Sany Tunnel Boring Machines

Transcription

1 Sany Tunnel Boring Machines 3

2 CORPORATE CULTRUE Mission Build a top Company, Foster top employees, Make top contributions Spirit Progress constantly, Develop national industry Core Value Morality first, Ability second, Quality changes the world Style High efficiency, Pursue achievement Theory All for customers, All from innovation Faith People succeed with dreams, Money is only alluring, but enterprise is cohesion Ethic Be Equitable, Be Grateful

3 On Oct 3rd 2003, Hu jintao, the General Secretary of CPC and President of PRC, inspected Sany industrypark, commended SANY s innovation and contribution to china s industry, and commented that you have made splendid achievements in the past. I hope you make joint efforts to create a brighter future. Wen Jiabao, Jia Qinglin, Zeng Qinghong, Zhou Yongkang, other premier leaders of CPC and PRC, also inspected Sany many times.

4

5 Introduction Since built in 1989, Sany has found the famous brand SANY with the mission build a top company, foster top employees, make top contributions. In 2007, Sany s sales reached 13.5 billion RMB, and became the first private company with sales over 10 billion in Hu Nan province. In 2011, Sany s sales reached 80.2 billion RMB. Currently, Sany has over 60,000 employees. Sany is major in construction machinery industry with main products range of concrete machinery, road construction machinery, excavation machinery, piling machinery, tunnel machinery, crane machinery, port machinery, wind power plant and so on. Sany is the No.1 in concrete machinery, excavation machinery, piling machinery, and pedrail crane machinery in china. Sany, as the largest concrete machinery manufacturer in the global, is also a construction machinery manufacturer ranked 1st in china, 6th in the world. Recently, Sany was put on the list of China s top 500 enterprises, top enterprises in benefit and competition, top enterprise in Forbes, top crescive and competitive brand in china, model brand in china s construction machinery, Top 50 brands in Asia. In china, Sany has built five industrial parks such as in Changsha, Shanghai, Beijing, Kunshan, and Shenyang. In the world, Sany has grown into a global corporation, with 50 aboard sales companies covering 150 countries. Currently, manufacturing bases has been built in America, Germany, India and Brazil. 3

6 Introduction Changsha Industrial Park Shanghai Industrial Park Shenyang Industrial Park Kunshan Industrial Park USA Industrial Park India Industrial Park Germany Industrial Park Brazil Industrial Park

7 Introduction Beijing Sany Heavy Machinery Co., Ltd. is a high-technology corporation with above 2000 employees in ZhongGuanCun technology park Changping area which is invested and registered by SANY group. Focused on various types of foundation construction equipment design, manufacturing, sales andservice, the main products are rotary drilling rig, tunnel boring equipment,continuous wall grab, electro-hydraulic pile driver etc., market share of rotary drilling rig is No.1 in china. Beijing Sany Tunnel Shield Corporation was found in 2009, dedicated to the research and manufactureof high-end shield equipped, determined to become a world-class tunnel equipment suppliers. Continuing to learn advanced technology of tunnel equipment in development and construction, and invite high-precision equipment professionals at home and abroad, Beijing Sany Tunnel ShieldCorporation has formed a integrative R&D and manufacturing system with basic research, design consulting, equipment manufacturing, technical services etc., range of products covering a variety of tunnel engineering required for large, medium,small, micro tunneling equipments, production capacity over 20 units one year. Beijing Changping Industrial Park

8 R&D and Manufacture Sany dedicate to provide customers with experienced, reliable, high performance TBM solutions. Sany always believes Quality Changes the World, from R&D to manufacture, and after-sale services, Sany constantly remain the highest quality and reliability. No matter manufacturing parts byself, or choosing and controlling the suppliers, Sany still request the top quality and reliability, never compromise. Sub Way Road/Rail Tunnel Water Conservancy National Defence Municipal Pipe Seabed Tunnel Gas Pipe Resource Pipe Powerful R&D team of TBM: Team is unitet by hundreds of doctors, masters, senior engineers and experts from Germany and Japan, focuses on R&D of TBM. Getting alignments with famous academes, universities and senior construction units, work together to advance the technology of TBM.

9 Widely TBM Technology Reserve: From soil to rock excavation, from open dig to closed push on, from small-diameter pipes to large tunnels, Sany provides a full range of high effective and safe TBM solution. Reserve of dozens of TBM, hundreds of cutter-heads and cutters, meets the construction requirements of any formation. Leading hard rock tunneling technology and comprehensive support shield method, deal with large gravel, building post, composite pile foundation and rock, or other underground obstacle or adverse geological conditions. Sany TBM Selection Guide TBM Soft ground Mixed ground Rock Open TBM EPB SPB Rock TBM High Standard of Production Quality: Automation of production lines factories, advanced digital manufacturing system,strictly in accordance with organizational production workflow beats, achieve a high degree of intensive, automated production; Advanced equipment and technology for TBM, to reach a first-class product quality.

10 Construction Methods Sany firstly built a professional TBM construction-method research team, with gathering at home and abroad TBM construction and method case, summing up the construction experience, the formation of a large shield machine database, contains many shield machine construction methods, construction cases, fault models and programs, to provide customers with a wide range of shield machine engineering guarantee and support. Several typical construction-methods Cutter head design for various geology: Change cutter tools methods: Through large rock methods: Across high water pressure methods:

11 Product Introduction Slurry Pressure Balance Shield

12 Product Introduction Earth Pressure Balance Shield 8

13 Main Parameters Diameter of shield Boring diameter Work torque Max. torque Max. stroke Cutter-head driving Cutter-head driving power Cutter-head rotation speed Cutter-head open rate Spiral conveyer Inner diameter of conveyer Max. pressure Max. thrust VFD shaft or no shaft 4 bar

14 Open TBM Product Introduction Focus geology:gravel, no water or less water. In order to deal with large gravels that closed TBMs such as EPB and SPB are difficult for, sany designed open TBM, whose excavation surface is open, open TBM could break large gravels and undefined piles. Without limit from circular cutter head, open TBM can be designed any appropriate shape needed. Sany provides many sizes and shapes of Open TBM, such as circle, rectangle, clevis etc. Circular Open TBM Clevis Open TBM

15 Diameter of shield Boring diameter Breaking rock rigidity Segments spec Max. stroke Excavating efficiency Total power Excavating mode Spiral conveyer Inner diameter of conveyer Articulation thrust Max. thrust 0 rock mode or earth mode shaft

16 Rock TBM Product Introduction Focus geology: rock, gravel, cobble. SPB/EPB being equiped with disc cutters, and choosing right cutter head panel and disc cutters according to property of gravel or rock, is efficiently to bore tunnel in rock and mixed ground. Sany provides many sizes and styles of Rock TBM. Rock EPB Rock SPB

17 Product Introduction Small TBM and Pipe Jacking TBM, including styles of EPB, SPB, Open TBM, which could be widely used in municipal pipes, water supply and discharging Small TBM and Pipe Jacking TBM

18 Service System Beijing SANY service call centre, initiate change of the industry service mode, give service engineer s judgment of performance and salary to customers, to increase service level and enthusiasm. ECC intendance centre 16

19 Perfect after-sales services, make construction easier. Service Commitment A call: any need, just call , other all works we will do. A reply in a quarter: receiving a customer call, engineers will contact the customer in 15 minutes. A departure in one hour: engineers will depart in one hour without any reason. A suit of work clothes: engineers will arrive at the scene with a suit of work clothes. A set of tools: engineers will arrived at the scene with a set of tools and spare parts. A one-off repair: engineers should repair equipment one-off, never leave with malfunction non-solution. A general inspection: engineers provide a general inspection to equipment after repair. A report: engineers should give a report about detail inspection. A training: engineers should give a training to the operator, and tell how to make maintenance and solute malfunctions. A return visit: after finishing service order, ECC intendance centre will give a return visit to customer for confirming.

20 Service System In the world, Sany has over 50 aboard sales companies covering 150 countries. In china, Sany has over 30 6S-centrse and over 300 parts warehouse, used to provide Sany s products after-service and spare parts storage and supply, which makes our customers in any tunnel constructionsite can easily approached find shield machine repair centre and storage.

21

22 Service System

23

24 北 京 市 三 一 重 机 有 限 公 司 BEIJING SANY HEAVY MACHINERY CO.,LTD. 地 址 : 中 国 北 京 市 昌 平 区 南 口 镇 李 流 路 三 一 产 业 园 Add:Sany Industrial Zone,Liliu Road, Nankou Town, Changping District, Beijing, China 邮 编 /Postcode: 咨 询 热 线 /Sales Tel:(86) 服 务 热 线 /Service Tel:(86) 网 址 /Website: 三 一 集 团 有 限 公 司 版 权 所 有 Sany Group Limited Company 2013.