World Class Manufacturer of Fire Pump Controllers. Diesel
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1 World Class Manufacturer of Fire Pump Controllers Diesel
2 World Class Quality When there s a call to start a fire pump in an emergency situation, you need a fire pump controller that you can count on to start every time, without fail-because life safety depends on it. Eaton s fire pump controllers are designed and manufactured in accordance with the strictest fire protection, electrical and insurance codes in the world, thereby ensuring they meet or exceed all required standards. Our in house engineering, design, fabrication, powder paint and electrical / mechanical assembly departments allow us to achieve world class quality while remaining flexible and responsive to customer needs. Since the majority of internal fire pump controller components are manufactured by Eaton, consistency of design is assured. Eaton fire pump controllers are microprocessor based and are available in both Electric and Diesel Engine models. Electric controllers are available as Full or Limited Service units, and can be supplied with an integral or stand alone Automatic Transfer Switch. Diesel Engine controllers are available with an Input range from VAC - autodetect, and Output of 12 or 24VDC - DIP switch selectable. World Class Support and Service Deciding to use one of Eaton's fire pump controllers, ensures that you ll receive World Class support and service. When your order is received, our team of support specialists ensure all details are verified as correct before proceeding and processing your order. In order to meet customer requested delivery dates, orders are entered into our production system and are electronically scheduled and tracked throughout the production cycle. We also believe that customer training is one of the cornerstones of success. Technical, hands-on training is available at our manufacturing facility or on site, if required. As well, product engineering seminars are held on a regular basis, and can be arranged by contacting your local Eaton fire pump controller representative. As a global supplier of fire pump controllers, we are constantly striving to improve our local field support network by adding key, industry specific representatives in strategic markets. All of our representatives are factory trained and attend regular technical upgrading sessions.
3 FD120 Diesel Engine Controller The DIESEL Plus Fire Pump Controllers from Eaton Corporation are designed to control and monitor 12 or 24 volt, diesel fire pump engines and are among the most technically advanced diesel engine controllers available. DIESEL PLUS CONTROLLERS They are an enhanced version of the original microprocessor-based, FD100 Series of diesel engine controllers. Programming is straightforward due to the use of the core firmware and menu structure utilized in the LMR Plus Series of electric controllers. The use of an embedded web page for retrieving diagnostics and history reports, along with USB and Ethernet communication ports for downloading data, make the Diesel Plus Series of controllers easy to troubleshoot and maintain. As well, critical information can be easily accessed and used for report generation and analysis, which aids in providing effective, reliable fire protection. Communication Canbus The controller can communicate with the diesel engine electronic control module (ECM) and log key engine data via the Canbus (SAE J1939) engine port. USB The USB port is used to download the controller message history, statistics, diagnostics, status and configuration data to a USB disk drive. The USB port can also be used to upload custom messages, additional languages, and update the microprocessor firmware. Ethernet An external computer can communicate with the Diesel Plus controller via Ethernet. Modbus The Diesel Plus fire pump controllers communicate to systems using the Regular level of Modbus (includes both RTU and ASCII transmission modes). Communication settings are user configurable through the Diesel Plus configuration menu. Features DUAL OUTPUT 12 or 24Vdc outputs DIP Switch Selectable UNIVERSAL SUPPLY VOLTAGE Supply Voltage Range: 90Vac to 240Vac COMPACT SIZE W: 19 inches D: 10.5 inches H: 33 inches Feet: 18 Inches MODE SELECTOR Manual-Off-Auto Selector Switch Front Panel Mounted behind a Breakable Glass Cover KEYPAD/LCD DISPLAY Front Panel Accessible Backlit, 4x40 Character LCD EMBEDDED WEB PAGES View Current Status, Set Points, Diagnostics and History Access Pages via Ethernet Power I/O Board Provides Power to Display Board Accepts Customer Inputs Houses 6 Control Relays Accepts Optional Relay Output Boards Engine Board INCOMING POWER TERMINALS Connect 120/220V Power Wires LINE FILTER Reduces/Eliminates Incoming Voltage Transients AC POWER DISCONNECT BREAKER Switch AC Power On or OFF Illuminates When Energized CIRCUIT BREAKERS CB1: Battery #1 Breaker CB2: Battery #2 Breaker LED s Illuminate When Energized OUTPUT RELAYS Control Relay 7: Fuel Stop Control Relay 8: Crank Battery #1 Control Relay 9: Crank Battery #2 LED s Indicate Coil Status 30A Trace on the Circuit Board Battery Chargers Dual 10Amp, Current Limiting, Solid State Battery Chargers Input Voltage Range: Vac Output Voltage Range: 12-24Vdc
4 LMR Plus Electric Controllers The LMR Plus Series of Electric Fire Pump Controllers represent the next step in fire protection from EATON. These state of the art controllers are an enhanced version of the original microprocessor-based, LMR Series. Programming remains straightforward due to the retention of the core firmware and menu structure present in previous models. The use of an embedded web page for retrieving diagnostics and history reports, along with USB and Ethernet communication ports for downloading data, make the LMR Plus Series of controllers easy to troubleshoot and maintain. As well, critical information can be easily accessed and used for report generation and analysis, which aids in providing effective, reliable fire protection. L RM ULP E C S TRIC F I LE ER PM UP O C TN OR LL SR All LMR Plus controllers can be programmed for either fully automatic or semi automatic operation. Power I/O Board True RMS Reading Incoming line voltage is run directly to the I/O board from the incoming lines. The I/O board measures the incoming voltages and provides the information to the logic board. True RMS voltage readings are displayed on the LCD Display. Customer Connection Terminals Connection terminals for external customer connections, are located on the top of the Power I/O board. Output Relays Seven socket mount, 8 Amp, 2 Form-C (DPDT) output relays are provided standard on each power I/O board. They are designated for: Common Alarm, Phase Failure, Phase Reversal, Pump Run, Startup, Acceleration and Future #1. Each socket has an LED mounted on the I/O board which indicates each relay's coil status. Optional Output Relay Boards There is provision to add up to eight additional relay outputs, via optional relay output boards. Each board contains a maximum of 2 additional relays. The Power I/O Board will accept a maximum of 4 optional boards which mount in a snap-on configuration. Each board provides an area for the user to label the terminal number and relay name.
5 Programming Menu Membrane Keypad The LMR Plus programming menu is divided into 8 different sub-menus. Each sub-menu contains information relative to it s particular function. Language The language sub-menu allows the user to select English, French, Spanish or Other languages to be viewed on the LCD Display. Several other languages can be uploaded into the controller. Regional Regional settings include the ability to program the date by adjusting the Month, Day, Year and Day of Week. As well, the Current Time can be adjusted on the 24 hour clock. Pressure A variety of pressure settings can be programmed in the pressure sub-menu. These settings include disabling the pressure sensor; setting of the start point, stop point, low pressure alarm, high pressure alarm, stop mode, proof pressure switch (for foam units), low suction shutdown (low foam interlock), pressure deviation and hourly pressure recording. Timers Timers in the LMR Plus that can be programmed include: Run Period Timer (RPT) RPT Start Mode Acceleration Timer (AT) Weekly Test Timer Fail to Start Timer (FST) Sequential Start Timer (SST) Main Menu Password A password can be programmed by the user to protect access to the Main Menu. Alarm Set Points There are five settable alarm points that can be programmed by the user. They include: Phase Rotation Over Voltage (OV) Under Voltage (UV) Over Frequency (OF) Under Frequency (UF) Custom Inputs / Outputs There is provision on the Power I/O Board to accept up to 9 additional inputs and 9 additional outputs. Each of the inputs can be labeled using one of 11 pre-set input descriptions or assigned a custom description that is programmed by the user. The optional outputs can be programmed to indicate up to 25 output conditions. As well, two optional alarm LED s can be programmed for up to 12 alarm conditions. All optional inputs, outputs and LED s can be linked, as required. Inputs can be programmed to energize the common alarm output, link to relays and optional LED s and latch until reset by the user. Outputs can be programmed for fail safe and latch until reset by the user. Optional inputs and outputs can be programmed with time delay functions. System Configuration Menu The system configuration menu section is password protected and contains settings such as system voltage, frequency, CT ratio etc. Drain Valve Solenoid All LMR Plus electric controllers are equipped with a drain valve solenoid used for weekly test purposes. The membrane keypad mounts on the inside of the front door of the controller. Access for programming is provided through a panel cutout. NEMA Rating The standard membrane keypad is rated for NEMA 2, 3R, 4, 4X and 12. Alarm & Status LED s A total of 20, (10 Status - 10 Alarm) LED's provide indication on the membrane keypad. USB External Drive Message history, statistics, diagnostics and system status can be uploaded from the LMR Plus controller to an external USB drive. The information can then be transferred and viewed on an external computer. As well, the USB drive can be used to transfer externally created custom messages into the controller. LCD Display The Logic Control Board contains a 4 Line by 40 Characters wide, backlit, LCD display which is capable of generating multiple languages. Standard language selection includes English, French or Spanish. Additional languages are available. (Contact factory for availability). Embedded Webpage The embedded webpage is a multifunction tool that will allow the user to view the current status of the controller as well as display all current readings, set points, and history. An external computer can be connected via Ethernet port to access the page. The display will show the current system pressure, time and date, voltage and amps reading for all three phases, the system frequency and any custom messages, alarms or timers. FT SERIES TRANSFER SWITCH CONTROLLER WITH ATC-300 MICROPROCESSOR FT Series Transfer Switch Controller with ATC-300 Microprocessor The automatic transfer switch option may be added to any FD electric type fire pump controller whenever automatic transfer from normal to alternate power is required. All Eaton FT Series controllers are in compliance with Arrangement I Combination Fire Pump Controller and Power Transfer Switch per NFPA Edition. The primary function of the ATC-300 controller is to accurately monitor two power sources and provide the necessary intelligence to operate the transfer switch in an appropriate and timely manner. It is a compact, door mounted unit, which is accessible through the front door of the fire pump controller and includes an enhanced membrane/keypad with backlit LCD Display. As well as several other functional improvements, the ATC-300 monitors phase loss/reversal and can be programmed to perform an engine test. All approved electric motor driven fire pump controllers combined with an automatic power transfer switch shall have an isolation switch and circuit breaker on the emergency/alternate power side for all power supply configurations, regardless of generator size. The automatic transfer switch is housed in a barriered compartment within the fire pump controller enclosure.
6 Jockey Pump Controllers Remote Alarm Panels Residential Controllers PJDF PMUP YEKCOJ enil-eht-sorca SRELLORTNOC YJDF ATLED-EYW PMUP YEKCOJ )atled-rats( SRELLORTNOC M-PADFD / M-PADF ETOMER MRALA SLENAP RELLORTNOC LAITNEDISER RDF S The FDJP Jockey Pump Controllers operate Across-the-Line. Full voltage is applied to the motor for starting by the use of a single motor starter. Starting inrush current is approximately 600% of rated full load amperes. FDJP Standard Features Enclosure: NEMA 2 Dual Set Point Pressure Switch Industrial Oil-Tight Pilot Devices Circuit Breaker Disconnect Magnetic Motor Starter with Adjustable Overload Hand-Off-Auto Selector Switch One N.O. Auxilliary Contact - Standard on units up to 7.5HP at 480V Optional Elapsed Time Meter Run Period Timer Pressure, Voltage & Current Display Sequential Start Timer Additional Output Relay Phase Failure & Phase Reversal Outputs Power On Indication When six or twelve-lead delta connected jockey pump motors are started wye (star) connected, approximately 58% of line voltage is applied to each winding. The motor develops 33% of full-voltage starting torque and draws 33% of normal locked-rotor current from the line. After a 2 second time delay (during which the motor accelerates), it is reconnected for normal operation. FDJY Standard Features Enclosure: NEMA 2 Dual Set Point Pressure Switch Industrial Oil-Tight Pilot Devices Circuit Breaker Disconnect Magnetic Motor Starter with Adjustable Overload Hand-Off-Auto Selector Switch One N.O. Auxilliary Contact - Standard on units up to 7.5HP at 480V Optional Elapsed Time Meter Run Period Timer Pressure, Voltage & Current Display Sequential Start Timer Additional Output Relay The DFDAP-M Diesel and FDAP-M Electric Remote Alarm Panels are microprocessor based units, and accept both normal and supervisory (backup) supply voltages from 110 to 240Vac, 50/60Hz. Each unit comes equipped with eight user selectable alarm inputs and two 8A/250VAC outputs. All models feature a lamp test button, which simultaneously tests all LED s. DFDAP-M / FDAP-M Standard Features Enclosure: NEMA 1 2 Programmable Alarm Outputs Lamp Test Button Accepts V - 50 / 60HZ User Selectable Alarm Inputs Normal Power ON Indication Supervisory Power ON Indication Audible Alarm The FDR Residential Fire Pump controllers work in conjunction with single phase, electric, residential fire pumps and packages. They are designed to provide fire protection for single and multiple residences. Available as a Simplex or Duplex unit, all controllers are UL listed and meet or exceed NEMA requirements. FDR Standard Features Enclosure: NEMA 2 Dual Set Point Pressure Switch Run Period Timer Emergency Start Operator Industrial Oil-Tight Pilot Devices Power On Indication Standard on Duplex Controllers Sequential Start Timer Optional Elapsed Time Meter Weekly Test Timer Additional Output Relay Phase Failure & Phase Reversal Outputs Power On Indication
7 CPB RETSOB MUP P SRELLORTNOC VPB AIRAV B EL DEE PS RETSOB Pump Controllers Eaton s Cutler-Hammer custom Pump Controllers are designed for use in a variety of Industrial, Commercial and Municipal pumping applications from simplex and duplex sequencing operations, to waste water and sewage treatment installations. All models are designed in-house by our technical support specialists who will design from your existing specifications or work with you to deliver a custom engineered solution for your application. BPC Standard Features NEMA Rated Starters and Pilot Devices Enclosures NEMA 1,2,3R,4,4X,12 Eaton Cutler-Hammer Breakers Several options are available consult factory. Eaton s Cutler-Hammer Variable Speed Booster Pump controllers are designed for use in Industrial, Commercial and Municipal booster pumping applications where a specific and accurate pressure is desired, but is difficult to achieve due to fluctuations in the supplied water pressure. The BPV controller incorporates the Eaton SV9000 variable frequency drive, which comes with a selectable application program that has been designed specifically for pump applications. The Pump application can be used to control single or multiple pumps. Controlling the speed of one pump while automatically starting and/or stopping up to three other pumps is possible. The PI control application is used to regulate the speed of the controlled pump. BPV Standard Features NEMA Rated Starters and Pilot Devices Enclosures NEMA 12 standard Eaton Cutler-Hammer Breakers SV9000 Flux Vector Control Expansion I/O Cards Network Communications RS232 Remote Mount Control Panel
8 Eaton s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton s full-scale engineering services, these products provide customerdriven PowerChain Management solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information on Eaton's Fire Pump Controllers, visit Eaton Corporation All rights reserved. Printed in Canada Publication No.: PA K / E Eaton th Street NE #124 Calgary, Alberta, Canada T3N 0A4 Phone: Fax: [email protected]
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