KOMET DIHART Reamax TS. Modular reaming system

Transcription

1 KOMET DIHART Reamax TS Modular reaming system

2 KOMET DIHART Reamax TS Modular reaming system Application: - All current materials - Through holes and blind bores - Small bore tolerances - Up to D - High speed up to 0 m/min - Feed up to 2.4 mm/rev Benefits for you: Faster, high precision tool change Absolute minimum setting time Maximum flexibility Simple and cost effective tool logistics High precision adjustment Application specified cutting edge geometry Unlimited flexibility and cost-effectiveness KOMET DIHART Reamax TS is a uniform clamping system with a standardised separation point for all KOMET DIHART reaming heads, offering flexibility and cost-effectiveness thanks to fast and high-precision tool changing. KOMET DIHART Reamax TS guarantees a maximum of system modularity thanks to a versatile and clearly structured range of reaming heads which can handle all commonly encountered diameter ranges and machining requirements. Tool costs and logistical expenditure are thereby reduced to a minimum. straight Chip flow lefthand Coolant outlet radial central Reaming heads fixed adjustable Wide choice of: cutting materials s

3 A connection for maximum production reliability This high-precision connection guarantees safer transfer of the torque which occurs during reaming and the concentricity required for precision machining. KOMET DIHART Reamax TS is designed for high speed machining. Minimising setting time The radial clamping system allows the reaming tools to be changed without removing the holder from the adaptor, reducing the setting time considerably. KOMET DIHART Reamax TS provides maximum production reliability for the smallest tolerances. Multi-flute tools Adjustable for small tolerances To compensate for wear and to meet tolerances as small as IT4, all KOMET DIHART Reamax TS multiflute tools are adjustable. Maximum repeatable accuracy is achieved without pre-setting, i.e. - Longer tool life - Maximum performance - Extremely tight bore tolerances - Less machine down time With internal coolant system The coolant is supplied through the tool with radial or central outlet. µ USL 0 µ x - µ LSL

4 KOMET DIHART Reamax TS Reaming Heads Ø 1,000 4,999 mm and Holder Reaming Heads expandable - Carbide and Cermet - high precision changing - variety of s l2 x dh a xx xd X 1,000 41,999 b c Holder - with cylindrical shank similar to DIN1 - with internal coolant supply L l2 a Holder - for DAH adapters, patent DIHART - with internal coolant supply DAH1 xx xd X 42,000 4,999 b L Reamax TS Basic recommendation Reaming head for material material / XD X x* ~ ~ a l2 1,000 19,999 x D 4,0,000 21,999 x D 4,0 22,000 2,999 x D 4,2 2,000 31,99 31,00 34,999 Coating No. of flutes 0,03 0,03 0,04 x D,4 0,04 x D,000 41,999 x D,9 0,13-42,000 1,999 x D, 30-0, 2,000 4,999 x D,,0 0,-0,4 ~ P M K N S H J.93 J. H. $GGG $ $ Supply includes: Reamax TS reaming head complete. * minimal diameter for face machining! Short version Long version XD L b c Xd Assembly parts Pull studs L b c Xd 1,000 19,999 A ,2 A ,3 1E.30.0,000 21,999 A ,2 A ,3 1E ,000 2,999 A ,3 A ,4 1E A , A , 1E.30.0,000 41,999 A , A ,0 1E ,000 1,999 A DAH 1 0,9 A DAH 1 1, 1E ,000 4,999 A DAH 1 1,0 A DAH 1 2,0 1E ,000 31,99 31,00 34,999 Supply includes: Reamax TS holder with pull stud. Please order reaming head separately. Patent applied for inside and outside Germany.

5 KOMET DIHART Reamax TS Assembly instructions Screw pull stud into reaming head and tighten with open-end wrench. Open clamping jaws with key. Insert reaming head. Close clamping jaws with key, noting recommended torque. Clean taper/face contact thoroughly (grease free). 3 2 When inserting the reaming head this is drawn into its final position by closing the clamping jaws. When removing the reaming head this is pressed out of its position by the clamping jaws which allows it to be easily removed from the holder: open the clamping jaws with the key, remove the reaming head. 1 Nominal size 3 4 Operating key Open-end wrench Hexagonal key* Pull studs for pull studs X D Size Torque Size Size TS1 1,000 19,999 IP L , Nm SW 4 1E.30.0 SW TS2,000 21,999 SW 2, , Nm SW 1E.30.0 SW TS3 22,000 2,999 SW Nm SW 1E SW TS4 2,000 34,999 SW Nm SW 1E.30.0 SW TS,000 41,999 SW Nm SW 1E.30.0 SW 19 0 TS 42,000 1,999 SW Nm SW 1E.30.0 SW 19 0 TS 2,000 4,999 SW Nm SW 1E SW * sold separtly Adjusting to compensate for wear 4 The smallest bore tolerances of up to IT4 can be achieved by readjusting with the hexagonal key.

6 KOMET DIHART Reamax TS Guideline values for reaming Reamax TS Material group Strength Rm (N/mm 2 ) Hardness HB Material Material example material code/ DIN Recommendation Alternative Recommendation Alternative v c f z v c f z v c f z v c ASG m/min mm/ ASG m/min mm/ ASG m/min mm/ ASG m/min f z mm/ 1.0 # 0 non-alloy steels St3-2/1.003; 9SMn2/1.01; St44-2/ non-alloy / low alloy steels St2-2 / 1.00, C / 1.0, 1MnCr / J , P < 0 lead alloys 9SMnPb2 / > 0 > 0 non alloy / low alloy steels: 42CrMo4 / heat resostant 1.2, structural, heat CK0 / treated, nitride and tools steels XCrMo4 / , high alloy steels X1CrMoV12/ J ,0 0, HSS.0 S 0 special alloys: Inconel, Hastelloy, Nimonic, stc. Inconel 1/2.4, Nimonic 0A/ titanium, titanium alloys TiAlSn2 / # 00.1 M < > stainless steels stainless steels stainless / fireproof steels gray cast iron alloy gray cast iron X2CrNi19 / 1.430, XCrNiMo1/ 1.41 XCrNb1/1.411, XCrNiMoTi1/ 1.41 XCrAl / 1.413, XCrS-3-1/1.42 GG-/0.0, GG-/0.0 GG-NiCr2 / # spheroidal graphite cast iron, ferritic GGG- / 0.0 J K > spheroidal graphite cast iron, ferritic/ perlitic spheroidal graph. cast iron, perlitic malleable iron alloyed spheroidal graphite cast iron GGG- / 0.0 GGG- / 0.0 GTW- / 0.0 J.93 GGG-0 / 0.00 GTS- / 0.1 GGG-NiCr-2 / 0.1 vermicular cast iron GGV Ti < 0,2 GGV Ti > 0, copper alloy, brass, lead-alloy bronze, lead bronze: good cut CuZn3Pb3 / 2.112, G-CuPb1Sn / J copper alloy, brass, bronze: average cut CuZnAl1 / 2.0, E-Cu / J N 0 wrought aluminium alloys AlMg1 / 3.331, AlMnCu / cast alum. alloy: Si-content <% magnesium alloy G-AlMg / 3.1, G-AlSi9Mg / H cast alum.alloy: Si-content >% hardened steels < 4 HRC hardened steels > 4 HRC G-AlSiMg / Reaming allowance in Dia.: Dia.-range (mm): 1 30 > 30 Reaming allowance in dia. (mm): 0,1 0,3 0,2 0,

7 Recommendation Alternative Recommendation Alternative Carbide Carbide v ASG c f z v m/min mm/ terial/ terial/ terial/ min terial/ min ASG c f z v m/min mm/ ma- ASG c f z v m/min mm/ ma- ASG c f z v m/min mm/ ma- ASG c f z v m/ mm/ ma- ASG c f z m/ mm/ ,0 0, ASG ,1 ASG , ,1 12 0,1 0,1 12 0, ,1 0,1 Note: The application details shown depend on the environmental and application conditions (e.g. machine, ambient temperature, use of lubricant/coolant and the machining result required). These are subject to correct operating conditions, correct application and compliance with the spindle speed limits given for the tools.

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