SEE PAGE 2 FOR BRUSH MOTOR WIRING SEE PAGE 3 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES A

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Della Welch
7 years ago
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1 0V TO 0V SUPPLY +0V TO +0V RS85 ONVRTR 9 TO OM PORT ON P TO P OM PORT US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. OPTO SNSOR # +0V TO +0V RS85 RS85 OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L TO OTHR Z SRVOS OR Z STPPRS O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH MOTOR GNRTS HIGH VOLTG R, WHIH MGS TH RIV. OPTO SNSOR # OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L SWITH # LOSUR TO INPUT SWITH # LOSUR TO INPUT RSS SWITH LIF L STTUS L HLL SNSORS L MOTOR HLL HLL HLL HLL SNSOR POWR HLL SNSOR PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR NOTS: ) IF HLL SNSORS RQUIR 5V POWR, US NOR POWR. ) IF MOTOR XHIITS POSITIV FK, SWITH NOR, WIRS ) KP NOR / INPUTS WY FROM NOISY MOTOR POWR WIRS. S PG FOR RUSH MOTOR WIRING S PG FOR MNUFTURR SPIFI L MOTOR WIRING XMPLS HN HN INX NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. OPYRIGHT LLMOTION.OM OPTIONL NOR Z SRVO ZSV7 WIRING IGRM FOR L MOTOR LLMOTION.OM Z SRVO WIRING IGRM Size ocument Number Rev 9 ate: Wednesday, pril 08, 009 Sheet of 5

2 0V TO 0V SUPPLY +0V TO +0V RS85 ONVRTR 9 TO OM PORT ON P TO P OM PORT US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. OPTO SNSOR # +0V TO +0V RS85 RS85 OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L OPTO SNSOR # TO OTHR Z SRVOS OR Z STPPRS O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH MOTOR GNRTS HIGH VOLTG R, WHIH MGS TH RIV. OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L SWITH # LOSUR TO INPUT SWITH # LOSUR TO INPUT RSS SWITH LIF L STTUS L MOTOR- N MOTOR+ RUSH MOTOR HLL HLL HLL HLL SNSOR POWR HLL SNSOR PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR NOTS: ) IF MOTOR XHIITS POSITIV FK, SWITH MOTOR POWR LS. OR SWITH NOR, WIRS ) KP NOR / INPUTS WY FROM NOISY MOTOR POWR WIRS. S PG FOR RUSHLSS MOTOR WIRING S PG FOR MNUFTURR SPIFI L MOTOR WIRING XMPLS HN HN INX 0.uF, 00V 00 OHM, WTT NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. OPYRIGHT LLMOTION.OM PL SNUR NTWORK NR MOTOR TO HNL NY RUSH RING NOR Z SRVO WIRING IGRM FOR RUSH MOTOR LLMOTION.OM Z SRVO WIRING IGRM Size ocument Number Rev 9 ate: Wednesday, pril 08, 009 Sheet of 5

3 POWR INPUT N OMMUNITION +0V TO +0V POWR SUPPLY RS85 RS85 SIZ:.6" X.6" x 0.6" THIK MOTOR ONNTION RSS SWITH LIF L STTUS L HLL HLL HLL HLL SNSOR POWR HLL SNSOR PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR HN HN INX NOR ONNTION PITTMN WHIT GRY LU PURPL LK ROWN R ORNG POPULR MNUFTURR WIR OLORS MXON LU GRY VIOLT YLLOW GRN ORNG R ROWN OPTIL HLL ROWN N N ROWN WHIT LU INX HN HN WHIT GRN FROM OPTIL NOR + HLL LK ORNG YLLOW R LU NHIM HRMONI PORTSP MXON MGNTIFULHRRUTOMTION RIVS NUVOIS HLL -max RSF8 F YLLOW GRN GRY ORNG LK GRN LU GRY R LK WHIT LU GRN R LK YLLOW ROWN R WHIT(PINK) LK SNSOR SNSOR SNSOR V GRY ROWN YLLOW GRN LU ROWN ROWN LK(M) LK(M) PHS LK WHIT ORNG YLLOW(M) R(M) PHS R LU YLLOW R(M) WHIT(M) PHS WHIT O NOT ONNT ORNG LU GRN NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. Z SRVO WIRING IGRM PLS NOT: FOR OTHR MOTORS, LLMOTION WILL PLS TO WORK OUT TH WIRING FOR NO HRG. LLMOTION.OM Z SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 9 ate: Wednesday, pril 08, 009 Sheet of 5

4 ZSV7 SSORIS N OTHR LTRIL NOTS MTING ONNTORS: OPTO HOM SWITH: MP MT 00 SRIS PIN G IGIKY P/N 89 (INPUT ONNTOR) 8PIN G IGIKY P/N 8 (NM MOTOR) 8PIN G IGIKY P/N 80 (NM7 MOTOR) 8PIN 6 G IGIKY P/N 799 (FOR OPTOS) 5PIN 6 G IGIKY P/N 796 (FOR NOR) T HNL RIMP TOOL IGIKY P/N 998 MOTORS: ) "Z" OR HOM OMMN RUNS MOTOR UNTIL OPTO # IS ON FLG G. ) N OPTO SWITH PROVI WITH H STRTR KIT ) US TRNSISTOR OPTO THT HS Ic > IF = 0m. ) XMPLS OF PTL OPTOS R: IGIKY P/N QV IGIKY P/N H HONYWLL HO887-0 (IS PRWIR) 5) TH OPTO OUPLR L PIN HS 00 OHM TO 5V IN SRIS ON TH OR. TH 00 OHM N RMOV IF SIR FOR RUNNING SNSORS THT RQUIR IRT SS TO 5V. (OR US NOR 5V POWR) TH OLLTOR OF TH TRNSISTOR HS 0K PULLUP TO 5V. ) TH Z SRVO WILL RIV MOST SRVO MOTORS ) FOR ST PRFORMN SLT MOTOR THT HS K MF OF OUT / OF TH SUPPLY VOLTG, T TH MX SP SIR TO RUN T. (g US V MOTOR WITH V SUPPLY). ) TYPILLY MOTOR THT HS N INUTN OF ROUN mh N RSISTN OF ROUN OHM WORKS WLL. UT OTHR VLUS R LSO OK. (0.5mH MINIMUM) HONYWLL HO870- (IS PRWIR) OPTK OP80W (IS PRWIR) 6) LL INPUTS WORK ON TTL LVL SIGNLS NORLSS OPRTION: ) TH ZSRVO N PRFORM VLOITY MO ONTROL OF MOTOR THT OS NOT HV N NOR Y USING TH HLL SNSORS S GG OF SP. (N=0 MO) ) IT IS POSSIL TO US TH N= POSITION ONTROL MO Y WIRING TWO OF TH HLL SNSOR LINS TO TH NOR N INPUTS IN ITION. THIS LLOWS RU POSITION ONTROL MO. IN THIS MO TH VLOITY ONTROL IS SUPRIOR TO TH N=0 MO. US SMLL LRTIONS N VLOITIS IN THIS MO. g TRY /LV0000P0R ) IF WIRING HLL SNSORS S NORS, US TH NOR 5 V TO POWR TH HLL SNSORS. LLMOTION.OM ZSV WIRING IGRM S NXT PG FOR IMNSIONL INFO OPYRIGHT LLMOTION.OM Size ocument Number Rev 9 ate: Wednesday, pril 08, 009 Sheet of 5

5 SIMPL IRUIT, 7 IT URY FK POT FK POT WIPR NOTS: FK POT POWR POSITION OMMN POT POSITION OMMN POT WIPR POSITION OMMN POT POWR SWITH # LOSUR TO INPUT SWITH # LOSUR TO INPUT ) LL INPUTS R NLOG INPUTS ) 's VLUS RNG FROM TH URY S SHIPP IS 7 IT UT N IMPROV TO >0IT WITH TH RMOVL OF TH INPUT PROTTION IRUITRY, ONTT FTORY FOR TILS RSS SWITH LIF L STTUS L L OR RUSH MOTOR ) POTS IN TH RNG OF 500 OHM - 0K R SUGGST, LOWR VLUS R LSS FFT Y INTRNL 0K PULLUP. 500 OHM ROMMN. ) IF USING POT FOR POSITION F K WITH /NR MO, IF MOTOR XHIITS POSITIV FK, SWITH NS OF POT 5) 0K INTRNL PULLUP WILL INTRFR WITH LINRITY OF POT VOLTG, N MY N TO RMOV - ONTT FTORY. 6) INPUT OVRVOLTG PROTTION IRUITRY MY N TO RMOV FOR >7IT URY - ONTT FTORY. 0.uF IRUITS INTRNL TO RIV +.V YPSS (ONTT FTORY) HLL SNSORS HLL HLL HLL HLL SNSOR POWR HLL SNSOR PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR 0K 0.uF 0 -.V RNG RSISTOR INPUT OVRVOLTG PROTTION HNL MUX 56. OHM 00 OHM RSISTOR RSISTOR WIRING IGRM NLOG INPUT OR POTNTIOMTR FK NHN XTRNL IRUIT FOR > 0IT URY LLMOTION.OM Z SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 9 ate: Wednesday, pril 08, 009 Sheet 5 of 5

SEE PAGE 2 FOR BRUSH MOTOR WIRING SEE PAGE 3 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES

SEE PAGE 2 FOR BRUSH MOTOR WIRING SEE PAGE 3 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES V TO 0V SUPPLY TO P OM PORT GROUN +0V TO +0V RS85 ONVRTR 9 TO OM PORT ON P US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. NOT: INSTLL SHORTING JUMPR ON FOR V-5V OPRTION. JUMPR MUST RMOV FOR VOLTGS >5V TO