Senior Management Advisor Risk Assessment. DEPENDABLE Industrial Automation Consultancy B.V.

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1 Curriculum Vitae Cornelis P. Willig Senior Management Advisor Risk Assessment June 2001 DEPENDABLE B.V. Herman Heijermanslaan 2; NL 2106 ES Heemstede P.O. Box 42; NL-2110 AA Aerdenhout Facsimile: +31 (0) Registered at the Chamber of Commerce Haarlem, no

2 CORNELIS P. WILLIG Project role Qualifications Project Manager, Senior Advisor, Senior Consultant. DEPENDABLE B.V. Herman Heijermanslaan 2; NL-2106-ES HEEMSTEDE, P.O. Box 42; NL-2110-AA Aerdenhout; The Netherlands Mobile telephone: +31 (0) Facsimile: +31 (0) B.Sc. Mechanical Engineering (Energy Systems), M.Sc. Mechanical Control Engineering & Cybernetic Ergonomics, Delft University of Technology, Year of birth Nationality Netherlands Languages Dutch - Mother Tongue, English (fluent), German (fluent), French (working knowledge) Security status B : Secret (by BVD, Netherlands National Security Agency). KEY SKILLS Safety Strategy and Safety (SIL) Classification for production plants. Classification of Safety Systems: determination of required Safety Integrity Levels ( SIL, IEC61508, IEC61511). Quantified Risk Assessment. SIL Classification of plants, units, processes, initiators and final elements. Strategic Design of Information and Communication Technology (ICT) systems. Automation System evaluation and selection. Reliability, Risk and Availability Assessments: analysis of costs & benefits. Estimation and calculation of maintenance man-year efforts required for achieving target availability levels of defined system missions. Maintenance strategy for ICT, Instrumentation and Electrical Systems. Risk Assessment, Validation and Qualification of Process Automation and ICT systems in the Pharmaceutical Industry (GAMP: Good Automated Manufacturing Practices). Dependable Advanced Control strategy & applications using e.g. on-line energy and economical optimisation. Selection of Instrumentation, calculation of measurement and control uncertainties. Technical Audits & (Mechanical) Design Reviews of instrumentation, valves and transmission drives. Training. Defining and outlining training requirements. Design of training programmes and congresses. DEPENDABLE 2

3 SELECTION OF PROJECT EXPERIENCE 2000, 2001 Risk Assessments Water Manufacture. 2000, 2001 SIL Classification and Design Reviews of Final Elements Process Simulation in Design Stage. Heat-exchanger control. 1999/ 2000 Valve Manufacturing: Reliability Assessment Shut-off Valve Assessment of field performance of High Integrity Pressure Protecting System shut-off valves in demanding safety-related applications. Review of new design standard. 1999/ 2000 Paper Industry: Reliability-related Technical Audit Technical audit reliability survey on the current status of paper producing machines. 1999/ 2000 Food & Beverage: Dynamic Energy Control & Management Master Control & Dynamic Energy Management of 4 combined cycle type steam and gas turbine driven electrical generation units matching economically a medium to large plant size s requirements taking into account dynamically varying efficiencies. 1998/ 1999 Pharmaceutical: Risk Analysis GAMP-related ICT Systems. GAMP-related Risk Assessment of Information & Communication Technology Systems of a multinational pharmaceutical company featuring global company networks (Intranet, Extranet, WAN, LAN; GAMP: Good Automated Manufacturing Practice). 1998/ 1999 Process Industry: IEC61508-related Safety Assessments & functional safety system design Aviation: Year 2000 issue. Systematic assessments of Y2K issues for missions considered being vital by The Netherlands National Government. Strategic Millennium Contingency Planning Gas Industry: Maintenance analysis Gas Energy Delivery Registration System. Economical analysis of man-years maintenance associated with target degrees of availability performance under given maintenance strategies. 1997/ Gas Industry: Availability Analysis Gas Energy Delivery Registration System. Availability analysis of centrally registered custody transfer measurement data using nation wide telecommunication infrastructure as well as comprehensive Information, Communication Technology (ICT) Rail: RAMS Specifications for Netherlands Railways Mega Projects. Specification proposal of Reliability, Availability, Maintainability and Safety assessment approach and specification of targets for new High-Speed train routes Chemical Industry: Safety Integrity Level (SIL) Classification of A Chemical Production Unit. IEC61508 based determination of the required Safety Strategy and SIL considering personnel safety, economical & equipment losses as well as possible environmental consequences. Main design of the safety system Chemical Industry: Electrical Systems Availability for a large size production plant. Risk assessment identifying weak spots in the current electrical supply system. Main design of improvements. Production loss costs estimations Chemical Industry: PFD and Spurious Trip Rate Analysis of An Existing Safety System. SIL Performance of safety sensitive pipeline ring system Chemical Industry: Analysis of A Mass Balance Based Pipeline Leakage Protection Safety System. Includes measurement uncertainty analysis SIL Assessment of High Integrity Pressure Protecting Systems. DEPENDABLE 3

4 CAREER HISTORY 1999 present Lloyd s Register. Senior Management Advisor Risk Assessment contractor as a Lloyd s Register Associated & Subsidiary Company present Univalid B.V. Eurovalid Arthemius B.V. and Vipquip B.V. Senior Advisor Computer Validation & Risk Assessment contractor for the Netherlands Pharmaceutical Industry present AEA Technology Netherlands B.V. With effect : AEA Technology United Kingdom Senior Consultant contractor Electrical and Instrumented Safety Systems for the Petrochemical and Oil & Gas markets. SIL Classification of production units and instrumentation; main system design (AEA: non-nuclear commercial branch-off of Atomic Energy Authority-UK) present DEPENDABLE. Own company activities concentrated on consultancy services as outlined in the Key Skills section Utrecht Polytechnic Institute. Part-time Principal Lecturer Operational Technology, Facility Management & Mechanical Eng Shell International Training Centre. Course Co-ordinator Shell Nederland Chemie. Location Moerdijk. Section Head Internal Instrumentation Department Shell International Petroleum Company. Central Office. Development Engineer Instrumentation & Process Control Deutsche Shell Raffinerie Harburg, Germany. Process Control Engineer, introduction Estimated Quality Control Imperial Chemical Industries (ICI). Fleetwood and Welwyn Garden City, Great Britain. Advanced multivariable control Royal Netherlands Navy. Commissioned Officer Special Services 1975 Stevin Dredging Company. Location Beverwijk, NL Wacker Chemie. Location Burghausen, Bavaria, Germany. VC unit detailed thermodynamically based efficiency assessment Nederlandse Aardolie Maatschappij (NAM), NL. Trainee mechanical workshops, oil & gas field operations Svenska Kullager Fabriken (SKF), Veenendaal, NL. Trainee statistical process control high precision bearing mass production Geveke (Caterpillar), Amsterdam. Various holiday work. DEPENDABLE 4

5 OVERVIEW OF CUSTOMERS Petro-chemical and Oil & Gas Industry: AEA Technology Netherlands B.V. (Atomic Energy Authority). ARCO Chemical. DOW Chemical (NL and Germany). DSM (various operating companies). EXXON Chemical. Kvaerner Process (for Shell Chemical Moerdijk) Mokveld Valves. NV Nederlandse Gasunie. Process Management & Control (PMC). Safety Service Center B.V. Safety Systems Consultancy Raytheon Engineers & Constructors (for Norsk Hydro Produksjon a.s). Tyco Valves & Controls (e.g. Vanessa, Biffi, Raimondi, FCT, project support). Zellweger Analytics (Gas detection & SIL issues). Pharmaceutical Manufacture: Eurovalid-Arthemius b.v. (Risk Assessment, GAMP). Vipquip B.V. (Pharmaceutical Validation). Mallinckrodt Medical B.V. Microsafe B.V. Organon International N.V. RIVM. SVM Food & Beverage Industry: Cerestar B.V. Tetra Pak Tebel B.V (manufacturer of automated cheese production plants) Turnkiek Business Improvement (advanced Statistical Process Control). Pulp & Paper Industry: Lloyd s Register. Parenco. Ministry Of Defence: Royal Netherlands Airforce. Water Manufacture: Duinwaterwaterbedrijf Zuid-Holland (DZH), public water productions company. Railway: NV Nederlandse Spoorwegen. Training: SBC, PBNA Elsevier Opleidingen (commercial in-company training). Ten Hagen Stam (invited co-author of Process Control Handbook). Delft University of Technology (guest Principal Lecturer). Post Graduation Education Amsterdam, The Hague and Utrecht. (Design, development and re-modernisation of Courses, notably during 1994 and 1995). DEPENDABLE 5

6 OVERVIEW OF PRESENTATIONS In-company presentations to Management Team of projects (examples: ARCO, DOW, Gasunie, Mallinckrodt, Cerestar, DZH, Vanessa,). Various presentations, for example: ISA (Instrument Society of America), March 1997 ( Costs & Benefits of E-Systems Availability ). Dutch Society for Risk & Reliability (NVRB), May 1997, March Process Automation Days 1997 (collaboration of e.g. ISA, WIB, Royal Institute of Engineers KivI, NIRIA, FME, Het Instrument, the branch organisation of instrumentation in The Netherlands), November 1997 ( ICT in Reliability Centred Maintenance ). Euroseminars, April 1998 ( Process Safety vs. Process Availability ). De Leergang, a traditional congress during the national exhibition of instrumentation systems and (medical) laboratory systems, organised by Het Instrument, October 1998 ( Influence of Common Cause/ Dependent Failures ). Risk Assessment & Computer Validation at the course Advanced Good Manufacturing Practices for Biotechnological Products, April Dutch society of Industrial Pharmacists ( Nederlandse vereniging van Industrie Apothekers ), May 1999, (title: Computer Validation: Risk Assessment. Mikrocentrum, Eindhoven, workshop chairman & presentation, June 1999, (title: Vertical Integration: Strategic Considerations ). ISI (Industrial System Integrators), Rhoon Castle, Software Quality Assurance: how to achieve Credible industrial software integrations Process Automation Days, 17 & 18 November 1999, Measurement & Technology Session, C.P.Willig and Albert Visser (N.V. Nederlandse Gasunie): Veiligheid en Betrouwbaarheid in de Plant (Safety & Reliability in the Plant). Introduction to Reliability Technology for the Water production manufacture, Duinwaterbedrijf Zuid-Holland, April SIL Classification related presentations for Het Instrument (NL Branche organisation for instrumentation, ) and Zellweger Analytics ( ). PROFESSIONAL ACTIVITIES AND MEMBERSHIPS Member of the Royal Institution of Engineers KIvI. Board member of the KIvI sections Control Technology (MRBT: Meet-, Regel-en Besturingstechnologie ) for the maximum allowed 6 year term up to April Member of the Program Committee of the Dutch Society for Risk & Reliability (Nederlandse Vereniging voor Risico en Bedrijfszekerheid). With effect from 1984 Organising Committee member of various national and international workshops and congresses in the fields of Safety, Process Control, Management Information Systems and Environmental Technology. DEPENDABLE 6