D4600 Duplex Photo Printer
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- Lawrence Bell
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1 D4600 Duplex Photo Printer User s Guide November 2014
2 TM/MC/MR Licensed from Eastman Kodak Company: Kodak Kodak Alaris Inc Mount Read Blvd., Rochester, N.Y Kodak Alaris Inc. All rights reserved. P/N 4J8241
3 Table of Contents 1 Overview System Requirements Printer Specifications Printer Supplies Paper and Ribbon Thermal Printer Cleaning Kit Packing and Transporting the Printer Getting Help Setting Up the Printer Identifying Printer Parts Preparing the Printer for Use Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin Connecting the Power Cable and the USB Cable Turning On the Printer Handling and Storing the Paper and Ribbon Loading the Ribbon Loading the Paper Making a Test Print Maintaining the Printer Performing Routine Maintenance Removing the Exit Tray and the Exit Tray Waste Bin Removing the Front Door Waste Bin Cleaning the Exterior Cleaning the Filters Cleaning the Thermal Print Head and the Peel Roller Cleaning the Platen and Pinch Rollers Cleaning the Cleaning Rollers Cleaning the Capstan Roller Operating the Printer Making Prints Handling and Storing Prints Operator Panel Lights Operator Panel Buttons Printer Settings Troubleshooting Resolving Operator Panel Status/Error Messages Clearing a Paper Jam Clearing a Type A Paper Jam Clearing a Type B Paper Jam Clearing a Paper Jam from the Slitter November 2014 iii
4 Table of Contents Repairing a Damaged Ribbon Recovering from a Power Interruption Appendix A: Safety and Regulatory Information Important Safety Information...F-1 Safety Labels...F-2 Regulatory and Safety Compliance...F-4 Safety...F-4 Electromagnetic Compatibility (EMC)...F-4 Disposal...F-5 Acoustic Level...F-5 iv November 2014
5 1 Overview System Requirements Printer Specifications The D4600 Printer is a roll-fed printer that: Uses thermal dye-sublimation technology Provides a printing resolution of 300 dpi, continuous tone Produces single- and double-sided prints in landscape, portrait, and square layouts Offers satin and glossy finishes Has a cutter that cuts the paper horizontally, and a slitter that cuts the paper vertically for sizes smaller than 8 in. (20.3 cm) Computer with WINDOWS 7 Operating System Minimum 1.0 GHz CELERON Microprocessor Minimum memory requirement is determined by your operating system Minimum 2 GB of available hard disk space USB High Speed (2.0) compliant host device Dimensions Width cm (13.25 in.) Depth, with cm (31 in.) exit tray Depth, without cm ( in.) exit tray Height 40 cm (15.75 in.) Weight, without ribbon and 30 kg (66.14 lbs) paper Operating environment Power voltage/frequency (auto detection in the prescribed range) Power consumption Temperature 15 to 35 C (59 to 95 F) Relative 20 to 86% non condensing humidity V / Hz Less than 5.5 Amps at 100 V AC or 2.75 Amps at 240 V AC November
6 Overview Print sizes 6 x 4 in (15.2 x 10.2 cm) 6 x 6 in (15.2 x 15.2 cm) 6 x 12 in. (15.2 x 30.5 cm) 6.8 x 4.8 in. (17.27 x 12.2 cm) 6.8 x 9.6 in. (17.27 x 24.4 cm) 7 x 5 in. (17.8 x 12.7 cm) 8 x 4 in. (20.3 x 10.2 cm) 8 x 6 in. (20.3 x 15.2 cm) 8 x 8 in. (20.3 x 20.3 cm) 8 x 10 in. (20.3 x 25.4 cm) 8 x 11.7 in. (20.3 x cm) 8 x 12 in. (20.3 x 30.5 cm) 1-2 November 2014
7 Overview Printer Supplies Paper and Ribbon Go to for information on ordering supplies. Paper and ribbon are sold separately. IMPORTANT: For best results, replace the paper and ribbon at the same time. Used ribbon is safe for land-fill disposal. Do not recycle used ribbon. KODAK D4600S Duplex Photo Ribbon Catalog Number Contents 2 ribbons 25.4 cm (10 in.) Capacity* x 25.4 cm (8 x 10 in.) prints KODAK D4600L Duplex Photo Ribbon Catalog Number Contents 2 ribbons 30.5 cm (12 in.) Capacity* x 30.5 cm (8 x 12 in.) prints KODAK D4600 Photo Paper (for the United States, Canada, Latin America, and Asia) Catalog Number Contents 1 roll Capacity* x 25.4 cm (8 x 10 in.) prints x 30.5 cm (8 x 12 in.) prints KODAK D4600 Photo Paper (for Europe, Africa, and the Middle East) Catalog Number Contents 1 roll Capacity* x 25.4 cm (8 x 10 in.) prints x 30.5 cm (8 x 12 in.) prints * Paper and ribbon rolls contain material to make the stated print quantity. The paper roll contains a small amount of additional paper for leading edge and trailing edge waste. November
8 Overview Thermal Printer Cleaning Kit Use the KODAK Thermal Printer Cleaning Kit when performing routine maintenance on the printer (see page 3-6). KODAK Thermal Printer Cleaning Kit Catalog Number Contents 10 individually packaged alcohol pads Packing and Transporting the Printer CAUTION: Alcohol is a flammable liquid. It can cause eye irritation and dry skin. Wash your hands with soap and water following any maintenance procedures where you use alcohol pads. CAUTION: The printer weighs approximately 30 kg (66.14 lbs). Use caution when moving the printer. Shipping the printer with paper and ribbon installed can cause damage to the printer. 1. Remove the paper and ribbon from the printer. 2. Remove the exit tray and the front door waste bin. 3. Repack the printer, front door waste bin, and exit tray in the original packing box. See the packing/unpacking instructions included with the box. Getting Help Help with your printer is available from the following sources: Chapter 5 Troubleshooting in this user s guide Service and Support 1-4 November 2014
9 2 Setting Up the Printer Identifying Printer Parts Top door 2. Operator panel 3. Release button 4. Paper flange with gear (yellow) 5. Paper flange without gear (black) 6. Ribbon cassette 7. Exit tray 8. Front door waste bin 9. Exit tray waste bin November
10 Setting Up the Printer Preparing the Printer for Use CAUTION: The printer weighs approximately 30 kg (66.14 lbs). Use caution when moving the printer. NOTE: Keep the carton and packaging in case you ever need to transport the printer. Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin 1. Install the front door waste bin. Align the waste bin with the rail on the side of the printer. NOTE: If the waste bin is not inserted properly, a paper jam can occur. 2. Insert the exit tray waste bin into the exit tray. 2-2 November 2014
11 Setting Up the Printer 3. Insert the exit tray into the four slots on the printer. Connecting the Power Cable and the USB Cable If you received more than one power cable with your printer, make sure to use the correct power cable for your country. 1. Move the power switch to the Off ( ) position. CAUTION: The power outlet must be grounded. An ungrounded outlet can cause fire, electric shock, or harmful interference to nearby electrical devices. 2. Connect the power cable to the power connector on the back of the printer and to a grounded power outlet. November
12 Setting Up the Printer 3. Connect the USB cable (not included) to the USB connector on the back of the printer and to the USB connector on the computer. Turning On the Printer Move the power switch to the On ( ) position. On the operator panel, the orange Power light illuminates. If paper and ribbon are loaded, Ready 8x10 or Ready 8x12 appears, depending on the size of ribbon that is loaded. To turn off the printer, move the power switch to the Off ( ) position. Handling and Storing the Paper and Ribbon For the best quality prints, carefully handle and store the paper and ribbons. To avoid fingerprints, handle the ribbon by the spool ends and the paper by the edges. Do not touch the ribbon material or the glossy sides of the paper. Store the paper and ribbons away from direct sunlight, at a temperature of 30 C (86 F) or lower and a relative humidity of 60% or lower. 2-4 November 2014
13 Setting Up the Printer Loading the Ribbon Make sure you have the KODAK D4600S Duplex Photo Ribbon or KODAK D4600L Duplex Photo Ribbon available (see Printer Supplies on page 1-3). 1. Move the power switch to the On ( ) position. 2. Open the front of the printer. a. Press the release button. b. Pull the front of the printer forward until it stops. 3. Open the top door of the printer. 4. Are you loading the ribbon for the first time? Yes No Go to step 9. Continue with step Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 6. Place the cassette on a flat surface. 7. Remove the used ribbon from the cassette. Dispose of the used ribbon appropriately. IMPORTANT: Images remain on the ribbon after printing. Maintain confidentiality. November
14 Setting Up the Printer 8. Remove the plastic wrapper from the new ribbon. Do not remove the paper band. 9. Load the new ribbon into the cassette: a. Insert the supply spool in the cassette on the side with the yellow label. Make sure that the flange on the spool is seated on the outside of the cassette. b. Snap the spool into place. 10. Tear the paper band from the ribbon. 11. Remove the paper band from the ribbon. 2-6 November 2014
15 Setting Up the Printer 12. Insert the take-up spool in the cassette on the side with the white label. Make sure that the flange on the spool is seated on the outside of the cassette. 13. Snap the spool into place. IMPORTANT: Slack in the ribbon can cause a paper jam. 14. Remove any slack in the ribbon by turning the supply spool. 15. Carefully insert the cassette until it clicks into place. 16. Close the top door. 17. Close the front of the printer. November
16 Setting Up the Printer Loading the Paper Make sure you have KODAK D4600 Photo Paper available (see Printer Supplies on page 1-3). 1. Make sure that the power switch is in the On ( ) position. 2. Remove the exit tray. 3. Remove and empty the exit tray waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 2-8 November 2014
17 Setting Up the Printer 4. Remove the front door waste bin: a. Press and hold the Enter button. b. Grasp the waste bin by the handle. c. Pull the waste bin towards you. Lift it up and out of the printer. d. Empty the waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 5. Are you loading paper for the first time? Yes No Go to step 8. Continue with step Remove the used paper roll. November
18 Setting Up the Printer 7. Squeeze the tabs at the end of the spool to remove the flanges. Save the flanges from the used paper roll. 8. Remove the plastic wrapper from the new paper roll. Do not remove the tape from the new paper roll. 9. Squeeze the tabs on the yellow flange and align the lugs on the flange with the notches in the new paper roll. Insert the yellow flange into the roll. 10. Squeeze the tabs on the black flange and insert the flange into the other end of the paper roll. NOTE: If you do not attach the flanges properly, the paper roll will not fit into the printer. 11. Match the colored flanges with the slots of the same color on the printer, then carefully lower the paper roll into the slots. 12. Remove the tape from the paper roll November 2014
19 Setting Up the Printer IMPORTANT: Ribbon must be loaded in the printer (see Loading the Ribbon on page 2-5) before the paper automatically loads and advances. 13. Feed the paper between the rollers until the light in the printer turns blue. Light 14. Insert the front door waste bin. Align it with the rail on the side of the printer. NOTE: If the waste bin is not inserted properly, a paper jam can occur. The printer loads the paper. Two blank sheets are advanced. This portion of the roll may have fingerprints from handling. This does not decrease the print capacity of the roll. Depending on the size of ribbon that is loaded, the operator panel displays Ready 8x10 or Ready 8x12. November
20 Setting Up the Printer 15. Wait for the blank sheets to exit the printer. 16. Insert the exit tray waste bin into the exit tray. 17. Install the exit tray. Making a Test Print Enter/ Open F Make a test print to check that the printer is installed and set up correctly. 1. On the operator panel, press Menu until Printer_Info appears. 2. Press + until Test_Prints appears. 3. Press Enter. 4. Press + until the desired type of test print appears. 5. Press Enter to start printing the test print. 6. To exit Test Print Mode, press Menu until Ready 8x10 or Ready 8x12 appears. For more information on using the operator panel in Setup mode, see Printer Settings on page November 2014
21 3 Maintaining the Printer Performing Routine Maintenance To ensure good printer performance and high-quality prints, make sure the KODAK D4600 Duplex Photo Printer and its environment are clean and dust free. To maintain good print quality, clean the exterior (see page 3-3) of the printer and the filters regularly (see page 3-4) to eliminate dust buildup and prevent debris from entering the printer. In addition, each time you change the ribbon, clean the following parts: thermal print head and peel rollers (see page 3-6). platen roller (see page 3-8). pinch roller (see page 3-8). cleaning rollers (see page 3-10). Make sure you have the KODAK Thermal Printer Cleaning Kit available. This kit contains 10 individually packaged alcohol pads. CAUTION: Alcohol is a flammable liquid. It can cause eye irritation and dry skin. Wash your hands with soap and water following any maintenance procedures where you use alcohol pads. For additional information, see the Material Safety Data Sheet (MSDS). For health, safety, and environmental information in the United States, call Customers outside the United States should contact their local customer service representative. November
22 Maintaining the Printer Removing the Exit Tray and the Exit Tray Waste Bin 1. Lift to remove the exit tray waste bin. 2. Empty the exit tray waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 3. Lift the exit tray to remove it. 3-2 November 2014
23 Maintaining the Printer Removing the Front Door Waste Bin 1. Remove the exit tray and exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 2. Remove the front door waste bin: a. Press and hold the Enter button. b. Grasp the waste bin by the handle. c. Pull the waste bin towards you. Lift it up and out of the printer. 3. Empty the waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. Cleaning the Exterior 1. Remove the exit tray and exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 2. Remove the front door waste bin (see Removing the Front Door Waste Bin on page 3-3). 3. Move the power switch to the Off ( ) position. 4. Wipe the exterior of the printer, exit tray, and waste bins with a damp, lint-free cloth. 5. Insert the front door waste bin, exit tray, and exit tray waste bin (see Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin on page 2-2). 6. Move the power switch to the On ( ) position. November
24 Maintaining the Printer Cleaning the Filters 1. Move the power switch to the Off ( ) position. 2. Disconnect the power cord for the printer. 3. Loosen the thumb screws for both filters on the back of the printer. 4. Remove the filters from the frames. 5. Carefully vacuum both sides of the filters. 3-4 November 2014
25 Maintaining the Printer 6. Gently wipe the back of the printer with a damp cloth. 7. Insert the filters into the frames. 8. Install the filters: Insert the filters on the back of the printer. Tighten the thumb screws. 9. Connect the power cord for the printer. 10. Move the power switch to the On ( ) position. November
26 Maintaining the Printer Cleaning the Thermal Print Head and the Peel Roller 1. Remove the exit tray and the exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 2. Open the front of the printer: Press the release button. Pull the front of the printer forward until it stops. 3. Open the top door of the printer. CAUTION: The thermal print head becomes extremely hot during normal operation. Wait approximately five minutes after you open the top door before cleaning it. Fingerprints can damage the thermal head. Never touch it with your bare hands or fingers. 4. Move the power switch to the Off ( ) position. 5. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 6. Place the cassette on a flat surface. CAUTION: HOT! 7. Remove a new alcohol pad from its packaging. Move the pad along the entire length of the thermal print head, in one direction only. When you clean the thermal head: Apply firm, even pressure. Make three passes along the thermal print head. Use a clean part of the pad for each pass. Thermal Print Head 3-6 November 2014
27 Maintaining the Printer 8. Use a new alcohol pad to wipe the peel roller. Rotate the roller to clean the entire roller surface. 9. Allow the alcohol to dry completely (about five minutes) before you resume printing. Peel roller 10. Carefully insert the cassette until it clicks into place. 11. Close the top door. 12. Close the front of the printer. 13. Install the exit tray and exit tray waste bin (see Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin on page 2-2). 14. Move the power switch to the On ( ) position. November
28 Maintaining the Printer Cleaning the Platen and Pinch Rollers 1. Remove the exit tray and the exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 2. Open the front of the printer: Press the release button. Pull the front of the printer forward until it stops. 3. Open the top door of the printer. CAUTION: The thermal print head becomes extremely hot during normal operation. Wait approximately five minutes after you open the top door before cleaning it. Fingerprints can damage the thermal head. Never touch it with your bare hands or fingers. 4. Move the power switch to the Off ( ) position. 5. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 6. Place the cassette on a flat surface. Platen Roller 7. Remove an alcohol pad from its packaging. Wipe the rubber section of the platen roller with the pad. 8. Rotate the roller to clean the entire surface. 9. Allow the alcohol to dry completely (about five minutes) before you resume printing. 3-8 November 2014
29 Maintaining the Printer Pinch roller 10. Remove a new alcohol pad from its packaging. Wipe the rubber section of the pinch roller with the pad. 11. Rotate the roller to clean the entire surface. 12. Allow the alcohol to dry completely (about five minutes) before you resume printing. 13. Carefully insert the cassette until it clicks into place. 14. Close the top door. 15. Close the front of the printer. 16. Install the exit tray and exit tray waste bin (see Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin on page 2-2). 17. Move the power switch to the On ( ) position. November
30 Maintaining the Printer Cleaning the Cleaning Rollers 1. Remove the exit tray and the exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 2. Remove the front door waste bin (see Removing the Front Door Waste Bin on page 3-3). 3. Move the power switch to the Off ( ) position. CAUTION: To prevent damage to the printer, do not pull abruptly on the paper. 4. Manually rewind the paper onto the roll. 5. Remove the roll of paper. 6. Remove the cover for the cleaning rollers. Cover 3-10 November 2014
31 Maintaining the Printer 7. Remove a new alcohol pad from its packaging. Wipe the cleaning roller with the pad. 8. Rotate the roller to clean the entire surface. 9. Allow the alcohol to dry completely (about five minutes) before you resume printing. 10. Repeat steps 7-9 for the second cleaning roller. Cleaning Rollers 11. Install the cover for the cleaning rollers. 12. Move the power switch to the On ( ) position. 13. Load the paper. See Loading the Paper on page Install the front door waste bin, exit tray, and exit tray waste bin (see Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin on page 2-2). Cover November
32 Maintaining the Printer Cleaning the Capstan Roller 1. Move the power switch to the Off ( ) position. 2. Remove the exit tray and the exit tray waste bin (see Removing the Exit Tray and the Exit Tray Waste Bin on page 3-2). 3. Open the front of the printer: Press the release button. Pull the front of the printer forward until it stops. 4. Open the top door of the printer. CAUTION: The thermal print head becomes extremely hot during normal operation. Wait approximately five minutes after you open the top door before cleaning it. Fingerprints can damage the thermal head. Never touch it with your bare hands or fingers. 5. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 6. Place the cassette on a flat surface. Nip Roller 7. Insert a 1 x 2 in. (2.5 x 5 cm) piece of tape between the left side of the nip and capstan rollers, with the adhesive side on the capstan roller. 8. Press your thumb firmly on the tape. 9. Remove the tape from the roller. Capstan Roller 3-12 November 2014
33 Maintaining the Printer 10. Turn the green gear one quarter turn. Make sure that you move the gear in the same direction each time that you turn it. 11. Repeat steps 7-10 until the circumference of the roller is cleaned completely. Use a clean piece of tape each time. 12. Repeat steps 7-11 for the right side of the nip and capstan rollers. 13. Carefully insert the cassette until it clicks into place. 14. Close the top door. 15. Close the front of the printer. 16. Install the exit tray and exit tray waste bin (see Installing the Front Door Waste Bin, Exit Tray, and Exit Tray Waste Bin on page 2-2). November
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35 4 Operating the Printer Making Prints Handling and Storing Prints Operator Panel Lights You make prints using photo printing software applications. For application-specific printing information, see the user s guide or online Help for the software application. For best results: Make sure hands are clean and free of food, oil, and grease. Store prints in a cool, dry environment free of chemical contamination. Store prints at temperatures below 25 C (72 F) for extended periods. Store prints at a relative humidity between 30-50%. Avoid exposure to high-intensity light sources, particularly fluorescent light and sunlight, which are rich in ultraviolet radiation. Avoid exposure to vinyl items (those made of polyvinyl chloride, PVC) and any plastic that contains plasticizer. If you use transparent sleeves, make sure they are not PVC-based. Light Color Printer Status Power Orange The printer is initializing. Solid Green The printer is ready to make prints. Error Red An error has occurred. See the message on the operator panel, then see Resolving Operator Panel Status/Error Messages on page 5-2. November
36 Operating the Printer Operator Panel Buttons Button Menu Menu scroll Setting options scroll Use To enter User Mode. To scroll through printer settings. To scroll forward or backward through setting options. Enter, Open Front Door To initiate an action or accept a change, or unlock the front door. NOTE: When the front of the printer is closed, and paper and ribbon are loaded, the front door is locked. 4-2 November 2014
37 Operating the Printer Printer Settings Printer settings are displayed here Use the operator panel buttons to review and change printer settings. 1. Press Menu to enter User Mode. 2. Press +/- to scroll through selections. 3. Press Enter to initiate an action or accept a change. 4. Press Menu to exit User Mode. 3 Enter/ Open Front Door 1,4 2 Display - Level 1 Display - Level 2 Description Ready 8x10 Ready 8x The printer is on and ready to make prints. 8x10 or 8x12 represents the size of ribbon that is loaded. Printer Info Printed Total number of prints printed. Paper Left = % Remaining paper shown as a percentage. Donor Left = % Remaining ribbon shown as a percentage. Firmware Main firmware version number. FPGA FPGA version number. Table Print parameter table version number. Serial # Printer serial number. Model # Printer model number: D4600 PTR Date Month and year the Printer was manufactured. TPH Model Thermal Print Head model number: TPH SN Thermal Print Head serial number. TPH RES Resistance of the Thermal Print Head. November
38 Operating the Printer Display - Level 1 Display - Level 2 Description Test Prints 10 Level Gray Prints a 10-level gray test print. See Making a Test Print on page Status Print Prints a sheet with the Printer serial number, counts, errors, and firmware information. Wait Time Wait Time The amount of time the Printer waits for the next print. Time Out The amount of time the Printer waits for the next print before printing a single sided print. Maintenance Clear Chad Clear a paper jam from the slitter. See Clearing a Paper Jam from the Slitter. 4-4 November 2014
39 5 Troubleshooting Problem Description or Cause Possible Solution Sections of the image are not printed. Platen roller is dirty. Pinch roller is dirty. 1. Clean the platen roller (see page 3-8). 2. Clean the pinch roller (see page 3-8). Paper surface is scratched. Prints have horizontal streaks. Thermal print head is dirty. Debris in the paper path. Thermal print head is dirty. Peel roller is dirty. Platen roller is dirty. Pinch roller is dirty. 1. Clean the thermal print head (see page 3-6). 2. Clear any debris from the paper path (see page 5-11). 1. Clean the thermal print head, including the peel rollers (see page 3-6). 2. Clean the platen roller (see page 3-8). 3. Clean the pinch roller (see page 3-8). Prints have vertical streaks. Thermal print head is dirty. Clean the thermal print head (see page 3-6). Prints have streaks made up of small dots. Platen roller is dirty. Clean the platen roller (see page 3-8). November
40 Troubleshooting Problem Description or Cause Possible Solution Paper is skewed. Paper is not loaded correctly, or it is loose on the roll. Debris in the paper path. Pinch roller is dirty. Resolving Operator Panel Status/Error Messages 1. Make sure that the paper is loaded correctly and wound tightly onto the roll (see page 2-8). 2. Clear any debris from the paper path (see page 5-11). 3. Clean the pinch roller (see page 3-8). Paper edge is bent. Debris in the paper path. Clear any debris from the An abnormal noise occurs during paper path (see page 5-11). paper feeding. Computer does not recognize the printer. Data transfer stops and the operator panel displays Data error. USB cable is not connected correctly, or it is damaged. Check that the USB cable is connected correctly and not damaged. Enter/ Open Front Door Refer to the following table to resolve errors that appear on the operator panel. If the error persists, contact Service and Support. Message Description or Cause Possible Solution Top Door Open The top door is open. Close the top door. S Door Open The slide door is open. Close the slide door. Incorrect Rib The wrong type of ribbon is loaded. Check for 8FL or 8FS on donor supply and replace it with the correct type (see page 2-5). Ribbon Mismatch The wrong ribbon is loaded. Load the correct ribbon (see page 2-5) Donor End The ribbon is empty. Load (or reload) the ribbon (see page 2-5). 5-2 November 2014
41 Troubleshooting Message Description or Cause Possible Solution Paper Empty Set Paper Take Out Paper The paper is empty or is not loaded correctly. Automatic loading failed. The paper is empty or is not loaded correctly. The printer detected the end of the paper and ejected the remaining paper. Load (or reload) the paper (see page 2-8). Load (or reload) the paper (see page 2-8). Load new paper (see page 2-8). Ready Loading The printer is preparing to load paper. No action is necessary. Paper Jam The paper is jammed in the paper path. Clear the paper jam from the paper path (see page 5-6), then reload the paper. If the error persists, turn the printer off and then on again MECHA ERROR There is a paper jam at the slitter. Clear the paper jam from the exit path (see page 5-11). If the error persists, turn the printer off and then on again. November
42 Troubleshooting Clearing a Paper Jam If a Paper Jam message appears on the operator panel, follow this procedure. 1. Move the power switch to the On ( ) position. 2. Remove the exit tray from the front of the printer. 3. Remove and empty the exit tray waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 4. Open the front of the printer. Press the release button. Pull the front of the printer forward until it stops. 5. Open the top door of the printer. 5-4 November 2014
43 Troubleshooting 6. Remove the front door waste bin: a. Press and hold the Enter button. b. Grasp the waste bin by the handle. c. Pull the waste bin towards you. Lift it up and out of the printer. 7. Empty the waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. CAUTION: To prevent damage to the printer, do not pull abruptly on the paper. 8. Use both hands to manually rewind the paper onto the roll. CAUTION: HOT Thermal print head CAUTION: The thermal print head becomes extremely hot during normal operation, and fingerprints can damage it. Never touch the thermal print head. Do not allow any objects to fall onto the thermal print head. 9. Wait approximately five minutes to allow the thermal print head to cool. November
44 Troubleshooting CAUTION: Be careful not to damage or mark any rollers. 10. Cut off damaged or printed areas of the paper. 11. Look inside the printer and carefully remove any pieces of paper. 12. Clean the platen and pinch rollers. See Cleaning the Platen and Pinch Rollers on page Load the paper. See Loading the Paper on page 2-8. Clearing a Type A Paper Jam If a Paper Jam message appears on the operator panel with an error code that contains the letter A in the third position of the code (i.e., 4CA1), follow this procedure. 1. Move the power switch to the On ( ) position. 2. Remove the exit tray from the front of the printer. 3. Remove and empty the exit tray waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 5-6 November 2014
45 Troubleshooting 4. Open the front of the printer. Press the release button. Pull the front of the printer forward until it stops. 5. Open the top door of the printer. 6. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 7. Place the cassette onto a flat surface. 8. Remove the front door waste bin: a. Press and hold the Enter button. b. Grasp the waste bin by the handle. c. Pull the waste bin towards you. Lift it up and out of the printer. 9. Empty the waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. November
46 Troubleshooting CAUTION: To prevent damage to the printer, do not pull abruptly on the paper. 10. Use both hands to manually rewind the paper onto the roll. CAUTION: Be careful not to damage or mark any rollers. 11. Cut off damaged or printed areas of the paper. 12. Look inside the printer and carefully remove any pieces of paper. 13. Carefully insert the cassette until it clicks into place. 14. Close the top door. 15. Close the front of the printer. 16. Load the paper. See Loading the Paper on page November 2014
47 Troubleshooting Clearing a Type B Paper Jam If a Paper Jam message appears on the operator panel with an error code that contains the letter B, in the third position of the code (i.e., 56B1), follow this procedure. 1. Move the power switch to the On ( ) position. 2. Remove the exit tray from the front of the printer. 3. Remove and empty the exit tray waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper. 4. Open the front of the printer. Press the release button. Pull the front of the printer forward until it stops. 5. Open the top door of the printer. November
48 Troubleshooting 6. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 7. Place the cassette onto a flat surface. CAUTION: To prevent damage to the printer, do not pull abruptly on the paper. 8. Manually rewind the paper onto the roll. 9. Press Enter on the Operator Panel. Enter/ Open Front Door 10. Remove the front door waste bin: a. Grasp the waste bin by the handle. b. Pull the waste bin towards you. Lift it up and out of the printer. 11. Empty the waste bin. NOTE: To keep your prints dust-free and to prevent paper jams, empty the waste bin each time you replace the paper November 2014
49 Troubleshooting CAUTION: Be careful not to damage or mark any rollers. 12. Cut off damaged or printed areas of the paper. 13. Look inside the printer and carefully remove any pieces of paper. 14. If necessary, repair any damaged ribbon. 15. Insert the cassette until it clicks into place. 16. Close the top door. 17. Close the front of the printer. 18. Load the paper. See Loading the Paper on page 2-8. Clearing a Paper Jam from the Slitter If a MECHA ERROR message appears on the operator panel, follow this procedure. 1. Press Menu on the operator panel. 2. Press + until MAINTENANCE displays. 3. Press Enter. CLEAR CHAD appears on the operator panel. 4. Press Enter. 5. Wait for the slitter to move out of position. 6. Remove any pieces of paper from the exit slot. 7. Press Menu two times. READY appears on the operator panel. November
50 Troubleshooting Repairing a Damaged Ribbon 1. Open the front of the printer. a. Press the release button. b. Pull the front of the printer forward until it stops. 2. Open the top door of the printer. 3. Pull up on the handle to remove the ribbon cassette. Support the cassette with two hands. 4. Place the cassette on a flat surface. 5. Cut off any damaged areas of the ribbon November 2014
51 Troubleshooting Tape 6. Overlap the ends of the ribbon. 7. Place tape at the center and at each end of the ribbon. IMPORTANT: Slack in the ribbon can cause a paper jam. Wind the repaired end of the ribbon onto the take-up spool. Make sure that you remove any slack in the ribbon. 8. Carefully insert the cassette until it clicks into place. November
52 Troubleshooting 9. Close the top door. 10. Close the front of the printer November 2014
53 Troubleshooting Recovering from a Power Interruption CAUTION: If the printer loses power while printing, the printer stops with the thermal print head is positioned against the platen roller. The platen roller could become damaged if the thermal print head is left in this position. If a power outage occurs: 1. Move the power switch to the On ( ) position. 2. Remove the exit tray from the front of the printer. 3. Open the front of the printer. Press the release button. Pull the front of the printer forward until it stops. 4. Open the top door of the printer. 5. When power is restored: a. Power cycle the printer. b. Follow the procedure for Clearing a Paper Jam on page 5-4. c. Send the print job again. November
54
55 Appendix A: Safety and Regulatory Information Important Safety Information CAUTION: Use of controls or adjustments or performance of procedures other than those specified in this manual may result in injury and/or damage to the printer. The power outlet should be easily accessible and installed near the printer. Position the power cable so that it cannot be pulled on or tripped over. Never allow the power cable to contact hot surfaces. The power outlet must be grounded. An ungrounded outlet can cause fire, electric shock, or harmful interference to nearby electrical devices. Use only the power cable provided with the printer. Do not operate the printer with a damaged power cable. Always unplug the power cable from the printer before cleaning or when the printer is not in use. If the printer has been dropped or damaged, make sure a qualified service person examines the printer before you use it. Do not block the filter openings on the printer cabinet. Do not expose the printer to moisture or water. Do not allow any foreign objects or liquids to fall or spill inside the printer. Fire or electric shock could result. The thermal print head becomes extremely hot during normal operation. Do not touch it. Alcohol pads are used to clean the thermal print head and other internal printer components. Consult the manufacturer's Safety Data Sheet prior to use. In case of emergency, use the contact telephone number listed in Section 1 of the Safety Data Sheet. For non-emergency information, Kodak Alaris at "[email protected]". November 2014 A-1
56 Safety and Regulatory Information Safety Labels Please observe the important safety warnings that are posted on the printer. CAUTION: HOT SURFACE To prevent burns, use caution in these areas. A-2 November 2014
57 Safety and Regulatory Information CAUTION: SHOCK HAZARD. DO NOT OPEN. November 2014 A-3
58 Safety and Regulatory Information Regulatory and Safety Compliance Safety Complies with UL CAN/CSA C22.2 No EN IEC Electromagnetic Compatibility (EMC) NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause interference to radio communications. Operation of this equipment in a residential area is likely to cause interference in which case the user will be required to correct the interference at his or her own expense. This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. Requirements of the R&TTE directive 1999/5/EC were met through compliance with the following: EN EN EN EN EN EN EN EN A-4 November 2014
59 Safety and Regulatory Information CAUTION: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment. Install and use the equipment according to the instruction manual. Disposal Acoustic Level This product contains a small amount of lead in the solder on the circuit boards. Disposal of this material may be regulated due to environmental considerations. For disposal or recycling information, please contact your local authorities. In the USA, contact the Electronics Industry Alliance at In the European Union, this symbol indicates that when the last user wishes to discard this product, it must be sent to appropriate facilities for recovery and recycling. Refer to the Kodak Alaris Environment, Health & Safety website: ome_top/about_us/environment_health_and_sa fety.htm for additional information on the collection and recovery programs available for this product. The operator position noise emission value is less than 70 db(a). November 2014 A-5
60
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