SEE PAGE 2 FOR BRUSH MOTOR WIRING SEE PAGE 3 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES

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1 V TO 0V SUPPLY TO P OM PORT GROUN +0V TO +0V RS85 ONVRTR 9 TO OM PORT ON P US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. NOT: INSTLL SHORTING JUMPR ON FOR V-5V OPRTION. JUMPR MUST RMOV FOR VOLTGS >5V TO OTHR Z SRVOS OR Z STPPRS OPTO SNSOR # GROUN +V TO +0V GROUN RS85 RS85 OPTO SNSOR # PHOTO TRNSISTOR MP ON/OFF RIVR # - SOLNOI, MOTOR T MP ON/OFF RIVR # + MP ON/OFF RIVR # - SOLNOI, MOTOR T MP ON/OFF RIVR # + OPTO SNSOR # L OPTO SNSOR # GROUN OPTO SNSOR # PHOTO TRNSISTOR NOTS: OPTO SNSOR # L SWITH # LOSUR TO GROUN INPUT SWITH # LOSUR TO GROUN INPUT ) INSTLL SHORTING JUMPR ON FOR V-5V OPRTION. JUMPR MUST RMOV FOR VOLTGS >5V ) WHN IN STP N IRTION MO ( /nr ): SWITH INPUT OMS TH STP INPUT SWITH INPUT OMS TH IRTION INPUT. ) IF MOTOR XHIITS POSITIV FK, SWITH NOR, LINS ) KP NOR / INPUTS WY FROM NOISY MOTOR POWR WIRS. S PG FOR RUSH MOTOR WIRING S PG FOR MNUFTURR SPIFI L MOTOR WIRING XMPLS RSS SWITH HN STTUS L LIF L HN INX GROUN HIGH URRNT MOTOR ONNTOR NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. OPYRIGHT LLMOTION.OM HLL HLL HLL SNSORS HLL HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR L MOTOR O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH MOTOR GNRTS HIGH VOLTG R, WHIH MGS OPTIONL NOR TH RIV. ZSV SRVO WIRING IGRM FOR L MOTOR LLMOTION.OM ZSV WIRING IGRM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet of 6

2 V TO 0V SUPPLY GROUN +V TO +0V RS85 ONVRTR 9 TO OM PORT ON P TO P OM PORT US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. NOT: INSTLL SHORTING JUMPR ON FOR V-5V OPRTION. JUMPR MUST RMOV FOR VOLTGS >5V TO OTHR Z SRVOS OR Z STPPRS OPTO SNSOR # GROUN +V TO +0V GROUN RS85 RS85 OPTO SNSOR # PHOTO TRNSISTOR MP ON/OFF RIVR # - SOLNOI, MOTOR T MP ON/OFF RIVR # + MP ON/OFF RIVR # - SOLNOI, MOTOR T MP ON/OFF RIVR # + OPTO SNSOR # L OPTO SNSOR # GROUN OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L SWITH # LOSUR TO GROUN INPUT SWITH # LOSUR TO GROUN INPUT RSS SWITH STTUS L LIF L MOTOR- MOTOR+ N O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH MOTOR GNRTS HIGH VOLTG R, WHIH MGS TH RIV. RUSH MOTOR HLL HLL HLL HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR NOTS: ) IF MOTOR XHIITS POSITIV FK, SWITH MOTOR POWR LS. OR SWITH NOR, LINS ) WHN IN STP N IRTION MO ( /n60r ): SWITH INPUT OMS TH STP INPUT SWITH INPUT OMS TH IRTION INPUT. 0.uF, 00V 00 OHM, WTT PL SNUR NTWORK NR MOTOR TO HNL NY RUSH RING NOR ) KP NOR / INPUTS WY FROM NOISY MOTOR POWR WIRS. S PG FOR RUSHLSS MOTOR WIRING S PG FOR MNUFTURR SPIFI L MOTOR WIRING XMPLS HN HN INX GROUN NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. OPYRIGHT LLMOTION.OM Z SRVO WIRING IGRM FOR RUSH MOTOR LLMOTION.OM ZSV WIRING IGRM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet of 6

3 POWR INPUT N OMMUNITION +V TO +0V POWR SUPPLY NOT: MOTORS WITHOUT NORS N RUN IN TH "N0" VLOITY MO, OR FOR FINR ONTROL THY N RUN IN "N" MO WITH TWO OF TH HLL SNSOR LINS WIR TO TH NOR HNNLS N TO T S ROUGH POSITION NOR. THIS WILL LLOW FIN LRTION ONTROL, OR ROUGH POSITION ONTROL. TH VLOITY WILL N TO ST LOW. TRY /LV0000R, NSUR THT TH NOR IS HOOK UP TO OUNT UP WHN TH MOTOR MOVS IN TH POSITIV IRTION. GROUN RS85 RS85 On/Off rivers deliver same voltage as input voltage. RSS SWITH LIF L HN STTUS L HN INX GROUN NOR ONNTION SIZ:.5" X.5" x.00" THIK MP ON/OFF RIVR - MP ON/OFF RIVR + MP ON/OFF RIVR - MP ON/OFF RIVR + HLL HLL HLL HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR PITTMN MXON WHIT GRY LU PURPL LK ROWN R ORNG PHS POWR RIVR HIGH URRNT SRW TRMINL Use screw terminal if > mp urrent NOT: NOR SIGNLS MUST >.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. MXON LU R/GRY GRY WHIT/GRY VIOLT LK/GRY YLLOW GRN ORNG R ROWN GRN LU WHIT LK R PHS POWR RIVR HIGH URRNT SRW TRMINL PHS POWR RIVR HIGH URRNT SRW TRMINL POPULR MNUFTURR WIR OLORS OPTIL HLL PLS NOT: FOR OTHR MOTORS, LLMOTION WILL PLS TO WORK OUT TH WIRING FOR NO HRG. ZSV SRVO WIRING IGRM N N ROWN WHIT LU ROWN WHIT GRN FROM OPTIL NOR + HLL GROUN LK INX ORNG HN YLLOW R HN LU FULHRRNHIM HRMONI PORTSP MXON MGNTI UTOMTION RIVS NUVOIS -max HLL RSF8 F YLLOW GRN WHIT YLLOW SNSOR GRY GRN LU LU ROWN SNSOR ROWN GRY GRY GRN R SNSOR YLLOW ORNG R R WHIT(PINK) V GRN LK LK LK LK GROUN LU ROWN ROWN LK(M) LK(M) PHS LK WHIT ORNG YLLOW(M) R(M) PHS R LU YLLOW R(M) WHIT(M) PHS WHIT O NOT ONNT ORNG LU GRN LLMOTION.OM ZSV WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet of 6

4 ZSV SSORIS N OTHR LTRIL NOTS US OF HLL SNSORS S NORS MTING ONNTORS: MP MT 00 SRIS PIN G IGIKY P/N 08 (INPUT ONNTOR) 8PIN G IGIKY P/N (NM MOTOR) 8PIN G IGIKY P/N 0 (NM7 MOTOR) 8PIN 6 G IGIKY P/N 00 (FOR OPTOS) 5PIN 6 G IGIKY P/N 07 (FOR NOR) T HNL RIMP TOOL IGIKY P/N 998 PISTOL GRIP TOOL IGIKY P/N OPTO HOM SWITH: ) "Z" OR HOM OMMN RUNS MOTOR UNTIL OPTO # IS ON FLG G. ) N OPTO SWITH PROVI WITH H STRTR KIT ) US TRNSISTOR OPTO THT HS Ic > IF = 0m. ) XMPLS OF PTL OPTOS R: IGIKY P/N QV IGIKY P/N H HONYWLL HO887-0 (IS PRWIR) HONYWLL HO870- (IS PRWIR) OPTK OP80W (IS PRWIR) 5) TH OPTO OUPLR L PIN HS 00 OHM TO 5V IN SRIS ON TH OR. TH 00 OHM N RMOV IF SIR FOR RUNNING SNSORS THT RQUIR IRT SS TO 5V. (OR US NOR 5V POWR) TH OLLTOR OF TH TRNSISTOR HS 0K PULLUP TO 5V. TH TOTL URRNT RWN FROM TH 5V SUPPLY (INLUING OPTOS) MUST LSS THN 00m. 6) LL INPUTS R 0-.V INPUTS, TH ON/ZRO THRSHOL IS FTORY ST TO.V, TO TTL OMPTIL, N N HNG Y SOFTWR OMMN. NORLSS OPRTION: ) TH ZSRVO N PRFORM VLOITY MO ONTROL OF MOTOR THT OS NOT HV N NOR Y USING TH HLL SNSORS S GG OF SP. (N=0 MO) ) IT IS POSSIL TO US TH N= POSITION ONTROL MO Y WIRING TWO OF TH HLL SNSOR LINS TO TH NOR N INPUTS IN ITION. THIS LLOWS RU POSITION ONTROL MO. IN THIS MO TH VLOITY ONTROL IS SUPRIOR TO TH N=0 MO. US SMLL LRTIONS N VLOITIS IN THIS MO. g TRY /LV0000P0R ) TH RSPONS N LSO "STIFFN" Y INRSING TH PI GIN ONSTNTS eg /L0w000y000V0000P0R ) IF WIRING HLL SNSORS S NORS, US TH NOR 5 V TO POWR TH HLL SNSORS. MOTORS: ) TH Z SRVO WILL RIV MOST SRVO MOTORS ) FOR ST PRFORMN SLT MOTOR THT HS K MF OF OUT / OF TH SUPPLY VOLTG, T TH MX SP SIR TO RUN T. (g US V MOTOR WITH V SUPPLY). ) TYPILLY MOTOR THT HS N INUTN OF ROUN mh N RSISTN OF ROUN OHM WORKS WLL. UT OTHR VLUS R LSO OK. (0.mH MINIMUM) ON/OFF RIVRS LTRNT WIRING IGRM ) ON/OFF RIVRS RT T MPS PK, MP ONTINUOUS. ) TH NGTIV PIN OF THS RIVRS IS TULLY N OPN OLLTOR TYP OUTPUT THT PULLS OWN TO GROUN. IT IS POSSIL TO RIV LOS THT R OF IFFRNT VOLTG THN TH SUPPLY VOLTG, Y ONNTING TH POSITIV SI OF TH LO TO N XTRNL SUPPLY, N TH NGTIV SI TO TH -V OUTPUT PIN. HOWVR, IN S THIS IS ON IT IS NSSRY TO PL N XTRNL "FR WHLING" IO ROSS NY INUTIV LOS. XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY VOLTG TO Z STPPR MP ON/OFF RIVR # + MP ON/OFF RIVR # - MP ON/OFF RIVR # + MP ON/OFF RIVR # - XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY TO Z STPPR ) XTRNL IO IS NOT NSSRY IF OTH SIS OF LO R WIR K TO TH Z STPPR. HLL SNSOR POWR HN HLL SNSOR GROUN HN INX GROUN HLL HLL HLL HLL SNSORS ON/OFF RIVRS LTRNT WIRING IGRM XTRNL +V SUPPLY IO N00 XTRNL +V SUPPLY IO N00 SOLNOI, MOTOR T SOLNOI, MOTOR T LLMOTION.OM ZSV WIRING IGRM S NXT PG FOR IMNSIONL INFO OPYRIGHT LLMOTION.OM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet of 6

5 SIMPL IRUIT, 7 IT URY FK POT GROUN FK POT WIPR NOTS: FK POT POWR POSITION OMMN POT GROUN POSITION OMMN POT WIPR POSITION OMMN POT POWR SWITH # LOSUR TO GROUN INPUT SWITH # LOSUR TO GROUN INPUT ) LL INPUTS R NLOG INPUTS ) 's VLUS RNG FROM TH URY S SHIPP IS 7 IT UT N IMPROV TO >0IT WITH TH RMOVL OF TH INPUT PROTTION IRUITRY, ONTT FTORY FOR TILS RSS SWITH LIF L STTUS L L OR RUSH MOTOR ) POTS IN TH RNG OF 500 OHM - 0K R SUGGST, LOWR VLUS R LSS FFT Y INTRNL 0K PULLUP. 500 OHM ROMMN. ) IF USING POT FOR POSITION F K WITH /NR MO, IF MOTOR XHIITS POSITIV FK, SWITH NS OF POT 5) 0K INTRNL PULLUP WILL INTRFR WITH LINRITY OF POT VOLTG, N MY N TO RMOV - ONTT FTORY. 6) INPUT OVRVOLTG PROTTION IRUITRY MY N TO RMOV FOR >7IT URY - ONTT FTORY. 0.uF IRUITS INTRNL TO RIV GROUN +.V YPSS (ONTT FTORY) HLL SNSORS HLL HLL HLL HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR 0K 0.uF 0 -.V RNG RSISTOR INPUT OVRVOLTG PROTTION HNL MUX 56. OHM 00 OHM RSISTOR RSISTOR WIRING IGRM NLOG INPUT OR POTNTIOMTR FK NHN XTRNL IRUIT FOR > 0IT URY LLMOTION.OM Z SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet 5 of 6

6 0.5" IM HOL, 0.50" IM P. (X) +.5" " RSS SWITH 0.000" STTUS L LIF L " -.5" -.5" " 0.000" " +.5" " TOP OMPONNTS + P THIKNSS +0.06" P THIKNSS 0.000" -0.00" OTTOM OMPONNTS LLMOTION.OM Z SV IMNSIONL INFO ZSV IMNSIONL INFORMTION OPYRIGHT LLMOTION.OM Size ocument Number Rev 6 ate: Tuesday, July 8, 009 Sheet 6 of 6