Analogue + IVS Electronic Throttle Controls for CUMMINS Engines
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- Oswald Chase
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1 Electronic Throttle Controls for Engines
2 Technical description: Page 2 of 20 The Electronic Throttle Controls have been developed to match the signal required to operate the Modules CM400, CM500 and CM800 series, according to Engineering Standard CES The signals generated by the Throttle Controls will allow a smooth and precise engine speed control. Depending upon the application, different Hall Effect Sensors can be fitted on the Throttle Controls: 1. Single Analogue: Hall Effect Sensors with programmable analogue output signal. 2. Analogue + Idle Validation Switch (IVS): Hall Effect Sensor fitted with two galvanic separated output signals. Channel 1: programmable analogue output signal; Channel 2: programmable Idle Validation Switch (IVS). For Modules, both analogue and IVS signals are factory preset according to Engineering Standards CES The Electronic Analogue Throttle Controls can be connected directly to the Modules. The Electronic Throttle Controls are also configurable to match the signal required by the Remote Throttles applications. Optional wire harness according to customer specification (length and connector models) is available upon request. Please don t hesitate to contact our factory if you need any assistance about your application.
3 1. Electronic Heavy Duty Throttle Pedal Mechanical specification: Page 3 of 20 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Two built-in return springs Additional return spring built in the Sensor Angle options : 30, 35 or 45 Protection classification : IP 66 Die cast aluminium treadle and mounting plates Kick down virtual feedback and kick down signal available in option certified / Complies with 72/245/EEC Complies with FMVSS 124 Pedal angle in rest position 45, 35 or 30 Pedal travel angle 22 Return springs 2 Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 66 Connector AMP 6 pins waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
4 Page 4 of 20 Throttle Pedal part numbers: Hall Effect Sensor type Single Analogue MCS Part number Pedal angle MCS drawing number* P P P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Throttle Pedals with options such as kick down, twin sensors, swivel arm, wire harness or connectors are available upon request.
5 Page 5 of Electronic Suspended Throttle Pedal Mechanical specification: 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Two built-in return springs Protection classification : IP 69K Material: PA66 GF30 Magnetic kick down with optional kick down signal available in option certified / Complies with 72/245/EEC Complies with FMVSS 124 Pedal angle in rest position 15 Pedal travel angle 24 Return springs 2 Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 69K Connector AMP 6 pins waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
6 Page 6 of 20 Throttle Pedal part numbers: Hall Effect Sensor MCS drawing MCS Part number Pedal angle type number* Single Analogue P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Throttle Pedals with options such as kick down, twin sensors, swivel arm, wire harness or connectors are available upon request.
7 Page 7 of Electronic Floor Mounted Throttle Pedal 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Two built-in return springs Angle options : 30, 35 or 45 Protection classification : IP 69K Material: PA66 GF30 Long or short treadle plate available Magnetic kick down with optional kick down signal available in option certified / Complies with 72/245/EEC Complies with FMVSS 124 Mechanical specification: Pedal angle in rest position 45, 35 or 30 Pedal travel angle 22 Return springs 2 Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 69K Connector AMP 6 pins waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
8 Page 8 of 20 Throttle Pedal part numbers: Hall Effect Sensor type Single Analogue MCS Part number Pedal angle MCS drawing number* Upon request 45 - Upon request 35 - Upon request Upon request * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Throttle Pedals with options such as kick down, swivel arm, wire harness or connectors are available upon request.
9 4. Electronic Agricultural Throttle Pedal Mechanical specification: Page 9 of 20 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Two built-in return springs Travel angle : max 20 Protection classification : IP 69K Material: PA66 GF30 / Steel Mounting plate and pedal arm are customizable Pedal pad design and color are customizable Pedal full position reached on cabin floor certified / Complies with 72/245/EEC Complies with FMVSS 124 Pedal angle in < rest position> customizable Pedal travel angle Max 20 Return springs 2 Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 69K Connector AMP 6 pins waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
10 Page 10 of 20 Throttle Pedal part numbers: Hall Effect Sensor MCS drawing MCS Part number Pedal angle type number* Single Analogue Upon request 20 - Upon request 20 - * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Throttle Pedals with options such as customized mounting plate, customized pedal arm, customized pedal pad, swivel arm, wire harness or connectors are available upon request.
11 5. Electronic Hand Throttle Page 11 of 20 Mechanical specification: 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Adjustable actuating force Travel angle : 90 Protection classification : IP 66 Allows engine constant RPM at selected rate through lever position Easy to use in combination with Throttle Pedal or Throttle Position Sensor Very convenient whenever engine is operated from more than one station certified Travel angle Idle to full throttle - 90 Actuating force adjustable Return spring none Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 66 Connector AMP - 6 pins - waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
12 Page 12 of 20 Hand Throttle part numbers: Hall Effect Sensor MCS drawing MCS Part number Travel angle type number* Single Analogue P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Hand Throttles with options such as wire harness or connectors are available upon request.
13 6. Electronic Rotary Control Page 13 of 20 Mechanical specification: 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Adjustable actuating force Travel angle : 90 Protection classification : IP 66 Allows engine constant RPM at selected rate through lever position Easy to use in combination with Throttle Pedal or Throttle Position Sensor Very convenient whenever engine is operated from more than one station certified / Complies with 72/245/EEC Travel angle Idle to full throttle - 90 Actuating force adjustable Return spring none Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 66 Connector AMP 6 pins - waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
14 Page 14 of 20 Rotary Control part numbers: Hall Effect Sensor MCS drawing MCS Part number Travel angle type number* Single Analogue P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Rotary Control with options such as wire harness or connectors are available upon request.
15 7. Electronic Throttle Position Sensor Mechanical specification: Page 15 of 20 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor One return spring: 20N Idle 25N Full +/-2N Travel angle : 42 Protection classification : IP69K Easy to be fitted on an existing pedal cable or linkage Very convenient whenever engine is operated from more than one station One additional external return spring required on throttle mechanism in order to be FMVSS 124 compatible certified / Complies with 72/245/EEC Travel angle Idle to full throttle - 42 Return spring 1 Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP69K Connector AMP 6 pins - waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
16 Page 16 of 20 Throttle Position Sensor part numbers: Hall Effect Sensor type MCS Part number Travel angle MCS drawing number* Single Analogue P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Throttle Position Sensor with options such as wire harness or connectors are available upon request.
17 Page 17 of Electronic Side Mounted Hand Throttle Mechanical specification: 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Adjustable actuating force Travel angle : 90 Protection classification : IP 66 Allows engine constant RPM at selected rate through lever position Easy to use in combination with Throttle Pedal or Throttle Position Sensor Very convenient whenever engine is operated from more than one station certified / Complies with 72/245/EEC Travel angle Idle to full throttle - 90 Actuating force adjustable Return spring none Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 66 Connector AMP 6 pins - waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
18 Page 18 of 20 Side Mounted Hand Throttle part numbers: Hall Effect Sensor MCS drawing MCS Part number Travel angle type number* Single Analogue P * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Side Mounted Hand Throttle with options such as wire harness or connectors are available upon request.
19 9. Electronic Direct Drive Hand Throttle Page 19 of 20 Mechanical specification: 1 Analogue output signal 1 Idle Validation Switch (active or not active) Fitted with Hall Effect Sensor Travel angle : 45 Protection classification : IP 66 Allows engine constant RPM at selected rate through lever position Easy to use in combination with Throttle Pedal or Throttle Position Sensor Very convenient whenever engine is operated from more than one station certified / Complies with 72/245/EEC Travel angle Idle to full throttle - 45 Return spring none Storage temperature 40 C to + 95 C Operating temperature 40 C to + 85 C Protection classification (sealing) IP 66 Connector AMP - 6 pins - waterproof Electrical specification: Single Analogue and (Idle Validation Switch) Hall Effect Sensors Analogue channel : Switch channel : Single analogue sensor and sensor < 7,5mA 5V DC Max 1 ma Analogue signal according to CES14118 sensor only < 10 ma Between 8V and 36V DC IVS signals according to CES14118 Max 1mA
20 Page 20 of 20 Direct Drive Hand Throttle part numbers: Hall Effect Sensor MCS drawing MCS Part number Travel angle type number* Single Analogue Upon request * MCS reserves the right to update drawings at any time without notice. Technical spec sheets and part numbers of Analogue Direct Drive Hand Throttles with options such as wire harness or connectors are available upon request. MOBILE CONTROL SYSTEMS S.A. Rue du Lusambo, 34A B-1190 Brussels BELGIUM Tel. : Fax : info@mcs-belgium.com Web :
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