Building to the Power of

Transcription

1 Insulated Panels CI/SfB (4-) Rh2 UK September 2008 Insulated Standing Seam Roof System Approved to LPS 1181 : 2003 Certificate No s. 260a/24 & 186a/24 Building to the Power of Insulation Built-in

2 Introduction 3 System Benefits 4 Market Sectors 6 Product Data 8 Model Specifications 14 Fastener Selection 20 Construction Details 23 Side & End Lap Details 23 End Lap Details 24 Ridge Detail 25 Eaves Details 26 Verge Details 27 Curved Roof Details 28 Site Handling, Storage & Installation 30 2

3 System Benefits Introduction Introduction The Kingzip insulated standing seam roof system provides superior weathertightness, thermal, airtightness, fire, structural and durability performance. These combined features facilitate rapid build speed and enhanced site quality enabling building regulation compliance. Kingzip is a high specification insulated standing seam roof system suitable for new build and refurbishment. The standing seam concept allows it to be utilised on roof slopes 1.5 degrees or greater, after deflection and curved roofs 150 metre radius and over for coated steel. Market Sectors Available in cover widths of 500mm and 1000mm the system offers designers and planners architectural visual choice. Kingzip is available in a range of coloured steel or stucco aluminium external facings in panel lengths of up to 26 metres. Stucco aluminium faced panels can be site welded to ensure complete weather integrity. Product Data To complete the Kingzip system a full range of integrated accessories including fixing clips, barrel vault rooflights, gutters, architectural feature trims, penetration solutions and flashings are available. The standing seam joint is fully zipped up using 110 volt Power Seamer tools which are available for hire or purchase. Kingspan provide a full Technical Service Support to designers and contractors - Tel UK: +44 (0) and Ireland +353 (0) for any Kingzip projects. Model Specifications Installation training is available for contractors through our Field Services Department Tel: UK +44 (0) and Ireland +353 (0) Fastener Selection The paper we have printed on is from 80% postconsumer waste and the remaining 20% pulp is TCF (Totally Chlorine Free). This fibre is FSC certified (see fsc.org for details). In recognition, the range has been awarded both the NAPM and Eugropa recycled marks, two of the most prestigious and recognisable recycled certificates available. The ink we have used is vegetable based, allowing the document to be recycled. Sustainable Forest Recyclable Vegetable Based 3 Construction Details Site Handling, Storage & Installation Approved to LPS 1181 Certificate No s. Holywell 260a/24 Kingscourt 186a/24

4 System Benefits Options Available in 500mm and 1000mm cover widths increasing aesthetic options. Available in aluminium and steel. Lengths up to 26 metres. Site welded end laps available with plain aluminium facings. Rooflight systems available. Performance Property & Business Protection - Loss Prevention Certification Board (LPCB) LPS 1181 certified insurer approved systems deliver certainty of performance and insurability. The panel is certified 68 minutes integrity and 23 minutes insulation when tested to BS 476: Part 22: 1987: Clause 9 - ceiling orientation. A standing seam system providing a superior degree of weathertightness. Can incorporate safety and fall arrest systems. Build Speed Accelerated build speed through pre-engineered, single component, single-fix installation, that can reduce site times by up to 50%. Sustainability Energy efficient performance can reduce M&E plant and lifetime operating costs by up to 40%. Environmentally sustainable solutions can reduce lifetime Carbon Dioxide (CO 2) emissions by up to 40%. Lifetime durability - up to 25 years (40 years with aluminium) to first maintenance and overall life expectancy of up to 40 years (60 years with aluminium). Environmentally sustainable system - Zero ODP and non-deleterious. All Kingspan insulated panel manufacturing sites have ISO Environmental Management certification. 4

5 System Benefits Compliance Complies with HSE, HSA and CDM safety requirements. Fully complies with Part L2 (England & Wales), Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland). Lifetime insulation continuity, thermal performance and airtightness (5m 3 /hr/m 2 ) certainty. Complies with Parts E & H Resistance to the passage of sound for non-domestic buildings. For residential, domestic, education and healthcare building applications, BB93 and HTM 2045 solutions, consult Kingspan Envirocare Technical Services. Quality approved to IS0 9001: Kingspan Envirocare Technical Services & Field Service Support Kingspan Insulated Panels provide a comprehensive technical advisory service through its Envirocare Technical Services department to assist designers, specifiers and installation contractors with building design, product application and site work installation issues. Kingspan's Field Service Engineers offer free contractor training on the installation of new and existing products as well as a site inspection service throughout the contract period, advice on mechanical handling solutions and "sign off" in conjunction with cladding contractors. 5

6 Broadaxe COMMERCIAL RBS COMMERCIAL Oxley Park School EDUCATION Manor Mills RESIDENTIAL Midway Hotel LEISURE INDUSTRIAL Oakdale Business Park 6

7 Market Sectors Eastgate Retail Centre RETAIL Primrose Gate RESIDENTIAL Griffeen Valley School EDUCATION Hythe Waterfront EDUCATION RESIDENTIAL Treowain Industrial Unit INDUSTRIAL Zetton Youth Prison PUBLIC SERVICES 7

8 Dimensions & Weight Product Reference Application Description KS500 ZIP 500mm cover width 65 mm ± 1 mm B KS500/1000 ZIP-LPCB Standing seam roof panel with Loss Prevention Certification Board (LPCB) approval for roof applications. Cert. No s 260a/24 & 186a/24 A KS1000 ZIP 1000mm cover width 65 mm ± 1 mm B A Product Tolerance Cut to Length -0.05% +0.1% Liner Sheet Length -0.1% +0.1% Cover Width -0mm +3mm Thickness -2mm +2mm End Square -3mm +3mm Available Lengths It is recommended (where possible) that panels are continuous from ridge to eaves. Panels are available in lengths from 1.8 to 26 metres. It is essential to identify panel lengths at specification and quotation time. Panels less than 1.8m long can be supplied but do not have a cut back as standard and are subject to extra charge. Please contact our Quotations Department for full costs. Panel Length 8

9 KS500 ZIP A - Core thickness (mm) 45 90* 110* B - Overall dimension (mm) kg/m 2 kg/lin m kg/m 2 kg/lin kg/m 2 kg/lin Weight 0.9 aluminium/0.4 steel steel/0.4 steel Product Data *These panel thicknesses are recommended to comply with Part L2 (England & Wales), Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland). KS1000 ZIP A - Core thickness (mm) 45 90* 110* B - Overall dimension (mm) kg/m 2 kg/m 2 kg/m 2 Weight 0.9 aluminium/0.4 steel steel/0.4 steel *These panel thicknesses are recommended to comply with Part L2 (England & Wales), Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland). Panel End Cut Back Panels can be provided with a minimum 200mm cut back as standard to panel end laps. Eaves and ridge panels to incorporate a minimum 100mm cut back. Apex panels to curved roofs to includes a double cut back. Please contact our Quotations Department for full costs. Panel to Panel End Lap Detail It is recommended that panels are used in continuous lengths from eaves to ridge with no end laps. However, where an end lap (200mm) must be used, the flush end of the down slope panel has a factory fitted end lap stitching plate, this is shown in the construction details. Stucco aluminium faced panel end laps can be site welded. Panels are manufactured to suit a left to right or right to left direction of lay. 9

10 Materials - Steel Substrate Kingspan XL Forté : ZA265 Galfan hot-dip alloy coated steel (=95% Zn/=5% Al) to BS EN 10214: Hot-dipped zinc coated steel to BS EN 10147: Coating bright white polyester or Stelvetite. Standard external sheet thickness 0.5mm, standard internal sheet thickness 0.4mm. Other thicknesses can be supplied to special order. Coatings - External Weather Sheet Kingspan XL Forté : 200 micron thick high performance coating applied to the weatherside of the panel. Designed to achieve high levels of durability and colour stability, is highly resistant to damage in transit and on-site. Coatings - Internal Liner Sheet Bright White Polyester: Coating developed for use for the internal lining of insulated panels with an easy clean surface. Kingspan XL Forté : 200 micron thick coating used in areas where there is high internal humidity, or a corrosive environment. Stelvetite Food & Hygiene Safe: This is a 120 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of coldstores, food processing or preparation buildings and other hygiene applications. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in stucco embossed finish. Materials - Aluminium Substrate Aluminium substrate, Grades 3105 series. Standard external sheet thickness 0.9mm. Coatings - External Weather Sheet PVDF: 25 micron thick stoved fluorocarbon coating which has excellent colour stability even at temperatures as high as 120 C. ARS Abrasion Resistant: 28 micron thick polyester or polyurethane resin reinforced with polyamide high durability coating with exceptionally good handling characteristics. Alternatively the weather sheet can be supplied in mill finish, stucco embossed. Insulation Core Polyisocyanurate (PIR): with an Ozone Depletion Potential of zero (Zero ODP). Available in LPCB certified product range. The panel is certified 68 minutes integrity and 23 minutes insulation when tested to BS 476: Part 22: 1987: Clause 9 - ceiling orientation. Seals Factory Applied Side Lap Tape All side joints have factory applied airtightness and anticondensation seals. For internal high humidity/temperature applications an additional site applied side lap seal is required subject to project specific assessment. 10

11 Performance Thermal Insulation U Value - Thermal Transmittance (W/m 2 K) Insulation Core England Republic Northern Thickness (mm) & Wales Scotland of Ireland Ireland vi) Section 5: Noise (Scotland) vii) Section 6: Energy (Scotland) viii) Building Standard Irish Building Regulations Part L: Conservation of Fuel & Energy (Republic of Ireland) xi) Building Regulations Part F2: (Northern Ireland) * * U - Thermal transmittance W/m 2 K *These panel thicknesses are recommended to comply with Part L2 (England & Wales), Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland). Biological Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Steel and aluminium outer and steel inner facings have Class 1 surface spread of flame to BS 476: Part 7: 1987, and are Class 0, as defined by Building Regulations. The panel surfaces are rated FAA/SAA to BS 476: Part 3: KS500/1000 ZIP panels are available with LPCB certification, with steel and aluminium outer facings and steel internal liners. Property & Business Protection - Loss Prevention Certification Board (LPCB) LPS 1181 certified insurer approved systems deliver certainty of performance and insurability. The panel is certified 68 minutes integrity and 23 minutes insulation when tested to BS 476: Part 22: 1987: Clause 9 - ceiling orientation. Acoustics Kingzip panels comply with Building Regulations Part E for nondomestic buildings. For residential, domestic, education and healthcare building applications, BB93 and HTM 2045 solutions, consult Kingspan Envirocare Technical Services. Aluminium faced Kingzip KS500/1000 ZIP panels have a single figure weighted sound reduction Rw = 23dB. Sound Reduction Index (SRI) Frequency Hz k 2k 4k 8k SRI db For a building or room where a very quiet internal environment is vital, for example a library or a bedroom an additional suspended ceiling and possibly acoustic insulation or other measure may be necessary to reduce the effect of rain drumming nuisance in heavy downpour conditions. Building Regulations & Standards Kingspan insulated roof, wall and facade systems conform to the following Building Regulations and Standards (Non-domestic buildings): i) Approved Document A: Structure (England & Wales) ii) Approved Document B: Fire (England & Wales) iii) Approved Document E: Resistance to the Passage of Sound (England & Wales) iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales) v) Section 2: Fire (Scotland) 11 Quality & Durability Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO 9001: 2000 standard, ensuring long term reliability and service life. Guarantees & Warranties Kingspan, as part of our Total Panel Guarantee package, will provide thermal, structural and coating guarantees on an individual project basis. Packing Standard Packing Kingzip KS500/1000 ZIP are stacked interleaved weather sheet to weather sheet/liner to liner (to minimise pack height-removal from pack and installation eased due to narrow cover width). Two KS500/1000 ZIP panels are transported side by side within a pack to minimise packaging and stabilise pack. The number of panels in each pack depends on panel thickness and length. The tables below are shown as a guide. Quantities are reduced for exceptionally long panels. Typical pack height is 1100mm. Maximum pack weight is 1500kg. KS500 ZIP KS1000 ZIP Panel Core Thickness No. Panel/Pack (max.) Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Alternatively, steel containers can be used. Special loading charges apply. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Procedure Site assembly instructions are available from the Kingspan Envirocare Technical Services. Also Kingspan will be publishing Kingzip Installation Guides in the near future which will further help site installation. Product Data

12 KS500 ZIP Load Span Table Unfactored Load/Span Table (use calculated design windload values unfactored) SPAN Core Load Uniformly Distributed Loads (kn/m 2 ) CONDITION Thickness Type Span L in metres mm SINGLE SPAN Outer sheet 0.5mm steel Inner sheet 0.4 mm steel Outer sheet 0.9 mm alum Inner sheet. 0.4mm steel L DOUBLE SPAN Outer sheet 0.5mm steel Inner sheet 0.4mm steel Outer sheet 0.9mm alum. Inner sheet 0.4mm steel L L 90 Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction For load span information on 45mm thick panels, please consult Kingspan Envirocare Technical Services. 12

13 KS1000 ZIP Load Span Table Unfactored Load/Span Table (use calculated design windload values unfactored) SPAN Core Load Uniformly Distributed Loads (kn/m 2 ) CONDITION Thickness Type Span L in metres mm SINGLE SPAN Outer sheet 0.5mm steel Inner sheet 0.4 mm steel Outer sheet 0.9 mm alum Inner sheet. 0.4mm steel L DOUBLE SPAN Outer sheet 0.5mm steel Inner sheet 0.4mm steel Outer sheet 0.9mm alum. Inner sheet 0.4mm steel 90 Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction L L For load span information on 45mm thick panels, please consult Kingspan Envirocare Technical Services. Product Data Notes: 1. Values calculated in accordance with the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in the Building Design Section. 3. The table is for medium and light coloured panels, as recommended by Kingspan for roof applications. 4. The following deflection limits have been used: Downward loading L /200 Suction loading L / For intermediate values linear interpolation may be used. 6. Minimum 2 No. fasteners per halter per purlin used for KS500 ZIP panel. Minimum 4 No. fasteners per halter per purlin used for KS1000 ZIP panel. 7. Load span tables for panel specifications not shown are available from the Kingspan Envirocare Technical Services. 8. KS500 ZIP halter working load is 3.1kN 9. KS1000 ZIP halter working load is 5.1kN 13

14 KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Standard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B Ref No: 1/5.13/LPS-B Application The following specification is for the KS500/1000 ZIP/Zero ODP/ LPCB certified Kingzip Insulated Standing Seam Roof Panel used for buildings with roof slopes of 1.5 and above and internal humidity class environments 1-4 inclusive. KS500/1000 ZIP is Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade B EXT-B. Materials & Coatings External Weather Sheet Substrate to be 0.9mm thick aluminium to BS EN 485, BS EN515, BS EN1396, minimum alloy / temper 3105 H46. External to be mill finish lacquered and stucco embossed. Reverse to have RAL 7035 wash coat. Insulation Core To consist of 90mm thick, closed cell, with zero ozone depletion (Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation. The auto adhesive properties of the core bond the external and internal sheets together, and control the panel thickness achieved during manufacture. Internal Liner Sheet Substrate to be 0.4mm thick hot-dip zinc coated Steel to BS EN10147: Internal coating to bright white polyester. Reverse to have a light grey polyester coating. Performance Thermal Insulation The panel must have a thermal transmittance (U value) of 0.25 W/m 2 K calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building (Scotland) Regulations Section 6. This will comply with Building Regulations for Ireland. Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 1989 and Part 7: The panel must be rated SAA when tested to BS 476: Part 3: The system has passed all the requirements of LPS 1181: 2003: Part 1: Issue 1 ceiling lining test. Airtightness Overall airtightness for complete envelope less than 5m 3 /hr/m 2 at 50Pa. Seals & Fillers Side Joint All side joints have a factory applied anti-condensation tapes. End Lap All external end laps to be 200mm long, and weather sealed along the full width with a single unbroken run of KZ2 50mm wide x 3mm thickness co-laminate PVC / low temperature butyl rubber sealant, positioned 10mm back from over-lap. An additional unbroken 5mm diameter bead of non-curing mastic, Scapa Tapes, Ref: 0100 or similar to be gun applied across full width of down slope panel adjacent to flush end. 14

15 End laps to be tail stitched with austenitic Grade 304 stainless steel low profile headed fixing screws, complete with 19mm diameter bonded stainless steel washers. Tail stitching to be positioned 35mm up slope from end lap and five number per panel. Fasteners to penetrate the factory applied end lap stitching plate positioned in the down slope panel at the flush end. Power seaming of end-laps only to be in downwards direction. Profiled Fillers Where flashings are fixed across the profile of the insulated panel, EPDM closed cell fillers bed in non-curing mastic, Scapa Tapes, Ref: 0100 or similar should be used to seal and close the profile. The flashing and filler to be supported using a KZ10A support zed. Junctions Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar fire rated gun applied canister urethane insulation. Internal face of panel to be air sealed along the full length by an unbroken bead of non-curing sealant Scapa Tapes Ref: 0100 or similar. Fasteners Halter Clip The panel is fastened to each purlin using plastic coated galvanised halter clips with EPDM thermal break pad at each standing seam side joint. Ref: KS1-45 for 45mm core thickness Ref: KS1-90 for 90mm core thickness Ref: KS1-110 for 110mm core thickness Primary All primary fasteners must be manufactured from austenitic Grade 304 stainless steel and be a minimum 5.5mm diameter. Minimum of 2 fasteners per halter per panel seam to be used. (Minimum 3 fasteners for KS1000 Zip panel). To comply with the requirements of BS 6399: Part 2:1997, it may be necessary to provide additional fixings at the side profile of the panel in areas of high local suction. To verges, hips and other areas where a halter clip cannot always be fitted to the seam, primary fasteners to be used behind sealed flashings and to be high-threaded type manufactured from austenitic Grade 304 stainless steel and fitted with a 19mm diameter bonded stainless steel washer. Where purlins are of a thickness less than 1.5mm, Kingspan Envirocare Technical Services should be contacted. Secondary Flashings to be stitched at 400mm centres (maximum) with stainless steel low profile headed stitching screws complete with 14mm diameter bonded stainless steel washers. Fasteners General Note Fasteners are available from SFS Intec Limited, EJOT UK Limited, Mage Fasteners Limited or Ash and Lacy Building Systems Limited. Model Specifications 15

16 KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Ref No: 1/5.13/LPS-B Standard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B Construction Details Construction Requirements Flashings All external flashings to roof to be made from 0.9mm thick mill finish aluminium. All flashings to be weather sealed at laps and along the full length by an unbroken run of 20mm wide x 3mm thick butyl rubber sealant tape, class A, Ref: NFRC TB36. Flashings joints should allow for movement. The joints should be sealed with a 150mm wide butt strap and 4 runs of 9mm x 3mm butyl rubber sealant, class A, Ref: NFRC TB36. Only one flashing end to be stitched to butt strap and a 3mm gap should be left between flashing ends. All internal flashings to be made from 0.4mm thick steel substrate, to the same specification as the inner sheet. Colour - White. All internal flashings to be air sealed at laps and along the full length by an unbroken bead of of non-curing sealant, Scapa Tapes, Ref: 0100 or similar. End laps to be air sealed with Vapourflex or gun-grade sealant. Panel Lengths Exact lengths to be determined by the cladding contractor from the steelwork drawing, but typically using panel lengths up to a maximum of 26 metres. Eaves For roof pitches below 4º, the eaves cut back is to be turned down, typically by 20º. A sealed joint filler, Ref: KZ12-90 bed in non-curing mastic, Scapa Tapes, Ref: 0100 or similar to be used to close off the side joint at the eaves. KZ19A aluminium angle to be stitched to underside of cut-back to minimise view of insulation core where necessary. Ridge For roof pitches below 4º ridge external sheet to be turned up. Ridge sealed using EPDM closed cell filler bed in non-curing mastic, Scapa Tapes, Ref: 0100 or similar and 0.9mm aluminium shroud, Ref: KZ4-500A (KZ4-1000A. For KS1000 ZIP) Power Seaming Side joint to be hand seamed at ridge, eaves and end-laps prior to power seaming in both directions immediately after panel is fastened to purlins. General To comply with Building Regulations Amendments to Part L2 (England and Wales), Building (Scotland) Regulations Section 6 and Irish Building Regulations, Kingspan Limited recommended construction details should be adopted. Steelwork Tolerance The steel frame must be made and assembled to an accuracy of +/- 5mm between fixing planes of adjacent purlins. Installation All fasteners, seals and fillers to be of correct specification and installed as indicated on the project construction drawings. Site cut panels must provide accurate, true lines with no distortion. Panels to be cut with powered reciprocating type saw and all exposed site cut panels to be treated with a suitable edge protection lacquer. Cut openings for outlets, vents, flues etc. to be the minimum size necessary. Remove all swarf and any foreign matter immediately from the external surface of panels. Fasteners to be checked and adjusted if necessary to ensure they are weather tight and external panel facing is not distorted. Panels to be clamped to adjacent panel at every other purlin prior to fastening to purlins. Panels to be fitted strictly in accordance with the Kingzip Method Statement and installers must be trained by the Kingspan Field Services Engineer prior to commencing installation. Safety The contractor is to determine and use a safe method of working throughout the installation and construction period, which complies with HSE & CDM requirements. 16

17 KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Standard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B NBS Format Specification H43 - Metal Composite Panel Cladding/Covering To be read with Preliminaries/General conditions. 122A - Metal Composite Roof Cladding Drawing reference(s): Supports: Cold rolled purlins, minimum 1.5mm thick Bearing width: Minimum 50mm Pitch: Min 1.5 or above (Finished roof slope after deflections). Manufacturer and reference: Kingspan Limited, roof cladding system for standard internal and external non-corrosive environments and Loss Prevention Certification Board certified to LPS 1181 Grade EXT-B. Test results: LPS 1181: 2003: Part 1: Issue 1, ceiling lining tests: Passed all requirements. Panels: Profile reference: KS500/1000 ZIP/Zero ODP/LPCB - Kingzip Insulated Standing Seam Roof Panel. Cover width: 500mm/1000mm External facings: Material: Aluminium to BS EN 485, BS EN 515, BS EN 1396, 3105 ALLOY H46. Thickness: 0.9mm Finish/Colour: Mill finish Stucco Embossed with lacquer. Internal facings: Material: Hot-dip zinc coated steel to BS EN Thickness: 0.4mm Finish/Colour: Bright white polyester. Core insulation: Zero ODP and LPCB certified. Panel thickness: 155mm overall (90mm core) End laps: 200mm. End lap sealant: Single line of 50mm x 3mm co-laminate PVC/low temperature butyl rubber sealant, Ref: KZ2, site applied at lap in external facings. Single line of non-setting gun-grade, Scapa Tapes Ref: 0100 or similar, site applied at lap in external facings. Side lap sealant: Anti-condensation tape, factory applied at butt joint between panels. Fasteners: As determined by Clause 220C. Number and location: Primary fasteners: As determined by Clause 197A, but with each panel fixed to every support using plastic coated galvanised steel halter clip, Ref: KS1-90, located through the side of the panel with a minimum two fasteners per halter per support as recommended by cladding manufacturer. Secondary fasteners: Stitch external end laps using five fastenings per panel, located 35mm upslope from end lap, penetrating factory applied stitching plate on underside of down slope panel. 17 Ref No: 1/5.13/LPS-B Accessories: Profiled fillers as Clause 300A. Ridge shroud Ref: KZ4-500A or KZ4-1000A as Clause 310A. Ridge flashing and profiled fillers to be supported using zed support Ref: KZ10A as Clause 310A. Eaves below 4 - Profiled filler, Ref: KZ and closure flashing Ref: KZ19A. Thermal Transmittance (U Value) calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building (Scotland) Regulations Section 6: 0.25 W/m 2 K. This will comply with Building Regulations for Ireland. Air leakage rate of 5m 3 /hr/m 2 at 50 Pa. Other requirements: Internal face of panel to be air sealed along the full length by an unbroken run of 6mm diameter butyl rubber sealant tape, class A, Ref: TB36. Side joint to be hand seamed at ridge, eaves and end laps prior to power seaming in both directions immediately after panel is fastened to purlins. For roof pitches below 4 - turn up and turn down using cladding manufacturers supplied tool at ridge and eaves respectively. Cladding contractor to be given installation training at Kingspan. 185A Performance Compliance Verification: The system has independent accreditation for the long-term thermal performance, structural performance, air leakage, weathertightness, condensation risk and durability. Verifying authority: British Board of Agrément. Certificate number 04/4181 dated: 15th December A - Attachment Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist wind loads calculated in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Basic wind speed (Vb): m/s Altitude factor (Sa): Direction factor (Sd): Seasonal factor (Ss): 1 Probability factor (Sp): 1 Terrain and building factor (Sb): External and internal size effect factors (Ca): 1 External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5. Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6. Dominant opening: Model Specifications

18 KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Standard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B 220C - Fasteners Recommended Manufacturers: UK SFS Intec Limited, tel: +44 (0) EJOT UK Limited, tel: +44 (0) Mage Fasteners Limited, tel: +44 (0) Ash & Lacy Building Systems Limited, tel: +44 (0) Ireland SFS Intec Ltd, tel: +353 (0) EJOT Ecofast Ltd, tel: +353 (0) Mage Fasteners Limited, tel: +353 (0) Halter fasteners: Self drilling, self tapping screws. Type(s), size(s) and drilling capacity: As recommended by fastener manufacturer to suit type and thickness of supports, and thickness of cladding panels. Screw material: Grade 304 austenitic stainless steel. Washer material: Grade 304 austenitic stainless steel. Heads: Not coloured End lap stitchers: Self drilling, self tapping screws with bonded washers. Screw material: As primary fasteners. Secondary fasteners: Stitching screws with bonded washers. Screw/washer material: As primary fasteners. Washer size: 19mm diameter. Heads: Coloured plastic heads. Flashing fasteners: Stitching screws with bonded washers. Screw/washer material: As primary fasteners. Washer size: 14mm diameter. Heads: Low profiled heads to match colour of the flashing Prevention of Electrolytic Action Isolating tape: PVC Location: To contact surfaces of supports and sheets of dissimilar metals Continuity Thermal Insulation Junctions between the roof panel system and walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar fire rated gun applied canister urethane insulation. Placement: Secure and continuous with cladding/covering insulation. Ref No: 1/5.13/LPS-B 310A - Purpose Made Cold Formed Metal Accessories - External Drawing reference(s): Material/finish: As external face of cladding. Thickness: 0.9mm Colour: To match external face of cladding. Workmanship as section Z11. Fixing: Stitch to external face of panels at 400mm centres using secondary fasteners as specified for the cladding system. Only one flashing end to be stitched to butt strap and a 3mm gap should be left between flashing ends. Sealing: Single line of 20mm wide x 3mm thick butyl rubber sealant tape, class A, Ref: TB36, site applied between flashing and panel. 311A - Purpose Made Cold Formed Metal Accessories - Internal Drawing reference(s): Material/finish: As internal face of cladding. Thickness: 0.4 mm Colour: White. Workmanship as section Z11. Fixing: Stitch to internal face of panels at 450mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 6mm diameter butyl rubber sealant, class A, Ref: TB36, site applied between flashing and panel. End laps to be air sealed with Vapourflex or similar or noncuring mastic, Scapa Tapes, Ref: 0100 or similar. 300A - Profiled Fillers Drawing reference(s): Manufacturer and reference: Premier Sealant Systems Limited Ref: E25 or similar, type to suit cladding profile. Material: EPDM foam. Colour: Black. Fixing: Seal the top, bottom and sides of each profiled filler with a single line of non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar. Locate where shown on drawings and wherever necessary to close off corrugation cavities from the inside and outside of the building. Ensure a tight fit and leave no gaps. 18

19 KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Standard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B Detail 1 - Side Lap Ref No: 1/5.13/LPS-B Halter Factory applied anticondensation seal Halter fasteners Detail 2 - End Lap 200mm end lap Halter 35mm Tail stitcher Gun-grade sealant Model Specifications 50mm x 3mm co-laminate end lap sealant Factory fitted plate Gun-grade sealant Note: For curved end lap details contact Kingspan Envirocare Technical Services. Detail 3 - Fastener Locations 19

20 Detail 4 - Ridge Detail Halter at side joint Shroud over profiled filler With roof slopes below 4º Ridge panels must be turned up on site prior to fitting Ridge flashing 75 mm 66 mm Air seal - 8mm Ø butyl rubber sealant Site applied Alfasbond or similar fire rated (FR) canister insulation EPDM ridge filler Air seal - 8mm Ø butyl rubber sealant Liner flashing with 150mm end-laps and sealed 20

21 EJOT Fasteners Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System Purlin Type & Thickness Cold Rolled 1.5-3mm Austenitic Stainless Steel Fasteners (All Building Classifications) Frequency Per Clip Hexagonal Head KS500 ZIP KS1000 ZIP JT x Hot Rolled 4-12mm JT x Timber JT x80 2 2* *Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table. The cladding contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber. End lap stitching fasteners JT3-FR6 5.5x35 S19 5 per end lap 10 per end lap Stitcher fasteners for steel flashings, shrouds etc JT3-FR-2H 4.8x19 S14 Stitcher fasteners for aluminium flashings, shrouds etc JT3-FR-2H 6.3x25 S16 SFS Intec Fasteners Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System Purlin Type & Thickness Cold Rolled 1.5-3mm Austenitic Stainless Steel Fasteners (All Building Classifications) Frequency Per Clip Hexagonal Head KS500 ZIP KS1000 ZIP SX5/18-5,5x38 Less than 1.8mm = 3 Less than 1.8mm = 4 Over 1.8mm = 2 Over 1.8mm = 3 Hot Rolled 4-14mm SX14/38-5,5x Fastener Selection Timber TDA-S-6,5x76 2 2* Pre-drill 4mm pilot hole in panel/timber *Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table. The cladding contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber. End lap stitching fasteners SX3/15-L12-S19-5.5x38 5 per end lap 10 per end lap Stitcher fasteners for steel and aluminium flashings, shrouds etc SXL2-L12-A14-5,5x22 (x colour) Irius head (powder coated where applicable) 21

22 MAGE Fasteners Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System Purlin Type & Thickness Cold Rolled mm Austenitic Stainless Steel Fasteners (All Building Classifications) Frequency Per Clip Hexagonal Head KS500 ZIP KS1000 ZIP 7516/63/047/E 2 3 Cold Rolled mm 7517/63/047/E 2 3 Hot Rolled mm 7530/55/062/E 2 2 Timber 7571/55/070/E 2 2* *Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table. The contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber. End lap stitching fasteners Stitcher fasteners for steel flashings, shrouds etc 7140/48/020/E/R10 Stitcher fasteners for aluminium flashings, shrouds etc 7140/63/022/E/R /55/038/E/S19 5 per end lap 10 per end lap The load span tables for the Kingzip insulated standing seam roof panel system are generally dictated by the structural performance of the halters which have a working load of 1) 3.1kN for the KS500 Kingzip panel and 2) 5.1kN for the KS1000 Kingzip panel. The fastener quantities above are minimum and are to be used as broad guidelines only. With the Kingzip panel, (as with any other panel), design suction loads on the roof cladding should be calculated and issued by the Project Engineer. The uplift load can then be calculated for the purlin spacing and applied to the individual halter. This calculation will give the required quantity of fasteners per halter. The design suction loads to local areas of roof such as verges, ridge and eaves can be considerably more than general areas and must also be checked against the fastener arrangement. Individual fastener performance values can be obtained from the fastener supplier. Note that when talking directly to a fastener supplier a customer should be aware that the supplier may/will be talking about a fastener s ultimate structural characteristic performance and not the working load which will be half of the ultimate as recommended in BS 5427: Part 1: 1996 Annex B. Thinner purlins may mean lower fastener pull-out values from the purlins under wind uplift. This may then require the use of additional fasteners. The fastener pull-out values could actually dictate closer purlin spacings than usual. With purlins of thickness less than 1.5mm, please contact the Kingspan Envirocare Technical Services at the earliest opportunity. Note that there will be instances where an alternative fastener or pre-drilling will be required, for example, where a gutter wing rests over a purlin. Please contact the fastener supplier for advice. Contact for further advice: Kingspan Envirocare Technical Services on UK Tel: +44 (0) , Fax: +44 (0) , Ireland Tel: +353 (0) , Fax: +353 (0)

23 Side & End Lap Details Side Lap Detail Factory applied anti-condensation seal Halter fasteners: KS500 ZIP 2 fasteners KS1000 ZIP 3 fasteners (minimum) KS500 ZIP End Lap - Fastener Locations 500mm cover width Locations for end lap screws through end lap into stitching plate KS500 Halter 200mm end lap KS500 Halter 35mm Tail stitcher KS500 ZIP End Lap Detail Gun-grade sealant Construction Details 50mm x 3mm co-laminate end lap sealant Gun-grade sealant Factory fitted plate 23

24 End Lap Details KS1000 ZIP End Lap - Fastener Locations 1000mm cover width KS1000 Halter KS1000 ZIP End Lap Detail 500mm 200mm end lap KS1000 halter Note: KS1000 halter only used at intermediate purlin positions. Use KS500 halter at eaves, ridge hips etc. 35mm Tail stitcher Gun-grade sealant 50mm x 3mm co-laminate end lap sealant Gun-grade sealant Factory fitted plate 24

25 Ridge Detail Halter at side joint # Shroud over profiled filler. Shroud stitched to each panel with sealed stitching screws With roof slopes below 4º ridge panels must be turned up on site prior to fitting Ridge flashing stitched to max 400mm c/cs and bed on 20mm x 3mm butyl rubber sealant 75 mm 66 mm Air seal - 8mm bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar Site applied Alfasbond or similar fire rated (FR) canister insulation EPDM ridge filler: KZ3-500 for 500 wide panel KZ for 1000 wide panel bed in 5mm (generous) bead of Scapa Tapes, Ref: 0100 or similar non-curing mastic ensuring no visible gaps between panel profile and filler Air seal - 8mm bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar Liner flashing with 150mm end-laps and sealed Construction Details 25

26 Eaves Details External Gutter 20 x 3mm butyl rubber sealant under gutter support 600mm long gutter support arm fixed over panel crown and also to middle of panel cover width with KS1000 ZIP 100mm Site applied Alfasbond or similar fire rated (FR) canister insulation Top sheet turned down on site with roof pitch below 4 Joint filler bed in Scapa Tapes 0100 or similar grade non-curing mastic Air seal - 8mm bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar Air seal - 6mm Ø bead of gun-grade sealant Liner side joint locally sealed with Scapa Tapes 0100 or similar grade non-curing mastic 35 mm Eaves beam KS1000 MR/LPCB horizontally laid Building Regulations Part L2 Thermal Data fmin = 0.95 Ψ = 0.13 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Parapet Detail - Boundary Wall Gutter PIR insulation board Parapet flashing with 150mm sealed butt straps Site applied Alfasbond or similar fire rated (FR) canister insulation AWP filler bed in Scapa Tapes 0100 or similar grade non-curing mastic Air seal - 6mm Ø nominal gun-grade sealant KS1000 MR/LPCB vertically laid Air seal - 6mm Ø nominal gun-grade sealant KZ12-90 EPDM joint filler to suit KS500/1000 ZIP 90mm panel at eaves/gutter KS1000 MR/LPCB horizontally laid 100mm Liner side joint locally sealed with Scapa Tapes 0100 or similar grade non-curing mastic 60mm 2mm external non-thermally broken factory made gutter with PIR insulation to 0.25 or 0.35 W/m 2 K U-value Halter at side joint Building Regulations Part L2 Thermal Data 0.25 W/m 2 K gutter fmin = 0.74 Ψ = 1.33 W/mK 0.35 W/m 2 K gutter fmin = 0.71 Ψ = 1.18 W/mK 0.35 sole width 300mm and depth 150mm, values for other widths available on request. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Air seal - 8mm bead of gungrade sealant, Scapa Tapes Ref: 0100 or similar 26

27 Verge Details Verge Detail - Start PIR board insulation with Alfasbond or similar fire rated (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Verge flashing with 150mm sealed butt straps Note: for aluminium flashings allow for expansion/movement # Flashing max unstiffened leg width 250mm Direction of lay 75mm Fix flashings at max 400mm centres 20 x 3mm butyl rubber sealant Air seal - 8mm bead of gun-grade sealant, Scapa 0100 or similar KS1000 ZIP insulated roof panel Air seal - 6mm Ø butyl rubber sealant 4mm Ø butyl rubber sealant Purlin KS1000 MR/LPCB horizontally laid Cleader angle by steel sub-contractor with air seal Vapourflex or similar sealant applied at joints Building Regulations Part L2 Thermal Data fmin = 0.96 Ψ = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Verge Detail - End Direction of lay Fix flashings at max 400mm centres 20 x 3mm butyl rubber sealant Air seal - 8mm bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar KS1000 ZIP insulated roof panel 20 x 3mm butyl rubber sealant PIR board insulation with Alfasbond or similar fire rated (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Verge flashing with 150mm sealed butt straps Note: for aluminium flashings allow for expansion/movement. # Flashing max unstiffened leg width 250mm Air seal - 6mm Ø bead of gun-grade sealant Purlin Cleader angle by steel sub-contractor with air seal Vapourflex or similar sealant applied at joints Building Regulations Part L2 Thermal Data fmin = 0.97 Ψ = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 4mm Ø butyl rubber sealant KS1000 MR/LPCB horizontally laid Construction Details 27

28 Curved Roof Details For Coated Steel Curved Roof Panel Layout Sequence Panel length (L) Ridge panel with end lap at each panel end Downslope Upslope Panel 2 (Crown) Lap angle minimum 1.5 after deflections Panel 1 (Eaves) Panel 3 (Eaves) Building width of between 70m to 100m approx. Minimum 150m radius (R) KS500 Curved Roof - End Lap Detail Generous (approx 5mm Ø bead) gun application on site of Scapa Tapes, Ref: 0100 or similar non-curing sealant to rounded part of upstand ensuring the bead meets the KZ2 seal 200mm end lap 35mm 10mm 10mm Generous (approx 5mm Ø bead) gun application on site of Scapa Tapes, Ref: 0100 or similar non-curing sealant to rounded part of upstand ensuring the bead meets the KZ2 seal Halter at side joint Kingspan KZ2 50 x 3mm co-laminate PVC/low temperature butyl end-lap seal, site applied, ensuring seal is pushed into all profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile Low profile headed fastener with 19mm Ø stainless steel washer. Fastener to be stainless steel for aluminium panels/coastal or extended warranty requirements. Thread type to suit end lap plate. One fixing per trough i.e 5 fixings per panel end lap 10 x 150 x 10 x 1.6mm thick galvanised steel extension channel to give greater bearing for curved roof end lap tolerances accumulation Nominal bearing top panel 50mm Temporary fix rivet or flat head fastener Factory fitted end lap plate 28

29 KS1000 Curved Roof - End Lap Detail Generous (approx 5mm Ø bead) gun application on site of Scapa Tapes, Ref: 0100 or similar non-curing sealant to rounded part of upstand ensuring the bead meets the KZ2 seal 200mm end lap 35mm 10mm 10mm Generous (approx 5mm Ø bead) gun application on site of Scapa Tapes, Ref: 0100 or similar non-curing sealant to rounded part of upstand ensuring the bead meets the KZ2 seal Halter at side joint Kingspan KZ2 50 x 3mm co-laminate PVC/low temperature butyl end lap seal, site applied, ensuring seal is pushed into all profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile Low profile headed fastener with 19mm Ø stainless steel washer. Fastener to be stainless steel for aluminium panels/coastal or extended warranty requirements. Thread type to suit end lap plate. One fixing per trough i.e 10 fixings per end lap 10 x 150 x 10 x 1.6mm thick galvanised steel extension channel to give greater bearing for curved roof tolerances accumulation Nominal bearing top panel 50mm Temporary fix rivet or flat head fastener Factory fitted end lap plate Construction Details 29

30 Site Handling, Storage & Installation Power Seamer Roof Penetrations Penetrations and junctions as well as architectural features can be dealt with by the following alternative measures dependant upon desired aesthetic finish as well as budget. Site Welding On-site TIG welding of aluminium Kingzip end laps, upstands, soil vent pipe penetrations, hips, hip valleys and other features can be carried out by the following experienced companies. It is always necessary with standing seam systems to consider the design, logistics, co-ordination and cost of penetrations/features at an early stage. Early contact with a recommended company by the designer and subsequent cladding installation contractor is necessary to ensure the project proceeds smoothly, safely and to budget, and to ensure co-ordination with other trades. Profix Roofing Systems Ltd Reginald Road Industrial Estate Unit 4-5 Brindley Road, Sutton St. Helens Merseyside WA9 4HY Tel: +44 (0) , Fax: +44 (0) @profixroofing.fsnet.co.uk Contact: Andy Allanson, Director Altech Welding Services Unit 1, 20 Church Street, Evesham Worcestershire WR11 1DS Tel: +44 (0) office@altech.uk.com Contact: Nick Clarke Kalstone Welding Services 5 The Ridge, Tackley, Kidlington Oxford OX5 3EJ Tel: +44 (0) kalstone@tiscali.co.uk Contact: Kalvin Stone Note: For Irish companies please contact Kingspan Envirocare Technical Services on +353 (0) Site Installed Soakers The following companies can provide colour coated soakers, upstands, sleeves flashings and features with proven long term weathering performance and to suit aluminium or coated steel Kingzip insulated standing seam panels. Again, early contact with a recommended company by the designer and subsequent cladding installation contractor is necessary to ensure the project proceeds smoothly, safely and to budget, and to ensure co-ordination with other trades. "Aperture PU or Aperture 185 Seamless Cold Applied Systems" from:- Aperture Unit 0, Springfield Trading Estate, Samuel Street, Failsworth, Manchester M35 OGA Tel: +44 (0) , Fax: +44 (0) enquiries@aperturesp.co.uk Contact: Michael Philbin, Operations Manager Contact Ireland: Tony Maher Tel: +353 (0) , Mobile: +353 (0) "GRP System of Standard and Purpose Made Weathering" from:- Jones & Woolman (UK) Ltd Croxtalls Road, Bloxwich, Walsall, West Midlands WS3 2XU Tel: +44 (0) , Fax: +44 (0) jwuk@btinternet.com Contact: Darren Jones, Sales Director Tool Hire from:- Blue Sky Access Ltd PO Box 4686 Henley on Thames, Oxfordshire, RG9 2ZS UK - Tel: +44 (0) , Fax: +44 (0) rkyte@ukonline.co.uk Contact: Richard Kyte MAK Fasteners Ireland (0) Contact: Michael McDonald Jr Installation contractor training and information is available through our Field Services Department UK - Tel: +44 (0) Ireland - Tel: +353 (0)