Low voltage systems for all applications
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1 Low voltage systems Package sub-stations Switchboards Motor control centres Engineered assemblies Busbar trunking Low voltage systems for all applications
2 Automotive Powering business worldwide Aerospace Eaton delivers the power inside hundreds of products that are answering the demands of today s fast changing world. We help our customers worldwide manage the power they need for buildings, aircraft, trucks, cars, machinery and entire businesses. And we do it in a way that consumes fewer resources. Truck Hydraulics Next generation transportation Eaton is driving the development of new technologies from hybrid drivetrains and emission control systems to advanced engine components that reduce fuel consumption and emissions in trucks and cars. Higher expectations We continue to expand our aerospace solutions and services to meet the needs of new aviation platforms, including the high-flying light jet and very light jet markets. Building on our strengths Our hydraulics business combines localised service and support with an innovative portfolio of fluid power solutions to answer the needs of global infrastructure projects, including locks, canals and dams. Powering Greener Buildings and Businesses Eaton s Electrical Group is a leading provider of power quality, distribution and control solutions that increase energy efficiency and improve power quality, safety and reliability. Our solutions offer a growing portfolio of green products and services, such as energy audits and real-time energy consumption monitoring. Eaton s Uninterruptible Power Supplies (UPS), variablespeed drives and lighting controls help conserve energy and increase efficiency. Hydraulics Electrical
3 Powering electrical systems worldwide When it comes to making more efficient use of the world s electrical power Eaton is at the cutting edge. Our industryleading electrical power control systems help you reduce power consumption and its attendant greenhouse gas emissions. Eaton can help you manage your complete electrical power system, whether it is contained within a manufacturing facility, university campus, healthcare centre, data centre, geographically dispersed set of office buildings or retail stores, residential or any other entity where electricity must function with high quality and without interruption. The result is an unparalleled integration of PowerChain Management solutions that optimise energy usage, reduce energy consumption and enhance the comfort and sustainability of your facility. Government Commercial property Petrochemicals Data centres Healthcare Pharmaceuticals Education Water and waste water Residential Utilities Manufacturing Retail Pulp and paper Telecommunications
4 Eaton s Low Voltage Systems meet the needs of all installations Designed for efficiency and ease of use Eaton LVS products are designed to be as space and energy efficient as is practicable whilst maintaining good access for installation, operation and maintenance. In particular our designs feature: Wide selection of standard modules to ensure that products meet widest range of application specific requirements Product data readily available to simplify specification/selection Designed to be assembled and supplied quickly Designed for ease of installation, meeting the challenges offered by large cables, limited spaces, restricted access and the like Minimal maintenance requirements to ensure dependability and lowest cost of ownership May incorporate energy cost and CO 2 footprint reducing features: Power factor correction modules Active harmonic filtration modules Voltage reduction technology to substantially reduce power consumption Safety assured Product safety is integral to the design of all Eaton low voltage system products. Extensive use of substantial rigid barriers constructed from either insulated or metallic components ensures the safety of all installers, operators and maintainers of our products. Internal Arc-fault management Specifiers and users of low voltage power switchgear assemblies are becoming increasingly aware of the hazards associated with internal arc-flash faults. The ferocity of an arc-flash is such that damage to the assembly and the emission of personnel threatening arcing gasses to the surrounding area may occur within as little as 20 milli-seconds. Both personnel and plant may be at risk from such arc-flash faults. Eaton has developed two market leading solutions to address this problem, both of which have been designed to not only protect personnel but also to ensure that assemblies remain suitable for use: Arcon The Arcon arc-quenching system is a patented product developed by Eaton to ensure that any arc-flash fault which may occur is extinguished within 2 milli-seconds. This extremely high speed of operation ensures not only personnel safety but also that the assembly may be returned to full service after minimal maintenance and testing. Arc-free assemblies Our motor control centres may be specified to include features such as phase segregated busbars to ensure that they are arc-free. Our phase segregation techniques ensure that arcing faults can not occur in our MCCs. Total Solution Eaton s comprehensive Low Voltage System product portfolio has been specifically designed to meet the needs of all types of installation. The extensive portfolio includes: Power supply and control assemblies (PSCs) Package sub-stations Main and Sub-main Switchboards Busbar trunking Motor control centres Power factor correction Engineered assemblies Wide range of application As might be expected from such a comprehensive portfolio Eaton s low voltage power distribution and control systems have been used in almost all areas of application including: Shops Schools Hospitals Warehouses Hotels Prisons Restaurants Data centres Sport stadiums Factories Petro-chem Airports Railways
5 Package Sub-stations Eaton Capitole range Up to 4MVA rating 6-12kV Primary V Secondary Switchboards Eaton Capitole, xenergy and Modan ranges Designed to occupy minimum space whilst maintaining excellent cabling facilities Horizontal Busbars rated up to 6300A 100kA Vertical Busbars rated up to 2500A Form 4 Types 2, 5, 6 and 7 IP31, IP42, IP54 Optional kwh or multifunction meters with pulsed, RS485 or Modbus outputs Package Sub-stations Dyn11 Vector Group as standard Copper or Aluminium windings MV Vacuum Ring Main or Vacuum Circuit-breaker fed Modular Construction Incorporate Eaton switchboards Incorporate Eaton ACBs, MCCBs, Fused combination switches, MCBs and surge protection Incorporate power factor correction and harmonic filtration Option of voltage reduction unit Option of Arcon arcfault protection Motor Control Centres Eaton Capitole and Modan ranges Horizontal Busbars rated up to 6300A 100kA Vertical Busbars rated up to 1600A Form 4 Types 2, 5, 6 and 7 IP31, IP42, IP54 Fixed, removable or withdrawable starters Eaton DOL, Star-delta, variable speed, soft-start drives Fuse or circuit-breaker drive protection Optional kwh or multi-function meters with pulsed, RS485 or Modbus outputs Incorporate Eaton ACBs, MCCBs, Fused combination switches, MCBs and surge protection Option of Eaton Clink II Motor Management system Option of arc-free design and/or Arcon arc-fault protection Sub-main Switchboards Eaton Capitole, xenergy and MPS ranges Designed to occupy minimum space whilst maintaining excellent cabling facilities Horizontal Busbars rated up to 1200A 50kA IP31, IP41, IP42 Form 3b Type 2, Form 4 Types 2, 5, 6 Vertical Busbars rated up to 1200A Optional kwh or multi-function meters with pulsed, RS485 or Modbus outputs Incorporate Eaton ACBs, MCCBs, Fused combination switches, MCBs and surge protection High IP Rating Insulated Switchboards and Motor Control Centres Eaton Halyester range Suitable for indoor and outdoor installations Horizontal Busbars rated up to 1600A 50kA Form 4 Types 2, and 7 IP56, IP65 High impact rating Optional kwh or multi-function meters with pulsed, RS485 or Modbus outputs Incorporate Eaton MCCBs, Fused combination switches, MCBs and surge protection
6 Busbar Trunking Eaton Lux, Low Power, Medium Power, XP Busbar Trunking ranges Type tested in accordance with IEC Cost effective alternative to cabling Vertical ( Rising Main ) or horizontal ( Distribution ) configuration Wide range of feed and tap-off units incorporating Eaton devices Lux Lighting Busbar Copper busbar enclosed in extruded aluminium casing 25, 40, 63A ratings 4 or 6 pole configuration Tap-off facility at 1m intervals Standard 3m lengths interconnect using plugin flexible joints Low Power (LP) and Medium Power (MP) Busbar Copper busbar enclosed in extruded aluminium casing Up to 800A ratings 5 bar configuration Clean earth facility Suitable for vertical (risingmain) or horizontal (power distribution) mounting Tap-off facility at 333mm intervals Standard 1,2, and 3m lengths Low Impedance XP Busbar Copper or aluminium busbar enclosed in extruded aluminium casing Up to 6300A ratings 3, 4, 5, or 6 bar configuration Clean earth facility Suitable for vertical (risingmain) or horizontal (power distribution) mounting Tap-off facility at contract specific intervals Standard 1, 2, and 3m lengths Power Factor Correction (PFC) Eaton E-Cap and Capitole ranges Fixed PFC units Automatic PFC units Standard and de-tuned configurations Incorporated in switchboards or MCCs or free-standing units All capacitors feature self-healing elements with wavy-edge technology for longer life Option of PFC control relays with communication facilities for integration in to building management systems Incorporate Eaton ACBs, MCCBs, Fused combination switches, contactors Engineered Assemblies Custom designed engineered assemblies for non-standard applications Based on standard Eaton devices and components Wall or floor mounting Distribution and control applications All ratings All forms of separation Include modified distribution boards, automatic changeover units, control panels, etc Generator Connection Units Suitable for connection of temporary generator units Suitable for outdoor installation Insulated or steel enclosures Incorporate ACBs, MCCBs, fused combination switches or terminals Suitable for cable-lug or plug-in connection of generator supplies May incorporate interlocking of protective devices with those in main switchboards Form 4 Type 2 or 7 IP56, IP65
7 Verified design performance It is Eaton policy that all products are subjected to rigorous testing and verification programs by, or under the supervision of, internationally recognised and respected third party organisations including: Kema ASTA LOVAG Underwriters Laboratories (UL) Quality and performance assured Control of manufactured quality is essential to ensure that all products produced are in accordance with product designs, meet performance demands and customer expectations when installed. All Eaton low voltage systems are designed for reliable, 100% correct first time assembly, all manufacturing facilities have extensive quality care procedures throughout the manufacturing process, and all products are routinely verified before despatch. As might be expected, all manufacturing facilities operate quality assurance systems audited and accredited by third party organisations including: BSI Kema ASTA Underwriters Laboratories (UL) Approved products In addition to third party performance and quality verification many Eaton low voltage systems hold specialist approvals from: DNV Lloyds Underwriters Laboratories (UL) Kema-keur Full product and project support from Eaton s engineering services Our Solutions & Services business, E-ESS, can provide engineering design advice to your team and practical field services for site assembly, installation, pre and final commissioning of switchboards. We are pleased to offer all system design and installation services including cabling, termination, commissioning, automation, control and management system integration. We will even design and delivery complete turnkey MV/LV power distribution packages. The services of E-EES extend beyond initial installation and commissioning. We also offer a comprehensive choice of inspection and maintenance plans for complete electrical systems. Our post installation packages also include the option of extended product warranty. Dedicated low voltage system contacts Our low voltage system team can be contacted using the following facilities: Tel: Fax: [email protected] Web:
8 Eaton s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton s fullscale engineering services, these products provide customer-driven PowerChain Management solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit Eaton Electric Limited Grimshaw Lane Middleton Manchester M24 1GQ United Kingdom Customer Support Centre Tel: +44 (0) Fax: +44 (0) [email protected] Web: Eaton Corporation All Rights Reserved Printed in UK Form No. BR U March PowerChain Management is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.
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