Photoelectric Sensors/Controls Fiber Optic Miniature Sensors

Transcription

1 Fiber Optic Miniature Sensors FEATURES Satisfies needs for low hysteresis, high sensitivity, mark detection and ultra-fast response sensors. Units can be snap-in DIN rail mounted or bracket mounted, for worldwide compatibility. Fiber optic cables attach quickly, without tools. Mutual interference protection enhances detection stability and performance reliability. Self-diagnostic output gives advance warning of marginal operating conditions. Selectable light operate or dark operate. Slim-profile housing. Current sourcing PNP or current sinking NPN output. Optional 40-msec Off-delay on all listings. s available with 6 pigtail with 12mm connector. HPX Series GENERAL INFORMATION HPX Series Fiber Optic Photoelectric Sensors deliver versatile, high-performance scanning in a slim-profile package. Options are: High Sensitivity/ High Power HPX-H, Low Hysteresis HPX-A, Ultra-Fast (50µs) Response HPX-F, and Mark Detection HPX-V. They will provide diffuse/ retro or thru scan, depending on the fiber optic cables used. Fiber optic cables attach to sensors quickly, without tools. Fine-tuning is quick and easy, using a green LED stability indicator and a red LED which indicates light is being received. When the self-diagnostic circuit provides an output, the green LED will flash. The three-turn sensitivity potentiometer has superior linearity, enabling precision adjustments. A dial pointer shows users at a glance where they are in the sensitivity adjustment range. Sensors automatically shift their LED pulse phase to prevent up to three closely mounted units from interfering with each other. SENSOR ORDER GUIDE, LEADWIRES Sensor Type High Sensitivity/High Power 2m leads Description HPX-H high sensitivity/high power sensors normally have twice the scan power of other HPX sensors (up to 400 mm) when applied in the standard opposed mode using fiber optic cables with 1.0 mm dia. fiber. The extra power allows low reflectance of objects to be sensed (diffuse scan). Hysteresis of 10.6% enables clean on/off operation in high-contrast applications. Output Mode NPN PNP HPX-H1-H HPX-H2-H Low Hysteresis 2m leads Ultra-fast Response 2m leads HPX-A low hysteresis sensors are ideal for use when the difference in On/Off contrast is very small. Hysteresis of 3.2% enables reliable detection of high speed, low reflectance objects. Superior temperature stability, e.g., the operation setting point will not change more than 1% of set range over entire operational temperature. HPX-F ultra-fast response sensors have a 50-microsecond response time. They can reliably detect small objects moving at high rates of speed. For example, an object as small as 2.0 mm diameter can be detected while it is traveling up to 56 meters per second. NPN PNP NPN PNP HPX-A1-H HPX-A2-H HPX-F1-H HPX-F2-H Mark Detection 2m leads HPX-V mark detection sensors emit a visible green light to allow sensing of color marks printed on fast-moving objects. 500-microsecond response time enables high-speed detection of small, different-colored marks displayed on various background colors. NPN PNP HPX-V1-H HPX-V2-H SENSOR ORDER GUIDE, 6 PIGTAIL WITH 12mm CONNECTOR Sensor Type High Sensitivity/High Power 6 pigtail w/ connector Description HPX-H high sensitivity/high power sensors normally have twice the scan power of other HPX sensors (up to 400 mm) when applied in the standard opposed mode using fiber optic cables with 1.0 mm dia. fiber. The extra power allows low reflectance of objects to be sensed (diffuse scan). Hysteresis of 10.6% enables clean on/off operation in high-contrast applications. Output Mode NPN PNP HPX-H1-HC HPX-H2-HC Low Hysteresis 6 pigtail w/ connector HPX-A low hysteresis sensors are ideal for use when the difference in On/Off contrast is very small. Hysteresis of 3.2% enables reliable detection of high speed, low reflectance objects. Superior temperature stability, e.g., the operation setting point will not change more than 1% of set range over entire operational temperature. NPN PNP HPX-A1-HC HPX-A2-HC C8

2 Fiber Optic Miniature Sensors SENSOR SPECIFICATIONS Input Supply Current Consumption Output Diagnostic Output Mode Selections Light Type Response Time Optional Off Delay Timing Circuit Protection Temperature Range Ambient Light Immunity Materials 10 to 30 VDC (10% ripple) 35 ma max. NPN or PNP open collector transistor, 100 ma max., 1 V drop 50 ma max. Switchable light or dark operate Visible red: HPX-H, HPX-A, and HPX-F types Visible green: HPX-V type HPX-H, HPX-A, and HPX-V types: 500 microseconds On, 500 microseconds Off HPX-F types: 50 microseconds On, 70 microseconds Off 40±10 milliseconds Polarity reversible, false pulse, short circuit Operating: 20 to % RH (50 C max. if gang mounted) Storage: 40 to % RH Incandescent: 5,000 lux Sunlight: 20,000 lux Housing: Polycarbonate/ABS alloy Bracket: 304 Stainless steel Cable: Oil resistant PVC sleeve (2m, X 4,2 mm) HPX Series OUTPUT DIAGRAMS NPN PNP WIRING DIAGRAMS NPN When a load is directly applied NPN When a voltage input device is connected Photoelectric PNP When a load is directly applied PNP When a voltage input device is connected CONNECTOR C9

3 Fiber Optic Miniature Sensors FIBER OPTIC CABLE SPECIFICATIONS Operating Temperature Fiber Length Thru Scan/Min. Target Size (Opaque Object) Diffuse Scan/Std. Target Size (White Paper) Materials 30 to 70 C at 35 to 85% RH, unless otherwise noted 2 meters Target object should be at least the diameter of the cable fiber With HPX-H sensor: 20 x 20 cm With HPX-A sensor: 10 x 10 cm With HPX-F sensor: 5 x 5 cm With HPX-V sensor: 5 x 5 cm Sheathing: Black polyethylene Heads: Stainless steel, unless otherwise noted HPX Series THRU SCAN FIBER OPTIC CABLE ORDER GUIDE/SCANNING DISTANCES Fiber Optic Cable Type Cable Shape Sensor Type Long Distance M4 thread HPX-H HPX-A HPX-F HPX-V ϕ3mm HPX-H HPX-A HPX-F HPX-V Standard M4 thread HPX-H HPX-A HPX-F HPX-V ϕ3mm M4 thread ϕ3mm HPX-H HPX-A HPX-F HPX-V HPX-H HPX-A HPX-F HPX-V HPX-H HPX-A HPX-F HPX-V Side View ϕ2.5mm HPX-H HPX-A HPX-F HPX-V Elasticity and Small Diameter M3 thread ϕ1.5mm HPX-H HPX-A HPX-F HPX-V HPX-H HPX-A HPX-F HPX-V Elbow M4 thread HPX-H HPX-A HPX-F HPX-V Scanning Dist. (mm) Features Twice scan distance of standard cable Twice scan distance of standard cable. No thread. Min. Bend Radius R20 mm R20 mm Cable HPF-T001-H Freecut* HPF-T002-H Freecut* Standard detection R20 mm HPF-T003-H Standard detection. No thread Standard detection. Bendable probe. Standard stainless steel tube. Flexible tube unit. No thread. Small dia. fiber, side view sleeve. Detects minute targets. Small dia. fiber. Detects minute objects. Small dia. fiber. Detects minute targets. No thread. R20 mm R20 mm R20 mm R15 mm R15 mm R15 mm Freecut* HPF-T004-H Freecut* HPF-T005-H Freecut* HPF-T006-H Freecut* HPF-T007-H Freecut* HPF-T008-H Freecut* HPF-T009-H Freecut* 90 bend. With thread. R25 mm HPF-T010-H Freecut* Coiled M4 thread HPX-H HPX-A HPX-F HPX-V Coiled fiber. Can be attached to moving elements. HPF-T011-H Freecut* Heat Resistant M4 thread HPX-H HPX-A HPX-F HPX-V *Freecut; all plastic cables except special ones can be freely cut to adjust the length with the cutter FE-PA-FL Heat resistance to 105 C. R25 mm HPF-T012-H Freecut* C10

4 Fiber Optic Miniature Sensors DIFFUSE SCAN FIBER OPTIC CABLE ORDER GUIDE/SCANNING DISTANCES HPX Series Fiber Optic Cable Type Cable Shape Sensor Type Long Distance M6 thread HPX-H HPX-A HPX-F HPX-V Scanning Dist. (mm) Features One and one-half times the scan distance of standard cable. Min. Bend Radius R20 mm Cable HPF-D001-H Freecut* Standard M6 thread HPX-H HPX-A HPX-F HPX-V Standard detection. R20 mm HPF-D002-H Freecut* M6 thread HPX-H HPX-A HPX-F HPX-V Bendable probe. R20 mm HPF-D003-H Freecut* Small Diameter M3 thread HPX-H HPX-A HPX-F HPX-V ϕ3mm M4 thread HPX-H HPX-A HPX-F HPX-V HPX-H HPX-A HPX-F HPX-V Small dia. fiber. Small sensing head. Small dia. fiber. Small sensing head. No threads. Small dia. fiber. Bendable probe. R20 mm R20 mm R20 mm HPF-D004-H Freecut* HPF-D005-H Freecut* HPF-D006-H Freecut* Coiled M6 thread HPX-H HPX-A HPX-F HPX-V Can be attached to moving elements. HPF-D007-H Freecut* M6 thread HPX-H HPX-A HPX-F HPX-V Can be attached to moving elements. Bendable probe. HPF-D008-H Freecut* Photoelectric Coaxial M6 thread HPX-H HPX-A HPX-F HPX-V Coaxial fiber. Suitable for small part detection. R25 mm HPF-D009-H Freecut* M3 thread HPX-H HPX-A HPX-F HPX-V Can combine with HPF- LU01 lens to get 0.4 mm spot. R15 mm HPF-D010-H Freecut* Side View ϕ3mm HPX-H HPX-A HPX-F Elasticity M6 thread HPX-H HPX-A HPX-F HPX-V Small dia. Side view sleeve. R15 mm HPF-D011-H Freecut* Elastic fiber. R4 mm HPF-D012-H Freecut* Heat Resistant M6 thread HPX-H HPX-A HPX-F HPX-V Withstands up to 105 C. R20 mm HPF-D013-H Freecut* *Freecut; all plastic cables except special ones can be freely cut to adjust the length with the cutter FE-PA-FL. C11

5 Fiber Optic Miniature Sensors FIBER OPTIC CABLE ACCESSORIES ORDER GUIDE Accessory Shape Features Fiber Unit Used Micro-spot Lens Light will converge to a spot dia. of.4 7 mm for D017 and HPF-D017,.4 8 mm for D010-H when this lens is attached to a diffuse D010-H scan fiber unit. HPX Series HPF-LU01 Light will converge to a spot dia. of 2 19± mm when this lens is attached to a diffuse scan fiber unit. HPF-D017 HPF-LU02 Long Distance Lens Pair Increase scanning distance 6-fold by attaching this lens to the light emitter and receiver of a thru scan fiber unit. HPF-T003-H, T004-H, T010-H, T011-H FE-PA-L1 Side View Lens Pair Convert to side view type by attaching this lens to the light emitter and receiver of a thru scan fiber unit. HPF-T003-H, T004-H, T010-H, T011-H FE-PA-S1 Mounting Bracket for Fiber Heads For mounting fiber heads. Fits M3 dia. head: Fits M4 dia. head: Fits M6 dia. head: FE-PA-FB1 FE-PA-FB2 FE-PA-FB4 SCANNING DISTANCE FOR ABOVE LENSES WITH VARIOUS CABLE/SENSOR COMBINATIONS Sensor/Fiber Unit Combination With HPF-LU01 Micro-spot Lens Attached* With HPF-LU02 Micro-spot Lens Attached* With FE-PA-L1 Long Distance Lens Attached* Fiber Optic Cable HPF-D010-H HPF-D017 HPF-D017 HPF-T003-H HPF-T004-H HPF-T010-H HPF-T011-H HPX-H Sensor 8 mm 7 mm 2 19 ± 1 mm 2400 mm 2400 mm 1800 mm 1000 mm HPX-A Sensor 8 mm 7 mm 2 19 ± 1 mm 1200 mm 1200 mm 900 mm 500 mm HPX-F Sensor 480 mm 480 mm 360 mm 200 mm HPX-V Sensor 160 mm 160 mm 100 mm 70 mm Sensor/Fiber Unit Combination With FE-PA-S1 Side View Lens Attached* Fiber Optic Cable HPF-T003-H HPF-T004-H HPF-T010-H HPF-T011-H HPX-H Sensor 300 mm 300 mm 200 mm 200 mm HPX-A Sensor 150 mm 150 mm 100 mm 100 mm HPX-F Sensor 60 mm 60 mm 40 mm 40 mm HPX-V Sensor 20 mm 20 mm 15 mm 15 mm * Using standard target object MOUNTING DIMENSIONS (For reference only) C12

6 Fiber Optic Miniature Sensors MARK DETECTION To aid you in applying HPX-V sensors for mark detection, use the Color Application Chart as a guide to making color choices. COLOR APPLICATION CHART HPX Series This data is based on using the diffuse scan HPF-D009-H fiber optic cables. It will help you to determine which of the many color combinations provide the best contrast between the color of the mark to be detected and its background. Example: Red marks applied to yellow backgrounds result in a stable sensing condition, while blue marks on a red background are not likely to be sensed at all. CHART SYMBOLS : Stable sensing : Sensing is possible : Sensing is marginal : Not sensing COLOR MARK DETECTION SETUP The pulse interval remains T 1when light is being received. After the first two LED pul- HPX BUILT-IN MUTUAL INTERFERENCE PREVENTION Sensors automatically shift their LED pulse ses are blocked, the pulse inverval is phase to prevent up to three closely mounted units from interfering with each other. is repeated. When light is again received changed to T 3/4 every 4th pulse and this HPX uses synchronous detection, i.e., when while in the dark condition, the pulse interval the LED is being pulsed, the receiver is also is changed again every 3rd and 5th pulse to activated. T 5/4. There are either four (F1/F2) or six pulses required for detection before the output is switched. For a typical pulse phase under the three sensor conditions, see chart below. Sensors are most susceptible to crosstalk from adjacent sensors when light is blocked. (One unit s synchronous phase could be the same as another.) But automatic phase shifting makes it impossible for three sensors in the same area to interfere with each other. Photoelectric C13

7 Fiber Optic Miniature Auto-tuning Sensors FEATURES Built-in auto-tuning Digital display indicates adjustment steps, results, and scanning conditions Three sensitivity settings can be selected Mutual interference protection to minimize sensor cross talk OFF delay can be set Low profile (10 mm); attachable on DIN rail at a single touch Ease of installation with single-touch, snap action lever Furnished cable adapter allows ease of use with small diameter cables HPX-T Series TYPICAL APPLICATIONS Detecting presence or absence of IC chips Detecting a dot mark on a wafer Detecting the markings on packaging film Detecting thin parts GENERAL INFORMATION The HPX-T Series offers the following quick and simple auto-tuning capabilities: Contrast Sensing Present the first target Push the auto-tuning button Present the second target Push the auto-tuning button Position Sensing Position the target Push the auto-tuning button No time consuming adjustment is required to set up the sensor the microprocessor does all the work. The sensor features a LCD display of light and margin levels, as well as diagnostic error indication. These sensors automatically shift their LED pulse phase to prevent up to three closely mounted units from interfering with each other. HPX uses synchronous detection when the LED is pulsed, the receiver is activated. Before the output is switched, there are between four (F1/F2) and six pulses required for detection. The pulse interval remains T = 1 when light is received. After the first two LED pulses are blocked, the pulse interval is changed to T = 3/4 every fourth pulse. This action is repeated. Again, when light is received while in the dark condition, the pulse interval is changed again every third and fourth pulse to T = 5/4. Sensors are susceptible to crosstalk from adjacent sensors when light is blocked. (One unit s synchronous phase could be the same as another.) However, automatic phase shifting makes it next to impossible for three sensors in the same area to interfere with each other. C14

8 Fiber Optic Miniature Auto-tuning Sensors ORDER GUIDE HPX-T Series Description Preleaded Connector NPN PNP HPX-T1-H HPX-T2-H HPX-T1-HC HPX-T2-HC CABLE ORDER GUIDE Description Straight Right Angle Cable Length A09M020 2 m (6.6 ft) A09M050 5 m (16.4 ft) A09M020 2 m (6.6 ft) A09M050 5 m (16.4 ft) SPECIFICATIONS Preleaded Connector NPN HPX-T1-H HPX-T1-HC PNP HPX-T2-H HPX-T2-HC Scanning Distance Thru 290 mm (11.4 in) w/hpf-t003-h, Note 1 Supply Voltage Current Consumption Output Mode, NPN or PNP Load Current Saturation Voltage Short Circuit Protection Response Time Off Delay Light Source Diffuse 110 mm (4.3 in) w/hpf-d002-h, Note VDC (10% Ripple max.) 50 ma max. L.O./D.O. selectable 100 ma max. resistive 1 VDC max. 30 VDC max. 500 max. 40 ms ± 10% selectable Red LED Ambient Light Resistance Incandescent: 5000 Lux Sun Light: 20,000 Lux Operating Temperature Range 20 to + 55 C ( 4 to F), Note 2 Humidity Sealing 35 to 85% RH (w/o condensation) IP40 (IEC Standard) NOTE 1: Improper connection or termination can decrease scan distance up to 20%. NOTE 2: Gang mounted sensors: derate supply voltage to 26.4 VDC. Operating temperature must not exceed 45 C. Photoelectric C15

9 Fiber Optic Miniature Auto-tuning Sensors OUTPUT CIRCUIT CONNECTOR PINOUT HPX-T Series WIRING DIAGRAMS NPN - DIRECT LOAD NPN - VOLTAGE INPUT PNP - DIRECT LOAD C16

10 Fiber Optic Miniature Auto-tuning Sensors MOUNTING DIMENSIONS mm/in (For reference only) HPX-T Series Photoelectric C17

11 Fiber Optic Miniature Auto-tuning Sensors THRU SCAN FIBER OPTIC CABLE Model Shape Scanning Distance mm (in) Long Distance M4 thread 540 mm (21.26 in) Long Distance 3 mm (0.12 in) dia. 540 mm (21.26 in) Standard M4 thread 290 mm (11.42 in) Features Long Scanning Distance; Scanning Distance Twice That Of Standard Long Scanning Distance; Scanning Distance Twice That Of Standard Standard Scanning HPX-T Series HPF-T001-H HPF-T002-H HPF-T003-H Standard 3 mm (0.12 in) dia. 290 mm (11.42 in) Standard Scanning HPF-T004-H Standard M4 thread 290 mm (11.42 in) Standard SUS Tube, Flexible Tube Unit HPF-T005-H Standard 3 mm (0.12 in) dia. 290 mm (11.42 in) Standard SUS Tube, Flexible Tube Unit HPF-T006-H Small Diameter Side Standard Elasticity and Small Diameter 2.5 mm (0.10 in) dia. M3 thread 40 mm (1.57 in) 45 mm (1.77 in) Small Diameter Side View Sleeve; Very Small Target Object Detection Small Diameter Fiber; Detection Of Very Small Target Objects, 4 mm Bending Radius HPF-T007-H HPF-T008-H C18

12 Fiber Optic Miniature Auto-tuning Sensors THRU SCAN FIBER OPTIC CABLE Model Elastic And Small Diameter Shape 1.5 mm (0.06 in) dia Elbow M4 thread 210 mm (8.27 in) Scanning Distance mm (in) 45 mm (1.77 in) Features Small Diameter Fiber; Detection Of Minute Target Objects, 4 mm (0.16 in) Bending Radius Tip Bend At 90 With 5 mm (0.20 in) Bending radius HPX-T Series HPF-T009-H HPF-T010-H Coiled M4 thread 210 mm (8.27 in) Coiled Fiber, Ideal For Attachment To Moving Elements HPF-T011-H Chemical Proof 5 mm (0.20 in) dia 1 m (39.37 in) Fluorine Fiber, Chemical Proof, Oil Proof, Built In LEns HPF-T013 Heat Resistant M4 thread 170 mm (6.69 in) Heat Resistant Up To 105 C (221 F) HPF-T012-H Heat Resistant M4 thread 150 mm (5.90 in) Glass Fiber, Heat Resistant Up To 200 C (392 F) HPF-T018 Heat And Cold Resistant Ultra-Small Diameter M4 thread 3mm (0.12 in) dia 160 mm (6.30 in) 4 mm (0.16 in) Heat And Cold Resistance; 60 To +350 C ( 76 to +662 F) Ultra-Small SUS Tube; Light Spot Diameter mm (0.005 in) HPF-T014 HPF-T016 Photoelectric C19

13 Fiber Optic Miniature Auto-tuning Sensors THRU SCAN FIBER OPTIC CABLE Model Parallel Light Top View Parallel Light Top view Shape Scanning Distance mm (in) Features M4 thread 1 m (39.37 in) Fine Beam Eliminates The Influence Of Reflections From Periphery; Ideal For Scanning Wafers In Cassettes 4 mm (0.16 in) dia 1,1 m (43.31 in) Fine Beam Eliminates The Influence Of Reflections From Periphery; Ideal For Scanning Wafers In Cassettes FEF Series M8 x P1 thread R25 mm bend radius (min) R25 mm bend radius (min) R25 mm bend radius (min) R25 mm bend radius (min) HPX-T Series HPF-T019 HPF-T020 FEF-PLT1 FEF-PLT1-L2 FEF-PLT1-L5 FEF-PLT1-L10 DIFFUSE SCAN FIBER OPTIC CABLE Model Shape Scanning Distance mm (in) Long Distance M3 thread 150 mm (5.91 in) Features Long Scanning Distance; 1.6 Times That Of Standard HPF-D001-H C20

14 Fiber Optic Miniature Auto-tuning Sensors DIFFUSE SCAN FIBER OPTIC CABLE Model Shape Scanning Distance mm (in) Standard M6 thread 110 mm (4.33 in) Features Standard Scanning HPX-T Series HPF-D002-H Standard M6 thread 110 mm (4.33 in) Standard SUS Tube, Flexible Tube Unit HPF-D003-H Small Diameter M3 thread 30 mm (1.18 in) Small Diameter Fiber; Small Sensing Head HPF-D004-H Small Diameter 3 mm (0.12 in) dia. 30 mm (1.18 in) Small Diameter Fiber; Small Sensing Head HPF-D005-H Small Diameter M4 thread 30 mm (1.18 in) Small Diameter; SUS Tube, Flexible Tube Unit HPF-D006-H Coil M6 thread 35 mm (1.38 in) Coil Fiber, SUS Tube; Suitable For Attaching To Moving Elements HPF-D007-H Coil M6 thread 35 mm (1.38 in) Coil Fiber, SUS Tube; Suitable For Attaching To Moving Elements; Flexible Tube Unit HPF-D008-H Photoelectric C21

15 Fiber Optic Miniature Auto-tuning Sensors DIFFUSE SCAN FIBER OPTIC CABLE Model Shape Scanning Distance mm (in) Coaxial M6 thread 110 mm (4.33 in) Features Coaxial Fiber Ideal For Positioning HPX-T Series HPF-D009-H Coaxial M3 thread 25 mm (0.98 in) Small Diameter; Coaxial Fiber; Ideal For Positioning HPF-D010-H Coaxial M3 thread 20 mm (0.79 in) Small Diameter Side View 3 mm (0.12 in) dia. 12 mm (0.47 in) Coaxial Fiber; Spot Diameter 0.4 mm (0.02 in) When Used With Micro- Spot Lens Unit HPF-LU01 Small Diameter Side View Sleeve HPF-D017 HPF-D011-H Elastic M6 thread 70 mm (2.76 in) Elastic Fiber; 4 mm (0.16 in) Bending Radius HPF-D012-H Chemical Proof 6 mm (0.24 in) dia 50 mm (1.97 in) Fluorine Fiber; Chemical Proof, Oil-Proof HPF-D014 C22

16 Fiber Optic Miniature Auto-tuning Sensors DIFFUSE SCAN FIBER OPTIC CABLE Model Shape Scanning Distance mm (in) Heat Resistant M6 thread 70 mm (2.76 in) Features Heat Resistant Up To 105 C (221 F) HPX-T Series HPF-D013-H Heat and Cold Resistant M6 thread 60 mm (2.36 in) Heat And Cold Resistance; 60 to +350 C ( 76 to 662 F) HPF-D015 Small Diameter, Long Distance M4 thread 55 mm (2.17 in) Small Diameter, Long Distance HPF-D018 Small Diameter 3 mm (0.12 in) dia. 3 mm (0.12 in) Small SUS Tube; Ideal For Small Spaces HPF-D019 Small Diameter 3 mm (0.12 in) dia. 25 mm (0.98 in) Embedded/Small Head Type With 1.5 mm (0.06 in) Diameter Attachment HPF-D021 Parallel Light, Diffuse Scan M5 thread 20 mm (0.79 in) Fine Beam Eliminates The Influence Of Reflections From Periphery; Ideal For Scanning Wafers In Cassettes HPF-D025 Photoelectric C23

17 Fiber Optic Miniature Auto-tuning Sensors THRU SCAN FIBER OPTIC CABLE HPX-T Series Model Long-Distance Standard Small Diameter Side View HPF-T001-H HPF-T002-H HPF-T003-H HPF-T004-H HPF-T005-H HPF-T006-H HPF-T007-H Scanning Distance Protection Operating Temperature Range Humidity Range 540 mm (21.26 in) 290 mm (11.42 in) IP 67 (IEC standard) 30 to + 70 C ( 22 to F) condensation not allowed 35 to 85% RH 40 mm (1.57 in) Allowable R 20 mm (0.79 in) R 15 mm Bending Radius (0.59 in) Fiber Length 2 m (78.74 in) Fiber External Diameter 2.2 mm (0.09 in) / black polyethylene Diameter 1.0 mm Diameter/ (0.04 in) / black Material polyethylene THRU SCAN FIBER OPTIC CABLE Model Small Diameter/Elastic Elbow Coil Chemical Heat- Heat- Proof Resistant Resistant 105 C 200 C HPF-T008-H HPF-T009-H HPF-T010-H HPF-T011-H HPF-T013-H HPF-T012-H HPF-T018 Scanning 45 mm 210 mm 1 mm 170 mm 150 mm Distance (1.77 in) (8.27 in) (39.37 in) (6.69 in) (5.90 in) Protection IP 67 (IEC standard) Operating 30 to + 70 C ( 22 to F) condensation not allowed 30 to 105 C 40 to 200 C Temperature ( 22 to 221 F) ( 40 to 392 F) Range Humidity Range 35 to 85% RH Allowable 4 mm 25 mm 80 mm 25 mm 15 mm Bending Radius (0.16 in) (0.98 in) (3.15 in) (0.98 in) (0.59 in) Fiber Length 2 m (78.74 in) 1 m (39.37) Fiber External 1.0 mm (0.04 in) dia./ 2.2 mm (0.09 in) dia./ 2.2 mm 2.2 mm Silicon Diameter/ black polyethylene black polyethylene (0.09 in) dia./ (0.09 in) dia./ Material fluorocarbon black resin polyethylene C24

18 Fiber Optic Miniature Auto-tuning Sensors THRU SCAN FIBER OPTIC CABLE HPX-T Series Model Heat and Cold Ultra Small Diameter Parallel Light Top Parallel Light Side Resistant Thru Scan View View HPF-T014 HPF-T016 HPF-T019 HPF-T020 Scanning Distance 106 mm (6.30 in) 4 mm (0.16 in) 1000 mm (39.37 in) 1100 mm (43.31 in) Protection IP 67 (IEC standard) Operating 60 to C 30 to + 70 C ( 22 to +158 F) condensation not allowed Temperature Range ( 76 to 662 F) Humidity Range 35 to 85% RH Allowable Bending 50 mm 4 mm 30 mm Radius (1.97 in) (0.16 in) (1.18 in) Fiber Length 2 mm (0.08 in) 50 cm (19.69 in) 2 m (78.74 in) Fiber External SUS 1.2 mm (0.05 in) dia./ 1.0 mm (0.04 in) dia./black polyethylene Diameter/Material black polyethylene DIFFUSE SCAN FIBER OPTIC CABLE Model Long Small Standard Small Diameter Distance Diameter, Long Distance HPF-D001-H HPF-D018 HPF-D002-H HPF-D003-H HPF-D004-H HPF-D005-H HPF-D006-H Scanning Distance Standard Target Object Protection Operating Temperature Range Humidity Range Allowable Bending Radius Fiber Length 150 mm 55 mm 110 mm 30 mm (5.91 in) (2.17 in) (4.33 in) (1.18 in) White paper 20 x 20 cm (7.9 x 7.9 in) IP 67 (IEC standard) 30 to + 70 C ( 22 to +158 F) condensation not allowed 35 to 85% RH 20 mm 15 mm (0.79 in) (0.59 in) 2m (78.74 in) Fiber External, 2.2 mm ( mm ( mm (0.09 in) 1.0 mm (0.04 in) dia./black Diameter/ in) dia./black in) dia./black dia./black polyethylene Material polyethylene polyethylene polyethylene Photoelectric C25

19 Fiber Optic Miniature Auto-tuning Sensors DIFFUSE SCAN FIBER OPTIC CABLE Model Coil Coaxial Small Diameter, Coaxial Scanning Distance Standard Target Object Protection Operating Temperature Range Humidity Range Allowable Bending Radius Fiber Length Fiber External Diameter/ Material Small Diameter, Side View Elastic HPX-T Series Chemical Proof HPF-D007-H HPF-D008-H HPF-D009-H HPF-D010-H HPF-D017 HPF-D011-H HPF-D012-H HPF-D mm (1.38 in) 2.2 mm (0.09 in) dia/black polyethylene 110 mm (4.33 in) 25 mm (0.98 in) 20 mm (0.79 in) White paper 20 x 20 cm (7.9 x 7.9 in) IPC67 (IEC standard) 30 to +70 C ( 22 to +158 F) condensation not allowed 25 mm (0.98 in) 35 to 85% RH 2 m (78.74 in) 15 mm (0.59 in) 1.0 mm (0.04 in) dia/black polyethylene 12 mm (0.47 in) 4 mm (0.16 in) 70 mm (2.76 in) 2.2 mm (0.09 in) dia/black polyethylene 50 mm (1.97 in) 80 mm (3.15 in) 2.2 mm (0.09 in) dia/fluorocarbon resin DIFFUSE SCAN FIBER OPTIC CABLE Model Heat Resistant 105 C Heat And Cold Resistant Small Diameter Small Diameter, Embedded Parallel Light, Diffuse Scan HPF-D013-H HPF-D015 HPF-D019 HPF-D021 HPF-D025 Scanning Distance Standard Target Object Protection Operating Temperature Range Humidity Range Allowable Bending Radius 70 mm (2.76 in) White paper 20 x 20 cm (7.9 x 7.9 in) 30 to +105 C ( 22 to +221 F) 25 mm (0.98 in) 60 mm (2.36 in) 60 to +350 C ( 76 to +662 F) 50 mm (1.97 in) 3 mm (0.12 in) White paper 10 x 10 cm (3.9 x 3.9 in) IP 67 (IEC standard) 35 to 85% RH 4 mm (0.16 in) 25 mm (0.98 in) White paper 20 x 20 cm (7.9 x 7.9 in) 30 to +70 C ( 22 to +158 F) condensation not allowed 15 mm (0.59 in) Fiber Length 2 m (78.74 in) 2 m (78.74 in) 50 cm (19.69 in) 2 m (78.74 in) Fiber External Diameter/Material 2.2 mm (0.09 in) dia/black polyethylene SUS 1.0 mm (0.04 in) dia/black polyethylene 1.0 mm (0.04 in) dia/black polyethylene 20 mm (0.79 in) 20 mm (0.79 in) 2.2 mm (0.09 in) dia/black polyethylene C26

20 Fiber Optic Miniature Auto-tuning Sensors ATTACHMENTS (Sold Separately) Name Shape Features And Applications Applicable Fiber Unit Model Micro Spot Lens Unit Long Distance, Micro Spot Lens Unit Long Distance Lens Unit Light converges to a spot diameter of 0.4 mm (0.02 in) if this unit is attached to a diffuse scan fiber unit at a distance of 7 mm (0.28 in). Light converges to a spot diameter of 2 mm (0.08 in) if this unit is attached to a diffuse scan fiber unit at a distance of 19 mm (0.75 in). The scanning distance is increased 6-fold if this unit is attached to the light emitter and receiver of a thruscan fiber unit. HPF-D017 HPF-D010-H HPF-D017 HPF-T003-H, HPF-T004-H HPF-T010-H, HPF-T011-H HPF-T0112-H, HPF-T014 HPF-T018 HPX-T Series HPF-LU01 HPF-LU02 FE-PA-L1 Side View Unit The unit can be changed to a side view type by attaching this unit to the light emitter and receiver of a thruscan fiber unit. HPF-T003-H, HPF-T004-H HPF-T010-H, HPF-T011-H HPF-T012-H, HPF-T014 HPF-T018 Fiber Head Mounting Bracket Ideal for mounting fiber heads Fiber head shape M3 Fiber head shape M4 Fiber head shape M6 FE-PA-FB1 FE-PA-FB2 FE-PA-FB4 SCANNING DISTANCES FOR ABOVE UNITS Attachment Micro Spot Lens Unit HPF-LU01 Attached Long Distance, Small Spot Lens Unit Attached Long Distance Lens Unit FE-PA-L1 Attached Fiber Scanning Distance (Standard Target Object) Attachment HPF-D017/ HPF-D010-H HPF-D017 HPF-T003-H HPF-T004-H HPF-T010-H HPF-T011-H HPF-T012-H HPF-T014 7 mm (0.28 in) 19 mm (0.75 in) 1740 mm (68.50 in) Side View Unit FE-PA-S1 Attached 1740 mm (68.50 in) 1260 mm (49.60 in) 700 mm (27.56 in) 700 mm (27.56 in) 960 mm (37.80 in) Fiber HPF-T003-H HPF-T004-H HPF-T010-H HPF-T011-H HPF-T012-H HPF-T014 Scanning Distance 290 mm 290 mm 170 mm 120 mm 140 mm 120 mm (Standard Target Object) (11.42 in) (11.42 in) (6.69 in) (4.72 in) (5.51 in) (4.72 in) Photoelectric C27

21 Fiber Optic Miniature Auto-tuning Sensors EXCESS GAIN: LIGHT RECEIVING LEVEL MARGIN (TYPICAL EXAMPLES) HPX-T Series C28

22 Fiber Optic Miniature Auto-tuning Sensors EXCESS GAIN: LIGHT RECEIVING LEVEL MARGIN (TYPICAL EXAMPLES) HPX-T Series Photoelectric C29

23 Fiber Optic Miniature Auto-tuning Sensors EXCESS GAIN: LIGHT RECEIVING LEVEL MARGIN (TYPICAL EXAMPLES) HPX-T Series C30

24 Fiber Optic Miniature Auto-tuning Sensors EXCESS GAIN: LIGHT RECEIVING LEVEL MARGIN (TYPICAL EXAMPLES) HPX-T Series Photoelectric C31

25 Fiber Optic Miniature Auto-tuning Sensors PARALLEL MOTION CHARACTERISTICS (TYPICAL EXAMPLES) HPX-T Series C32

26 Fiber Optic Miniature Auto-tuning Sensors DETECTION AREA CHARACTERISTICS (TYPICAL EXAMPLES) HPX-T Series Photoelectric C33

27 Fiber Optic Miniature Auto-tuning Sensors DETECTION AREA CHARACTERISTIC (TYPICAL EXAMPLES) HPX-T Series C34

28 Fiber Optic Miniature Auto-tuning Sensors DETECTION OBJECT WIDTH SCANNING DISTANCE CHARACTERISTICS (TYPICAL EXAMPLES) HPX-T Series MOUNTING DIMENSIONS mm (For reference only) THRU SCAN FIBER UNIT HPF-T001-H HPF-T002-H HPF-T003-H HPF-T004-H HPF-T005-H HPF-T006-H Photoelectric HPF-T007-H HPF-T008-H C35

29 Fiber Optic Miniature Auto-tuning Sensors MOUNTING DIMENSIONS mm (For reference only) THRU SCAN FIBER UNIT HPX-T Series HPF-T009-H HPF-T010-H HPF-T011-H HPF-T012-H HPF-T013 HPF-T014 HPF-T016 HPF-T018 HPF-T019 HPF-T020 C36

30 Fiber Optic Miniature Auto-tuning Sensors MOUNTING DIMENSIONS mm (For reference only) THRU SCAN FIBER UNIT HPX-T Series HPF-D001-H HPF-D002-H HPF-D003-H HPF-D004-H HPF-D005-H HPF-D006-H Photoelectric HPF-D007-H HPF-D008-H C37

31 Fiber Optic Miniature Auto-tuning Sensors MOUNTING DIMENSIONS mm (For reference only) THRU SCAN FIBER UNIT HPX-T Series HPF-D009-H HPF-D010-H HPF-D011-H HPF-D012-H HPF-D013-H HPF-D014-H HPF-D015-H HPF-D017-H C38

32 Fiber Optic Miniature Auto-tuning Sensors MOUNTING DIMENSION mm (For reference only) THRU SCAN FIBER UNIT HPF-D018 HPF-D019 HPX-T Series HPF-D021 HPF-D025 HPF-LU01 HPF-LU02 FE-PA-L1 FE-PA-S1 Photoelectric FE-PA-FB Fiber dia. Dimension A M3 FE-PA-FB1 3.5 M4 FE-PA-FB2 4.5 M6 FE-PA-FB4 6.5 C39

33 Fiber Optic Miniature High Performance AC and DC Input Sensors FEATURES Fiber optic sensors suited for use in space constricted areas, especially where high speed sensing of small parts is required High-performance construction, including MHP high pressure washdown sealing, adjustable sensitivity, alignment indicators, and selectable light/dark operate for installation ease Visible red or infrared light source for application versatility Choice of flexible plastic or glass fiber optic cables MHP-F Series GENERAL INFORMATION MHP-F fiber optic sensors are ideal for use where space is limited and/or target objects are very small. Since these controls are self contained, no separate amplifier is needed for signal conditioning. Infrared sensors with glass cables provide the greatest scanning distance and are most stable when sensing a wide variety of colors. Visible red sensors with plastic cables are a cost-effective, reliable approach to presence/absence and color contrast applications. They are ideal for use with lighter colors as required in color mark detection. FIBER OPTIC CABLES. Glass cables. Armor grip cables have a flexible metal jacket to help the cable withstand physical abuse. Monocoil PVC cables provide greater sealing and should be used in areas of high pressure washdowns. Both types of glass cables have stainless steel end tips and corrosion resistant mounting hardware. Plastic cables can be cut to length in the field. Standard cables with 1 mm dia. core are suitable for most uses. Cables with a 0,5 dia. core are best for detection of tiny parts. An MHPFOA plastic cable adapter (sold separately), is required to assemble plastic cables to MHP sensors. DC/MHP-F ORDER GUIDE Description Termination Infrared Visible Red Sinking Output, Preleaded MHP-F31L MHP-FR31L with Self Diagnostic Connector MHP-F31Q MHP-FR31Q Sourcing Output, Preleaded MHP-F32L MHP-FR32L with Self Diagnostic Connector MHP-F32Q MHP-FR32Q Dual Outputs, Preleaded MHP-F33L MHP-FR33L Sinking/Sourcing Connector MHP-F33Q MHP-FR33Q AC-MHP-F ORDER GUIDE Description Termination Infrared Visible Red SPST SCR Preleaded MHP-F2AL MHP-FR2AL Connector MHP-F2AQ MHP-FR2AQ Description Adapter for Plastic Fiber Optic Cables MHPFOA TYPICAL SCAN DISTANCES FOR MHP FIBER OPTICS (In clean air)* Sensor Scan Glass Cable Plastic Cable Plastic Lensed Type Type w/o Lens** w/o Lens FEF-PLT1 Cables Infrared Diffuse 2.3 in in. N/A Thru scan 14 in in in. Visible Diffuse 1.4 in in. N/A Red Thru Scan 10.0 in in in. * Distance values are given as a guide to relative optical power and rated using 3 ft. (0,9 m) glass cables and 3.3 ft. (1 m) plastic cables, except thru scan glass cables w/lens. ** Lens accessories improve scan range 3 to 5 times. Use FE-FZ-L4 lens with glass cables, FE-PA-L1 lens with plastic thru scan cables. For fiber optic cable ordering information, see page C51. C40

34 Fiber Optic Miniature High Performance AC and DC Input Sensors BEAM DIAMETER Retro (18 ft.) Retro (30 ft.) Polar MHP-F Series Diffuse Thru Scan EXCESS GAIN Retro (18 ft.) Retro (30 ft.) Polar Photoelectric Diffuse Thru Scan Convergent Beam (1.0 in. & 2.5 in.) C41

35 Fiber Optic Miniature High Performance AC and DC Input Sensors MOUNTING DIMENSIONS (For reference only) Fiber Optic 1 MHP-F Series Note 1 Incl. knurled mounting nut and resilient lockwasher for panel mounting and 2 ea SST screws and hexnuts w/lockwashers for side mounting. Note 2 DC sensors have 22 gage/4 conductor UL 2464 cable, or 12 mm/4 pin connector; AC sensors have 22 gage/2 conductor cable, or 1/2-20 UNF 3 pin connector. C42

36 Fiber Optic Miniature Sensors GENERAL INFORMATION FE7B sensors are available with invisible infrared emitters. The infrared type is most stable when sensing a wide variety of colors. Since these sensors are self contained, no separate amplifier is needed for signal conditioning. A mounting bracket is included to simplify mounting and alignment. FOR A COMPLETE SENSOR Required Fiber optic sensor FE7B-FDA6-M Appropriately rated DC power supply Optional Control base INSTALLATION/WIRING Instruction Sheet PK 9077 is included with each sensor, and is also available upon request. Optional use mounting bracket is included. This sensor is ideal for mounting in space constricted areas and performing small part detection. The stainless steel tube can be flexed in any direction allowing accurate positioning of the sensing fibers. Care should be taken with the bendable tube so the glass fiber bundle is not broken. Bend using a minimum radius of.4 inch and only bend in the middle of the tube. See drawing. Do not twist tube. ORDER GUIDE Description Sinking NPN, L.O. (light operated), infrared Sinking NPN, D.O. (dark operated), infrared Sourcing, PNP, D.O. (dark operated), infrared Sourcing PNP, L.O. (light operated), infrared MOUNTING DIMENSIONS FE7B-F Series FEATURES 0.32-inch visible red diffuse scan range 0.4-inch infrared diffuse scan range 10 to 28 VDC operation Sealing: NEMA 12 and IP64 Combination alignment/self diagnostic indicator False pulse protection Short circuit and reverse polarity protection Light or dark operated selectable Prewired cable termination 2 m (6 ) Glass fiber optic bundle is enclosed in bendable stainless steel tubing Ease of installation FE7B sensors incorporate a self-diagnostic function alignment indicator. When sufficient light level is being received, the indicator light is green. But when the light level decreases to 150% of the minimum operating level the indicator turns red. This simplifies installation, alignment, and troubleshooting. FE7B-FDA6-M FE7B-FDB6-M FE7B-FDE6-M FE7B-FDD6-M Standard Relay Or Solenoid Sinking Output Type Photoelectric Sourcing Output Type Solid State Circuit Interface WARNING These tube areas should not be bent. Minimum bend radius of this tube is 0.4 in. (10,2 mm). C43

37 Fiber Optic Miniature Sensors SPECIFICATIONS Maximum Scanning Distance (in clean air) Supply Voltage Power Dissipation Current Consumption 0.4 inch (10 mm) infrared diffuse scan range 10 to 28 VDC; 10% max. power supply ripple 0.56 watts max. (excluding load) 20 ma max. (excluding load) Output Load Current 100 ma max. (open collector; light or dark operated) Maximum Rate of Operation Voltage Drop Leakage Current (Off state) 1.0 VDC max. sinking 100 ma 15,000 operations/minute Typical Response Time On 1 msec. (2 msec. max.) Circuit Protection Temperature Range Sealing Housing Mounting Off 1 msec. (2 msec. max.) False pulsing, Short circuit, Reverse polarity 4 F to 140 F ( 20 C to 60 C) NEMA 12 and IP64 Case ABS resin Weight 3.5 oz. (99,2 g) Logic Horizontal side mounting bracket included FE7B-F Series Built-in ON-OFF (immediate response) control; light or dark operated by individual catalog listing BEAM DIAMETER Infrared EXCESS GAIN FE7B-FDA6-M/FDB6-M (Infrared) C44

38 Fiber Optic Miniature Sensors GENERAL INFORMATION Since these sensors are self-contained, no separate amplifier is needed for signal conditioning. A mounting bracket is included to simplify mounting and alignment. FOR A COMPLETE SENSOR Required Fiber optic sensor FE7C-FRT2-M Appropriately rated power supply for DC devices Cable to fit application Optional Control base INSTALLATION/WIRING Instruction Sheet PK 9079 is included with each sensor, and is also available upon request. AC Type Load Is Directly Connected DC Type Standard Relay Or Solenoid Sinking Output Type All FE7C sensors contain a LED alignment indicator. In DC units, the indicator is also a function indicator. When sufficient light level is being received, the indicator light is green. As the light level decreases to 150% of the minimum operating level, the indicator turns red. Use plastic cables for visible red scanning. A cutter is provided to cut plastic cables to the desired length. ORDER GUIDE SENSOR HOUSING Description DC Sensor Units AC Sensor Units L.O./D.O. (light operated/dark operated) sourcing output L.O./D.O. (light operated/dark operated) sinking output D.O. (dark operated) L.O. (light operated) FE7C-F Series FEATURES Diffuse and thru scan types (see scan distance chart) Self-contained either AC or DC operation Visible red or infrared light source Sealing: NEMA 12 and IP64 Alignment indicator False pulse protection Synchronous detection Light or dark operated selectable (DC) Short circuit and reverse polarity (DC) protection Preleaded 2 m (6,56 ft.) cable termination Plastic cable can be cut to desired length in the field to suit individual application requirements Ease of installation Visible Red FE7C-FRF6-M FE7C-FRC6-M Visible Red FE7C-FRU2-M FE7C-FRT2-M CABLES (For additional listings see Fiber Optic Cables) Page C51. Description Thru scan (pair) Diffuse scan (bifurcated) Visible Red (plastic) HPF-T003-H HPF-D002-H RECOMMENDED SCAN DISTANCE (CLEAN AIR) Diffuse Thru AC Red 0.79 in. (2 cm) 2.0 in. (5 cm) DC Red 0.79 in. (2 cm) 2.0 in. (5 cm) Photoelectric Output Diagram DC Convertible Sourcing Output Type C45

39 Fiber Optic Miniature Sensors SPECIFICATIONS FE7C-F Series Maximum Scanning Distance (in clean air) See scan distance chart on previous page Supply Voltage 85 to 250 VAC, 50/60 Hz. 10 to 28 VDC; 10% max. power supply ripple Power Dissipation VA max. (excluding load) 0.56 watts max. (excluding load) Current Consumption 1.5 ma max. (excluding load) 20 ma max. (excluding load) Output Load Current 5 to 100 ma 100 ma max. Voltage Drop 10 VAC max. 1 VDC 100 ma sinking Leakage Current 1.5 ma max. (100 VAC 10 K ) (Off state) Maximum Rate of Operation 600 operations/minute 15,000 operations/minute Typical Response Time On 30 msec. (50 msec. max.) 1 msec. (2 msec. max.) Off 30 msec. (50 msec. max.) 1 msec. (2 msec. max.) Circuit Protection False pulsing, Short circuit (DC), Reverse polarity (DC) Temperature Range Amplifier 4 F to 140 F ( 20 C to 60 C) Sealing NEMA 12 and IP64 Housing Case ABS resin Mounting Horizontal or vertical side mounting brackets included Weight 4.5 ozs. (128 g) Logic Built-in ON-OFF (immediate response) control MOUNTING DIMENSIONS THRU SCAN EXCESS GAIN AC Controls DC Controls DIFFUSE SCAN EXCESS GAIN AC Controls DC Controls Cable terminations: in. dia in. (6,2 mm 2 m) Wire gage: AC 20 AWG, DC 22 AWG Fiber optic cable: 2m Screwdriver provided for listings with sensitivity adjustments MOUNTING BRACKET (Included) C46

40 Fiber Optic Modular Heads FIBER OPTIC HEAD OPTIONS Fiber optic heads are furnished in two cable connection styles, MPF and MPG, as designated by the first three letters in their catalog listings. MPF fiber optic sensor heads use dual slot glass cables and are part of the original MP product line. The sensor head has a dual slot end tip bezel connection on the sensor head which maintains compatibility with MICRO SWITCH FE-MLS8C-FO controls. MPG fiber optic sensor heads use universal style glass cables. They were introduced by MICRO SWITCH to fill emerging industry needs for a more cost-effective design. Cables with universal end tip bezels are less expensive to manufacture, compared to dual slot cables. Also, our MPG heads accept the same universal style cables used with our MHP miniature high performance controls and furnished by many manufacturers of photoelectric products. They cannot be used with plastic cables. Harsh Duty MP Series SCANNING MP fiber optic controls can be used in four scanning modes: thru scan, diffuse scan, retroreflective and convergent beam. FIBER OPTIC Cable assembly hardware includes an O- ring and C-clip. They attach to the slot closest to the sensing end of the cable to adapt MICRO SWITCH FE-B2, FE-B5, FE-T2, and FE-T5 type cables for use with MPF heads. To retrofit FE-MLS8C-FO controls, a needlenose pliers is used to slide the hardware up to the second notch farthest from the sensing end. MPG universal style heads have received wide acceptance in the marketplace and are especially attractive to companies with major investments in universal style fiber optic cable inventories. Operating characteristics of MPG sensor heads are identical to their MPF counterparts, as shown in the Order Guide. STANDARD FIBER OPTIC MP HEADS SPECIFICATIONS/ORDER GUIDE Cable Connection/ LED Type Response Time Weight Dual Slot* Universal** Infrared 10 msec ON, 10 msec OFF 2.56 oz MPF1HD (73g) Infrared 1 msec ON, 1 msec OFF 2.56 oz MPF6HD MPG6HD (73g) Visible Red 2.7 msec ON, 3 msec OFF 2.56 oz MPF2HD MPG2HD (73g) Visible Green 2.7 msec ON, 3 msec OFF 2.56 oz MPF3HD MPG3HD (73g) Emitter only 1 msec type 2.56 oz MPFE6HD (73g) Receiver only 1 msec ON, 1 msec OFF 2.56 oz MPFR6HD (73g) * MPZFOADPT adapter is required for plastic cables. ** MPGKITC consists of cable end tip pair and accessories required for universal cables. Photoelectric FIBER OPTICS TYPICAL SCAN DISTANCE (CLEAN AIR) Sensor Scan Technique Glass Without Lens MPF6HD/MPF1HD MPG6HD Retroreflective (to FE-RR1) Diffuse Thru 60 in. (137 cm) 4 in. (10 cm) 20 in. (50 cm) Glass w/lens Accessory FE-FZ-L3 18 ft. (5,5 m) 18 in. (46 cm) 10 ft. (3 m) MPFE6HD/R6HD Thru 30 in. (76,2 cm) 15 ft. (4,6 cm) MPF2HD MPG2HD MPF3HD MPG3HD Retroreflective Diffuse Thru Retroreflective Diffuse Thru 34 in. (86,4 cm) 1.4 in. (3,6 cm) 7 in. (17,8 cm) 6.5 in. (16,5 cm) 0.18 in. (0,46 cm) in. (1,8 cm) 8.25 ft. (2,5 m) 7 in. (17,8 cm) 2.25 ft. (0,69 m) 20 in. (50,1 cm) NA 6 in. (15,2 cm) Plastic Without Lens 2 ft. (60,9 cm) 1.5 in. (3,8 cm) 1 ft. (30,5 cm) 16 in. (40,6 cm) 0.55 in. (1,4 cm) 3 in. (7,6 cm) NA NA NA Plastic w/lens Accessory FE-PA-L1 NA NA 4 ft. (1,22 m)* NA NA 30 in. (76,2 cm) NA NA 2 in. (5,1 cm) Actual distance is limited by length of cables used. Distance values are given as a guide to relative optical power and rated using 3 ft. (glass) and 1meter (plastic) cables. * Scan range with right angle lens is one foot. C47

41 Fiber Optic Modular Heads BEAM DIAMETER Harsh Duty MP Series MPF1HD/ MPF6HD/ MPG6HD Diffuse (Glass cables) MPF1HD/6HD, MPG6HD Retro (Glass cables) MPF2HD/MPG2HD Retro (Visible red) MPF2HD/MPG2HD Diffuse (Visible red) MPF3HD/MPG3HD Diffuse (Visible green) EXCESS GAIN MPF1HD/MPF6HD Retro/Diffuse C48

42 Fiber Optic Modular Heads Harsh Duty MP Series MECHANICAL/ENVIRONMENTAL SPECIFICATIONS (All MP Series Heads) Temperature Operating 22 to 158 ( 30 to 70 C) Storage 67 to 185 ( 55 to 85 C) Shock 50 G Vibration 10 G, 10 to 500 Hz. Humidity 95% RH, non-condensing Sealing NEMA 1, 3, 4, 12 and 13 when all components are properly assembled Head Housing Glass-filled polycarbonate Access Cover Glass-filled acetal, Type 20 Seals Santoprene APPLICATION OF FIBER OPTIC VISIBLE RED/GREEN LED HEADS MPF2HD/MPG2HD visible red LED fiber optic heads use standard glass bundle cables, or lower-cost plastic fiber optic cables. They can sense color/contrast changes in targets (excluding detection of red on white or white on red). MPF3HD/MPG3HD visible green LED fiber optic heads, coupled with short-length (3 ft.) glass cables, pick up where MPF2HD/ MPG2HD leaves off. It is ideally suited for color/contrast sensing applications involving red on white, or white on red. (Refer to Figure 2 for additional applications.) Figure 1 compares the transmission of light through a glass vs. plastic fiber optic cable. The figure shows that glass cables more efficiently transmit a wider range of the light spectrum. But, the figure doesn t show that glass cables are typically more expensive than plastic. Standard infrared fiber optic heads (MPF1HD) lose considerable energy through a plastic cable, making it unacceptable for use in many applications without glass cables. On the other hand, the MPF2HD/MPG2HD with a visible (660nm) LED red light operates well with a lower cost plastic cable. Red and white colors tend to reflect red light evenly. Visible red sensors can miss detection of red on white or white on red targets, but, the MPF3HD/MPG3HD (a visible green (570nm) LED fiber optic head sensor), detects red as being dark since green is the color opposite (achromat) of red. Therefore the MPF3HD should be used with these types of targets. Use the chart in Figure 2 to assist in determining the best fiber optic head for your color/contrast application. FIGURE 1 Spectral Transmission: Glass vs. Plastic Fibers FIGURE 2 Color Application Selection Chart Photoelectric MPF2HD/MPG2HD=2, MPF3HD/MPG3HD=3, NONFEASIBLE = C49

43 Photoelectric Controls/Sensors Fiber Optic Modular 2-wire AC/DC Heads Harsh Duty MP2 Series SPECIFICATIONS/ORDER GUIDE HEADS Scan Type Harsh Duty FIBER OPTIC MP2F1HD Infrared MP2F2HD Visible Red Scan Distance See chart below Response Time (Max.)* 10 ms ON; 10 ms OFF 10 ms ON, 10 ms OFF Lens Material Plastic bezel Plastic bezel * Total response time is the sum of the photoelectric head and base response times. All 2-wire heads have an initial power-up delay of 100 msec. to stabilize circuit. FIBER OPTICS RECOMMENDED SCAN DISTANCE (CLEAN AIR) Sensor MP2F1HD Scan Technique Retroreflective (to FE-RR1) Glass w/o Lens Accessory* Glass w/lens Accessory* FE-FZ-L3 Plastic w/o Lens Accessory* 60 in. (152,4 cm) 10 ft. (3,05 m) N/A N/A Diffuse 1.5 in. (3,81 cm) 12 in. (30,5 cm) N/A N/A Plastic w/lens Accessory* Thru 18 in. (45,7 cm) 15 ft. (4,89 m) N/A 3 ft. (,9 m)*** MP2F2HD** Retroreflective 34 in. (86,4 cm) 8.25 ft. (2,5 m) 16 in. (40,6 cm) N/A Diffuse 1.4 in. (3,6 cm) 7 in. (17,8 cm) 0.55 in. (1,4 cm) N/A Thru 7 in. (17,8 cm) 2.25 ft. (0,69 m) 3 in. (7,6 cm) 30 in. (76,2 cm) * Note: Without lens accessory Fiber optic scan distances are over the full temperature range. With lens accessory Fiber optic scan distances are at 25 C. ** MP2F2HD visible red LED fiber optic heads can be used with lower-cost plastic fiber optic cables. They can also sense color/contrast changes in targets (excluding detection of red on white or white on red). *** Scan range with right angle lens is 9 inches. EXCESS GAIN CHARTS MP2F1HD/F2HD...Fiber Optic Retro MP2F1HD/F2HD...Fiber Optic Retro MP2F1HD/F2HD...Fiber Optic Diffuse MECHANICAL/ENVIRONMENTAL SPECIFICATIONS MP2 SERIES Temperature Operating: 40 to 185 F ( 40 to 85 C) Storage: 67 to 185 F ( 55 to 85 C) Shock Vibration Humidity Sealing* Head Housing 50 G 10 G, 10 to 500 Hz. 95% RH, non-condensing NEMA 1, 3, 4, 4X, 6, 6P, 12 and 13 when all components are properly assembled. Glass-filled polycarbonate Access Cover Glass-filled acital, Type 20 Seals Buna-N BEAM CHART MP2F1HD/F2HD...Fiber Optic Diffuse C50

44 Photoelectric Sensors/Cables Fiber Optic Cables Cross Reference PLASTIC CABLE CROSS REFERENCE Obsolete Cable Replacement Cable Comments FEF-PAT4-M HPF-T003-H 2 meters long; used to be 1 meter FEF-PAT4-ML2 HPF-T003-H Identical FEF-PAT4C-M HPF-T011-H Identical FEF-PAT4S-M HPF-T001-H 2 meter long cable, used to be 1 meter FEF-PAT3D HPF-T008-H 1mm dia. sheath, 2 meter cable FEF-PAT3F HPF-T008-H 1mm sheath, 0.25mm dia. core, 2 meter cable FEF-PMT1-M HPF-T005-H 65mm tube 1.2mm dia. 15mm thread, 2 M long FEF-PMT1-ML2 HPF-T005-H Same as FEF-PMT1-M except same length FEF-PMT1D HPF-T005-H Same as FEF-PMT1-M comments FEF-PMT2-M HPF-T005-H Same as FEF-PMT1-M comments FEF-PBT4 HPF-T004-H 3mm diameter instead of 4mm, 2 meters long FEF-PMT2C None FEF-PAD6-M HPF-D002-H 2 meters long; used to be 1 meter FEF-PAD6-ML2 HPF-D002-H Identical FEF-PAD6-ML5 HPF-D002-HL5 Identical FEF-PAC6 HPF-D009-H 2 meter long cable, used to be 1 meter FEF-PAC6-ML2 HPF-D009-H Identical FEF-PAD3-M HPF-D004-H Freecuttable now, 2 meters long FEF-PAD4 HPF-D018 Identical FEF-PAD6S-M HPF-D001-H 2 meter long cable, used to be 1 meter FEF-PAD6D None FEF-PAD6C-M HPF-D007-H Identical FEF-PMD1-M HPF-D006-H 2 M Freecut, 65mm tube 1.2mm dia, m4 head FEF-PMD1-ML2 HPF-D006-H 2 M Freecut, 65mm tube 1.2mm dia, m4 head FEF-PMD1D HPF-D006-H 2 M Freecut, 65mm tube 1.2mm dia, m4 head FEF-PMD2-M HPF-D003-H 65mm tube 2.5mm dia, 2 meters long FEF-PMD2-ML2 HPF-D003-H 65mm tube 2.5mm dia, same length FEF-PMD2C-M HPF-D008-H 65mm tube 2.5mm dia, same length FEF-PSDA None FEF-PBT3 HPF-T004-H 2 meters long; used to be 1 meter FEF-PBT3F HPF-T004-H Identical FEF-PMT2B HPF-T005-H Used to be bent; HPF-T005-H is straight sleeve FEF-PADF HPF-D018-H Identical FEF-PMT2-M HPF-T005-H Identical Photoelectric GLASS CABLE CROSS REFERENCE Obsolete Cable Replacement Cable Comments FEF-GAT4-M HPF-T052-H 1 meter long, 0.2 in. O.D. armour grip, 585 F capability FEF-GAT4-ML2 HPF-T054-H 2 meter long, 0.2 in. O.D. armour grip, 585 F capability FEF-GAD6-M HPF-D050-H 1 meter long, 0.2 in. O.D. armour grip, 0.09 in. glass bundle FEF-GAD6-ML2 HPF-D052-H 2 meter long, 0.2 in. O.D. armour grip, 0.09 in. glass bundle C53

45 Plastic Fiber Optic Cables Thru Scan HPF Series CABLES USEABLE WITH HPX MHP MPF FE7C-FO HPF-T001-H YES YES YES YES HPF-T002-H YES YES YES YES HPF-T003-H YES YES YES YES HPF-T004-H YES YES YES YES HPF-T005-H YES YES YES YES HPF-T006-H YES YES YES YES HPF-T007-H YES YES* YES* YES* HPF-T008-H YES YES* YES* YES* HPF-T009-H YES YES* YES* YES HPF-T010-H YES YES YES YES HPF-T011-H YES YES YES YES HPF-T012-H YES YES YES YES HPF-T020-H YES YES NO YES HPF-T021-H YES YES YES YES HPF-T022-H YES YES YES YES HPF-T023-H YES YES YES YES HPF-T052-H YES YES NO YES HPF-T053-H YES YES NO YES HPF-T054-H YES YES NO YES CABLES USEABLE WITH HPX MHP MPF FE7C-FO HPF-D001-H YES YES YES YES HPF-D002-H YES YES YES YES HPF-D003-H YES YES YES YES HPF-D004-H YES YES YES YES HPF-D005-H YES YES YES YES HPF-D006-H YES YES* YES* YES* HPF-D007-H YES YES YES YES HPF-D008-H YES YES YES YES HPF-D009-H YES YES YES YES HPF-D010-H YES YES* YES* YES* HPF-D011-H YES YES* YES* YES* HPF-D012-H YES YES YES YES HPF-D013-H YES YES YES YES HPF-D050-H YES YES NO YES HPF-D051-H YES YES NO YES HPF-D052-H YES YES NO YES Yes* means that these cables can be used if an adapter package is used with the cable. A bag of 20 adapters can be bought using catalog listing HPF-ADPT-20. The adapter is a 2 long plastic sleeve that fits over the HPF cable and either fills out the sensor s 2.2mm holes on the FE7C-FO or the remaining space in the MHPFOADPT or MPZFOADPT adapters. Note: These MHP and MPZ adapters are still necessary. The small diameter fiber (.5 mm core) cables that are not * d above come with two of these HPF-ADPT-20 adapters. PLASTIC FIBER OPTIC CABLE SPECIFICATIONS Operating Temperature Fiber Length Thru Scan /Min. Target Size (Opaque Object) Diffuse Scan/Std. Target Size (White Paper) Materials 30 to 70 C at 35 to 85% RH, unless otherwise noted 2 meters (unless otherwise noted) Target object should be at least the diameter of the cable fiber With HPX-H sensor: 20 x 20 cm With HPX-A sensor: 10 x 10 cm With HPX-F sensor: 5 x 5 cm With HPX-V sensor: 5 x 5 cm Sheathing: Black polyethylene Heads: Stainless steel, unless otherwise noted HIGH PERFORMANCE LENSED CABLES ORDER GUIDE Length Features 1 Meter FEF-PLT1 General M8 x 2 Meter FEF-PLT1-L2 P1 Threaded 4 Meter FEF-PLT1-L5 10 Meter FEF-PLT1-L10 Min. Bend Radius R25 mm HPF-T001-H M4 thread Features Twice scan distance of standard cable Min. Bend Radius R20 mm C54

46 Plastic Fiber Optic Cables Thru Scan HPF Series HPF-T002-H ϕ3mm Features Twice scan distance of standard cable. No thread. Min. Bend Radius R20 mm HPF-T003-H Features Standard detection. Min. Bend Radius R20 mm M4 thread HPF-T004-H ϕ3mm Features Standard detection. No thread. Min. Bend Radius R20 mm HPF-T005-H M4 thread Features Standard detection. Bendable probe. Min. Bend Radius R20 mm Photoelectric HPF-T006-H ϕ3mm Features Standard stainless steel tube. Flexible tube unit. No thread. Min. Bend Radius R20 mm C55

47 Plastic Fiber Optic Cables Thru Scan SIDE VIEW DETECTION ORDER GUIDE HPF Series HPF-T007-H ϕ2.5mm Features Small dia. fiber, side view sleeve. Detects minute targets. Min. Bend Radius R15 mm SMALL DIAMETER DETECTION ORDER GUIDE HPF-T008-H M3 thread Features Small dia. fiber. Detects minute targets. Min. Bend Radius R15 mm HPF-T009-H ϕ1.5mm Features Small dia. fiber. Detects minute targets. No thread. Min. Bend Radius R15 mm HPF-T010-H M4 thread Features 90 bend. With thread. Min. Bend Radius R25 mm C56

48 Plastic Fiber Optic Cables Thru Scan COILED CABLE ORDER GUIDE HPF Series HPF-T011-H M4 thread Features Coiled fiber. Can be attached to moving elements. Min. Bend Radius HEAT RESISTANT CABLE ORDER GUIDE HPF-T012-H M4 thread Features Heat resistance to 105 C. Min. Bend Radius R25 mm Photoelectric C57

49 Plastic Fiber Optic Cables Diffuse Scan LONG DISTANCE CABLES ORDER GUIDE HPF Series HPF-D001-H M6 thread Features One and one-half times the scan distance of standard cable. Min. Bend Radius R20 mm STANDARD DETECTION ORDER GUIDE HPF-D002-H HPF-D002-HL5 HPF-D002-HL10 HPF-D002-HL25 M6 thread Features Standard detection. Same as above except 5 m long. Same as above except 10 m long. Same as above except 25 m long. Min. Bend Radius R20 mm HPF-D003-H M6 thread Features Bendable probe. Min. Bend Radius R20 mm SMALL DIAMETER DETECTION ORDER GUIDE HPF-D004-H M3 thread Features Small dia. fiber. Small sensing head. Min. Bend Radius R20 mm C58

50 Plastic Fiber Optic Cables Diffuse Scan SMALL DIAMETER DETECTION ORDER GUIDE HPF Series HPF-D005-H ϕ3mm Features Small dia. fiber. Small sensing head. No threads. Min. Bend Radius R20 mm HPF-D006-H M4 thread Features Small dia. fiber. Bendable probe. Min. Bend Radius R20 mm COILED CABLE ORDER GUIDE HPF-D007-H M6 thread Features Can be attached to moving elements. Min. Bend Radius Photoelectric C59

51 Plastic Fiber Optic Cables Diffuse Scan COILED CABLE ORDER GUIDE HPF Series HPF-D008-H M6 thread Features Can be attached to moving elements. Bendable probe. Min. Bend Radius COAXIAL CABLE ORDER GUIDE HPF-D009-H M6 thread Features Coaxial fiber. Suitable for small part detection. Min. Bend Radius R25 mm HPF-D010-H M3 thread Features Can combine with HPF-LU01 lens to get 0.4 mm spot, or with HPF-LU02 to get a 2 mm spot. Min. Bend Radius R15 mm C60

52 Plastic Fiber Optic Cables Diffuse Scan SIDE VIEW DETECTION ORDER GUIDE HPF Series HPF-D011-H ϕ3mm Features Small dia. Side view sleeve. Min. Bend Radius R15 mm SPECIAL CABLES ORDER GUIDE HPF-D012-H Features Elastic fiber. Min. Bend Radius R4 mm M6 thread HPF-D013-H M6 thread Features Withstands up to 105 C. Min. Bend Radius R20 mm HPF-D013-H has the same dimensions as HPF-D012-H shown above, except it has one emitter and one receiver core, each 1,0 mm/.04 in. diameter. Photoelectric C61

53 Special Fiber Optic Cables BIFURCATED ASSEMBLY ORDER GUIDE HPF Series HPF-D050-H HPF-D051-H HPF-D052-H 1 m length 0.5 m length 2 m length Features Bifurcated assembly. Standard armour grip, equivalent to FEF-GAD6 (obsolete). Higher temperature rating of 585 F versus 158 F of FEF-G. Not as flexible as FEF-G polyethylene sheaths, but more protective due to armour cladding. 0.5 meter length is new, special lengths may be available. INDIVIDUAL ASSEMBLY ORDER GUIDE HPF-T052-H HPF-T053-H HPF-T054-H 1 m length 0.5 m length 2 m length Features Individual fiber pair. Standard armour grip, equivalent to FEF-GAT4 (obsolete). Higher temperature rating of 585 F versus 158 F of FEF-G. Not as flexible as FEF-G polyethylene sheaths, but more protective due to armour cladding. 0.5 meter length is new, special lengths may be available. RIGHT ANGLE THRU SCAN FIBER ORBER GUIDE HPF-T022-H HPF-T023-H Block assb. Fiber pair only Features Label detector assembly. Right angle scan fibers are preassembled into the aluminum block assembly, and are adjustable via the allen screws. The assembly offers quick mounting and solid vane configuration for many applications including label detection. C62

54 Special Fiber Optic Cables BIFURCATED ASSEMBLY ORDER GUIDE HPF Series Features HPF-T020-H 20 long Custom individual thru scan fiber cable was also designed for label detection. Single row of fibers allows very high accuracy when two are positioned across from each other with labels rolling by in between. Customer fixturing and alignment is critical. PVC monocoil provides sealing from dust and food particles and protection of the glass fibers. Used with high speed or low hysteresis HPX, many varied applications are possible. RIGHT ANGLE THRU SCAN PAIR FIBER ORDER GUIDE HPF-T021-H 2 meter long Features Longer right angle scan range for larger parts. Prisms are used to provide right angle detection without beam radius. Can replace remote sensors and solve a wide variety of applications. Photoelectric C63

55 Glass Fiber Optic Cables Threaded Tip ARMOUR GRIP 5 16 STRAIGHT THREAD ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length High Temperature 1 Foot FE-B2B-1 3 Feet FE-B2B-3 FE-B2B-3HT 5 Feet FE-B2B-5 FE-B2B-5HT 7 Feet FE-B2B-7 10 Feet FE-B2B-10 FE-B2B-10HT 15 Feet FE-B2B-15 FE-B2B-15HT 20 Feet FE-B2B Feet FE-B2B-30 Individual, Use with MPF Head Length High Temperature 3 Feet FE-T2B-3 FE-T2B-3HT 5 Feet FE-T2B-5 FE-T2B-5HT 10 Feet FE-T2B-10 FE-T2B-10HT 15 Feet FE-T2B-15 FE-T2B-15HT 20 Feet FE-T2B Feet FE-T2B-30 Bifurcated, Use with MPG Head or MHP Sensor Length High Temperature 3 Feet FE-BTS6S-3 FE-BTS6S-3HT 5 Feet FE-BTS6S-5 FE-BTS6S-5HT 7 Feet FE-BTS6S-7 10 Feet FE-BTS6S-10 FE-BTS6S-10HT 15 Feet FE-BTS6S Feet FE-BTS6S Feet FE-BTS6S-30 3 Feet FE-BTS4S-3 5 Feet FE-BTS4S-5 10 Feet FE-BTS4S-10 Same as above except.062 fiber bundle. Individual, Use with MPG Head or MHP Sensor Length High Temperature 3 Feet FE-ITS6S-3 FE-ITS6S-3HT 5 Feet FE-ITS6S-5 FE-ITS6S-5HT 7 Feet FE-ITS6S-7 10 Feet FE-ITS6S-10 FE-ITS6S-10HT 15 Feet FE-ITS6S-15 FE-ITS6S-15HT 20 Feet FE-ITS6S-20 3 Feet FE-ITS4S-3 5 Feet FE-ITS4S-5 10 Feet FE-ITS4S-10 Same as above except.062 fiber bundle. C64

56 Glass Fiber Optic Cables Threaded Tip PVC MONOCOIL 5 16 STRAIGHT THREAD ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B5B-3 5 Feet FE-B5B-5 10 Feet FE-B5B-10 Individual, Use with MPF Head Length 3 Feet FE-T5B-3 5 Feet FE-T5B-5 10 Feet FE-T5B-10 Bifurcated, Use with MPG Head or MHP Sensor Length 1 Foot FE-BTS6M-1 3 Feet FE-BTS6M-3 5 Feet FE-BTS6M-5 10 Feet FE-BTS6M-10 Photoelectric Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-ITS6M-3 5 Feet FE-ITS6M-5 10 Feet FE-ITS6M-10 C65

57 Glass Fiber Optic Cables Threaded Tip RIGHT ANGLE END TIP 5 16 THREADED ARMOUR GRIP FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2D-3 5 Feet FE-B2D-5 Individual, Use with MPF Head Length 3 Feet FE-T2D-3 5 Feet FE-T2D-5 10 Feet FE-T2D Feet FE-T2D-15 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BASTS6S-3 5 Feet FE-BASTS6S-5 10 Feet FE-BASTS6S-10 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IASTS6S-3 5 Feet FE-IASTS6S-5 10 Feet FE-IASTS6S-10 Same as above except individual cable. C66

58 Glass Fiber Optic Cables Right Angle End Tip 5 16 SMOOTH TIP ARMOUR GRIP FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2L-3 5 Feet FE-B2L-5 10 Feet FE-B2L Feet FE-B2L-20 Individual, Use with MPF Head Length 3 Feet FE-T2L-3 5 Feet FE-T2L-5 10 Feet FE-T2L Feet FE-T2L Feet FE-T2L Feet FE-T2L-30 Bifurcated, Use with MPF Head Length 3 Feet FE-B2LF-3 Photoelectric Individual, Use with MPF Head Length 3 Feet FE-T2LF-3 C67

59 Glass Fiber Optic Cables Right Angle End Tip SMOOTH TIP ARMOUR GRIP FE Series Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BTSAS6S-3 5 Feet FE-BTSAS6S-5 10 Feet FE-BTSAS6S Feet FE-BTSAS6S Feet FE-BTSAS6S-20 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-ITSAS6S-3 5 Feet FE-ITSAS6S-5 10 Feet FE-ITSAS6S Feet FE-ITSAS6S Feet FE-ITSAS6S-30 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BAS6S-3 5 Feet FE-BAS6S-5 10 Feet FE-BAS6S Feet FE-BAS4S-1.5 Has.089 dia. fiber bundle Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IAS6S-3 5 Feet FE-IAS6S-5 10 Feet FE-IAS6S-10 C68

60 Glass Fiber Optic Cables Right Angle End Tip 5 16 SMOOTH TIP PVC MONOCOIL ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B5L-3 5 Feet FE-B5L-5 Individual, Use with MPF Head Length 3 Feet FE-T5L-3 5 Feet FE-T5L-5 8 Feet FE-T5L-8 10 Feet FE-T5L-10 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BTSAS6M-3 5 Feet FE-BTSAS6M-5 10 Feet FE-BTSAS6M-10 Photoelectric Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-ITSAS6M-3 5 Feet FE-ITSAS6M-5 10 Feet FE-ITSAS6M-10 C69

61 Glass Fiber Optic Cables RECTANGULAR HEADS ARMOUR GRIP ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2A-3 5 Feet FE-B2A-5 10 Feet FE-B2A-10 Individual, Use with MPF Head Length 3 Feet FE-T2A-3 5 Feet FE-T2A-5 10 Feet FE-T2A-10 Bifurcated, Use with MPF Head Length 3 Feet FE-B2C-3 5 Feet FE-B2C-5 10 Feet FE-B2C-10 Individual, Use with MPF Head Length 3 Feet FE-T2C-3 5 Feet FE-T2C-5 10 Feet FE-T2C-10 C70

62 Glass Fiber Optic Cables RECTANGULAR HEADS ORDER GUIDE FE Series Bifurcated Monocoil Cable, Use with MPG or MHP Sensor Length 3 Feet FE-BRL7M-3 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IRL7S-3 5 Feet FE-IRL7S-5 10 Feet FE-IRL7S-10 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BRL6S-3 5 Feet FE-BRL6S-5 10 Feet FE-BRL6S-10 Photoelectric Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BRL7S-3 5 Feet FE-BRL7S-5 10 Feet FE-BRL7S-10 C71

63 Glass Fiber Optic Cables RECTANGULAR HEADS ARMOUR GRIP ORDER GUIDE FE Series Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IRL6S-3 5 Feet FE-IRL6S-5 10 Feet FE-IRL6S-10 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BRL6S-3RA 5 Feet FE-BRL6S-5RA Aluminum end tip Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IRL7S-3R C72

64 Glass Fiber Optic Cables DOUBLE BIFURCATED ARMOUR GRIP CABLES ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-DB2P-3 Bifurcated, Use with MPG or MHP Sensor Length 3 Feet FE-DBTS6S-3 5 Feet FE-DBTS6S-5 10 Feet FE-DBTS6S-10 Bifurcated, Use with MPG or MHP Sensor Length 3 Feet FE-DBPS4S-3 Photoelectric C73

65 Glass Fiber Optic Cables STAINLESS STEEL MINIATURE END TIP ARMOUR GRIP ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2P-3 Bifurcated, Use with MPF Head Length 3 Feet FE-B2H-3 Individual, Use with MPF Head Length 3 Feet FE-T2H-3 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BPS4S-3 5 Feet FE-BPS4S-5 10 Feet FE-BPS4S-10 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IPS4S-3 5 Feet FE-IPS4S-5 10 Feet FE-IPS4S-10 C74

66 Glass Fiber Optic Cables STAINLESS STEEL MINIATURE END TIP ARMOUR GRIP ORDER GUIDE FE Series Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BHS3S-3 5 Feet FE-BHS3S-5 10 Feet FE-BHS3S-10 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IHS3S-3 5 Feet FE-IHS3S-5 10 Feet FE-IHS3S-10 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BHS1S-3 5 Feet FE-BHS1S-5 10 Feet FE-BHS1S-10 Photoelectric Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IHS1S-3 5 Feet FE-IHS1S-5 10 Feet FE-IHS1S-10 C75

67 Glass Fiber Optic Cables STAINLESS STEEL MINIATURE END TIP ARMOUR GRIP ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2R-3 Individual, Use with MPF Head Length 3 Feet FE-T2R-3 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BHSRA3S-3 5 Feet FE-BHSRA3S-5 10 Feet FE-BHSRA3S-10 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IHSRA3S-3 5 Feet FE-IHSRA3S-5 10 Feet FE-IHSRA3S-10 C76

68 Glass Fiber Optic Cables SIDE LOOKING END TIP ORDER GUIDE FE Series Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BNSRA5S-3 5 Feet FE-BNSRA5S-5 10 Feet FE-BNSRA5S-10 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-INSRA5S-3 5 Feet FE-INSRA5S-5 10 Feet FE-INSRA5S-10 Bifurcated Monocoil, Use with MPG Head or MHP Sensor Length 3 Feet FE-BNSRA5M-3 Photoelectric Individual Lensed, Use with MPF Head Length 2 Feet FE-T2LP-2 4 Feet FE-T2LP-4 5 Feet FE-T2LP-5 C77

69 Glass Fiber Optic Cables STUB END TIP ARMOUR GRIP ORDER GUIDE FE Series Bifurcated, Use with MPF Head Length 3 Feet FE-B2F-3 Individual, Use with MPF Head Length 3 Feet FE-T2F-3 Bifurcated, Use with MPG Head or MHP Sensor Length 3 Feet FE-BFS6S-3 5 Feet FE-BFS6S-5 Individual, Use with MPG Head or MHP Sensor Length 3 Feet FE-IFS6S-3 5 Feet FE-IFS6S-5 10 Feet FE-IFS6S-10 C78

70 Fiber Optic Cable Accessories ACCESSORIES ORDER GUIDE Description Lenses Glass lens accessory pair for use with HPF-T003, T004, T010, T011-H cables. Will improve thru-scan range 3 to 5 times. Wide angle lens accessory for use with 5 16 threaded end tips. High power lens accessory for use with 5 16 threaded end tips. Right angle lens accessory pair for use with HPF-T003, T004, T010, T011-H cables. Glass lens. FE-PA-L1 FE-FZ-L3 FE-FZ-L4 FE-PA-S1 Plastic cable cutter and adapters 1,000 Micron diameter plastic cable cutter. FE-PA-F1 Light will converge to a spot dia. of 0.4 mm when this lens is attached to a diffuse scan fiber unit. Use with Fiber Unit HPF-D010-H Light will converge to a spot dia. of 2 mm when this lens is attached to a diffuse scan fiber unit. Use with Fiber Unit HPF-D010-H. Adapters allow use of HPF cables with FE7C-FO or MHP/MPZ units. 20 per pkg. Pair of harsh duty adapters that allow use of plastic cables with MPFHD head. Pair of adapters that allow use of plastic cables with MPF head. One piece adapter that allows use of 1 mm dia. plastic cables with MHP sensor Mounting brackets Fits M3 head diameter, Dim. A 3.5 Fits M4 head diameter, Dim. A 4.5 Fits M6 head diameter, Dim. A 6.5 HPF-LU01 HPF-LU02 HPF-ADPT-20 MPZFOADPTHD MPZF0ADPT MHPFOA FE-PA-FB1 FE-PA-FB2 FE-PA-FB4 FIBER HEAD MOUNTING BRACKET FE-PA-FB FE-PA-L1 FE-PA-S1 FE-FZ-L3 Photoelectric FE-FZ-L4 is 2.15 (54,6 mm) long. C79

71 Special Purpose Clear Container Sensors FEATURES Smart computer-based sensors automatically adjust and self-adapt to changes in the operating environment, such as contamination by moisture, dust, and dirt Reliably sense clear glass and plastic containers of any size and shape Sealed to help maintain highperformance service under demanding factory floor conditions Tri-color LED indicator simplifies sensor adjustment, makes set-up quick and easy CCS Series TYPICAL APPLICATIONS Container counting Container edge detection for label placement Jam detection Container population control Container gap detection Palletizing and depalletizing GENERAL INFORMATION New CCS Series retroreflective clear container sensors readily adapt to changing factory floor conditions. They have the unique ability to automatically sense and respond to changes in the operating environment. Patented technology allows these computer-based smart sensors to analyze and learn about changes caused by airborne contaminants. Adaptive compensation automatically adjusts the sensors to allow for lighting changes caused by the accumulation of dirt, dust and moisture. This feature virtually eliminates the need for periodic manual readjustments to compensate for these changes. In this way, CCS Series adaptive compensation helps reduce sensor downtime. All CCS Series sensors use a polarized retroreflective visible red scanning technology to detect the presence of clear glass and plastic containers of any size or shape. The container detection rate is up to 2000 containers per minute. The Event Capture Rate is 1 millisecond. Housings are sealed to NEMA 4X, 6P, 12, 13 and IP 67 to ensure reliable performance in demanding industrial environments. Units are immune to the effects of direct sunlight and changes in the ambient temperature within the ranges specified. Sensor adjustment is simplified by a tri-color LED gain level indicator. Set-up is quick and easy. A two inch by two inch piece of reflector tape (FE-RR11) with extra strong adhesive is furnished with each CCS unit and provides optimum performance and mounting capability. In addition, the FE-RR11-PLT reflector, consisting of reflector tape mounted on a solid plastic backing plate with a center mounting hole, will meet the most rugged application requirements. ORDER GUIDE* D.O. L.O Description CCS Sensor, 4-conductor cable CCS1000 CCS Sensor, Micro connector, 12mm cable fitting CCS1001 CCS Sensor, Mini connector, 7/8-16 cable fitting CCS1002 CCS Sensor, 4-conductor cable CCS1100 CCS Sensor, Micro connector, 12mm cable fitting CCS1101 CCS Sensor, Mini connector, 7/8-16 cable fitting CCS1102 *FE-RR11 reflector included with each sensor. C80

72 Special Purpose Clear Container Sensors SPECIFICATIONS Operating Characteristics Scan Type Scan Range Ambient Light Immunity Electrical Supply Voltage Dual Outputs Voltage Drop Current Consumption Load Voltage Power-up to Stable Response Time Event Capture Rate Electrical Protection Mechanical/Environmental Temperature Range Operating Storage Visible red polarized retroreflective 0.14 to 1 m (6 to 39.4 in.) with FF-RR11 reflector* 5,000 Lux at 5 off axis 13.5 to 30 VDC NPN & PNP (sink & source) 2.0 VDC drop at 150 ma Run mode: 70 ma, max. Set-up mode: 85 ma, max. 30 VDC, <10 A leakage 300 milliseconds, max. 3 milliseconds ON/OFF 1 millisecond (fastest rate of target detection) Reverse polarity, Line transients, Radiated noise immunity, Outputs short circuit protected 0 to +55 C (32 to +131 F) 40 to +65 C ( 40 to +149 F) Sealing NEMA 1, 3, 4, 4X, 6, 6P, 12, 13 and IP 67 Shock Vibration Humidity 50 G *FE-RR11 reflector included with each sensor. 10 G, 10 to 500 Hz 95% RH, non-condensing CCS Series Connection Diagrams DC 4-pin mini style, integral 7/8-16 cable fitting DC 4-pin micro style, integral 12 mm cable fitting Photoelectric WIRING DIAGRAM C81

73 Special Purpose Clear Container Sensors MOUNTING DIMENSIONS (For reference only) CCS Series ACCESSORIES ORDER GUIDE Description FE-RR11 Tape, Reflective, 2 x 2, pressure sensitive adhesive (5 pcs. per package) FE-RR11-PLT Reflector w/backplate MPZB06 Bracket, Ball and Swivel Mounting, Plastic MPZB07 Mounting Plate, Ball and Swivel Vertical Mounting E Mini connector, straight, 7/8-16 cord set, 4-pin standard key, 6.5 ft. (2 m), 4 wire DC type, international color code E Mini connector, straight, 7/8-16 cord set, 4-pin standard key, 16.4 ft. (5 m), 4 wire DC type, international color code A09M020 Micro connector, straight, 12mm cord set, 4-pin standard key, 6 ft. (1,83 m), 4 wire DC type, international color code A09M050 Micro connector, straight, 12 mm cord set, 4-pin standard key, 12 ft. (3,66 m), 4 wire DC type, internal color code A09M020 Micro connector, right angle, 12 mm cord set, 4-pin standard key, 6 ft. (1,83 m), 4 wire DC type, international color code A09M050 Micro connector, right angle, 12 mm cord set, 4-pin standard key, 12 ft. (3,66 m), 4 wire DC type, international color code C82

74 Special Purpose Background Suppression Sensors FEATURES Miniature and subminiature design Fully adjustable sensing distance Background suppression via triangulation method Simple object alignment with visible red light Miniature has rugged metal housing Miniature has selectable LO/DO modes BS Series TYPICAL APPLICATIONS Conveyor Belt Alignment Transfer Line Process Control Detection against Light Color or other Reflective Backgrounds Wafer detection GENERAL INFORMATION The Background Suppression Diffuse photoelectric control is an exciting addition to our product portfolio. This photoelectric control offers the following advantages: Targets are recognized independent of color and material surface properties Backgrounds are suppressed independent of color and material surface properties Sensing distance can be precisely adjusted Better repeatability is achieved due to control s small active sensing distance ORDER GUIDE LO/DO PNP NPN Cable Connector Miniature 1 BS150P21 BS150N21 BS150P22 Subminiature 2 BS50P11 LO only BS50N11 LO only 1 Accessories not included 2 Accessories included (bracket) MINIATURE ACCESSORIES ORDER GUIDE Description Nano-change molded connector Mounting bracket Photoelectric C83

75 Special Purpose Background Suppression Sensors SPECIFICATIONS Type Miniature Subminiature Adjustable sensing distance (nominal) 0.59 to 5.9 in. (15 to 150 mm) 0.79 to 1.97 in. (20 to 59 mm) Sensing ranges (on white paper) 0.20 to 0.59 in. and 0.59 to 5.9 in to 1.97 in. (5 to 50 mm) (5 to 15 mm and 15 to 150 mm) Sensitivity adjustment Yes (5 turn Pot) Output type NPN (sinking) or PNP (sourcing) Operating mode LO/DO Selectable LO Output indicator Red LED Alignment aid/soiled lens indicator No Flashing LED Light source/wavelength Input supply Response time/release time Short circuit/reverse polarity protection Temperature range Pulsed Visible Red LED 660 nm VDC supply current 50 ma. maximum switching current 100 ma voltage drop 1.8 VDC 1 ms/ 1 ms Yes 25 C to +65 C/ 13 F to +149 F Sealing IP 67 IP 65 Housing material Die-cast zinc (metal) Acrylnitril/Styrol/Acrylester (ASA) (plastic) WIRING DIAGRAMS BS Series MINIATURE SUBMINIATURE C84

76 Special Purpose Background Suppression Sensors MOUNTING DIMENSIONS mm/in (for reference) BS Series Miniature (cable version) Subminiature (connector version) Photoelectric C85

77 Special Purpose Background Suppression Sensors SENSING DISTANCE AND EXCESS GAIN CURVE CHARTS BS Series Miniature Sensing Distance (mm/in) Subminiature Sensing Distance (mm/in) Subminiature Excess Gain Curve (mm/in) C86

78 Special Purpose Background Suppression Sensors BACKGROUND SUPPRESSION DIFFUSE BS Series BACKGROUND SUPPRESSION DIFFUSE S is the light source or emitter. Receiver R1 receives reflected light from target T1and R2 receives light from background T2. Within the fully adjustable distance, targets as large as the diameter of the light beam are recognized independent of color and material surface properties (minimal reflectivity of 6%). The background distance should be at least 10% larger than the sensing distance. Photoelectric C87

79 Pilot Light 18 mm Cylindrical Prox Style LED18 Series FEATURES Standard 18 mm prox housing fits in small places Low-cost solution requires less wiring labor and few overall components Choice of three colors (red, green, or yellow) Multi-function (3-color) unit has all three colors in one housing High visibility indication Long-life LED lamps IP67, NEMA 6P sealing TYPICAL APPLICATIONS: Automotive Factory Floor machinery: Multiple cell machine status indication Part-bin verification in conjunction with non-safety light curtains Conveyor line status indicators instead of multilayer light towers Enclosure door mount where space is at a premium Error proofing Andon Machine safety indication The LED18 Series Pilot Light is an innovative new product that provides OEM machine builders with an economical means to offer machine status indication. Available in a threaded metal cylindrical housing, the LED18 Series is sealed for harsh-duty applications and can be mounted anywhere that a standard 18mm proximity sensor would fit. It can be located inside the work area in clear view of the operator and does not require enclosure mounting, conduit, or seal-tite. The LED18 Series can be purchased as a single color version available in either red, yellow, or green. A multi-function unit is also available which offers all three colors inside a single housing. The LED18 Series operates on 12 to 24 Vdc (sourcing) and is offered with a 4-pin Brad Harrison style micro-change connector. ORDERING/WIRING INFORMATION LED Color PIN 1 PIN 2 PIN 3 PIN 4 LED18-RYG-P Red, Yellow, Green Green (+) Red (+) COM (-) Yellow (+) LED18-RRR-P Red NA Red (+) COM (-) NA LED18-YYY-P Yellow NA NA COM (-) Yellow (+) LED18-GGG-P Green Green (+) NA COM (-) NA SPECIFICATIONS Supply Current (24 Vdc) Typical Supply Current (12 Vdc) Typical Red Yellow Green 3 Color 20 ma 20 ma 20 ma 20 ma (each color) 6 ma 6 ma 3 ma 8-9 ma (each color) Supply Voltage 12 Vdc 24 Vdc (+10%, -5%) Shock 50 g for 1 ms per IEC Vibration Class 10 g at 10 Hz 500 Hz (3 axis) per IEC Operating Temperature 0 C to 60 C [0 F to 140 F] Protection Class NEMA 6P, IP67 Honeywell Sensing and Control

80 Pilot Light 18 mm Cylindrical Prox Style LED18 Series EXTERNAL DIMENSIONS mm (in.) ÃW\SÃ Ã 3,1Ã 5('Ã/('Ã 0Ã;Ã 0Ã;Ã 3,1Ã &20ÃÃ1(* 3,1Ã <(//2:Ã/('Ã 3,1Ã *5((1Ã/('Ã WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office. SALES AND SERVICE Sensing and Control serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact a nearby sales office or call: TELEPHONE (USA) (Canada) (International) FAX (USA) INTERNET [email protected] Honeywell Sensing and Control 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 1199 Printed in USA

81 Photoelectric Sensors Smart Value Photoelectric SVP Series FEATURES Scan Types: Retroreflective, Polarized Retroreflective, Diffuse, Thru-Scan, and Convergent Beam Self-diagnostic output with connector versions* Smart Distributed System version Highly visible LEDs indicate power on and output states Compact housing fits in limited spaces Right-angle mounting with thru-hole design AC and DC voltage ranges Sinking or sourcing output Shock and vibration resistant Sealed to IP 67 Designed to meet UL, CSA, CE, C-Tick approvals IEC conformance Quick-connect and preleaded termination TYPICAL APPLICATIONS Material handling Warehouse distribution Package distribution Conveyor monitoring: jam detection, part counting, and positioning WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. Introducing the NEW AC Version! The SVP Series is designed to meet the Industrial Market s need for adaptability, reliability, speed, and low cost sensing in material handling and package distribution applications. These sensors can be used to monitor package counts, part positions, and general material conveyor runs. Their compact design and thru-hole or front-end mounting options enable scanning between rollers or across conveyor lines. While offering the performance associated with higher priced sensors, the compact SVP sensors are economical and adaptable. This sensor series accommodates retroreflective, polarized retroreflective, diffuse, thru and convergent scanning requirements, light and dark operate modes, and both AC or DC supply voltages. If it s value you are looking for, the SVP Series is the smart choice for photoelectric sensing. SVP self diagnostics* can help to reduce machine downtime and optimize sensor performance by detecting sensor or reflector misalignment, environmental changes, and/or reduction in excess gain. Green power and red/yellow output indicator LEDs ease sensor installation, alignment, and troubleshooting. A 4-pin micro connector allows rapid sensor replacement. WARNING MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as product installation information. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. *Not currently available for Thru-Scan, pre-leaded or AC versions MICRO SWITCH Sensing and Control

82 Photoelectric Sensors Smart Value Photoelectric ELECTRICAL SPECIFICATIONS SVP Series DC Connector DC Pre-leaded AC Connector and Pre-leaded Supply Voltage 10 to 30 VDC 10 to 30 VDC 93 to 132 VAC Supply Current 30 ma max. 30 ma max. Power up to stable 300 ms max. 300 ms max. 300 ms max. Reverse Polarity Protection Yes Yes NA Response Time 0.8 ms ON 0.8 ms ON 10 ms ON Output Electrical Specifications 0.8 ms OFF 0.8 ms OFF 10 ms OFF Standard Diagnostic Standard Standard Load Current 100 ma, max. 20 ma 100 ma, max. 150 ma Inductive 300 ma Resistive Non-Conducting Leakage Current < 10 µa < 10 µa 1.7 ma Saturation Voltage Short Circuit Protection Output Type < 1.5 VDC 100 ma < 1.0 VDC 20 ma (sinking version) < 1.8 VDC 20 ma (sourcing version) < 1.5 VDC 100 ma 5 VAC Yes No Yes No Sinking or Sourcing Sinking ONLY Sinking or Sourcing Mosfet (L.O./D.O.) ENVIRONMENTAL SPECIFICATIONS Temperature Range Operating -20 to +55 C (-14 to +131 F) Storage -40 to +65 C (-40 to +149 F) Relative Humidity Shock Vibration Ambient Light Rejection 10% to 95% RH, non-condensing 50 G EMI, RFI ratings IEC 947 Sealing IP 67 PHYSICAL SPECIFICATIONS 10 G, 10 Hz to 500 Hz 5,000 5 off axis Housing Material Mindel S-1000 Sensing Lens LED Indicators Sensitivity Adjustment Termination Mounting Provisions Polycarbonate Green power LED Red or yellow output LED 1-turn potentiometer 4-pin micro connector 2 m (6.5 ft.) 3-conductor 22 AWG PVC cable #6 mounting insert Two mounting holes for #4 hardware SENSING RANGES Scan Type Retroreflective Polarized Retroreflective Diffuse Convergent Beam Sensing Range 6 m (20 feet) 1 2,4 m (8 feet) mm (16 inches) 2 63,5 mm (2.5 inches) 9 m Thru-Scan (30 feet) 1 As measured, using 3 in. Reflector (FE-RR1) 2 Using 90% reflectance white card 2 Honeywell MICRO SWITCH Sensing and Control For application help: call

83 Photoelectric Sensors Smart Value Photoelectric MOUNTING DIMENSIONS (for reference only) SVP Series 16,5 MAX , , DIA. 20, , ,0.24 2, ,5.53 5,2 MAX..20 3, , , OUTPUT LED SENSITIVITY ADJUSTMENT POWER LED 6-32 UNC-28 X 3, DEEP THREAD , X 3, Thru Hole 27, M 6.5 FT. 11, , BROWN (+ VDC) BLUE (-VDC) BLACK OUTPUT SVP BRACKET MOUNTING DIMENSIONS (for reference only) 38, X 6, , DIA. 19, , , X 1, , X 4, SVP BRACKET ASSEMBLY The SVP bracket assembly includes the stainless steel sheet metal bracket (shown), 2 split lock washers, 2 machine thread screws (4-40 UNC X 25,4 mm or 1 in.), and 2 plain hexagon nuts (4-40 UNC). 9,5.38 RECEPTACLE DIMENSIONS M12 X 1 Thread 4X R.3, , DIA. 49, The SVP mounting bracket has a bend radius of 3,04 mm or 0.12 inches. 35, , , , , For application help: call Honeywell MICRO SWITCH Sensing and Control 3

84 Photoelectric Sensors Smart Value Photoelectric WIRING SPECIFICATIONS: Pre-leaded Termination Pre-leaded Termination NPN Sinking PNP Sourcing SVP Series AC Connector: Sensor Pinout AC Wiring Diagram 4-Pin Wiring Diagrams NPN Sinking PNP Sourcing AC Emitter: Sensor Pinout DC Emitter Only AC Emitter Only DC Connector: Sensor Pinout DIAGNOSTIC OUTPUT NEG. (-) Emitter Only: Sensor Pinout NOT USED NEG. (-) Cable Connector Pinout POS. (+) OUTPUT N.O. POS. (+) NOT USED Pin 1 Brown Power (+) Pin 2 White Diagnostic Output Pin 3 Blue Power (-) Pin 4 Black Output Self-Diagnostic Output* The SVP Series connector version sensors have an NPN sinking diagnostic output that turns on when the light level at the sensor decreases to a marginal level. When triggered, this output acts an early warning signal that a malfunction may occur unless corrective action is taken, i.e., cleaning the lens/reflector, adjusting the sensitivity, or realigning the sensor. NOTE: This output does not need to be used for proper operation. NOTICE The self-diagnostic output responds instantly and may energize as the target first enters the SVP sensing area. Ondelay logic, timer relay, or delay on the PLC input are recommended for use with diagnostic output. *Not currently available for Thru-Scan, pre-leaded or AC versions For application help: call Honeywell MICRO SWITCH Sensing and Control 4

85 Photoelectric Sensors Smart Value Photoelectric ORDER GUIDE Operate Termination Scan Type Output Mode Pre-leaded Connector Retroreflective DC LO SVP1-RILNC SVP1-RILNQ 6 m (20 ft.) NPN DO SVP1-RIDNC SVP1-RIDNQ Infra-red LED DC LO SVP1-RILPC SVP1-RILPQ PNP DO SVP1-RIDPC SVP1-RIDPQ AC LO SVP1-RILAC SVP1-RILAQ DO SVP1-RIDAC SVP1-RIDAQ Polar Retroreflective DC LO SVP1-PRLNC SVP1-PRLNQ 2,4 m (8 ft.) NPN DO SVP1-PRDNC SVP1-PRDNQ Visible Red LED DC LO SVP1-PRLPC SVP1-PRLPQ PNP DO SVP1-PRDPC SVP1-PRDPQ AC LO SVP1-PRLAC SVP1-PRLAQ DO SVP1-PRDAC SVP1-PRDAQ Diffuse DC LO SVP1-DILNC SVP1-DILNQ 406 mm (16 in.) NPN DO SVP1-DIDNC SVP1-DIDNQ Infra-red LED DC LO SVP1-DILPC SVP1-DILPQ PNP DO SVP1-DIDPC SVP1-DIDPQ AC LO SVP1-DILAC SVP1-DILAQ DO SVP1-DIDAC SVP1-DIDAQ Convergent Beam DC LO SVP1-CRLNC SVP1-CRLNQ 63,5 mm (2.5 in.) NPN DO SVP1-CRDNC SVP1-CRDNQ Visible Red LED DC LO SVP1-CRLPC SVP1-CRLPQ PNP DO SVP1-CRDPC SVP1-CRDPQ AC LO SVP1-CRLAC SVP1-CRLAQ DO SVP1-CRDAC SVP1-CRDAQ Thru Scan DC LO SVP1-TLNCR SVP1-TLNQR 9 m (30 ft.) NPN DO SVP1-TDNCR SVP1-TDNQR Receivers ONLY DC LO SVP1-TLPCR SVP1-TLPQR PNP DO SVP1-TDPCR SVP1-TDPQR AC LO SVP1-TLACR SVP1-TLAQR DO SVP1-TDACR SVP1-TDAQR Emitters ONLY DC SVP1-TICE SVP1-TIQE Infra-red LED AC SVP1-TIACE SVP1-TIAQE SVP Series CABLES 2 m (6 ft.) 5 m (15 ft.) DC Straight A09M A09M050 Right Angle A09M A09M050 AC Straight B04000A11M020 B04000A11M050 BRACKET SVPBRKT Right Angle B04001A11M020 B04001A11M050 Bracket with 2 split lock washers, 2 machine thread screws, 2 plain hexagon nuts. For application help: call Honeywell MICRO SWITCH Sensing and Control 5

86 Photoelectric Sensors Smart Value Photoelectric SVP Series WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office. Or call: Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application USA Canada International FAX INTERNET [email protected] MICRO SWITCH Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper European Photoelectric Centre Honeywell-Cométa 21 Chemin du Vieux Chêne Meylan Cedex France Tel (33) FAX (33) EN IL50 GLO 798 Printed in USA

87 Photoelectric Controls Convergent Beam Laser Sensor with Background Suppression LBS Series FEATURES Laser beam focal point <0.1 mm (0.004 in.) diameter Miniature design Fully adjustable sensing distance Background suppression via triangulation method Simple object alignment with visible red light beam Rugged metal housing Selectable light or dark operate IP67 sealing TYPICAL INDUSTRIES Semiconductor equipment Disk handling equipment Electronic assembly Package distribution Food and beverage Automotive factory floor Printing equipment TYPICAL APPLICATIONS Wafer mapping Wafer counting Leadframe positioning Disk positioning Printed circuit board detection Integrated circuit inspection Detection against light color or other reflective backgrounds Drill tool inspection MODES OF OPERATION Dark Operate (DO): the output (load) is energized when the target is not present. Light Operate (LO): the output (load) is energized when the target is present. The new convergent beam laser sensor provides a very precise beam that allows the sensing of small objects while ignoring objects beyond the maximum sensing distance. The unique design of this product physically changes the sensing angle to provide excellent background suppression capabilities. This sensing technology also allows the product to trigger at the same point regardless of object, color or surface finish. With a response time of less than 0.6 ms, it provides reliable sensing of very small, fast objects. The beam size is small enough to see objects on the other side of vacuum chamber windows. With the main features of small beam size, high light intensity and background suppression, this product will work in applications that typically used vision systems or other expensive solutions. LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. MICRO SWITCH Sensing and Control

88 Photoelectric Controls Laser Background Suppression Sensor LBS Series SPECIFICATIONS Sensing Distance 25 to 300 mm (0.98 to in.) *Sensing Range on Kodak White Paper 5 to 25 mm (0.20 to 0.98 in.) and 35 to 300 mm (1.38 to in.) Distance of Laser Focus 80 mm (3.15 in.) Output Indicator Yellow LED Power Indicator Green LED Light Source Pulsed Red LED Wavelength 675 nm Laser Class 2 Voltage Supply Range V s VDC Supply Current (average-/peak value) < 60 ma/< 75 ma Output PNP or NPN complementary Max. Switching Current 200 ma Voltage Drop < 1.8 VDC Response Time/Release time < 0.6 ms/< 0.1 ms Short Circuit Protection Yes Reverse Polarity Protection Yes Temperature Range -10 C to +50 C (14 F to 122 F) Protection Class IP67 Housing material Zinc Die-cast * Blind Zone: When adjusting sensor range 5-25 mm, the blind zone is 0-5 mm from the sensor s face. When adjusting the sensing range mm, the blind zone is 0-35 mm from the sensor s face. FEATURES Mounting Dimensions for reference only MM (IN.) Indicators and Adjustments 15.4 (0.6) 4 (0.16) 50 (1.97) Potentiometer for optic adjustment Top LED 4 (0.16) 30 (1.18) 34.5 (1.36) 12 (0.48) 50 (1.97) Mounting holes 4.3 (0.17) 36 (1.42) 4 (0.16) 3 (0.12) Cable Side Face 2 MICRO SWITCH Sensing and Control For application help: call

89 Photoelectric Controls Laser Background Suppression Sensor LBS Series SENSING DISTANCE AND BEAM SIZE CHARTS (MM/IN) 0mm 30mm 60mm 80mm 100mm 300mm 0 in in in in in in. <1.5mm <0.7mm <0.1mm <0.7mm <7mm <0.059 in. <0.028 in. < in. <0.028 in. <0.28 in. Laser beam size by distance BACKGROUND SUPPRESSION LIGHT BEAM TRAJECTORY R1 R2 S T1 T2 S is the light source or emitter. Receiver R1 receives reflected light from target T1 and R2 receives light from background T2. Within the fully adjustable distance, targets as large as the diameter of the light beam are recognized independent of color and material surface properties (minimal reflectivity of 6%). The background distance should be at least 10% larger than the sensing distance. WIRING DIAGRAMS For application help: call MICRO SWITCH Sensing and Control 3

90 Photoelectric Controls Laser Background Suppression Sensor LBS Series ORDER GUIDE LO/DO PNP NPN Preleaded LBS16N5001 LBS16P5001 WARRANTY and REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office. Or call: USA Canada International FAX USA INTERNET [email protected] Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. MICRO SWITCH Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 199 Printed in USA

91 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series FEATURES Built in auto-tuning Digital display indicates adjustment steps, results, and scanning conditions Three sensitivity settings can be selected: Contrast, Positioning, High Power Mutual interference protection to minimize sensor cross talk OFF delay can be set Low profile (10mm); attachable on DIN rail at a single touch Ease of installation with single-touch, snap action lever Furnished cable adapter allows ease of use with small diameter cables Remote tuning Various fiber/optic cables/ lenses/tips Non-volatile memory TYPICAL INDUSTRIES Electronics assembly Semiconductor equipment Packaging OEMs TYPICAL APPLICATIONS Detecting presence or absence of IC chips Detecting a dot mark on a wafer Detecting the markings on packaging film Detecting thin parts MODES OF OPERATION Dark Operate (D.O.): the output (load) is energized when the light beam is not detected by the receiver. Light Operate (L.O.): the output (load) is energized when the light beam is detected by the receiver. The HPX-T Series, an exciting addition to our HPX product family, offers you the following quick and simple auto-tuning capabilities: Contrast setting Detects the difference in reflectivity between two targets Positioning setting Detects the edge or position of a target No time consuming adjustment is required to set up the sensor the microprocessor does the work. The sensor features a seven segment LED which displays light and margin levels, as well as diagnostic error indication. These sensors automatically shift their LED pulse phase to minimize interference between as many as three closely mounted units. HPX Sensors use synchronous detection when the LED is pulsed, the receiver is activated. Before the output is switched, there are between four and six pulses required for detection. The pulse interval remains T=1 when light is received. After the first two LED pulses are blocked, the pulse interval is changed to T=3/4 every fourth pulse. This action is repeated. Again, when light is received while in the dark condition, the pulse interval is changed again every third and fourth pulse to T=5/4. Sensors are susceptible to crosstalk from adjacent sensors when light is blocked. (One unit s synchronous phase could be the same as another.) However, automatic phase shifting makes it impossible for three sensors in the same area to interfere with each other. MICRO SWITCH Sensing and Control

92 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series Auto-Tuning Remote Auto-Tuning SPECIFICATIONS Pre-leaded Connector Pre-leaded Pre-leaded NPN HPX-T1-H HPX-T1-HC HPX-T3-H HPX-TV3-H PNP HPX-T2-H HPX-T2-HC HPX-T4-H HPX-TV4-H Scanning Distance Thru 290 mm (11.4 in) w/hpf-t003-h (Note 1) 20mm with HPF-T003-H Diffuse 110 mm (4.3 in) w/hpf-d002-h (Note 1) 7mm with HPF-D002-H Supply Voltage VDC (10% Ripple max.) Current Consumption 50 ma max. Output Mode, NPN or PNP L.O./D.O. selectable Load Current 100 ma max. resistive Saturation Voltage 1 VDC max. Short Circuit Protection 30 VDC max. Response Time 500 µs max. Off Delay 40 ms ± 10% selectable Light Source Red LED Green LED Ambient Light Resistance Incandescent: 5000 Lux Sun Light: 20,000 Lux Operating Temperature Range -20 to +55 C (-4 to +131 F), (Note 2) Humidity Sealing 35 to 85% RH (w/o condensation) IP 40 (IEC Standard) Note 1: Improper connection or termination can decrease scan distance up to 20%. Note 2: Gang mounted sensors: derate supply voltage to 26.4 VDC. Operating temperature must not exceed 45 C. 2 Honeywell MICRO SWITCH Sensing and Control For application help: call

93 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series OUTPUT CIRCUITS HPX-T1-H/-HC BROWN CIRCUITRY 1 Output 4 LOAD BLACK 100mA max. 10 to 30V DC BLUE 3 HPX-T2-H/HC HPX-T3, HPX-TV3 HPX-T4-H, HPX-TV4-H For application help: call Honeywell MICRO SWITCH Sensing and Control 3

94 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm/in (for reference only) Honeywell MICRO SWITCH HPX 13.7 MADE IN JAPAN p89592_a.wmf QUICK CONNECTOR DIMENSIONS CONNECTOR PINOUT M12x p89592_z.wmf 4 Honeywell MICRO SWITCH Sensing and Control For application help: call

95 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series THRU-SCAN FIBER OPTIC CABLE Bending Scanning distance (mm/in) Type Shape Core radius mm HPX-T with Features Model No. Tips mm Body mm mm Note 1 HPX-TV lens (21.26) 40(1.57) n/a Long scanning distance without lens HPF-T001-H M2.6 thread M4 thread dia 1.4 Long (21.26) 40(1.57) n/a Long scanning distance without lens HPF-T002-H Distance M2.6 thread dia 3 dia 1.4 M8 thread dia (78.74) n/a Ultra long distance without lens (11.42) 20(0.79) 1740 (68.50) Standard, for most applications FEF-PLT1-L2 HPF-T003-H M2.6 thread M4 thread dia (11.42) 20(0.79) 1740 (68.5) Standard, for most applications HPF-T004-H M2.6 thread dia 3 dia 1 Standard (11.42) 20(0.79) n/a Sleeve, for narrow space HPF-T005-H dia 1.2,65mm M4 thread dia (11.42) 20(0.79) n/a Sleeve, for narrow space HPF-T006-H dia 1.2,65mm dia 3mm dia 1 Small Side n/a 15 40(1.57) 2(0.08) n/a Side view, for small object detection, for View dia 1, 15mm dia 2.5 narrow installation space 4 45(1.77) 3(0.12) n/a Elastic, for at a moving part HPF-T007-H HPF-T008-H M3 thread dia 0.25 *4 Elastic 4 45(1.77) 3(0.12) n/a Elastic, for at a moving part HPF-T009-H dia 1.5 dia 0.25*4 Elbow (8.27) 14(0.55) 1260 (49.6) Elbow, R5 90, for narrow space HPF-T010-H Chemical Proof M2.6 thread M4 thread dia 1 n/a (39.37) 75(2.95) n/a Fluorine Fiber, Chemical Proof, built-in lens, for dia 5 dia 4 chemical atmosphere Note 1: Bending radius is the radius which will maintain 100% of sensing range HPF-T013-H For application help: call Honeywell MICRO SWITCH Sensing and Control 5

96 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series THRU SCAN FIBER OPTIC CABLE Bending Scanning distance (mm/in) Type Shape Core radius mm HPX-T with Features Model No. Tips mm Body mm mm Note 1 HPX-TV lens (6.69) 680 Heat resistance 105 C HPF-T012-H 10(0.39) (26.77) High Temp Sleeve Narrow Beam Side View M2.6 thread M4 thread dia 1 dia 2.85mm M4 thread dia 1.5 M2.6 thread M4 thread dia (11.42) 20(0.79) (5.9) 10(0.39) (6.30) 10(0.39) n/a Heat resistance 105 C short term 180 C 640 (25.20) n/a Heat resistance 200 C, not cuttable Heat resistance -40 to 307 C, glass, HPF-T017-H (new) HPF-T018-H HPF-T052 (1m) /T053 (0.5) M2.6 thread M4 thread dia 1 not cuttable /T054 (2m) -H 4 9(.35) n/a Sleeve, for small object HPF-T015-H detection (new) dia 0.5, 5mm dia 3 dia (39.37) 70(2.76) n/a Parallel light, around 2, top view, eliminates the influence of reflections dia 2.8, 17mm M4 thread dia 1 from the periphery (43.41) 80(3.15) n/a Parallel light, side view, eliminates the influence of reflections dia 4 dia 4 dia 1 from the periphery Array (7.48) 10(0.39) Vane Narrow beam Small bending Array dia 0.25*16 Elbow Assembly Block n/a n/a dia 1 n/a Array fiber, 15mm (0.59) band, for zone detection (i.e. unstable position) n/a 10.7(.42) n/a Elbow, block assembly, for narrow space (34.25) 60(2.36) n/a Ultra narrow beam, around 1 light angle, dia 2.5 M4 thread Lens 1.7 eliminates the influence M3 thread dia 0.5 M2.6 thread M4 thread dia 1 Note 1: Bending radius is the radius which will maintain 100% of sensing range 1 35(1.38) n/a Small bending R1, for narrow space installation 2 220(8.66) 1320 Small bending R2, for (51.97) narrow space installation HPF-T019-H HPF-T020-H HPF-T021-H HPF-T022-H HPF-T023-H (new) HPF-T024-H (new) HPF-T025-H (new) 6 Honeywell MICRO SWITCH Sensing and Control For application help: call

97 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series DIFFUSE SCAN FIBER OPTIC CABLE Type Shape Core Bending radius mm Tips mm Body mm mm Note 1 HPX-TV Scan dist. (mm/in) HPX-T Features Model No (5.91) 10(0.39) Long scanning distance without lens HPF-D001-H Long dia 4 M6 thread dia 1.4*2 Distance 20 55(2.17) 3(0.12) M4 thread M4 thread dia 0.75* (4.33) 7(0.28) Long scanning range as small fiber tip Standard, for most applications HPF-D018-H HPF-D002-H dia 4 M6 thread dia 1*2 Standard (4.33) 7(0.28) dia 2.5,65mm M6 thread dia 1* (1.18) 2(0.08) M3 thread dia 0.5*2 Sleeve, for narrow space Standard, for most applications HPF-D003-H HPF-D004-H Small Dia (1.18) 2(0.08) Standard, for most applications HPF-D005-H dia 3 dia 0.5* (1.18) 2(0.08) Sleeve, for narrow space HPF-D006-H dia 1.2,65mm M3 thread dia 0.5* (4.422) 7(0.28) Coaxial, for positioning HPF-D009-H M6 thread E-dia 1, R-0.25*16 Coaxial 15 25(0.98) 2(0.08) Coaxial, for small object detection and positioning HPF-D010-H Small Side View dia 2, 40mm dia3 M3 thread E-dia 1, R-0.24*4 n/a 15 12(0.47) Side view, for narrow space HPF-D011-H Elastic 4 70(2.76) 3(0.12) Elastic, for at moving equipment HPF-D012-H M6 thread E-0.25*16, R-0.25*16 Chemical Proof 80 50(1.97) 3(0.12) Fluorine Fiber, Chemical Proof, for chemical HPF-D014-H dia 6 dia 5 dia 1*2 environment Note 1: Bending radius is the radius which will maintain 100% of sensing range For application help: call Honeywell MICRO SWITCH Sensing and Control 7

98 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series DIFFUSE SCAN FIBER OPTIC CABLE Type Shape Core Bending radius mm Tips mm Body mm (Note 1) HPX-TV Scan Dist. mm(in.) HPX-T Features Model No (2.76) 3(0.12) Heat resistance 105 C, 221 F HPF-D013-H dia 4 M6 thread dia 1* (4.33) 7(0.28) Heat and cool resistance -60 to 150 C (-76 to 302 F) HPF-D022-H (new) dia 4.9 M6 thread dia 1.5*2 Heat Resistant 15 50(1.97) 4(0.16) Heat resistance 200 C (392 F) HPF-D023-H (new) dia 4 M6 thread dia 1.4* (1.97) 4(0.16) Heat resistance 200 C (392 F), sleeve, for narrow HPF-D024-H (new) Ultra Small dia 1.85,70 M6 thread dia 1.4*2 space and high temp. M6 thread dia 1*2 n/a 30(1.18) Heat resistance 40 to 307 C (-40 to 585 F), glass fiber 4 3(0.12) Ultra slim sleeve, for small object detection and narrow HPF-D050 (1m) /D051 (0.5m) /D052 (2m) -H HPF-D019-H dia.82,15mm dia 3 dia 0.25*2 space Small Dia (0.98)/ 2(0.08) Short length, 10mm body sleeve, for small object detection and narrow space HPF-D021-H dia 1.5,15mm dia 3 dia 0.5*2 Parallel beam Array Liquid Level Flat Convergnt (0.79) Parallel light, fine beam eliminates the influence of dia 4 M5 thread reflections Array dia 0.25* (2.95)/ 4(0.16) Array fibers, for zone detection (i.e. unstable position lead frame from side) 40 Fluorine liquid level fiber, Chemical proof, for level dia 5.5 dia 6 detection (0.10) Convergent beam for background suppression, for wafer detection Beam 12 x 19 x 3 Note 1: Bending radius is the radius which will maintain 100% of sensing range HPF-D025-H HPF-D026-H (new) HPF-D027-H (new) HPF-D028-H (new) 8 Honeywell MICRO SWITCH Sensing and Control For application help: call

99 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series DIFFUSE SCAN FIBER OPTIC CABLE Type Shape Core Bending radius mm Tips mm Body mm mm (Note 1) HPX-T/HPX-TV M3 thread dia 0.5*2 Scan Dist. mm(in.) HPX-T Features Model No. 1 7(0.28) Small bending R1, for narrow space installation HPF-D029-H (new) Small bending 2 60(2.36) Small bending R2, for narrow space installation HPF-D030-H (new) dia 4 M6 thread dia 1*2 1 7(0.28) Small bending R1, for narrow space installation HPF-D031-H (new) dia 1.2,40mm M4 thread dia 0.5*2 1 13(0.51) Small bending R1, for narrow space installation HPF-D032-H (new) E-0.5 M3 thread R-0.25*4 Note 1: Bending radius is the radius which will maintain 100% of sensing range For application help: call Honeywell MICRO SWITCH Sensing and Control 9

100 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series FIBER SPECIFICATION Protection Operating Temperature Range (condensation not allowed) Humidity Range Fiber Jacket Material IP 67 (IEC Standard) -30 C to +70 C (-22 to +158 F) - most models (exceptions listed below) -30 to +105 C (-22 to +221 F) - HPF-T012-H, HPF-D013-H -60 to +150 C (-76 to +302 F) - HPF-T017-H, HPF-D022-H -40 to +200 C (-40 to +392 F) - HPF-T018-H, HPF-D023-H -40 to +307 C (-40 to +585 F) - HPF-T054-H, HPF-D052-H 35% to 85% RH Black Polyethylene - most models (exceptions listed below) Fluorocarbon Resin (HPF-T013-H, HPF-T017-H, HPF-D014-H, HPF-D022-H, HPF-D027-H) Silicone (HPF-T018-H, HPF-D023-H) Stainless Steel (HPF-T054-H, HPF-D052-H) ATTACHMENTS (Sold Separately) Name Shape Features And Applications Applicable Fiber Unit Model Micro Spot Lens Unit Long Distance, Micro Spot Lens Unit Long Distance Lens Unit Side View Unit Fiber Head Mounting Bracket Light converges to a spot diameter of 0.4 mm (0.02 in) if this unit is attached to a diffuse scan fiber unit at a distance of 7 mm (0.28 in). Light converges to a spot diameter of 2 mm (0.08 in) if this unit is attached to a diffuse scan fiber unit at a distance of 19 mm (0.75 in). The scanning distance is increased 6-fold if this unit is attached to the light emitter and receiver of a thruscan fiber unit. The unit can be changed to a side view type by attaching this unit to the light emitter and receiver of a thru-scan fiber unit. Ideal for mounting fiber heads HPF-D010-H HPF-D010-H HPF-T003-H, HPF-T004-H HPF-T010-H, HPF-T012-H, HPF-T018-H, HPF-T054-H HPF-T003-H, HPF-T004-H HPF-T010-H, HPF-T012-H HPF-T018-H, HPF-T054-H, Fiber head shape M3 Fiber head shape M4 Fiber head shape M6 HPF-LU01 HPF-LU02 FE-PA-L1 FE-PA-S1 FE-PA-FB1 FE-PA-FB2 FE-PA-FB4 Attachment Side View Unit FE-PA-S1 Attached Fiber HPF-T003-H HPF-T004-H HPF-T012-H HPF-T018-H HPF-T054-H Scanning Distance (Standard Target Object) 290 mm (11.4 in) 290 mm (11.4 in) 140 mm (5.5 in) 115 mm (4.5 in) 120 mm (4.7 in) 10 Honeywell MICRO SWITCH Sensing and Control For application help: call

101 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) THRU SCAN FIBER OPTIC UNIT HPF-T001-H M2.6 x 0.45 Detection head M4 SUS303 HPF-T002-H C0.2 Detection head M2.6 x 0.45 SUS303 2-C0.5 C (Core) C min 1.4(Core) C min Nut and Washer: M4 Type HPF-T003-H M2.6 x 0.45 Detection head M4 x 0.7 SUS303 HPF-T004-H C0.2 Detection head M2.6 x 0.45 SUS303 2-C0.5 C0.1 1(Core) C min 1(Core) C min Nut and Washer: M4 Type HPF-T005-H HPF-T006-H Nut and Washer: M4 Type HPF-T007-H HPF-T008-H For application help: call Honeywell MICRO SWITCH Sensing and Control 11

102 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) THRU SCAN FIBER OPTIC UNIT HPF-T009-H Detection head SUS (Core) 1.5 C C min HPF-T010-H min 2.5 max C0.2 R5 2.7 Detection head M4 x 0.7 SUS303 2-C0.3 M2.6 x (Core) HPF-T012-H M2.6 x 0.45 Detection head M4 x 0.7 SUS303 HPF-T013-H Lens unit 1(Core) C C min ø4.1 (Lens) pf-t013.wmf Detection head SUS303 ø 4 (Fluorine-resin tube) HPF-T015-H HPF-T017-H HPF-T018-H Nut and Washer: M4 Type HPF-T019-H SUS tube lass lens (Bk7) SUS M4 ø C0.5 ø2.2 hpf-t019.wmf min Honeywell MICRO SWITCH Sensing and Control For application help: call

103 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) THRU SCAN FIBER OPTIC UNIT HPF-T020-H Chamfered finish SUS HPF-T021-H ø ø hpf-t020.wmf (2.8) min HPF-T022-H HPF-T023-H Nut and Washer: M4 Type HPF-T024-H HPF-T025-H Nut and Washer: M3 Type HPF-T054-H Nut and Washer: M4 Type FET-PLT1 For application help: call Honeywell MICRO SWITCH Sensing and Control 13

104 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) DIFFUSE SCAN FIBER OPTIC UNIT HPF-D001-H (Core) Detection head M6 x 0.75 SUS303 C0.1 2-C0.5 4 HPF-D002-H 3 Nut and Washer: M6-1 Type HPF-D003-H SUS304 Tube min Detection head M6 x 0.75 SUS303 Nut and Washer: M6-1 Type HPF-D004-H 2-C ± min 1 Nut and Washer: M3 Type 2-1(Core) Nut and Washer: M6-1 Type HPF-D005-H HPF-D006-H HPF-D009-H Nut and Washer: M4 Type HPF-D010-H Nut and Washer: M3 Type Nut and Washer: M6-1 Type 14 Honeywell MICRO SWITCH Sensing and Control For application help: call

105 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) DIFFUSE SCAN FIBER OPTIC UNIT HPF-D011-H HPF-D012-H (Emitter side core dia) 1.8 Detection head M6 x 0.75 SUS303 C0.2 2-C min (Receiver side core dia) Nut and Washer: M6-1Type 3 HPF-D013-H 2-ø1 (Core) 0.04 C0.2 Detection head M6 x 0.75 SUS x C0.5 HPF-D014-H ø Detection head SUS303 ø5 (Fluorine-resin tube) 0.20 hpf-d013.wmf HPF-D018-H ø ø0.75 (core) 0.03 SUS 2-C min ø ø1 2-ø1 (Core) 0.04 (ø5) 0.20 HPF-D019-H ø (15) 0.59 SUS tube ø SUS 2-C hpf-d014.wmf 2-ø M ø0.5 dia.(dummy) min 78.7 hpf-d018.wmf ø0.25 (core) min hpf-d019.wmf For application help: call Honeywell MICRO SWITCH Sensing and Control 15

106 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) DIFFUSE SCAN FIBER OPTIC UNIT HPF-D021-H 2-ø0.5 (core) ø SUS tube ø SUS 2-C0.2 2-ø HPF-D022-H hdf-d021.wmf min Nut and Washer: M6-1 Type HPF-D023-H HPF-D024-H Nut and Washer: M6-2 Type Nut and Washer: M6-2 Type HPF-D025-H HPF-D026-H HPF-D027-H HPF-D028-H 16 Honeywell MICRO SWITCH Sensing and Control For application help: call

107 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) DIFFUSE SCAN FIBER OPTIC UNIT HPF-D029-H HPF-D030-H Nut and Washer: M3 Type HPF-D031-H Nut and Washer: M6-2 Type HPF-D032-H HPF-D052-H For application help: call Honeywell MICRO SWITCH Sensing and Control 17

108 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MOUNTING DIMENSIONS mm (for reference only) FIBER OPTIC LENS UNITS HPF-LU01 HPF-LU02 M3 (0.12) Knurled finish M3 (0.12) Knurled finish hpf-lu01.wmf o o o5 hpf-lu02.wmf o FE-PA-L1 FE-PA-S1 M2.6 x 0.45 (0.10 x 0.02) M2.6 x 0.45 (0.10 x 0.02) o4 fe_pa_l1.wmf o fe_pa_s1.wmf o2.8 (0.11) MOUNTING DIMENSIONS mm (for reference only) FIBER OPTIC HEAD - MOUNTING BRACKET FE-PA-FB 18 Honeywell MICRO SWITCH Sensing and Control For application help: call

109 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series SENSITIVITY ADJUSTMENT INSTRUCTION Each HPX-T is delivered on the following setting: RUN for operation mode selector, LO for LO/DO selector set at maximum scan sensitivity. Parameters are stored in a non-volatile, high reliability memory and are kept even without power supply. COMPONENT DESCRIPTION THREE TYPES OF SENSITIVITY ADJUSTMENT/DETECTION DISTINCTION/CONTRAST SETTING For application help: call Honeywell MICRO SWITCH Sensing and Control 19

110 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series SETTING THE SENSITIVITY USING REMOTE FUNCTION(-T3, -TV3, -T4, -TV4) Set the hysteresis level according to the externally input auto-tuning signal instead of pressing the tuning button. (Note: that positioning and maximum sensitivity cannot be set). When the remote sensitivity is not set, either cut the pink lead (remote tuning input lead) at the root of the cord, or connect it to + power supply terminal. POSITIONING 20 Honeywell MICRO SWITCH Sensing and Control For application help: call

111 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series MAXIMUM SENSITIVITY OFF-DELAY SETTING For application help: call Honeywell MICRO SWITCH Sensing and Control 21

112 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series EXPLANATION OF NUMERICS IN THE DIGITAL INDICATOR Light reception level definition and the operation chart of output/led indicators MARGIN DISPLAY The digital display usually shows the amount of light received. However, it can also show the contrast margin, provided the sensor is programmed for Distinction/Contrast setting: At the end of Distinction/Contrast setting, before putting the switch back to Run. With the switch in <run> mode, by pressing the tuning button. If the sensor is programmed for Positioning, the display will show -. If the sensor is programmed for Maximum Sensitivity, the display will show H. Margin level indication Secured margin level > x1 > x1.2 > x1.5 > x2 > x3 > x4 > x5 > x6 > x7 22 Honeywell MICRO SWITCH Sensing and Control For application help: call

113 Photoelectric Sensors $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series ORDER GUIDE Remote Red LED Green LED NPN PNP Preleaded Connector HPX-T1-H l l l HPX-T2-H l l l HPX-T1-HC l l l HPX-T2-HC l l l HPX-T3-H l l l l HPX-TV3-H l l l l HPX-T4-H l l l l HPX-TV4-H l l l l CABLE ORDER GUIDE Description Straight Right Angle Cable Length A l 2m (6.6 ft) A l 5m (16.4 ft) A l 2m (6.6 ft) A l 5m (16.4 ft) For application help: call Honeywell MICRO SWITCH Sensing and Control 23

114 Photoelectric Controls $XWRWXQLQJ)LEHU2SWLF3KRWRHOHFWULF&RQWUROZLWK 5HPRWH7XQLQJ)HDWXUHDQG)LEHU2SWLF&DEOHV HPX-T Series WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office. Or call: USA Canada International FAX USA INTERNET [email protected] MICRO SWITCH Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 898 Printed in USA European Photoelectric Centre Honeywell-Cométa 21 Chemin du Vieux Chêne Meylan Cedex France Tel (33)

115 Photoelectric Sensors 6HOIFRQWDLQHG7KLQ$PSOLILHU3KRWRHOHFWULF &RQWURO HPK Series FEATURES Thin profile housing with selfcontained amplifier 25 mm 23 mm 5 mm Direct surface mounting thru scan emitter/receiver pairs Matching of optical axis and mechanical axis eliminates the need for optical axis adjustment Preleaded Symmetrical design allows the cable to be placed in four directions TYPICAL INDUSTRIES Electronics Material Handling TYPICAL APPLICATIONS Electronic component detection Mail sorters Small parts handling conveyors PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. The HPK Series, with its specialized design, is ideal for applications that require a high speed, low cost, subminiature photoelectric in a flat package. The HPK Series sensors are available as thru scan emitter and receiver pairs. Each pair has a combined response time of 1 millisecond maximum. The sensors are sealed to an IP 66 rating and have an operating temperature range of -20 C to 50 C [-4 F to 131 F]. The flat, compact design makes the HPK Series sensors extremely well suited for use on semiconductor and electronic assembly equipment. MICRO SWITCH Sensing and Control

116 Photoelectric Sensors 6HOIFRQWDLQHG7KLQ$PSOLILHU3KRWRHOHFWULF&RQWURO HPK Series SPECIFICATIONS Scanning Scan Output Modes of Operation* s** Method Distance Mode Light Operate Dark Operate Thru Scan Pair Emitter Receiver NPN l HPK-T11-H HPK-E11 HPK-R11 Thru Scan 0.5 m PNP l HPK-T12-H HPK-E11 HPK-R12 NPN l HPK-T13-H HPK-E11 HPK-R13 PNP l HPK-T14-H HPK-E11 HPK-R14 Supply Voltage 10.8 vdc to 26.4 vdc (Ripple 10% max.) Current Consumption 40 ma max. (emitter 20 ma max., receiver: 20 ma max.) Scanning Distance 0.5 m Detection Target Opaque object 3 mm dia. min. Scanning Angle 5 to 30 Control Output Switching current: 80 ma max. (resistive load) Voltage drop: 1 V max. (at 80 ma switching circuit) Output dielelctric stength: 26.4 V Response Time 1 ms max. (for operation and recovery) Malfunction Time at Power ON 1 ms max. Light Emitter Infrared LED Indicator Lamps Emitter: Red LED power indicator illuminates when power is on Receiver: Red LED operating indicator illuminates when output is on Ambient Light Immunity Incandescent light: 3000 lux max. / Sunlight lux max. (at light receiving surface) Operating Temperature Range -20 C to + 50 C (condensation not allowed) Operating Humidity Range 35 % to 85 % RH (condensation not allowed) Storage Temperature Range -40 C to +70 C (condensation not allowed) Storage Humidity Range 35 % to 85 % RH (condensation not allowed) Insulation Resistance 20 MΩ min. (by 500 vdc megger) Dielectric Strength 1000 vac (50/60 Hz) for 1 minute between case and electrically live metals Vibration Resistance 10 Hz to 55 Hz, 1,5 mm peak-to-peak amplitude, 2 hrs. in X, Y, Z directions Shock Resistance 500 m/s 2 3 times in X, Y and Z directions Sealing IP 66 (IEC standard) Wiring Method Preleaded Weight Approximately 30 g for both emitter and receiver (with 2 m cable) Circuit Protection Reverse connection protection circuit * Modes of Operation Dark Operate (D.O.): the output (load) is energized when the light beam is not detected by the receiver. Light Operate (L.O.): the output (load) is energized when the light beam is detected by the receiver. ** Sold in pairs only: emitter and reciever part numbers are for reference only. 2 Honeywell MICRO SWITCH Sensing and Control For application help: call

117 Photoelectric Controls 6HOIFRQWDLQHG7KLQ$PSOLILHU3KRWRHOHFWULF&RQWURO HPK Series CHARACTERISTICS DIAGRAMS Excess gain (typical) Parallel motion characteristics (typical) Angular characteristics (typical) MOUNTING DIMENSIONS (For Reference Only - mm) EMITTER (HPK-E11) NPN RECEIVER (HPK-R11, -R13) PNP RECEIVER (HPK-R12, -R14) For application help: call Honeywell MICRO SWITCH Sensing and Control 3

118 Photoelectric Sensors 6HOIFRQWDLQHG7KLQ$PSOLILHU3KRWRHOHFWULF&RQWURO HPK Series WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, or the name of the nearest Authorized Distributor, contact a nearby sales office. Or call: USA Canada International FAX USA INTERNET [email protected] MICRO SWITCH Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 899 Printed in USA

119 Photoelectric Sensors Precision Laser Photoelectric Sensor SVP2 Series FEATURES Scan Types: Retroreflective and Convergent Beam Laser Highly precise laser beam Up to 15 m [50 ft] scanning range Priced well below comparable technologies Highly visible LEDs indicate power on and output status Side or front-end mounting options Shock and vibration resistant Sealed to IP67 Designed to meet UL, and CSA standards CDRH and IEC Class I Laser Built in safety circuit to limit the light power Quick-connect or pre-leaded termination available TYPICAL APPLICATIONS Wafer mapping O-ring detection Slot and groove detection Feeder bowl parts detection Electronics assembly IC lead detection Precision positioning Long distance positioning PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. Introducing the NEW Precision Laser Version! The SVP2 Series Precision Laser sensors are designed to meet the industrial market s need for precise, high speed sensing. They incorporate state of the art laser technology, which makes them ideal for use in electronic assembly equipment and industrial positioning. Laser sensors are also an excellent choice for a wide variety of applications that require the precise detection of small objects or object features and long distance sensing. Green power and yellow output indicator LEDs simplify sensor alignment and troubleshooting during installation. A 4-pin micro connector provides ease of installation, along with rapid sensor replacement. While offering the performance associated with higher priced sensors, the compact SVP2 sensors are economical and adaptable. If it is value and leading edge technology that you are looking for, the SVP2 Series Precision Laser is the smart choice for photoelectric sensing. MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as product installation information. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Sensing and Control

120 Photoelectric Sensors Precision Laser Photoelectric Sensor SVP2 Series ELECTRICAL SPECIFICATIONS DC Connector and Pre-Leaded Supply Voltage 10 Vdc to 30 Vdc Supply Current 30 ma max. Power Up To Stable 300 ms max. Reverse Polarity Yes Protection Response Time 0.8 ms ON / 0.8 ms OFF Output Specifications Load Current 100 ma, max. Non-Conducting < 50 µa typical Leakage Current Saturation Voltage <1.5 Vdc 100 ma Short Circuit Protection Yes Output Type Sinking, Sourcing Approvals UL, CSA Laser Specifications Sensing Beam Infrared Class 1 laser Convergent Beam Focal <.09 mm [.0035 in] Point Diameter Sensing Range: Convergent 63,5 mm [2.5 in] Focus Retroreflective 15,2 m [50 ft] with FE-RR1 Pulse Duration 2 µs Peak Power/Pulse < 2.4 mw/4.8 nj Energy PHYSICAL SPECIFICATIONS Housing Material Mindel S-1000 Sensing Lens Polycarbonate LED Indicators Green power LED Yellow output LED Sensitivity Adjustment 3/4-turn potentiometer Termination 4-pin micro connector Preleaded 2 m [6.5 ft] 3-conductor 22 AWG PVC cable Mounting Provisions #6 mounting insert, Two mounting holes for #4 hardware ENVIRONMENTAL SPECIFICATIONS Temperature Range Operating -0 C to 55 C [-32 F to 131 F] Storage -40 C to 65 C [-40 F to 149 F] Relative Humidity 10 % to 95 % non-condensing Shock 50 G Vibration 10 G, 10 Hz to 500 Hz Ambient Light 5,000 5 off axis Rejection Sealing IP 67 SENSOR ORDER GUIDE Termination Scan Type Output Sensing Mode Pre-leaded Connector Laser Convergent Beam DC NPN LO SVP2-CILNC SVP2-CILNQ 63,5 mm [2.5 ] focus DC NPN DO SVP2-CIDNC SVP2-CIDNQ DC PNP LO SVP2-CILPC SVP2-CILPQ DC PNP DO SVP2-CIDPC SVP2-CIDPQ Laser Retroreflective Beam DC NPN LO SVP2-RILNC SVP2-RILNQ 15 M [50 ft] with FE-RR1 DC NPN DO SVP2-RIDNC SVP2-RIDNQ DC PNP LO SVP2-RILPC SVP2-RILPQ DC PNP DO SVP2-RIDPC SVP2-RIDPQ ACCESSORIES ORDER GUIDE CABLES 2 m [6.5 ft] 5 m [16.25 ft] Straight A09M A09M050 Right Angle A09M A09M050 MOUNTING BRACKET SVPBRKT Mounting bracket, 2 machine screws, 2 split lock washers, and 2 plain hexagon nuts 2 Honeywell Sensing and Control For application help: call

121 Photoelectric Sensors Precision Laser Photoelectric Sensor SVP2 Series EXCESS GAIN CHARTS Convergent Beam Excess Gain Chart Excess Gain Distance (Millimeters/Inches) Retro Excess Gain Chart with 3 Reflector (FE-RR1) Excess Gain Distance (Meters/Feet) Retro Excess Gain Chart with Tape Reflector (FE-RR11) WIRING INFORMATION Pre-Leaded NPN Current Sinking NPN Pre-Leaded PNP Current Sinking PNP DC Connector Black Black Blue Brown Load Brown Blue Load NOT USED POS. (+) (-) (+) (+) (-) Excess Gain Distance (Meters/Feet) NEG. (-) OUTPUT 4 - Pin Wire Color DC Connector 1 Brown 10 Vdc to 30 Vdc 2 White Not Used 3 Blue Negative/GND (-) 4 Black Ouput LASER SAFETY GUIDELINES Class I - Identifies lasers that do not pose a hazard under normal operating conditions. For application help: call Honeywell Sensing and Control 3

122 Photoelectric Sensors Precision Laser Photoelectric Sensor SVP2 Series MOUNTING DIMENSIONS for reference only (mm/in) 16,5 MAX , , DIA. 20, , , ,5.53 5,2 MAX..20 2,1.08 3, , , OUTPUT LED SENSITIVITY ADJUSTMENT POWER LED Receptacle Dimensions 6-32 UNC-28 X 3, DEEP THREAD , X 3, Thru Hole 2 M 6.5 FT. 11, ,1.07 9,5.38 M12 X 1 Thread BROWN (+ VDC) BLUE (-VDC) BLACK OUTPUT 12, SVP MOUNTING BRACKET ASSEMBLY The SVP bracket assembly includes the stainless steel sheet metal bracket (at right), 2 machine thread screws (4-40 UNC X 25,4 mm or 1 in), 2 split lock washers, and 2 plain hexagon nuts (4-40 UNC). The SVP bracket provides 20 of lateral twist, and 10 of tilt, front to back. The SVP mounting bracket has a bend radius of 3,04 mm or 0.12 inches. WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. BRACKET DIMENSIONS for reference only (mm/in) 4X R.3, , , , , DIA. 49, , , , X 6, , DIA. 19, , , X 1, X 4, While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, or the name of the nearest Authorized Distributor, contact a nearby sales office. Or call: USA Canada Internation FAX USA INTERNET [email protected] 0, ø Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper Courtesy of EN Steven Engineering, IL50 GLO 1099 Inc.! Printed 230 Ryan in USA Way, South San Francisco, CA ! Main Office: (650) ! Outside Local Area: (800) !

123 Photoelectric Sensors Compact Photoelectric HP20 Series FEATURES High immunity to electrical noise and ambient light Top-mount indicator for easy viewability Long-scanning distance Simple set up Self-diagnostic indication Sensitivity adjustment (diffuse scan) LO/DO selectable by wiring Diffuse, Thru, Polarized Retroreflective scan types Oil-resistant cable Sealing IP 67 CE approved TYPICAL APPLICATIONS Parts conveyors Automatic warehousing Luggage conveyors WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. HP20 sensors have been designed to meet the rigorous demands often encountered in an industrial environment. The compact housing design incorporates a highly flexible oil resistant cable that exits from an adaptable position at the rear of the sensor. These features help make the HP20 an excellent choice for a full range of space critical material handling applications. The design of the optical, electronic, and amplifier circuits create a sensor highly immune to environments with significant amounts of electrical noise. Designing for noise immunity is just one of the engineering steps taken to ensure consistent performance throughout a full range of environments. HP20 sensors are available in thru, diffuse, and polarized retroreflective scan types, with PNP or NPN open collector outputs. The green self-diagnostic indicator is used for status monitoring and as an aid during the installation alignment process. The orange LED provides output status indication regardless of light or dark operate selection. High quality and a broad range of features have been combined in the Honeywell HP20 series sensors to provide value-added solutions for a variety of industrial sensing applications. Honeywell Sensing and Control

124 Photoelectric Sensors Compact Photoelectric HP20 Series SPECIFICATIONS Scan Type Thru Scan Diffuse Scan Polarized Retroreflective Scan HP20-TN HP20-TP HP20-DN HP20-DP HP20-PN HP20-PP Output Mode (open collector) NPN PNP NPN PNP NPN PNP Scanning Distance 10 m [32.8 ft] 0,5 m [19.68 in] 2,5 m [8.2 ft] Response Time 1.5 msec 1.0 msec Light Source Infrared LED Visible Red LED Current Consumption 55 ma max. Emitter: 30 ma, Receiver: 25 ma 30 ma max. Operating Mode Light Operate or Dark Operate - dependent on wiring connections Supply Voltage 10 Vdc to 30 Vdc (Ripple 10% max.) Output Load Load current: DC 30 V 100 ma max. Saturation voltage: 2 V max. LED Status Indicators Orange Output indicator (located on Diffuse and Polar units as well as receiver of Thru Scan units) Orange Power indicator (located on emitter of Thru Scan units only) Green Stability indicator (indicates strong stable light being returned to the sensor) Operating Temperature -25 C to + 60 C (-13 F to F) Sealing IP 67 (IEC standard) CHARACTERISTICS DIAGRAMS Thru Scan Model (HP20TN/HP20TP) Diffuse-Scan Type (HP20DN/HP20DP) Polarized Retroreflective (HP20PN/HP20PP) OUTPUT STAGE CIRCUIT DIAGRAMS NPN (Sinking) PNP (Sourcing) Thru Scan Emitter Reference Number Descriptions to 30 VDC Power Supply 6. Black (Output) 2. Circuitry 7. Pink* 3. Load 8. Dark Operate (D.O.) 4. Brown (+ VDC) 9. Light Operate (L.O.)* 5. Blue (- GND) * For devices being wired for L.O. mode the pink wire can either be connected to negative or left open. 2 Honeywell Sensing and Control For application help: call

125 Photoelectric Sensors Compact Photoelectric HP20 Series EXTERNAL DIMENSIONS mm(in.) Polarized Retroreflective (HP20PN/HP20PP) Diffuse-Scan Type (HP20DN/HP20DP) Thru Scan Model (HP20TN/HP20TP) BRACKET DIMENSIONS mm(in.) Standard Bracket (HP20-B01) Cover Bracket (HP20-B02) Cover Bracket (HP20-B03 For application help: call Honeywell Sensing and Control 3

126 Photoelectric Sensors Compact Photoelectric HP20 Series ATTACHMENTS ORDER GUIDE HP20-B01 Description Standard Bracket L-shaped bracket (material SUS) HP20-B02 Cover Bracket Vertical model attachment bracket (material SUS) HP20-B03 Cover Bracket Horizontal Model attachment bracket (material SUS) WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office. SALES AND SERVICE Sensing and Control serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact a nearby sales office or call: TELEPHONE (USA) (Canada) (International) FAX (USA) INTERNET [email protected] Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 1299 Printed in USA

127 Photoelectric Sensors MPA1 Series Timer/Logic Card Descriptions Application Sheet MPA1 Multi-Function Timer/Logic Card MPA1 plug-in timer/logic cards easily convert any HDMP Series photoelectric into a multi-function control. Several catalog listings are available, each of which provides a unique timing range. Each listing in the MPA1 timer card family has seven DIP switches, which provide the user with a choice of 7 different delay functions, including dual delay and motion detection. This document describes the function of these various functions. In addition a switch located in the photoelectric sensor head can be used to select light operated or dark operated sensing. Timer/Logic Card Required for a complete control: - Multi-function Timer/Logic card - Appropriate Photoelectric Sensor Head - Reflector (Retro and polar scans) Choice of: - Receptacle/Plug-in Base - Mini-Base - Relay Base HDMP Head with Timer/Logic Card Timing Adjustments On the top of the MPA Series photoelectric head is an access cover. When the cover is opened with a small bladed screwdriver, the multi-turn timer adjustment screws, labeled 1 and 2 are exposed. Clockwise rotation increases the time range(s). If a single delay option is selected, the other timer adjustment is automatically set to zero. Adjust the timer adjustments to the desired settings. When the Timer/Logic card adjustments have been completed, snap the access cover shut and tighten the retaining screw. Adjustment Access Cover Adjustment Screw Orientation Sensing and Control

128 MPA1 Series Timer/Logic Card Descriptions Application Sheet DEFINITIONS T1 The time period set by adjusting potentiometer T1. T2 The time period set by adjusting potentiometer T2. Light Operate (L.O.) Dark Operate (D.O.) When the light beam is detected by the photoelectric head s receiver the output (load) is energized (target present - diffuse scan). This paper defines timer operation with photoelectric head operating in the LO mode. The output (load) is energized when the light beam is not being detected by the receiver. DS Dip Switch Settings, a switch ON is defined as a 1 and an OFF is a 0. INPUT The sensor input detects the presence or absence of light returned from the emitter. For sensors in LO mode the output is triggered ON when the input detects light returning from the emitter. OUTPUT TADJPOT When the timer/logic card produces an output signal, it is sent to the photoelectric output amplifier (MP Base), which triggers a change in output state. Time Adjustment Potentiometer (T1 or T2). DESCRIPTION KEY ON DELAY Timing Function T2 TADJPOT DS (Dip Switch Settings) TIMING FUNCTION DESCRIPTIONS: Descriptions for each of the Timer/Logic Card functions are provided below. A Timing Chart (page 5) has also been provided to further illustrate the cards functions. ON DELAY T2 DS settings Timer triggers output ON after delay T2. Input must be continuous and longer then T2 setting for output to be activated. Timer resets upon removal of input signal. OFF DELAY T1 DS settings Timer triggers output ON immediately upon receiving an input and then keeps it ON for T1 time delay after the input is removed. Reactivating the input during the T1 delay retriggers the timer providing for a full T1 delay after the input is removed. 2 Honeywell Sensing and Control For application help: call

129 MPA1 Series Timer/Logic Card Descriptions Application Sheet TIMING FUNCTION DESCRIPTIONS (continued): ON/OFF DELAY T2/T1 DS settings SHOT T2 DS settings SHOT-DROP T2 DS settings Timer produces an output after delay T2 and then turns off its output after delay T1. No output is obtained until the input has a continuous ON for T2 time. Removal of input during T2 timing resets the timer. Off delay timing is initiated when input is removed. Reactivating the input during T1 (Off Delay) timing resets the Off delay providing for another T1 delay after the input is removed. Timer produces an output for T2 time on the leading edge of an input signal. Additional input signals are blocked out until T2 time delay is completed. If input signal remains ON, the timer produces the T2 time delay and cannot be triggered again until the input is first removed. Timer produces the same function as "1-SHOT" except its output is inverted. See description of 1-SHOT for timer description. DELAYED-1-SHOT T1/T2 DS settings Timer produces an output for T2 time after a delay of T1 when its input signal goes away. This timing function is trailing edge triggered. Reinitiation of the input during the T1 portion of the timing cycle resets the timer and upon input removal, full T1 delay is seen. Time T2 (Output ON) is not retriggerable. However, if during the T2 portion of the timing cycle, T1 is triggered again, a complete new timing cycle in initiated that runs parallel to the finishing T2 cycle. If the reinitiated T1/T2 cycle has a T1 time that is finished before the ongoing T2 cycle, no change in output is seen. If the retriggered T1 cycle is longer then the present T2 delay, the timers output will turn off at the end of the first T2 time. Then, at the end of the reinitiated T1 cycle, the output will turn on for a complete T2 delay. For application help: call Honeywell Sensing and Control 3

130 MPA1 Series Timer/Logic Card Descriptions Application Sheet TIMING FUNCTION DESCRIPTIONS (continued): DEL.-1-SHOT-DROP T1/T2 DS settings Timer produces the same time delay as "DELAYED-1-SHOT" function except its output is inverted. This function is trailing edge triggered. MOTION-DETECTOR (TRUE OUTPUT) T2 DS settings MOTION-DETECTOR (INVERTED OUTPUT) T2 DS settings Timer produces a continuous output when a cycling input is seen at a repetitive rate that is faster then T2 time. Otherwise an output pulse of T2 duration is seen at each input. This timing function is a retriggerable 1-SHOT and it is leading edge triggered. Timer produces the same motion detection function as in the above "MOTION-DETECTOR (TRUE OUTPUT)" except that its output is inverted. 4 Honeywell Sensing and Control For application help: call

131 MPA1 Series Timer/Logic Card Descriptions Application Sheet Timing Chart The DIP switches on the card are labeled 1-7 with OFF postion toward the labels. Refer to timing chart below for DIP switch settings and their results. Timing Adjustment T1 denotes screw adjustment 1 T2 denotes screw adjustment 2 OUTPUT OPTION DIP SWITCHES L.O./D.O. SWITCH Beam Make Beam Break Beam Beam Make Make Beam Break Beam Break OUTPUT STATUS No Logic Card L.O. ON OFF On Delay Off Delay ON L.O. OFF L.O. T2 T1 T 2 T 1 T2 T1 ON OFF ON OFF On/Off Delay L.O. T T2 T1 T2 T1 2 ON OFF 1-Shot L.O. T2 T2 ON OFF 1-Shot Drop L.O. T2 T2 ON OFF Delayed 1-Shot L.O. T T 1 2 T T 1 2 T 1 T 2 ON OFF Delayed 1-Shot Drop L.O. T 1 T 2 T T 1 2 T T 1 2 ON OFF No Logic Card D.O. ON OFF On Delay ON D.O. OFF T2 T 2 T2 ON OFF Off Delay D.O. T1 T 1 T1 ON OFF On/Off Delay D.O. T1 T2 T 1 T1 T2 ON OFF 1-Shot D.O. T2 T2 T2 ON OFF 1-Shot Drop D.O. T2 T2 T2 ON OFF Delayed 1-Shot DO. T 1 T 2 T T T T ON OFF Delayed 1-Shot Drop D.O. T T 1 2 T 1 T T T ON OFF Motion Detector L.O. or D.O. Output ON with motion, OFF with no motion (T2 adjusts) Motion Detector L.O. or D.O. Output OFF with motion, ON with no motion (T2 adjusts) For application help: call Honeywell Sensing and Control 5

132 MPA1 Series Timer/Logic Card Descriptions Application Sheet WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, or name of the nearest Authorized Distributor, check the Honeywell web site or call: USA Canada International FAX USA INTERNET [email protected]. Sensing and Control Honeywell 11 West Spring Street Freeport, Illinois Printed with Soy Ink on 50% Recycled Paper EN IL50 GLO 300 Printed in USA

133 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing When interfacing a photoelectric control to a DC load, the designer has a choice of open collector current sinking or current sourcing outputs. CURRENT SINKING OUTPUT Figure 1 represents the output stage of a typical current sinking photoelectric control. In this circuit configuration, the load is generally connected between the supply voltage and output terminal (collector) of the control. When the control is actuated (turned ON), current flows thru the load, into the output transistor to ground. The supply voltage of the control (VS) need not be the same value as the load supply (VLS)*; however, it is usually convenient to use a single supply. The control output voltage is measured between the output terminal (collector) and ground (-). When the control is not actuated, current will not flow thru the output transistor (except for a small leakage current). The output voltage, in this condition, will be equal to VLS (neglecting the leakage current). When the control is actuated, the output voltage will drop to ground potential (except for the saturation voltage of the output transistor). * FE3 Series must have the same voltage supply for the load and control (V S =V LS ) Current sinking derives its name from the fact that it sinks current from a load. The current flows from the load into the control. Like a mechanical switch, the control allows current to flow when turned-on and blocks current flow when turned-off. Unlike an ideal switch, the control has a voltage drop when turned-on and a small current (leakage) when turned-off. Figure 1 Typical Current Sinking Output Circuit Most MICRO SWITCH controls with current sinking outputs can drive loads which draw mA maximum. When a system s designer encounters a DC load which demands more than the rated current of the control, such as a brake or a clutch, he can interface by adding a FE-SW type output device. An output device may also be used to interface a DC load which operates at a higher voltage than the control. Solid state relays offer the benefits of fast response (2 milliseconds ON/OFF) and infinite life. Electromechanical relays may be used to switch loads with VA ratings exceeding the limits of the solid state devices. MICRO SWITCH DC powered photoelectric control output is more than enough to switch these relays. Photoelectric C235

134 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing DC SINKING SERIES WIRING Most current sinking output photoelectric controls can be wired in series. For 3-wire DC controls, the output current rating and voltage drop are the most important parameters. Figure 2 3-Wire DC Series Wiring For AND Logic Control Figure 2 illustrates how 3-wire DC current sinking output controls can be connected in series to provide AND logic control. In this example all controls must be ON (conducting) in order for the load to operate. The maximum number of DC photoelectric controls that can be wired in series is limited by: Supply voltage Control s current consumption Control s output current Minimum operating voltage of the control Minimum voltage of the load Load current Figure 3 Practical Example Of DC Series Wiring Figure 3 illustrates an example of three current sinking output controls wired in series under the following limitations: 24 VDC supply voltage 20 ma current consumption (control) 100 ma output current (control) 1 VDC voltage drop (control) 10 VDC minimum operating voltage (control) 19 VDC minimum load voltage 30 ma load current In the example shown in Figure 3, Control #3 must have an output circuit capable of handling both the load and current consumption of the previous two controls. Thus, Control #3 must have an output current rating of 30 ma (+) 20 ma (+) 20 ma or 70 ma. The available voltage to power the load is 21 VDC. The control s output current is 100 ma and supply voltage is 24 VDC. These controls will operate properly under the limitations previously stated. C236

135 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing DC SINKING PARALLEL WIRING Figure 4 illustrates how 3-wire DC current sinking output controls can be connected in parallel to provide OR logic control. In this example any DC photoelectric control can be ON (conducting) to operate the load. Figure 4 Wiring For OR Logic Control When 3-wire DC current sinking output controls are wired in parallel, leakage currents are important. The leakage currents of all sensors are added together for the total leakage current of the system. In most cases, the leakage currents are small enough that adding small numbers of them together will not cause a problem. CURRENT SOURCING OUTPUT Figure 5 represents the output stage of a typical current sourcing output photoelectric control. In this circuit configuration, the load is generally connected between the output terminal (collector) of the control and ground. When the control is actuated, current flows from the output transistor into the load to ground. The control output voltage is measured between the output terminal and ground (-), and is equal to the voltage across the load. When the control is not actuated, current will not flow thru the output transistor (except for the leakage current). The output voltage will equal zero (neglecting the leakage current). When the control is actuated, the output voltage will rise to VS less the collector-to-emitter voltage drop of the output transistor. Current sourcing gets its name from the fact that it sources current to a load. The current flows from the control into the load. When interfacing to solid state DC inputs it is best to check input requirements of the system before selecting the control. Figure 5 Typical Current Sourcing Output Circuit Photoelectric C237

136 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing DC SOURCING SERIES WIRING Figure 6 illustrates how 3-wire DC current sourcing output controls can be connected in series to provide AND logic control. In this example all controls must be ON (conducting) in order to operate the load. Figure 6 3-Wire DC Series Wiring For AND Logic Control DC SOURCING PARALLEL WIRING Figure 7 illustrates how 3-wire DC current sourcing output controls can be connected in parallel to provide OR logic control. In this example any photoelectric control can be ON (conducting) to operate the load. Figure 7 3-Wire DC Parallel Wiring For OR Logic Control INTERFACING DC CONTROLS TO AC LOADS Interfacing DC controls to AC loads always calls for a relay. Selection of the best relay for the interface to an AC load results from answers to the following questions: What is the power demand of the load (VA rating)? What is the required switching speed? What is the frequency of switching? When the answers to these three questions are known, the best relay can be selected from referring to Output Devices. INTERFACING AC CONTROLS TO AC LOADS Many AC photoelectric controls have their own power source separate from the signal lines. To interface these sensors connect the control to a separate AC power supply. The 2-wire relay output can be wired directly to the output the same as any two connection mechanical switch with no wiring changes. 2-wire AC controls are wired in series with the load and draw their load current from the signal lines. That means that current must flow in the wires (and the load) even while the control is OFF. Although this OFF control current (leakage) is small, some output devices may not recognize this as an OFF condition. When interfacing these controls care must be taken to ensure the maximum load current limit of the output device is not exceeded. Leakage current for MICRO SWITCH 2-wire photoelectric controls is specified as 2 ma maximum and will normally not be a problem. C238

137 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing AC SERIES WIRING Figure 8 illustrates how a 2-wire AC photoelectric control can be connected in series to provide AND logic control. In this example, all photoelectric outputs must be ON (conducting) to operate the load. Figure 8 2-Wire AC Series Wiring For AND Logic Control The maximum number of AC photoelectric controls that can be wired in series is limited by: Supply voltage Control s voltage drop Minimum operating voltage of the control Minimum operating voltage of the load Figure 9 illustrates an example of five 2-wire AC photoelectric controls wired in series under the following limitations: 115 VAC supply voltage 7 VAC (max.) voltage drop (control) 90 VAC minimum operating voltage of control 75 VAC minimum operating voltage of the load Figure 9 Example of 2-Wire AC Series Wiring As a practical example, five 2-wire AC controls connected in series is not recommended. The reason being, the last control before the load will only have an input voltage of 87 VAC. This is below the minimum operating voltage of 90 VAC for the control. The circuit is satisfactory for four controls wired in series. Any number of AC photoelectric controls with relay outputs can be wired in series. This is because there is no control voltage drop to be considered. Leakage current and voltage drop is zero when using electromechanical relays. Any combination of normally opened (N.O.) or normally closed (N.C.) contacts can be wired in series. Photoelectric C239

138 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Interfacing AC PARALLEL WIRING Figure 10 illustrates how 2-wire AC photoelectric controls can be connected in parallel to provide OR logic control. In this example any photoelectric control output can be ON (conducting) to operate the load. Figure 10 2-Wire AC Parallel Wiring For OR Logic Control The maximum number of AC photoelectric controls that can be wired in parallel is limited by: Control s leakage current Maximum OFF state load current When connecting AC photoelectric controls in parallel care must be taken to ensure that the sum of the leakage current for each control is less than the maximum OFF state load current. Also, because of false pulse protection, if one photoelectric control is operated then released, all others in the parallel circuit will not be able to respond to a target for up to 100 milliseconds. Parallel operation for 2-wire photoelectric controls should only be used when there is no danger that any two controls will be operated within 100 milliseconds of each other. Figure 11 illustrates an example of two AC photoelectric controls wired in parallel under the following limitations: 2 ma leakage current (control) 5 ma maximum OFF state load current Figure 11 2-Wire AC Parallel Wiring In the example shown in Figure 11 the total leakage current is 2 ma (+) 2 ma for a total of 4 ma. This is less than the maximum 5 ma OFF state load current. In operation, when Control #1 detects a target it will operate the load. If Control #2 then detects a target, it will not operate due to the voltage drop across Control #1 not being high enough to power Control #2. The load will remain ON because of Control #1. If Control #1 turns OFF, the load will drop out for 100 milliseconds, or until Control #2 can be powered. Any number of AC controls with relay outputs can be wired in parallel. Leakage current and voltage drop is zero when using electromechanical relays. Any combination of normally open (N.O.) or normally closed (N.C.) contacts can be wired in parallel. Any contact that closes will operate the load. C240

139 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Logic LIGHT OPERATED/DARK OPERATED LIGHT OPERATED DARK OPERATED Control operating mode in which the output (load) is energized when the the photosensor is illuminated. Control operating mode in which the output (load) is energized when the photosensor is dark. THRU SCAN In a thru scan system, dark operated means that the output (load) is energized when a target is present, breaking the beam. Light operated means the output (load) is energized when the target is missing, making the beam. THRU SCAN LIGHT OPERATED VERSUS DARK OPERATED LIGHT OPERATED DARK OPERATED Output On The receiver sees light from the emitter when the target is not blocking the beam. Output On The receiver sees no light when the target is blocking the beam. RETROREFLECTIVE SCAN In a retroreflective scan system the conditions are the same as for thru scan. Dark operated means the output (load) is energized when the target is present, breaking the beam. Light operated means the output (load) is energized when the target is missing, making the beam. See drawings at right. RETROREFLECTIVE SCAN LIGHT OPERATED VERSUS DARK OPERATED LIGHT OPERATED DARK OPERATED Output On The receiver sees light from the reflector when the target is not blocking the beam. Output On The receiver sees no light from the reflector when the target is blocking the beam. DIFFUSE SCAN In diffuse, specular, or convergent beam scanning the conditions reverse from thru scan. Dark operated means the output (load) is energized when the target is missing, no light returned. Light operate means the output (load) is energized when the target is present, returning light to the photosensor. See drawings at right. DIFFUSE (SPECULAR/CONVERGENT) SCAN LIGHT OPERATED VERSUS DARK OPERATED LIGHT OPERATED DARK OPERATED Output On The receiver sees light reflected directly from the target when it is in view of the control. Output On The receiver sees no reflected light from the target when it is out of view of the control. C234

140 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Excess Gain GENERAL INFORMATION Excess gain is defined as the ratio of optical power available at a given emitter-to-receiver range to the minimum optical power required to trigger the receiver. In modulated light source controls excess gain is measured as a voltage (typically at millivolt levels) usually at the first stage of receiver amplification. The measured voltage is compared to the minimum voltage required to just turn-on the receiver s amplifier and then calculated or displayed as that ratio. An excess gain of 1 represents the minimum amount of light required for operation. An excess gain of 50 indicates that there is 50 times more light energy than required falling on the receiver. DEFINITIONS Attenuation Loss or reduction of beam intensity as a result of environmental factors (dust, humidity, steam, etc.) Optical power Power or intensity of the projected light available from a particular emitter... beam intensity Clean air Ideal conditions. Climate controlled or sterile areas Slight contamination Indoor locations, non-industrial areas, office buildings Low contamination Warehouse locations, light industry applications, material handling operations Moderate contamination Milling operations, areas of high humidity, steam High contamination Heavy particle laden air, extreme washdown environments, grain elevators Extreme/Severe contamination Coal bins, residue on lens Once a light signal or the optical power is established between an emitter and receiver in any scanning situation, there may be attenuation (or reduction) of that signal by elements such as dirt, dust, smoke, moisture, or other contaminants in the scanning environment. Excess gain is the extra light energy which is available to overcome attenuation. Photoelectric C225

141 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Excess Gain THRU SCAN In thru scan the light from the emitter goes directly to the receiver. Therefore, the excess gain available from thru scan controls is much greater than for any other scanning technique. Excess gain of a thru scan pair is directly related to scanning distance by the inverse square law. As a result, the excess gain is always a straight line if plotted on a log-log scale. This is a useful fact, because if the excess gain is known at any one distance, then the excess gain for any other distance may be calculated. For example, cutting the scanning distance in half will increase the penetration power by a factor of four. Thru scan controls are best suited for dirty conditions, as the light only traverses the distance once. This means that typically higher excess gain (G) values are possible with this scanning mode. Also, the closer the emitter and receiver are to each other the higher the penetration power. To determine excess gain (G) for any thru scan control: Determine emitter gain factor G E (from chart) Determine receiver gain factor G R (from chart) The excess gain available from any scanning system can be plotted as a function of distance. For customer convenience MICRO SWITCH includes an excess gain curve with all product ordering specifications. These curves can be used to determine general product performance under different degrees of contamination. Excess gain curves are plotted for conditions of clean air and maximum receiver gain. Since actual operating conditions rarely fall into the clean air category, excess gain curves provide a useful guide for determining the scanning range of a particular photoelectric control; given specific application parameters. The following is a step-by-step procedure for using a typical thru scan excess gain chart. 1. Refer to the thru scan excess gain chart below. 2. Estimate the environmental conditions of the application. Product suitability may vary in accordance with the subjective definitions of clean air, slight contamination, etc. Refer to Definitions. 3. Determine the G (gain factor) value for the estimated environmental conditions at the emitter and receiver locations, for example: Receiver (high contamination) G = 25.0 Emitter (moderate contamination) G = Determine overall gain requirement as a product of emitter/receiver value. G = = Locate this value (250) on the left (vertical) side of the excess gain chart and read across to intersect the curve. 6. Read distance values below (horizontal line) to find maximum scan range at your environmental conditions. Both minimum and typical curves are given. For the environmental conditions given this thru scan control can typically scan 24 feet. Typical Thru Scan Excess Gain Chart G=G E x G R Contamination for both emitter and receiver must be considered (see Definition) using the following guidelines: GAIN FACTOR: Clean air G = 1.0 per location Slight contamination G = 1.25 per location Low contamination G = 2.0 per location Moderate contamination G = 10.0 per location High contamination G = 25 per location Severe contamination G = 100 per location The environment in which emitter and receiver are to be placed are estimated, and the two numbers multiplied together for the required G. Using the excess gain chart, the maximum range for that product under the estimated conditions can be determined. C226

142 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Excess Gain RETROREFLECTIVE SCAN Retroreflective controls exhibit excess gain curves distinct from those of thru scan controls. There is no straightforward relationship between excess gain (G) and distance for retroreflective controls. Gain, however, serves the same function in determining suitability in particular applications and differs only in respect that the emitter and receiver are together and in the same environmental conditions while the reflector location must be considered. The shape of the excess gain curve for a retroreflective control is determined by the type of optical system used. The size of the excess gain curve depends upon the type and the size of the retroreflective target. MICRO SWITCH retroreflective excess gain curves use a 3-inch diameter corner-cube disc as a reflector. Retroreflective tape is roughly one-third as reflective as compared to a corner-cube disc of the same size. So the excess gain curves have to be derated when retroreflective tape is used as a target. GAIN FACTOR: Clean air G = 1.0 per location Slight contamination G = 1.5 per location Low contamination G = 3.0 per location Moderate contamination G = 50 per location To determine excess gain (G) for any retroreflective scan control: Determine photo gain factor G PH (from chart) Determine reflector gain factor G REFL chart) G= G PH G REFL (from Typical Retroreflective Scan Excess Gain Chart As in the thru scan, the two determined values are multiplied for the required G. Use the excess gain chart below to see the corresponding range. Note the minimum as well as the typical range. The procedure for using a retroreflective excess gain chart is the same as thru scan, described on the previous page. The excess gain charts of retroreflective controls provide some insight into the product performance. There is a point at which maximum G (excess gain) occurs to a given target. If the control is going to operate in a particular application, this is where it will work best. Using a retroreflective control and target at maximum G will give maximum reliability and flexibility in the application. For instance, if the device is set up for maximum G, any problems with false detection of the object which is to block the beam can be minimized by reducing sensitivity (which essentially moves the whole curve downward on the graph). Unless the blocking object is a more efficient light reflector than the retro target, the beam will be blocked by the object at the reduced sensitivity, since it blocks the beam at a point somewhere between the control and the point of maximum G. Photoelectric In retroreflective scanning, the emitter and receiver are in the same environment, but the reflector s environment must also be considered. The guidelines are: C227

143 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors Excess Gain DIFFUSE SCAN Excess gain in diffuse scanning is dramatically influenced by the variable for the reflectivity of the surface being sensed. Excess gain curves for diffuse controls are plotted using a white test card, rated at 90% reflectance, as a standard reference. To determine excess gain (G) for any diffuse scan control: Determine photo gain factor G PH (from chart) Determine object gain factor G OBJ (from chart) Determine object reflectance R OBJ (from chart) G = (90% / R OBJ ) G PH G OBJ The object may or may not have a gain factor depending on whether or not contamination builds up on the object. The excess gain chart for diffuse scan controls gives insight as to the optimum detection range. The graphs are plotted using a 90% reflectance card. At less than this range, objects with reflectivities lower than 90% may not be detected especially if sensitivity must be reduced for background. This is sometimes called blind range. Blind range is minimized in MLS products by notching the lens in reflective controls close to the intersection of the two halves. This causes a dispersion of reflected light, reducing the blind range, as the curve of available energy at a given distance shifts inward and upward. Diffuse scan controls require cleaner operating environments than other controls since they are designed to detect diffuse light from the surface of target materials themselves. Excess gain curves are typically lower. The excess gain of a diffuse scan control is also affected by the size and profile of the object to be detected. The excess gain curves assume that the white test card fills the entire area of the diffuse control s effective beam. If the object to be detected is small and only fills a portion of the control s beam, there will be proportionally less light energy returned to the receiver. Materials which have shiny or glossy surfaces require special consideration if they are to be detected with a diffuse control. These materials include glass, poly and metal films, polished metal, and many molded or extruded plastics. Because these surfaces are mirror like to some degree, the reflection is largely specular rather than diffuse. To avoid any problem of signal loss from shiny objects, polarized retroreflective control should be used. In diffuse scan, the emitter and receiver are together, although the material must also be considered. Guidelines are: GAIN FACTOR: Clean air G = 1.0 Slight contamination G = 1.5 Low contamination G = 3.0 Moderate contamination G = 50.0 Establish gain values for the target s operating environment (control and object). Calculate excess gain (G) required for the environment. Read across the graph and down to range scale to determine maximum operating distance. It is important to note that target variations including degradation of the target resulting from a marginal environment will further alter these determinations. The best scan range for optimum performance is always the distance directly below the peak of the excess gain curve. Typical Diffuse Scan Excess Gain Chart The maximum diffuse detection ranges are figured using a standard 90% reflectance card. Since diffuse reflectance is rarely to these cards, the reflectance to infrared light of some common detection materials is listed to show effects on detection range. OBJECT REFLECTANCE: White bond paper 80% Brown kraft paper 65% Clear plastic bottle 40% Black felt 25% Rough wood pallet 20% Dark cotton cloth 20% Dark wool cloth 16% Opaque black plastic 14% Black rubber tire wall 1.5 C228

144 FUNDAMENTALS OF PHOTOELECTRIC CONTROLS Photoelectric Sensors/Controls Excess Gain CONVERGENT BEAM EFFECTIVE OPERATING RANGE A convergent beam MLS control is a special variety of diffuse scan. The optical system is the key to its operation. It simultaneously focuses and converges the infrared LED beams to a fixed-focal point in front of the control. Since most of the energy of a convergent beam control is concentrated at its focus, excess gain charts are substituted with an effective operating range. Like diffuse scan, convergent beam operating ranges are developed using a 90% reflectance white test card. Typical Convergent Beam Effective Operating Range Refer to the example at the right. Dimensions A and B are approximately 1/2-inch with a 90% reflective target in clean air. Changes in environmental conditions, object reflectively or decreasing sensitivity will decrease both A and B dimensions, thus decreasing the sensing window. Photoelectric C229