Sensors OXYGEN SENSORS PRESSURE SENSORS TEMPERATURE SENSORS ROTARY POTENTIOMETER SPEED SENSORS UEGO LAMBDA BOX STAND-ALONE PRT 02/03/06 P002P010 OPS04
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1 OXYGEN SENSORS UEGO LAMBDA BOX STAND-ALONE PRESSURE SENSORS PRT 02/03/06 P002P010 OPS04 TEMPERATURE SENSORS Sensors ATS 04 NTC PT1000 TC-K WTS 05 ROTARY POTENTIOMETER RPT98 W1051 W1059 SPEED SENSORS SEN 8D-8K
2 MOTORSPORT PRODUCTS SENSORS UEGO Linear oxygen sensor Proportional oxygen sensor compatible with controllers built-in most Magneti Marelli ECUs for accurate reading of mixture. Contact factory for matching ECUs and/or for stand alone controllers and loom. Version with special sleeves and military connectors are available on request. Main Features High signal level Calibrated for rich mixtures typical of racing engines Typical Performance Benefits Available in stock - short delivery time Typical Application Racing engines 4,5 4 3,5 3 2,5 Typical A/F - Vout LZA03-E1 + TC6110D Lambda=1 A/F=14.57 V=4.0V V 2 1,5 1 0,5 0 9, , , , , ,5 15 A/F UEGO page 1 of 2
3 UEGO Linear oxygen sensor Technical Characteristics Dimensions Sensor element tip temperature to 950 C Connector temperature C Storage temperature range to 100 C Weight g UEGO ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
4 MOTORSPORT PRODUCTS SENSORS LAMBDA BOX Stand-alone oxygen sensor interface The Stand-alone Lambda Box is a compact and lightweight conditioning unit for 5 linear oxygen sensors of the UEGO type and 5 K-type thermocouples designed to measure engine air to fuel ratio and exhaust gas temperature. The compact dimensions allow easy installation not only on the dyno but also on the tight space available on a vehicle. A smart management of sensor heaters reduces significantly current consumption and avoids use of larger batteries. The air to fuel and temperature data may be downloaded or transmitted to other devices by means of a CAN 2.0 communication line with protocols available for other Marelli devices (contact factory for additional information). A CAN to USB interface and visualization software are available on request to allow use of the box connected directly to a PC allowing use also on systems with third party ECUs. Main Features Compact dimensions Fair price Operation with third party ECUs possible Benefits On car measures possible No need for special protocols with the CAN- USB option Possible comparison between dyno and car 5 channels allow measure of individual (cylinder per cylinder) lambda values, and the average on tail pipe Typical Application Racing and production vehicles Typical Performance Dyno or car installation possible LAMBDA BOX page 1 of 2
5 LAMBDA BOX Stand-alone oxygen sensor interface Technical Characteristics Dimensions Power supply... 9 to 16 Operating temperature to 70 Electrical consumption (peak) Electrical consumption (typ) Weight V C A A g Application Schematics STAND-ALONE OPERATION USB CAN/US USB/CAN CAN 5 UEGO 5 5 TcK tc K LAMBDA BOX LAMBDA BOX ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 01 page 2 of 2 Specifications are subject to change without prior notice
6 MOTORSPORT PRODUCTS SENSORS PRT 02/03/06 Air pressure transducers 105 to 250 kpa The PRT 02/03/06 series devices are highaccuracy and reliability analogue absolute pressure sensors. Main Features Active devices are housed in hermetically sealed plastic protective casing Splash resistant to standard motorsport fluids Thermal compensation and noise reduction circuitry Benefits Low cost Typical Application Manifold pressure measure PRT 02/03/ page 1 of 2
7 PRT 02/03/06 Air pressure transducers 105 to 250 kpa Dimensions Technical Characteristics Connector Pin Out Power supply ( 0.5 V)... 5 Null offset (5 V) Full scale output (5 V) Output impedance... less than 10 Pressure ranges PRT PRT PRT Operating temperature range to 125 Response time... less than 7 Accuracy (including non-linearity, hysteresis and repeatability)... 1 V V V kpa kpa kpa C ms % f.s.o PIN Vdc 2 GN 3 Signal Overpressure % Weight g PRT 02/03/ ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
8 MOTORSPORT PRODUCTS SENSORS P002P010 Pressure sensor 0.2 to 1 MPa A series of high output amplified pressure sensor. Particularly suited for use in the harsh automotive ambient. The kit includes a pre wired mating connector with 300 mm leads and JIC to JIC 3/8-24 stainless steel adapter. Main Features Compatible with most fluid in automotive environment Benefits Small size High output High reliability Typical Application Manifold pressure Oil pressure Fuel pressure Product Range Nominal Pressure * PSI MPa a 30 a 50 g 50 g Burst Pressure PSI Pressure Overload * MPa N.P. 7 x 5 7 x 5 7 x 5 21 x 3 P002P Note: a = abs g = gage page 1 of 2
9 P002P010 Pressure sensor 0.2 to 1 MPa Dimensions GND Vdc (5 V) 3/8--24 UNF--28 #3 STRAIGHT THREAD OUTPUT REAR CONNECTOR MATING CONNECTOR P/N A= GND 15.8 B=Vdc (5 V) SEAL C=OUTPUT Technical Characteristics Power supply... 5 Supply current (@ 5 V)... < 4 Null offset Full scale output Output impedance Nominal pressure range... (See table) Operating temperature range to 125 Response time Accuracy (f.s.o. and Null -30 C to 100 C... 0 C to 85 C... 2 Weight V ma V V C ms % f.s.o. % f.s.o. g P002P ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
10 MOTORSPORT PRODUCTS SENSORS OPS04 Hydraulic pressure transducers 0.1 to 8.1 MPa The OPS04 device is a reliable analogue gauge pressure sensor. Integral signal conditioning electronics incorporating a custom designed integrated circuit provide an accurate, stable signal over a wide operating temperature range (-40 to 135 C). Main Features Active devices are housed in hermetically sealed plastic protective casing Compatible with most fluids in pressure-based standard motorsport systems Compact design Typical Application Benefits Low cost High reliability Hydraulic pressure measure Brakes pressure measure OPS page 1 of 2
11 OPS04 Hydraulic pressure transducers 0.1 to 8.1 MPa Technical Characteristics Power supply ( 0.5 V)... 5 Supply current (@ 5 V)... < 10 Null offset (5 V) Full scale output (5 V) Pressure ranges to 8.1 Operating temperature range to 130 Response time... less than 10 Accuracy (including non-linearity, hysteresis and repeatability)... 2 Burst pressure Weight V ma V V MPa C ms % f.s.o MPa g OPS ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 01 page 2 of 2 Specifications are subject to change without prior notice
12 MOTORSPORT PRODUCTS SENSORS ATS 04 3 k Air Temperature Sensor The ATS 04 is a low cost analogue temperature sensor with an NTC sensing element. Main Features Sensing element exposed to airflow for fast response time Mini-Timer connector Benefits High signal level Low cost Typical Performance Typical Application Touring cars intake air temperature ATS page 1 of 2
13 ATS 04 3 k Air Temperature Sensor Dimensions M 14 x Ch Technical Characteristics Resistance (@ 25 C)... 3 kω Input voltage... 5 V Accuracy from nominal -40 C to 125 C... 5 % Connector (2 ways)...mini-timer Weight g Application Schematics ATS 04 SENSOR ENGINE CONTROL UNIT ATS ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
14 MOTORSPORT PRODUCTS SENSORS NTC 2252 Air-fluid temperature sensor A miniature sensor designed for fast response temperature measurement. Suitable for air, water, oil & fuel temperature measurement. Main Features AISI 316 housing for improved mechanical strength Splash resistant to standard motorsport fluids Miniature tip High strength teflon coated leads Benefits High signal level Little dimensions Low weight Typical Application Racing engines Temperature resistance table NTC 2252 Temp. C Rt/R25 Temp. C Rt/R25 Temp. C Rt/R NTC page 1 of 2
15 NTC 2252 Air-fluid temperature sensor Dimensions 45 Viton M6x Suggested housing Tightening Torque: 0.4 N m Technical Characteristics Application Schematics Typical application...air, oil, water and fuel temp. Temperature range to 150 Weight g C ENGINE CONTROL UNIT TEMP. SENSOR NTC ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
16 MOTORSPORT PRODUCTS SENSORS PT1000 Air-fluid temperature sensor A miniature sensor designed for fast response temperature measurement. Suitable for air, water, oil & fuel temperature measurement. Main Features AISI 316 housing for improved mechanical strength Splash resistant to standard motorsport fluids Miniature tip High strength teflon coated leads Temperature resistance table Benefits C / C High signal level Little dimensions Low weight Typical Application Racing engines PT page 1 of 2
17 PT1000 Air-fluid temperature sensor Dimensions M6x Viton Suggested housing Tightening Torque: 0.4 N m Technical Characteristics Application Schematics Typical application... Oil, water and fuel temp. Temperature range to 150 C Accuracy... 1 C Weight g TEMP. SENSOR ENGINE CONTROL UNIT PT ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
18 MOTORSPORT PRODUCTS SENSORS TC-K K-Type Thermocouple Exhaust Gas Temp. Sensor (Cr/Al) Reinforced sheathed k-type thermocouple for exhaust gas temperature, low response time. Main Features MgO insulation Strength at very high pressure and temperature, compensated cable with Kapton insulation and stainless steel braid Benefits Small dimensions Low weight Fast response time Typical Application Exhaust gas temperature measurement on all kind of racing engines TC-K page 1 of 2
19 TC-K K-Type Thermocouple Exhaust Gas Temp. Sensor (Cr/Al) Dimensions /8 NPT Miniature Male Connector Technical Characteristics Typical application...exhaust gas temp. Thermocouple type... K to DIN Operating temp. range...0 to 1150 C Weight...70 g Application Schematics TC-K LAMBDA BOX TC-K ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
20 MOTORSPORT PRODUCTS SENSORS WTS 05 3 k Water Temperature Sensor The WTS 05 is a low cost analogue temperature sensor with an NTC sensing element. Main Features Mini-Timer connector Fast response time Benefits High signal level Low cost Typical Performance Typical Application Touring cars water-oil temperature measurement WTS page 1 of 2
21 WTS 05 3 k Water Temperature Sensor Dimensions Φ M12x1.5 Φ19 Φ Ch 19 Technical Characteristics Resistance (@ 25 C)... 3 kω Input voltage... 5 V Accuracy from nominal -40 C to 125 C... 5 % Connector (2 ways)...mini-timer Weight g Application Schematics WTS 05 SENSOR ENGINE CONTROL UNIT WTS ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
22 MOTORSPORT PRODUCTS SENSORS RPT98 98 Rotary position transducer High precision rotary throttle potentiometer. Main Features Reinforced plastic housing Slots for adjustable position DR25 jacket and military connectors available Benefits Raw parts available in stock High precision Typical Application Throttle position sensing in racing engines RPT page 1 of 2
23 RPT98 98 Rotary position transducer Dimensions Technical Characteristics Typical application... Throttle position Operating temperature potentiometer to 150 C connector to 125 C Resistance... 3 k Linearity (typ.) % f.s. Electrical angle Weight...70 g RPT ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
24 MOTORSPORT PRODUCTS SENSORS W Contactless rotary position transducer Contactless counterclockwise rotary position sensor. Main Features Contactless technology Low weight sensor High temperature range Benefits No contact wear High precision Typical Performance Typical Application Throttle, pedal, clutch position sensing in racing engines and vehicle W page 1 of 2
25 W Contactless rotary position transducer Technical Characteristics Typical application... Throttle and pedal position Power supply normal working range % V reverse voltage protection V Operating temperature functional to 150 C Spring return torque minimum return mn m maximum wind up mn m Vibration range tested (60 Hz to 1500 Hz )...15 g Protection class... IP 67 Linearity (typ.) % f.s. Electrical angle Weight... TBD g Connector Pin Out Wire colour table Red Supply voltage Black GND Yellow Signal W ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 01 page 2 of 2 Specifications are subject to change without prior notice
26 MOTORSPORT PRODUCTS SENSORS W Contactless rotary position transducer Contactless clockwise rotary position sensor. Main Features Contactless technology Low weight sensor Flying lead (Raychem AWG 24) Benefits No contact wear High precision Typical Performance Typical Application Throttle and pedal position sensing in racing engines and vehicle W page 1 of 2
27 W Contactless rotary position transducer Dimensions Technical Characteristics Typical application... Throttle and pedal position Power supply normal working range % V over voltage...18 V reverse voltage protection V Operating temperature functional to 120 C storage to 140 C Spring return torque minimum return...20 mn m maximum wind up mn m Vibration range tested (30 Hz to 1500 Hz )...15 g Protection class mechanical... IP 55 electronic... IP 57 Linearity (typ.) % f.s. Electrical angle Connector Pin Out Wire colour table Red Supply voltage Black GND Blue Signal V out = ( gradient x angle) x V ref Output gradient to Weight...41 g W ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com March 2004 rel. 01 page 2 of 2 Specifications are subject to change without prior notice
28 MOTORSPORT PRODUCTS SENSORS SEN 8D-8K 15 mm VR revolution sensor A cost effective VR sensor for speed detection of toothed wheels. Main Features Case in PA 6.6 GFR, manufactured in silicone sleeving for operation in automotive environment High electrical signal level Benefits Available in stock Low cost Option Typical Application SEN 8K (90 cable exit) available Racing engines crank and camshaft speedposition sensing SEN 8D-8K page 1 of 2
29 SEN 8D-8K 15 mm VR revolution sensor Dimensions MINI TIMER Technical Characteristics Application Schematics Typical application...crank, Cam, Wheel Max. operating temperature Air gap to 1 Speed range...40 to rpm (peak to peak)... > 400 Weight C mm rpm mv g TRIGGER DISK SEN 8D-8K ' 2003 Magneti Marelli - All rights reserved Magneti Marelli Holding S.p.A. Motorsport Viale Aldo Borletti, 61/ Corbetta (Milano) Italy Tel Fax racedpt@magnetimarelli.com February 2004 rel. 02 page 2 of 2 Specifications are subject to change without prior notice
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