GKN Aerospace Investors/ Analysts Briefing Farnborough Airshow 2010
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1 GKN Aerospace Investors/ Analysts Briefing Farnborough Airshow 2010
2 GKN: Leadership in four specialist, global sectors (2009 Revenues) Automotive sales 1803m Powder Metallurgy sales 512m Land Systems sales 593m Aerospace sales 1486m
3 GKN Aerospace 2010 Market Business Mix Sector Customer Base
4 GKN Aerospace Organisation Integrated Aerostructures Propulsion Systems Special Products 65% 25% 10% Focussed business sector groups Coordinated Customer approaches Common Technology plan
5 GKN Growing a Global Aerospace First Tier $400M UK Based AWIATOR II VITAL SAMULET Acoustic $2.3Bn Global First Tier EFFICOMP ELF1 ELF2 ALCAS NGCW Civil Focus A400M Spars Integrated WingMicrowave Curing NGCW Automation Civil Military Balance Build To Print Aerostructures Investing In Technology And Collaboration Risk Sharing Design and Build Partner Aerostructure, Engines and Canopies
6 Aerospace Highlights for 2009 Record Financial Year Double Digit Margin 11.4%; Cash Generative throughout business; Successful Acquisition and Integration of Filton Outperformed Budget and Board Paper Transfer of ~1,500 employees to GKN Strong Operational performance in all businesses New Business wins and LTA Business agreements secured Development Funding Secured on A350 XWB Programme 60m Repayable Launch Aid UK Government (BIS) 80m European Investment Bank (EIB)
7 OPBI $m GKN Aerospace-Delivering Continual Improvement Aerospace Trend Sales OPBI Sales $m
8 Business Successes In 2010 BAe Systems-JSF Metallic and Composites $220M Pratt & Whitney LTA $360M Bombardier- C Series Winglets $110M Rolls Royce LTA $300M Airbus A350 Flap Kits $330M General Electric LTA $300M In Excess of $1.5 BN
9 GKN Aerospace- Positioned for the Future A320 A330 B787 A350 A Applications CH53-K V-22 JSF Blackhawk A400M (Ship Set Values US$m)
10
11 Technology Drivers
12 Technology Drivers Conventional Aircraft Power Sources More Electric Aircraft Concept 79 % = Single Aisle Source - International Air Transport Association
13 Technology Highlights
14 GKN Aerospace Technology Roadmap Solutions High Performance Structures CompositeSpar Complex RTM Welded integrated aft-boom pylon Composite wing box Composite fan case Composite fan blades Advanced Manufacturing ( High rate & Lower Cost ) Machining process optimisation Complex forming Rapid Automated tape laying Advanced Fibre Placement Automated Assembly Laser Processing Environmental technologies Weight Reduction Winglets Acoustic Technologies Composite Recycling Out of Autoclave Microwave curing Laminar flow wing Multifunctional technologies Health Monitoring Embedded Systems Multi Functional Transparancies Lower power ice protection systems Advanced coatings
15 Solutions GKN Aerospace Technology Plan Examples High Performance Structures Composite fan blades Technology Joint Venture with Rolls-Royce Delivers significant performance improvement Focussed on Next Generation Engines Advanced Manufacturing ( High rate & Lower Cost ) Advanced Fibre Placement New rapid manufacturing technology Contract value over $1bn for A350 Further development potential for NGSA Environmental technologies Weight Reduction Winglets c. 2% Fuel burn saving Technology selected for B767 & C Series Over 100m business already contracted Multifunctional technologies Electrothermal Ice Protection First commercial aircraft application on B m+ life of programme contract Future low power solutions being developed
16 UK Technology Growth And Collaboration Initiatives Expanding UK Composite Application Research UK National Composites Centre in Bristol with multi company participation set up in October 2009 Leading all UK Industry, Academia and Government working together on cross sector applications of Composites Includes materials, equipment and tooling participants GKN is a founder member of the NCC Expanding GKN Dedicated Composite Research Centre to Include Engine Products Operating for over 5 years in Aerostructures Focussed on the development of composites products Includes GKN/ RR Joint Venture Dedicated engineering and manufacturing resources Works in conjunction with the NCC GKN metallic research aligned to compliment composites in areas such as titanium applications GKN Composite Research Centre
17 GKN Technology Highlights Composite Aerostructures Participation in Next Generation Composite Wing Automated composite roll forming trials underway Integrated wing u-box development started Birdstrike Testing on Composite performed Rapid Material deposition trials continue Optimised tooling studies under development Rapid NDT being investigated GKN participation in Laminar Wing LE studies as part of EU Clean Sky Programme Multi technology programme Wing Structures Novel Moveables Surface treatments & coatings Ice protection
18 GKN Technology Highlights Advanced Composite Processes Microwave Curing Development OOA prepreg microwave processing trials underway Optimised tooling development Ongoing investigation in melding technique Building partnership on materials & tooling Flap skin development (autoclaveless) Laser Processing (Surface & repair technologies, treatments, coatings) Automated Laser step ablation process development Demonstrator trials continue for step / scarf repair Laser head development Materials impact testing underway Spin-off benefit mould cleaning & surface preparation for bonding and painting purposes
19 GKN Technology Highlights Composite Fan System Latest generation composite fan blades JV between RR and GKN composite fan blade development Directly linked to EU Vital and UK ELF programs Focussed team with dedicated facilities Cross program composite technology application benefits ATL and AFP experience Aerostructures GKN development of composite engine structures Existing development and production of wide range of structural composites such as fan frames and cases Building momentum alongside composite fan blade activities Collaborative programs with a number of OEM customers
20 GKN Technology Highlights Acoustics Development of optimised composite acoustic liners SDOF & DDOF zero-splice composite intake acoustic liner designs Laser drilling of composite micro-perforates Metallic honeycomb intake lip liner technology Integrates ice protection & acoustic treatment Offers alternative solutions for non electric aircraft requirements Ice detection Fibre optic ice detector development programme Integrating Ice protection & acoustics Electro thermal IPS and acoustically protected composite scoop intake. Next generation Low Power IPS. Low power electro thermal Leading Edge Ice Protection systems.
21 Summary Proven track record of growth and performance Continued business winning success Investing in Technology and R&D with recognised role in the NCC Clear vision and focus for the future portfolio position Strong platform for continued growth
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