169) 18 Programming and Operating Manual, 08/2013

19 Tooltips SIRIUS + SIMOCODE 1.2 Tooltips SiriusPLAT Fieldbus interface - DP address Selection of the PROFIBUS DP address. A node's address must be unique within a PROFIBUS DP network. Select a unique DP address here. Address 126 is generally assigned to a factory-set device. Fieldbus interface (Page 169) Fieldbus interface - PROFIsafe address Displays the set PROFIsafe address. Notice At this point, only the PROFIsafe address set on the module is displayed. You must set the PROFIsafe address direct via the DIP switch of the PROFIsafe digital module! Fieldbus interface (Page 169) Fieldbus interface - Transmission speed No setting possible. The device detects the transmission speed (baud rate on PROFIBUS DP) automatically. Baud rates of up to 12 Mbit/s are possible. Fieldbus interface (Page 169) Fieldbus interface - Basic type Select the basic type (1 or 2). The basic type selected determines the structure and length of the cyclic data exchanged between the PROFIBUS DP master and the PROFIBUS DP slave. You will find basic type selection tables in the SIMOCODE pro System Manual, in the section titled "Telegram description and data access". Fieldbus interface (Page 169) Programming and Operating Manual, 08/

20 Tooltips SIRIUS + SIMOCODE 1.2 Tooltips SiriusPLAT Fieldbus interface - Diagnosis for process messages Activated: Event messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Event messages are not transferred via PROFIBUS DP. Fieldbus interface (Page 169) Fieldbus interface - Diagnosis for process warnings Activated: Warning messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Warning messages are not transferred via PROFIBUS DP. Fieldbus interface (Page 169) Fieldbus interface - Diagnosis for process faults Activated: Trip messages are transferred via PROFIBUS DP in the form of an alarm. Deactivated: Trip messages are not transferred via PROFIBUS DP. Fieldbus interface (Page 169) Fieldbus interface - Diagnosis for device faults Activated: Device faults are transferred via PROFIBUS DP in the form of a diagnostic alarm. Deactivated: Device faults are not transferred via PROFIBUS DP. Fieldbus interface (Page 169) 20 Programming and Operating Manual, 08/2013

21 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links 1.3 Module parameters without links Identification Marking Module parameter - Identification - Designation Entry of any text, e.g. for plant documentation Configuration Configuration - Selection of an initialization module Selection of an initialization module. The initialization module allows all system parameter settings to be backed up and transferred to a new system (in the case of device replacement, for example) without the need for additional resources or detailed specialist expertise. Note The SIMOCODE pro S and SIMOCODE pro V basic units from product version *E09* and higher do not support the initialization module Configuration - Application (control function) - SIMOCODE pro C basic unit Selection of one of the following applications (control functions) for the SIMOCODE pro C basic unit: Overload relay Direct starter Reversing starter Molded-case circuit breaker (MCCB) Configuration - Application (control function) - SIMOCODE pro V basic unit Selection of one of the following applications (control functions) for the SIMOCODE pro V basic unit: Overload relay Direct starter Reversing starter Programming and Operating Manual, 08/

22 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Molded case circuit breaker (MCCB) Star-delta starter Star-delta reversing starter Dahlander Dahlander reversing starter Pole-changing starter Pole-changing reversing starter Valve Positioner 1 Positioner 2 Positioner 3 Positioner 4 Positioner 5 Soft starter with reversing contactor Soft starter Configuration - Application (control function) - SIMOCODE pro S basic unit Selection of one of the following applications (control functions) for the SIMOCODE pro S basic unit: Overload relay Direct starter Reversing starter Molded case circuit breaker (MCCB) Star-delta starter Soft starter Configuration - Thermistor Activate the "Thermistor" checkbox if you want to use the thermistor (binary PTC) to monitor motor temperature. When the checkbox is activated, the "Thermistor" motor protection dialog appears. Here you can define the response when the trip level is reached and the response in the event of a sensor fault. 22 Programming and Operating Manual, 08/2013

23 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Configuration - Removal error when operator panel is removed If "Yes" is set in the dropdown menu, the message "Removal error" will be output if a configured operator panel without display is removed. If "No" is set, the message "Removal error" will not be displayed if the operator panel is removed during operation. Use this setting if an operator panel is connected temporarily. Notice If the operator panel is the motor's only active control station, the motor might not shut down again! Motor protection Overload/Unbalance/Stalled rotor Motor protection - Voltage measurement - Load type Here you select whether SIMOCODE pro is to protect a 1-phase or a 3-phase load (default setting: 3-phase). For a "1-phase" type of load, proceed as follows: Deactivate the internal ground-fault detection and unbalance protection Route just one of the two conductors through any feed-through opening on the current measuring module. Phase failure monitoring is deactivated automatically. Overload protection - Type of load Here you select whether SIMOCODE pro is to protect a 1-phase or a 3-phase load (default setting). For a "1-phase" type of load, proceed as follows: If necessary, deactivate internal ground-fault detection. Route just one of the two conductors through any feed-through opening on the current measuring module. Phase failure monitoring is deactivated automatically. Overload protection - Reset Manual (default setting): Faults must be acknowledged by a reset signal: Via the "Reset" button on the basic unit or Via the "Reset" button on the operator panel or Via "Standard functions -> Reset" (the "Reset - Input" inputs (plugs) must be connected to the corresponding sockets, e.g. using a reset via the bus). Programming and Operating Manual, 08/

24 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Motor protection - Thermistor - Response when trip level reached Here you can set how SIMOCODE pro should respond if the thermistor trip level is exceeded (default setting: tripping). Motor protection - Thermistor - Response to sensor fault Here you can set how SIMOCODE pro should respond in the event of a short circuit or if an open circuit occurs in the thermistor cable (default setting: warning). Motor protection - Blocking protection - Delay Selection of the delay time (0 to 25.5 s, default setting: 0.5 s) for the set response (signaling, warning, tripping). This setting can be modified during operation. Overload protection - Cooling down period Time setting (60 to s, default setting: 300 s), after which an overload trip can be reset. This setting can be modified during operation. Overload protection - Pause time Time setting (0 to s, default setting: 0 s) for the cooling down response of the motor when tripped under normal operating conditions (not in the case of an overload trip). This setting can be modified during operation. After this time the "thermal motor model" will be deleted and a new cold start will be possible. This means that many startups can be performed in a short space of time. Motor protection - Response when trip level reached Here you can set how SIMOCODE pro should respond if the trip level is exceeded in the event of an overload (default setting: tripping). Motor protection - Overload protection - Response when prewarning threshold reached Here you can set how SIMOCODE pro should respond if the prewarning level (I> 115 % Is) is exceeded in the event of an overload (default setting: warning). Motor protection - Overload protection - Response to unbalance Here you can set how SIMOCODE pro should respond to a phase unbalance (default setting: warning). 24 Programming and Operating Manual, 08/2013

25 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Overload protection - Class The Class (tripping class) defines the maximum time within which SIMOCODE pro must trip from cold at 7.2 times the setting current (motor protection to IEC 60947). You can choose between 8 different settings (Class 5 to Class 40). Please note that with startups > Class 10, the permissible AC3 current of the contactor may have to be reduced (derated), i.e. you must select a larger contactor. The tripping class can be modified during operation. Motor protection - Delay in the event of overload operation (delay prewarning) Define how long (default setting: 0.5 s) the prewarning level (1.15 x Is) must be constantly exceeded before SIMOCODE pro executes the desired response. If no setting is made, there will be no response. In the event of a loss of phase or an unbalance > 50%, the prewarning level will be reached earlier, at approximately 0.85 x Is. You can change this setting during operation. Motor protection - Unbalance protection threshold Setting of the unbalance protection level (0 to 100%, default setting: 40%), which must be exceeded for SIMOCODE pro to respond. Loss of one phase corresponds to an unbalance of 100%. This setting can be modified during operation. Overload protection - Blocking protection threshold Setting of a blocking threshold for the motor current (0 to 1020% of the set current Is in 4% increments, default setting: 0) at which SIMOCODE pro will react as per the selected response. The response is triggered as soon as the motor current exceeds this threshold. This setting can be modified during operation. Overload protection - Set current Is1 Setting of the motor rated current. This value can be found on the rating plate of the motor. The overload trip characteristic is calculated based on this value. The setting range depends on the current measuring module or current/voltage measuring module selected. This setting can be modified during operation. Overload protection - Is1-Is2 transformation ratio active Activate this checkbox if you are using an interposing transformer or looping the main current lines through the current measuring module or the current/voltage measuring module several times. If the checkbox is activated, you can enter a transformation ratio. Overload protection - Is1 transformation ratio - Numerator Enter the transformation ratio of the interposing transformer (primary) here, with the "Is1 transformation ratio - Active" checkbox activated. Range: 0 to (default: 0). Programming and Operating Manual, 08/

26 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Overload protection - Is1 transformation ratio - Denominator Enter the transformation ratio of the interposing transformer (secondary) here, with the "Is1 transformation ratio - Active" checkbox activated. Range: 0 to 15 (default: 0). Overload protection - Is2 transformation ratio - Numerator Enter the transformation ratio of the interposing transformer (primary) here, with the "Is2 transformation ratio - Active" checkbox activated. Range: 0 to (default: 0). Overload protection - Is2 transformation ratio - Denominator Enter the transformation ratio of the interposing transformer (secondary) here, with the "Is2 transformation ratio - Active" checkbox activated. Range: 0 to 15 (default: 0). Overload protection - Set current Is2 Set current Is2 can only be set for control functions with two speeds (Dahlander, Dahlander reversing starter, pole-changing starter, pole-changing reversing starter) as a way of ensuring that appropriate overload protection is also provided for the higher of the two speeds. Is2 is usually set to a value higher than Is1. The setting range depends on the selected current measuring module or current/voltage measuring module. This setting can be modified during operation. Motor protection - Overload protection - Delay in the event of unbalance Selection of the delay time (0 to 25.5 s, default setting: 0.5 s) for the set response (signaling, warning, tripping). Motor protection - Blocking protection - Response when blocking threshold reached Here you can select how SIMOCODE pro should respond if the blocking threshold is exceeded (default setting: deactivated). 26 Programming and Operating Manual, 08/2013

27 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Motor control Control stations Control stations - Operation mode switch S1, S2 You can use the operation mode switch to change over between the following operating modes using any signals (any sockets, e.g. device inputs, PROFIBUS DP control bits, etc.): Local 1 Local 2 Local 3 Remote/Automatic Input S1: Local 1 (0), Local 2 (0), Local 3 (1), Remote/Auto (1) Input S2: Local 1 (0), Local 2 (1), Local 3 (0), Remote/Auto (1) Control stations - Activate enables Enables, which must be activated, are assigned to the "ON" and "OFF" control commands for each control station in every operating mode. Activate the enables for the "ON" and "OFF" control commands ("ON" only, "OFF" only, or "ON" and "OFF") for each control station, depending on whether the control station is to be able to only switch the motor on, only switch it off, or switch it on and off. Control station - PLC/PCS Select any socket (typically the sockets of the "Cyclic receive" function blocks). Control station - PC This control station is primarily intended for switching commands on any PC which, along with the automation system, is used as a second master on the PROFIBUS DP. The control commands are received from the PROFIBUS DPV1 via the acyclic control telegram. No connection needs to be established if the SIMOCODE ES Professional or SIMATIC PDM PC software is connected to SIMOCODE pro via PROFIBUS DP. In this case, the control commands will be implemented automatically via the PC control station [DPV1]. Control station - Operator panel Select any socket (typically the sockets of the "Operator panel buttons" function block). Since the operator panel only has four buttons for controlling the motor feeder, one button must be used as a speed change-over button for control functions with two speeds and two directions of rotation. For this purpose, this button must be assigned to the internal control command "[OP]<>/<<>>". Programming and Operating Manual, 08/

28 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links If the SIMOCODE ES PC software on a PC is connected to SIMOCODE pro via the system interface, its control commands are implemented automatically via the "Operator panel (OP)" control station and must be enabled here as applicable. Control station - Local control Select any socket (typically the sockets of the "BU inputs" and "DM1 inputs" or "DM2 inputs" function blocks). The OFF command "LC OFF" is 0-active. This ensures that SIMOCODE pro shuts the motor down if an open circuit occurs in the incoming cable, for example. The precondition is that the control station is active Control function Control function - Auxiliary control input FC The "Auxiliary control input FC" function block is an expanded status message for the "Positioner" or "Valve" control functions. PC (Feedback Close) can be connected to any socket, though usually with that of an input to which the limit switch is wired. Control function - Auxiliary control input FO The "Auxiliary control input FO" function block is an expanded status message for the "Positioner" or "Valve" control functions. PO (Feedback Open) can be connected to any socket, though usually with that of an input to which the limit switch is wired. Control function - Auxiliary control input TC The "Auxiliary control input TC" function block is an expanded status message for the "Positioner" or "Valve" control functions. TC (Torque Closed) can be connected to any socket, though usually with that of an input to which the torque switch is wired. Control function - Auxiliary control input TO The "Auxiliary control input TO" function block is an expanded status message for the "Positioner" or "Valve" control functions. TO (Torque Open) can be connected to any socket, though usually with that of an input to which the torque switch is wired. 28 Programming and Operating Manual, 08/2013

29 Tooltips SIRIUS + SIMOCODE 1.3 Module parameters without links Control function - Control commands Plugs of the "Control stations" function block. Connect these plugs to any sockets (e.g. binary inputs on the basic unit, PROFIBUS DP control bits) so that the control commands can be implemented. Each control station can output up to five different control commands (via the plugs ON <<, ON <, OFF, ON >, ON >>). The number of active plugs depends on the control function selected. With a direct-on-line starter, for example, only the plugs "ON >" and "OFF" are active. Control function - Auxiliary control input Feedback ON SIMOCODE pro monitors statuses using the "Feedback ON" auxiliary control channel, which is usually derived directly from the current flow in the main circuit, via the current measuring modules. Select any socket (usually the preset socket, "Status - Current flowing"). Control function "Star-delta starter" and "Star-delta reversing starter" - Max. time for star mode Setting of the maximum time for star mode when switching over from star to delta if the current-dependent reversing point could not be detected (0 to 255 s, default setting: 20 s). Control function "Star-delta starter" and "Star-delta reversing starter" - Integrated current measuring module Select "Incoming cable" if the current measuring module is integrated in the motor supply cable. Select "In delta" if the current measuring module is integrated in the star-delta circuit's delta. The set current Is is reduced to Irated x 3. Control function - Type of load Select either "motor" (default setting) or "resistive load" (e.g. heating). If "Motor" is selected, following an ON command "Status - Start active" will be set for the duration of the "Class" that has been set. All current-dependent monitoring functions (stalled rotor, current limits, cos phi, active power) only become active once the set "Class" time has elapsed. If "Resistive load" is selected, "Status - Start active" will not be set. All current-dependent monitoring functions (stalled rotor, current limits, cos phi, active power) become active immediately after the start. Control function - Save switching command Deactivated: Change-over commands from one direction of rotation/speed to the other are only implemented if "OFF" has previously been set and once the interlocking time/change-over pause has elapsed. This setting is the default and the one which is normally used. Activated: Change-over commands from one direction of rotation/speed to the other are implemented without a previous "OFF", once the interlocking time/change-over pause has elapsed. Programming and Operating Manual, 08/

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