STAUFF Clamps have been successfully tested and approved by several international organisations, including:

Transcription

1 A Clamps A Clamps In most industrial countries Clamps symbolise quick and easy pipe and hose installations as well as a clean distinct pipe layout. Clamps have been successfully tested and approved by several international organisations, including: Index tandard eries (DIN 3015, Part 1) A2 A6 The vibration and noise reducing features are appre ciated as being an important contribution to environmental protection. Apart from the technical sophistication of Clamps, the second-to-none delivery, prompt service even for special constructions, Clamps are also the most economical ones to install. Clamps applications are almost unlimited. Due to the extraordinary wide product range, almost all areas of pipe, tube, hose and cable installation are covered: Industrial and Mobile ydraulics Marine, Oil and Gas Industry Process and Chemical Industry Food and Beverage Industry Mining Industry Power Plants and Reactors Wind Energy Plants General Industrial Pipework Transport and Utility Lines Pneumatic, Lubrication and Grease Lines Instrumentation Lines American Bureau of hipping Bureau Veritas Department of the Navy, New York Germanischer Lloyd Lloyd s Register of hipping Registro Italiano Navale Russian Maritime Register of hipping Technischer Überwachungsverein TÜV United tates Coast Guard Please do not hesitate to contact for further details. eavy eries (DIN 3015, Part 2) Twin eries (DIN 3015, Part 3) eavy Twin eries Compact Twin eries Agriculture Twin eries Plastic addle Clamps Custom-Designed Clamps Light eries Construction eries Flat and Round teel U-Bolts Metal Pipe Clamps eavy addles Light addles A24 A40 A50 A54 A54 A55 A56 A58 A66 A68 A76 A78 A80 Cushion Clamp eries A82 ACT Clamps A84 Industry-pecific olutions A86 Technical Appendix A88

2 Index tandard eries (DIN 3015, Part 1) Clamp Body Profiled Inside urface (PP / PA / A / AL) A6 exagon ead Bolt (for use with Cover Plate DP) A A16 Clamp Body mooth Inside urface (PP / PA / A) A7 afety Washer (DIN 93) I A17 Clamp Body with Rubber Insert (PP / PA) RI A8 afety Washer (DIN 463) I A17 Clamp Body Compact Design (PP / PA) CC A9 ocket Cap crew I A18 Clamp Body Rectangular Design (PP / PA) VK A9 lotted ead crew LI A18 Clamp Body Oval Design (PP / PA) A9 exagon ead Bolt (for use with Insert E / EP) AE A18 Weld Plate P A10 Insert E / EP A18 Elongated Weld Plate PV A10 afety Locking Plate IG A19 Twin Weld Plate DP A11 tacking Bolt AF A19 Group Weld Plate RAP A11 Clamp Assemblies A20 Angled Weld Plate WP A12 Technical Appendix A88 Bridge Weld Plate BP A12 Multi-Group Weld Plate RAP-MGR A13 Clamp Body for Multi-Group Weld Plate (PP / PA) MGR A13 exagon Rail Nut M / MG A14 Mounting Rail T A14 Channel Rail Adaptor CRA A15 Cover Plate DP A16 A2

3 Index eavy eries (DIN 3015, Part 2) Twin eries (DIN 3015, Part 3) Clamp Body Profiled Inside urface (PP / PA / A / AL) A24 Clamp Body Profiled Inside urface (PP / PA) A40 Clamp Body mooth Inside urface (PP / PA / A) Clamp Body with Rubber Insert (PP / PA) RI A26 A27 Clamp Body mooth Inside urface (PP / PA) A40 ingle Weld Plate P A41 A Clamps Weld Plate for ingle Clamps PAL A28 Group Weld Plate RAP A41 Weld Plate for Double Clamps PA A28 exagon Rail Nut M / MG A42 Elongated Weld Plate for ingle Clamps PAL/DUEB A29 Mounting Rail T A42 Elongated Weld Plate for Double Clamps PA/DUEB A29 Channel Rail Adaptor CRA A43 Mounting Rail Nut GMV A30 Cover Plate GD A44 Mounting Rail TV A30 exagon ead Bolt A A44 Channel Rail Adaptor CRA A31 ocket Cap crew I A45 Cover Plate for ingle Clamps DPAL A32 afety Locking Plate I A46 Cover Plate for Double Clamps DPA A32 afety Locking Plate IV A46 exagon ead Bolt A A33 tacking Bolt AF A47 ocket Cap crew I A33 Clamp Assemblies A48 afety Washer (DIN 93) I A34 Technical Appendix A88 afety Washer (DIN 463) I A34 afety Locking Plate IP A35 tacking Bolt AF A35 Clamp Assemblies A36 Technical Appendix A88 A3

4 Index eavy Twin eries Plastic addle Clamps Clamp Body Profiled Inside urface (PP / PA) A50 addle Clamps for Cylinder upply Lines ZR 518 A55 Clamp Body with Rubber Inserts (PP / PA) RI A50 Custom-Designed Plastic addle Clamps A55 Weld Plate PAD A51 Custom-Designed Clamps Cover Plate DPAD A51 Machined Versions A56 exagon ead Bolt A A52 Injection Moulded Versions (Flexi Clamps) A57 Mounting Rail Nut GMV A52 Light eries Types LBBU Mounting Rail TV A52 Clamp Body ingle Design A58 Channel Rail Adaptor CRA A52 Clamp Body Twin Design A59 ocket Cap crew I A52 Weld Plate LBBU-P A60 afety Locking Plate IPD A52 leeve LBBU-UE A60 tacking Bolt AF A52 Cover Plate LBBU-DP A61 Clamp Assemblies A53 exagon ead Bolt A A61 Compact Twin eries Light eries Types LB/LBG/LBU Clamp Body Profiled Inside urface (PP) D1 A54 Clamp Body ingle Design LB A62 ingle Weld Plate P D1 A54 Clamp Body Twin Design LBG/LBU A63 Cover Plate U D1 A54 Light eries Types LN/LNGF/LNUF exagon ead Bolt A D1 A54 Clamp Body ingle Design LN A64 Agriculture Twin eries Clamp Body Twin Design LNGF/LNUF A65 Clamp Body (PP) AG A54 Cover Plate Twin Design DPL A65 A4

5 Index Construction eries Light addles Construction eries K / DK A66 Light addles ingle-ended Design DIN 1596 A80 Construction eries (for Anchor Bolt Fastening) KV / DKV A67 Light addles Double-Ended Design DIN 1597 A81 A Clamps Flat and Round teel U-Bolts Cushion Clamp eries Flat teel U-Bolt with Plastic Pipe addle (hort) and U-Profile FB / RUK A68 Cushion Clamp eries TC / PC A82 Round teel U-Bolt with Plastic Pipe addle (hort) RB / RUK A70 Channel Rail C A83 Round teel U-Bolt with Plastic Pipe addle (Long) RB / RUL A72 Industry-pecific olutions Round teel U-Bolt (DIN 3570, Type A) without Plastic Pipe addle RBD A74 ACT Clamps: Efficient Prevention of Crevice Corrosion under Pipe Clamps on tainless teel Pipework A84 Metal Pipe Clamps Middle- and Long-Term Cost avings due to Extended ervice and Maintenance Intervals Metal Pipe Clamp with Rounded Ends DIN 3567-A A76 For Power Plants A86 Metal Pipe Clamp with Rounded Ends and One-ide Elongated haft DIN 3567-B A77 For Wind Power tations A86 eavy addles For Rail Technology Applications A86 eavy addles ingle-ended Design DIN 1592 A78 For Process Technology Applications A86 eavy addles Double-Ended Design DIN 1593 A79 Technical Appendix tandard Clamp Body Materials tandard Rubber Insert Materials pecial Clamp Body Materials tandard Clamp Body Designs Materials and urface Finishings of Metal Parts Property Classes / Grades of Bolts and crews Thread Conversion Chart General Installation Instructions Tightening Torques / Maximum Loads in Pipe Direction Dimensions and Weights of Clamp Assemblies Packaging Units (election) A88 A89 A90 A92 A93 A93 A93 A94 A95 A96 A97 A5

6 tandard eries DIN 3015, Part 1 Components: Dimensions / Clamp Body Profiled Design Profiled Inside urface with Tension Clearance ø D 1 L1 ø D 1 10 L 2.39 L 2 L 1 Group 1 Group 1A to 8 Clamp Body Clamp Body, Group 1A One clamp body is consisting of two clamp halves. tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A Aluminium Colour: elf-colour Material code: AL ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features 106PP 106APP Group 1 Exact outside diameter Ø D1 (mm) 06 Material code (see below) PP Proven, tested and trusted product in various markets Recommended for the safe installation of rigid pipes and tubes Available for all commonly used pipe and tube outside diameters Environmental protection due to vibration/noise reducing design Excellent weathering resistance, even under extreme conditions Group Outside Diameter Nominal Bore Dimensions Pipe / Tube Copper Tube (2 Clamp alves) ( mm /in) Ø D1 Pipe ATM B88 (mm) (in) (in) (in) (QQ = Material) L1 L2 min. Width QQ 6,4 1/4 106,4 QQ / QQ 28 9,5 27 0,4 30 9,5 3/8 1/4 109,5 QQ /8 110 QQ QQ 6 106A QQ 6,4 1/4 106,4A QQ 1A 1 8 5/16 108A QQ ,4 30 9,5 3/8 1/4 109,5A QQ /8 110A QQ A QQ 12,7 1/2 3/8 212,7 QQ 13,5 1/4 213,5 QQ QQ , QQ /8 1/2 216 QQ 17,2 3/8 217,2 QQ QQ 19 3/4 319 QQ QQ ,3 1/2 321,3 QQ , /4 322 QQ QQ 25, ,4 QQ 26,9 3/4 426,9 QQ QQ , , ,6 QQ QQ QQ /4 532 QQ 33, ,7 QQ /4 535 QQ , /2 538 QQ QQ 41,3 1-1/2 541,3 QQ /4 542 QQ 44,5 1-3/4 644,5 QQ ,3 1-1/2 648,3 QQ , , ,8 QQ QQ 57,2 2-1/4 757,2 QQ 60, ,3 QQ ,5 2-1/2 763,5 QQ , /4 770 QQ /2 (ANI B 36-10) 773 QQ 76, /2 (DIN EN 10220) 776,1 QQ DIN , ,9 QQ , /2 8102L QQ Additional outside diameters are available upon request. Please consult for further information. A6 Dimensional drawings: All dimensions in mm (in).

7 Components: Dimensions / DIN 3015, Part 1 tandard eries ø D1 L1 ød1 Clamp Body Type mooth Inside urface without Tension Clearance 10 L2.39 L2 L1 A Clamps Group 1 Group 1A to 8 Group Outside Diameter Dimensions ose (2 Clamp alves) ( mm /in) Ø D1 (mm) (in) (QQQ = Material) L1 L2 Width QQQ 6,4 1/4 106,4 QQQ / QQQ 28 9, ,5 3/8 109,5 QQQ QQQ QQQ 6 106A QQQ 6,4 1/4 106,4A QQQ 1A 1 8 5/16 108A QQQ ,5 3/8 109,5A QQQ A QQQ A QQQ 12,7 1/2 212,7 QQQ 13,5 213,5 QQQ QQQ QQQ /8 216 QQQ 17,2 217,2 QQQ QQQ 19 3/4 319 QQQ QQQ , ,3 321,3 QQQ QQQ QQQ 25, ,4 QQQ 26,9 426,9 QQQ QQQ , QQQ QQQ /4 532 QQQ 33,7 533,7 QQQ QQQ , /2 538 QQQ QQQ QQQ 44,5 1-3/4 644,5 QQQ ,3 648,3 QQQ , , ,8 QQQ QQQ 57,2 2-1/4 757,2 QQQ 60,3 760,3 QQQ ,5 2-1/2 763,5 QQQ /4 770 QQQ QQQ 76, ,1 QQQ DIN Clamp Body Clamp Body, Group 1A One clamp body is consisting of two clamp halves. 106PP 106APP Group 1 Exact outside diameter Ø D1 (mm) 06 Material code (see below) PP tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features Proven, tested and trusted product in various markets Recommended for the safe installation of hoses and cables Chamfered edges avoid damaging of the hoses and cables Available for all commonly used hose and cable outside diameters Excellent weathering resistance, even under extreme conditions ,9 888,9 QQQ L QQQ Additional outside diameters are available upon request. Please consult for further information. Dimensional drawings: All dimensions in mm (in). A7

8 tandard eries DIN 3015, Part 1 Components: Dimensions / Clamp Body with Rubber Insert Type RI Clamp Body Rubber Insert with Film inge ød ød1 L2 L1 Clamp Assembly 406PPR One assembly is consisting of one clamp body and one insert. Group 4 Exact outside diameter Ø D (mm) 06 Material code (see below) PPR Clamp Body One clamp body is consisting of two clamp halves. 4PPR Group 4 Material code (see below) PPR Rubber Insert RI06(4+4) Rubber Insert RI Exact outside diameter Ø D (mm) 06 Group 4 (tandard) and 4 (eavy) (4+4) 6 (tandard) and 5 (eavy) (6+5) tandard Materials Polypropylene Colour: Black Material code: PPR Polyamide Colour: Black Material code: PAR Rubber Insert Thermoplastic Elastomer (73 hore-a) Colour: Black Group Outside Diameter (QQR = Clamp Body Material) Dimensions Pipe / Tube / ose Clamp Assembly Clamp Body Rubber Insert ( mm /in) Ø D (Clamp Body + (mm) (in) Rubber Insert) (2 Clamp alves) Ø D1 L1 L2 Width DIN QQR RI 06 (4+4) 8 5/ QQR RI 08 (4+4) QQR RI 10 (4+4) QQR RI 12 (4+4) 12,7 1/2 412,7 QQR RI 12,7 (4+4) QQR 4 QQR RI 14 (4+4) QQR RI 15 (4+4) 16 5/8 416 QQR RI 16 (4+4) 17,2 417,2 QQR RI 17,2 (4+4) QQR RI 18 (4+4) 19 3/4 419 QQR RI 19 (4+4) QQR RI 20 (6+5) 21,3 621,3 QQR RI 21,3 (6+5) 22 7/8 622 QQR RI 22 (6+5) , QQR RI 25 (6+5) , QQR 26,9 626,9 QQR RI 26,9 (6+5) QQR RI 28 (6+5) QQR RI 30 (6+5) /4 632 QQR RI 32 (6+5) Rubber Inserts for tandard eries clamp bodies, Group 4 also fit into eavy eries clamp bodies, Group 4. Rubber Inserts for tandard eries clamp bodies, Group 6 also fit into eavy eries clamp bodies, Group 5. Additional outside diameters are available upon request. Please consult for further information. ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features Proven, tested and trusted product in various markets Either for the extra vibration/noise reducing installation of pipes and tubes or the extra gentle installation of hoses and cables Available for all commonly used outside diameters Excellent weathering resistance, even under extreme conditions A8

9 Components: Dimensions / DIN 3015, Part 1 tandard eries L2 L2 Clamp Body Compact Design Type CC L1 B Ø D1 L1 B Ø D2 A Clamps For Use with Regular ose For Use with Compact ose (Upper Clamp alf rotated by 180 ) Group Outside Diameter Outside Diameter Dimensions (mm/in) Regular ose Compact ose (2 Clamp alves) Ø D1 Ø D2 (mm) (in) (mm) (in) (QQQ = Material) L1 L2 Regular ose Compact ose B DIN , QQQ-CC , , , ,2 QQQ-CC , , ,4 QQQ-CC Clamp Body 319PP-CC One clamp body is consisting of two clamp halves. Group 3 Outside diameter Ø D1 (mm) of regular hose 19 Material code (see below) PP-CC Additional outside diameters are available upon request. Please consult for further information. Product Features Only one clamp body required for two different hose diameters (compact hose + regular hose) Rotate upper clamp half by 180 and use clamp body to fasten compact hoses instead of regular hoses Available for three different combinations of outside hose diamaters Outer dimensions according to DIN 3015, Part 1 Effective cost reduction due to lower inventories pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. tandard Materials Polypropylene Colour: Black Material code: PP-CC Polyamide Colour: Black Material code: PA-CC ee pages A88 / A89 for material properties and technical information. Clamp Body Rectangular Design Type VK Clamp Body Oval Design One clamp body is consisting of two clamp halves. Clamp Body Rectangular design with a rectangular of 40 mm x 40 mm / 1.57 in x 1.57 in PP-VK Clamp Body PP-VK Rectangular design with a rectangular of 40 mm x 36 mm / 1.57 in x 1.42 in One clamp body is consisting of two clamp halves. Clamp Body Oval design with a diameter between 20 mm /.79 in and 50 mm / 1.97 in PP Please replace PP by PA to order a clamp body made of Polyamide instead of Polypropylene. Please replace PP by PA to order a clamp body made of Polyamide instead of Polypropylene. Product Features Outer dimensions of clamp body according to tandard eries, Group 5 For proximity switches according to DIN EN or similar, rectangular construction, with a square of 40 mm x 40 mm / 1.57 in x 1.57 in or 40 mm x 36 mm / 1.57 in x 1.42 in For proximity switches according to DIN EN or similar, round construction, please use tandard eries clamp body, Group 4, with the diameter required (e.g. 430 PP) Use with exagon Rail Nut M and Mounting Rail T to provide axial and horizontal position adjustment when loosening the bolts Product Features Outer dimensions of clamp body according to tandard eries, Group 6 For electric cables with diameters between 20 mm /.79 in and 50 mm / 1.97 in For electric cables with diameters between 40 mm / 1.57 in and 72 mm / 2.83 in, please use eavy eries clamp body, types PP and PA Recommended to use with exagon ead Bolts A and Cover Plate DP, ocket Cap crew I (with washer) or lotted ead crew LI (with washer) For varying cable diameters, only the bolt lengths need to be varied A9

10 tandard eries DIN 3015, Part 1 Components: Dimensions / ingle Weld Plate Type P Thread G Thread G L1 ø D ø D L 2 L 1 B L 2 B Group 1 Group 1A to 8 Weld Plate P1MW2 ingle Weld Plate P Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN Thread G L1 L2 B ØD (tandard Options) 1 0 M6 31, ,5 12 P 1 M W2 1/4 20 UNC P 1 U W2 1A 1 M ,5 12 P 1A M W2 1/4 20 UNC P 1A U W2 2 2 M ,5 12 P 2 M W2 1/4 20 UNC P 2 U W2 3 3 M ,5 12 P 3 M W2 1/4 20 UNC P 3 U W2 4 4 M ,5 12 P 4 M W2 1/4 20 UNC P 4 U W2 5 5 M ,5 12 P 5 M W2 1/4 20 UNC P 5 U W2 6 6 M ,5 12 P 6 M W2 1/4 20 UNC P 6 U W2 7 7 M ,5 12 P 7 M W2 1/4 20 UNC P 7 U W2 8 8 M ,5 12 P 8 M W2 1/4 20 UNC P 8 U W2 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Elongated Weld Plate Type PV ø D 2 Thread G ø D 2 Thread G ø D 1 L 3 L1 L 2 ø D 1 L 2 L 3 L 1 B B Group 1 Group 1A to 8 Weld Plate PV1MW2 Elongated Weld Plate PV Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B ØD1 ØD2 (tandard Options) 1 0 M , ,5 12 6,5 PV 1 M W2 1/4 20 UNC PV 1 U W2 1A 1 M ,5 12 6,5 PV 1A M W2 1/4 20 UNC PV 1A U W2 2 2 M ,5 12 6,5 PV 2 M W2 1/4 20 UNC PV 2 U W2 3 3 M ,5 12 6,5 PV 3 M W2 1/4 20 UNC PV 3 U W2 4 4 M ,5 12 6,5 PV 4 M W2 1/4 20 UNC PV 4 U W2 5 5 M ,5 12 6,5 PV 5 M W2 1/4 20 UNC PV 5 U W2 6 6 M ,5 12 6,5 PV 6 M W2 1/4 20 UNC PV 6 U W2 7 7 M ,5 12 6,5 PV 7 M W2 1/4 20 UNC PV 7 U W2 8 8 M ,5 12 6,5 PV 8 M W2 1/4 20 UNC PV 8 U W2 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A10

11 Components: Dimensions / Thread G DIN 3015, Part 1 tandard eries Thread G L 2 Twin Weld Plate Type DP L 3 L 3 ø D L 1 B L 2 23,5.93 L 1 ø D B L 2 A Clamps Group 1 Group 1A to 8 Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B ØD (tandard Options) 1 0 M DP 1/40 M W2 1/4 20 UNC DP 1/40 U W2 1A 1 M DP 1A/37 M W2 1/4 20 UNC DP 1A/37 U W2 2 2 M DP 2/44 M W2 1/4 20 UNC DP 2/44 U W2 3 3 M DP 3/52 M W2 1/4 20 UNC DP 3/52 U W2 4 4 M DP 4/60 M W2 1/4 20 UNC DP 4/60 U W2 5 5 M DP 5/75 M W2 1/4 20 UNC DP 5/75 U W2 6 6 M DP 6/90 M W2 1/4 20 UNC DP 6/90 U W2 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate DP1/40MW2 Twin Weld Plate DP Group 1 Pipe center spacing L3 (mm) 40 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Thread G L 2 L 1 Group Weld Plate Type RAP ø D L 3 L 2 L 1 ø D L 2 L 3 B B Thread G Group 1 Group 1A to 8 Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B ØD (tandard Options) 1 0 M ,5 12 RAP 1/31/10 M W1 1/4 20 UNC RAP 1/31/10 U W1 1A 1 M ,5 12 RAP 1A/37/10 M W1 1/4 20 UNC RAP 1A/37/10 U W1 2 2 M ,5 12 RAP 2/44/10 M W1 1/4 20 UNC RAP 2/44/10 U W1 3 3 M ,5 12 RAP 3/52/10 M W1 1/4 20 UNC RAP 3/52/10 U W1 4 4 M ,5 12 RAP 4/60/5 M W1 1/4 20 UNC RAP 4/60/5 U W1 5 5 M ,5 12 RAP 5/75/5 M W1 1/4 20 UNC RAP 5/75/5 U W1 6 6 M ,5 12 RAP 6/90/5 M W1 1/4 20 UNC RAP 6/90/5 U W1 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate RAP1/31/10MW1 Group Weld Plate RAP Group 1 Pipe center spacing L3 (mm) 31 Number of clamps 10 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Dimensional drawings: All dimensions in mm (in). A11

12 tandard eries DIN 3015, Part 1 Components: Dimensions / Angled Weld Plate Type WP Thread G B 1 B 1 B 2 ø D 1 ø D 2 L 2 B 2 L 1 Thread G ø D 1 ø D 2 L 2 L 1 Weld Plate WP1MW1 Angled Weld Plate WP Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 Group 1 Group 1A to 6 Group Dimensions ( mm /in) DIN Thread G L1 L2 B1 B2 ØD1 ØD2 (tandard Options) 1 0 M ,5 12 6,5 WP 1 M W1 1/4 20 UNC WP 1 U W1 1A 1 M ,5 12 6,5 WP 1A M W1 1/4 20 UNC WP 1A U W1 2 2 M ,5 12 6,5 WP 2 M W1 1/4 20 UNC WP 2 U W1 3 3 M ,5 12 6,5 WP 3 M W1 1/4 20 UNC WP 3 U W1 4 4 M ,5 12 6,5 WP 4 M W1 1/4 20 UNC WP 4 U W1 5 5 M ,5 12 6,5 WP 5 M W1 1/4 20 UNC WP 5 U W1 6 6 M ,5 12 6,5 WP 6 M W1 1/4 20 UNC WP 6 U W1 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Bridge Weld Plate Type BP Thread G ød L2 L1 2 1 B Weld Plate BP1AMW1 Bridge Weld Plate BP Group 1A Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN Thread G L1 L2 B 1 2 ØD (tandard Options) 1A 1 M ,5 12 BP 1A M W1 1/4 20 UNC BP 1A U W1 2 2 M ,5 12 BP 2 M W1 1/4 20 UNC BP 2 U W1 3 3 M ,5 12 BP 3 M W1 1/4 20 UNC BP 3 U W1 4 4 M ,5 12 BP 4 M W1 1/4 20 UNC BP 4 U W1 5 5 M ,5 12 BP 5 M W1 1/4 20 UNC BP 5 U W1 6 6 M ,5 12 BP 6 M W1 1/4 20 UNC BP 6 U W1 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A12

13 Components: Dimensions / DIN 3015, Part 1 tandard eries L3 L4 Multi-Group Weld Plate Type RAP-MGR A Clamps Number of Dimensions ( mm /in) Weld Nuts Thread G L3 L4 B ØD (tandard Options) 6 M ,5 12 RAP-MGR 25/156 M W1 1/4 20 UNC RAP-MGR 25/156 U W1 9 M ,5 12 RAP-MGR 25/234 M W1 1/4 20 UNC RAP-MGR 25/234 U W1 12 M ,5 12 RAP-MGR 25/312 M W1 1/4 20 UNC RAP-MGR 25/312 U W1 15 M ,5 12 RAP-MGR 25/390 M W1 1/4 20 UNC RAP-MGR 25/390 U W1 20 M ,5 12 RAP-MGR 25/520 M W1 1/4 20 UNC RAP-MGR 25/520 U W1 27 M ,5 12 RAP-MGR 25/700 M W1 1/4 20 UNC RAP-MGR 25/700 U W1 Cover a diamater range from 8 mm (.31 in) to 42 mm (1.65 in) with only one Group Weld Plate! Multi-Group Weld Plates, type RAP-MGR are designed to be used in combination with tandard eries clamp bodies, Group 2 (regular types, see pages A6 ff.) covering a diamater range from 8 mm /.31 in to 18 mm /.71 in, as well as tandard eries clamp bodies, Group 5 (type MGR, see below) covering a diamater range from 20 mm /.79 in to 42 mm / 1.65 in. Thus, all tandard eries metal parts of these groups can be used. All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate RAP-MGR25/156MW1 Multi Group Weld Plate RAP-MGR uitable for Group 2 and 5 25 Length L4 (mm) 156 (with 6 weld nuts) (with 9 weld nuts) (with 12 weld nuts) (with 15 weld nuts) (with 20 weld nuts) (with 27 weld nuts) 700 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 L1 L2 Clamp Body for Multi-Group Weld Plate Type MGR L3 L3 Ø D ØD L3 L3 L3 L3 B Thread G Group 5 Group Outside Diameter Nominal Bore Dimensions Pipe / Tube Copper Tube (2 Clamp ( mm /in) Ø D Pipe ATM B88 alves) DIN (mm) (in) (in) (in) (QQ = Material) L1 L2 L3 min. Width QQ-MGR 21,3 1/2 521,3 QQ-MGR 22 3/4 522 QQ-MGR QQ-MGR QQ-MGR 26,9 3/4 526,9 QQ-MGR QQ-MGR , QQ-MGR /4 532 QQ-MGR 33, ,7 QQ-MGR /4 535 QQ-MGR /2 538 QQ-MGR QQ-MGR /4 542 QQ-MGR Additional outside diameters are available upon request. Please consult for further information. Clamp Body 520PP-MGR One clamp body is consisting of two clamp halves. Group 5 Exact outside diameter Ø D1 (mm) 20 Material code (see below) PP-MGR tandard Materials Polypropylene Colour: Green Material code: PP-MGR Polyamide Colour: Black Material code: PA-MGR ee pages A88 / A89 for properties and technical information. A13

14 tandard eries DIN 3015, Part 1 Components: Dimensions / ØD exagon Rail Nut Type M / MG (for Use with Mounting Rail T) 2 1 G ØD 1 B 2 L exagon Rail Nut M1-8/1DMW3 Group Dimensions ( mm /in) DIN Thread G L B 1 2 ØD (tandard Options) 1 0 L 1A 1 G B exagon Rail Nut Carbon teel M tainless teel MG Group 1 to 8 (DIN Group 0 to 8) 1-8/1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W4 tainless teel V4A / (AII 316 / 316 Ti) W M6 25,5 10,4 14,2 5,5 12 M 1-8/1D M W3 1/4 20 UNC M 1-8/1D U W3 exagon Rail Nuts, type M 1-8/1D are also suitable for Twin eries, Group 1D. All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Mounting Rail Type T (for Use with exagon Rail Nut M / MG) B 1 B 2 B 1 B 2 B 1 B Mounting Rail T 11 Mounting Rail T 14 Mounting Rail T 30 Mounting Rail T11-1W1 Mounting Rail T eight of rail 11 mm /.43 in mm /.55 in mm / 1.18 in 30 Length of rail 1 m / 3.28 ft -1M 2 m / 6.56 ft -2M Alternative lengths available upon request. Consult for further information. Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) (tandard Options) DIN B1 B2 Length of Rail: 1 m / 3.28 ft Length of Rail: 2 m / 6.56 ft 1 0 1A eight 11 mm /.43 in T 11-1M W1 eight 14 mm /.55 in T 14-1M W1 eight 30 mm / 1.18 in T 30-1M W1 eight 11 mm /.43 in T 11-2M W1 eight 14 mm /.55 in T 14-2M W1 eight 30 mm / 1.18 in T 30-2M W1 Mounting Rails, type T 11/14/30 are suitable for all tandard eries and Twin eries group sizes. A14 Dimensional drawings: All dimensions in mm (in).

15 Components: Dimensions / DIN 3015, Part 1 tandard eries Channel Rail Adaptor (for Use with Various Channel Rails) Type CRA A Clamps Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B1 B (tandard Options) 1 0 1A M ,5 20,5 CRA 1-8/1D M W3 1/4 20 UNC CRA 1-8/1D U W3 Adaptor CRA1-8/1DMW3 Channel Rail Adaptor CRA Group 1 to 8 (DIN Group 0 to 8) 1-8/1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V4A / (AII 316 / 316 Ti) W The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for Twin eries, Group 1D. All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Compatibility with Channel Rails The Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types: ALFEN ILTI UNITRUT (Cushion Clamp eries) M 41/41 MQ-21, MQ-41, MQ-52, MQ-72 P1000, P1000T, P1000V, P1000VT, P1001 C PL, C GR ZA 41/22 MQ-21U, MQ-41U, MQ-72U P2000, P2000T C PL, C GR ZM 41/41 MQ-21D, MQ-41D, MQ-52-72D P3003, P3003T, P3300V, P3300VT, P3301 ee page A83 for technical information. ZM 41/22 L 41/41, L 41/B2 P4000, P4000T P5000, P5000T, P5001, P5500, P5500T, P5501 Consult to check compatibility with additional types of channel rails. min. 20 (min..79) ,5 ( ) min. 22 (min..87) max. 28 (max. 1.10) Basic dimensional requirements for channel rails to be used with Channel Rail Adaptors, type CRA Dimensional drawings: All dimensions in mm (in). A15

16 tandard eries DIN 3015, Part 1 Components: Dimensions / Cover Plate Type DP ø D ø D B B L 2 L 1 L 2 L 1 Group 1 Group 1A to 8 Cover Plate DP1W3 Cover Plate DP Group 1 Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L1 L2 B ØD (tandard Options) , DP 1 W3 1A DP 1A W , DP 2 W DP 3 W DP 4 W DP 5 W DP 6 W DP 7 W DP 8 W3 exagon ead Bolt Type A (for Use with Cover Plate DP) L exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Cover Plate DP G exagon ead Bolt Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) A1MW3 Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 A tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 1 0 M6 x 30 A 1 M W3 1/4 20 UNC x 1-1/4 A 1 U W3 1A 1 M6 x 30 A 1A M W3 1/4 20 UNC x 1-1/4 A 1A U W3 2 2 M6 x 35 A 2 M W3 1/4 20 UNC x 1-3/8 A 2 U W3 3 3 M6 x 40 A 3 M W3 1/4 20 UNC x 1-1/2 A 3 U W3 4 4 M6 x 45 A 4 M W3 1/4 20 UNC x 1-7/8 A 4 U W3 5 5 M6 x 60 A 5 M W3 1/4 20 UNC x 2-3/8 A 5 U W3 6 6 M6 x 70 A 6 M W3 1/4 20 UNC x 2-3/4 A 6 U W3 7 7 M6 x 100 A 7 M W3 1/4 20 UNC x 4 A 7 U W3 8 8 M6 x 125 A 8 M W3 1/4 20 UNC x 4-7/8 A 8 U W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A16

17 Components: Dimensions / DIN 3015, Part 1 tandard eries afety Washer Type I (DIN 93) B L ØD1 ØD2 A Clamps Radius R afety Washer I (according to DIN 93) Group Dimensions ( mm /in) DIN ØD1 B ØD2 L R (tandard Options) 1 to 8 0 to 8 6, , I 6,4 DIN 93 W3 afety Washers, type I are used as locking devices to prevent exagon ead Bolts, type A from loosening. afety Washers, type I are suitable for all tandard eries group sizes. afety Washer I6,4DIN 93W3 Type of washer afety washer with 1 tab (according to DIN 93) I 6,4 DIN 93 Material code Carbon teel, zinc/nickel-plated W3 afety Washer Type I (DIN 463) L1 ØD2 B Radius R L2 ØD1 afety Washer I (according to DIN 463) Group Dimensions ( mm /in) DIN ØD1 B ØD2 L1 L2 R (tandard Options) 1 to 8 0 to 8 6, , I 6,4 DIN 463 W3 afety Washers, type I are used as locking devices to prevent exagon ead Bolts, type A from loosening. afety Washers, type I are suitable for all tandard eries group sizes. afety Washer I6,4DIN 463W3 Type of washer afety washer with 2 tabs I 6,4 DIN 463 (according to DIN 463) Material code Carbon teel, zinc/nickel-plated W3 A17

18 tandard eries DIN 3015, Part 1 Components: Dimensions / ocket Cap crew Type I lotted ead crew Type LI ocket Cap crew I (according to IO 4762 or ANI / AME B18.3) Dimensions applicable only when used without Cover Plate DP lotted ead crew LI (according to IO 1207 or ANI / AME B18.6.3) Dimensions applicable only when used without Cover Plate DP ocket Cap crew lotted ead crew I1MW3 LI1MW3 Type of bolt ocket Cap crew (according to IO 4762 or ANI / AME B18.3) lotted ead crew (according to IO 1207 or ANI / AME B18.6.3) Please note: ocket cap screws I and slotted head screws LI have to be used in conjunction with washers U, which are available separately. Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W4 tainless teel V4A W / (AII 316 / 316 Ti) I LI Group Dimensions ( mm /in) (tandard Options) DIN Thread G x L ocket Cap crews lotted ead crews 1 0 M6 x 20 I 1 M W3 LI 1 M W3 1/4 20 UNC x 3/4 I 1 U W3 LI 1 U W3 1A 1 M6 x 20 I 1A M W3 LI 1A M W3 1/4 20 UNC x 3/4 I 1A U W3 LI 1A U W3 2 2 M6 x 25 I 2 M W3 LI 2 M W3 1/4 20 UNC x 1 I 2 U W3 LI 2 U W3 3 3 M6 x 30 I 3 M W3 LI 3 M W3 1/4 20 UNC x 1-1/8 I 3 U W3 LI 3 U W3 4 4 M6 x 35 I 4 M W3 LI 4 M W3 1/4 20 UNC x 1-3/8 I 4 U W3 LI 4 U W3 5 5 M6 x 50 I 5 M W3 LI 5 M W3 1/4 20 UNC x 2 I 5 U W3 LI 5 U W3 6 6 M6 x 60 I 6 M W3 LI 6 M W3 1/4 20 UNC x 2-1/2 I 6 U W3 LI 6 U W3 7 7 M6 x 90 I 7 M W3 1/4 20 UNC x 3-3/8 I 7 U W3 ON REQUET ONLY 8 8 M6 x 110 I 8 M W3 1/4 20 UNC x 4-3/8 I 8 U W3 ON REQUET ONLY All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. exagon ead Bolt Type AE Insert Type E / EP D2 L L L G G exagon ead Bolt AE1MW3 Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) for use with Insert E / EP E Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W4 tainless teel V4A W / (AII 316 / 316 Ti) A exagon ead Bolt AE (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Inserts EP / E Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 1 0 M6 x 27 AE 1 M W3 1/4 20 UNC x 1-1/8 AE 1 U W3 1A 1 M6 x 27 AE 1A M W3 1/4 20 UNC x 1-1/8 AE 1A U W3 2 2 M6 x 32 AE 2 M W3 1/4 20 UNC x 1-3/8 AE 2 U W3 3 3 M6 x 35 AE 3 M W3 1/4 20 UNC x 1-3/8 AE 3 U W3 4 4 M6 x 42 AE 4 M W3 1/4 20 UNC x 1-5/8 AE 4 U W3 5 5 M6 x 57 AE 5 M W3 1/4 20 UNC x 2-3/8 AE 5 U W3 6 6 M6 x 65 AE 6 M W3 1/4 20 UNC x 2-3/4 AE 6 U W3 7 7 M6 x 95 AE 7 M W3 1/4 20 UNC x 4 AE 7 U W3 8 8 M6 x 118 AE 8 M W3 1/4 20 UNC x 4-3/4 AE 8 U W3 G Group Dimensions ( mm /in) DIN D1 D2 E EP (tandard Options) 1 to 8 0 to 8 D1 Inserts E (teel) / EP (Plastic) 11,8 6,5 7,8 8,6 E (teel) EP (Plastic) All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A18

19 Components: Dimensions / DIN 3015, Part 1 tandard eries afety Locking Plate (for Use with tacking Bolt AF) Type IG B2 L B1 B 1 B 2 L A Clamps Group 1 Group 1A to 8 Group Dimensions ( mm /in) DIN L B1 B2 (tandard Options) , IG 1 W3 1A , IG 1A W , IG 2 W , IG 3 W , IG 4 W , IG 5 W , IG 6 W , IG 7 W , IG 8 W3 afety Locking Plate IG1W3 afety Locking Plate IG Group 1 Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 tacking Bolt (for Use with afety Locking Plate IG) Type AF Thread G G ex W L 3 L 2 L 1 G Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 min. ex (tandard Options) 1 0 M AF 1 M W3 1/4 20 UNC AF 1 U W3 1A 1 M AF 1A M W3 1/4 20 UNC AF 1A U W3 2 2 M AF 2 M W3 1/4 20 UNC AF 2 U W3 3 3 M AF 3 M W3 1/4 20 UNC AF 3 U W3 4 4 M AF 4 M W3 1/4 20 UNC AF 4 U W3 5 5 M AF 5 M W3 1/4 20 UNC AF 5 U W3 6 6 M AF 6 M W3 1/4 20 UNC AF 6 U W3 7 7 M AF 7 M W3 1/4 20 UNC AF 7 U W3 8 8 M AF 8 M W3 1/4 20 UNC AF 8 U W3 tacking Bolt AF1MW3 Type of bolt tacking Bolt (according to tandard) Group 1 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 AF tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A19

20 tandard eries DIN 3015, Part 1 Clamp Assemblies: P 106A PP DP-A M W10 #K a Type of Installation Please select the type of installation (e.g. Weld Plates, Rail Nuts etc.) and add the corresponding Code to position a of the order code for your clamp assembly. Without Installation Equipment Code: none Installation on Weld Plate ingle Weld Plate Code: P Elongated Weld Plate Code: PV Twin Weld Plate (for Group 1 to 6 only) Code: DP Group Weld Plate (for Group 1 to 6 only) Code: RAP Angled Weld Plate (for Group 1 to 6 only) Code: WP Bridge Weld Plate (for Group 1A to 6 only) Code: BP Installation on Mounting / Channel Rail exagon Rail Nut Code: M (Carbon teel) Code: MG (tainless teel) Channel Rail Adaptor Code: CRA b Group ize & Diameter Please select the required group size and diameter and add the corresponding Code to position b of the order code for your clamp assembly. Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled Type Type (DIN) (mm) Design RI Code ,4 106, (0) 9,5 109, A (1) 2 (2) 3 (3) 4 (4) 6 106A 6,4 106,4A 8 108A 9,5 109,5A A A 12,7 212,7 13,5 213, ,2 217, ,3 321, ,4 325, ,7 412, ,2 417, ,9 426, ,6 428, Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled (DIN) (mm) Design Type Type RI Code ,7 533, (5) ,3 541, (6) 7 (7) 8 (8) ,3 621, ,9 626, ,5 644,5 48,3 648,3 50,8 650, ,2 757,2 60,3 760,3 63,5 763, ,1 776,1 88,9 888, L tandard Option Additional outside diameters are available upon request. Please consult for further information. A20

21 Clamp Assemblies: DIN 3015, Part 1 tandard eries Please see pages A22 and A23 with detailed order examples for some of the most popular tandard eries clamp assemblies. A Clamps c Clamp Body Design & Material Please select the design and material of your clamp body and add the corresponding Code to position c of the order code for your clamp assembly. Please check the availability of the selected clamp body design and material according to the matrix table in b. Profiled Design Polypropylene Code: PP Polyamide Code: PA Thermoplastic Elastomer (87 hore-a) Code: A Aluminium Code: AL (for Group 1A to 6 only) Type (mooth) Polypropylene Code: PP d Mounting & Fitting Combination Please select the mounting and fitting combination (e.g. bolts, screws, cover plates etc.) and add the corresponding Code to position d of the order code for your clamp assembly. Installation with Cover Plate and Bolts Cover Plate DP with exagon ead Bolts A Code: DP-A Cover Plate DP with ocket Cap crews I Code: DP-I Installation with Locking Plate and Bolts afety Locking Plate IG with tacking Bolts AF Code: IG-AF Installation with Inserts and Bolts Inserts EP (Plastic) with exagon ead Bolts AE Code: EP-A e Thread Type Please select the required thread type and add the corresponding Code to position e of the order code for your clamp assembly. Metric IO thread Code: M Unified coarse (UNC) thread Code: U All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. f Material & urface Finishing Please select the required material & surface finishing of the metal parts and add the corresponding Code to position f of the order code for your clamp assembly. Metal parts made of Carbon teel, untreated Metal parts made of Carbon teel, phosphated Metal parts made of Carbon teel, zinc/nickel-plated W1 W2 W3 Polyamide Code: PA Thermoplastic Elastomer (87 hore-a) Code: A Inserts E (teel) with exagon ead Bolts AE Code: E-A Installation with Bolts only Metal parts made of tainless teel V2A / (AII 304 / 303) Metal parts made of tainless teel V4A / (AII 316 / 316 Ti) W4 W5 Type RI (with Rubber Insert) Polypropylene Code: PPR (for Group 4 and 6 only) Polyamide Code: PAR (for Group 4 and 6 only) ee pages A88 / A89 for material properties and technical information. Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ocket Cap crews I (Washers U included) Code: I lotted ead crews LI (Washers U included) Code: LI (for Group 1 to 6 only) pecial lengths of ocket Cap crews I required. For exact lenghts, please see details of exagon ead Bolt, type A (for use with Cover Plates DP) on page A16. Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated W10 Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. g Assembling & Kitting If required, please select an additional assembling and kitting option and add the corresponding Code to the last position of the order code for your clamp assembly. Components supplied separately Code: none (standard option) Components assembled Code: #A (special option) Components packed in kits Code: #K (special option) A21

22 tandard eries DIN 3015, Part 1 Clamp Assemblies: Order Examples 2x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x ingle Weld Plate urface: W2 2x ocket Cap crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x ingle Weld Plate urface: W2 2x lotted ead crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x ingle Weld Plate urface: W2 Order Code P 212,7 PP DP-A M W10 W10 is the standard option for this type of installation. Order Code P 212,7 PP I M W10 W10 is the standard option for this type of installation. Order Code P 212,7 PP LI M W10 W10 is the standard option for this type of installation. Available up to Group 6 (DIN Group 6) only. 2x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate urface: W2 2x ocket Cap crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate urface: W2 2x lotted ead crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate urface: W2 Order Code PV 212,7 PP DP-A M W10 W10 is the standard option for this type of installation. Order Code PV 212,7 PP I M W10 W10 is the standard option for this type of installation. Order Code PV 212,7 PP LI M W10 W10 is the standard option for this type of installation. Available up to Group 6 (DIN Group 6) only. 2x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 2x exagon Rail Nut urface: W3 2x ocket Cap crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 2x exagon Rail Nut urface: W3 2x lotted ead crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 2x exagon Rail Nut urface: W3 Order Code (Mounting Rail T not included.) M 212,7 PP DP-A M W3 W3 is the standard option for this type of installation. Order Code (Mounting Rail T not included.) M 212,7 PP I M W3 W3 is the standard option for this type of installation. Order Code (Mounting Rail T not included.) M 212,7 PP LI M W3 W3 is the standard option for this type of installation. Available up to Group 6 (DIN Group 6) only. A22

23 Clamp Assemblies: Order Examples DIN 3015, Part 1 tandard eries 2x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 2x ocket Cap crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 2x lotted ead crew with Washer urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) Tube-O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance A Clamps Order Code 212,7 PP DP-A M W3 W3 is the standard option for this type of installation. Order Code 212,7 PP I M W3 W3 is the standard option for this type of installation. Order Code 212,7 PP LI M W3 W3 is the standard option for this type of installation. Order Code 212,7 PP IG-AF M W3 2x tacking Bolt urface: W3 1x afety Locking Plate urface: W3 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance W3 is the standard option for this type of installation. 2x exagon ead Bolt urface: W3 2x Insert Material: Plastic 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x ingle Weld Plate urface: W2 Order Code P 106 PP I M W10 1x ocket Cap crew with Washer urface: W3 1x Clamp Body (two halves) Group 1 (DIN 0) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x ingle Weld Plate urface: W2 W10 is the standard option for this type of installation. 2x exagon ead Bolt urface: W3 2x Insert Material: Plastic 1x Clamp Body (two halves) Group 2 (DIN 2) O.D. 12,7 mm /.50 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate urface: W2 Thread codes All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Metric IO thread M Unified coarse (UNC) thread U Material codes The below listed material codes describe the materials and surface finishings of metal parts that are most relevant for tandard eries clamp assemblies. Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. Metal parts made of Carbon teel, untreated W1 Metal parts made of Carbon teel, phosphated W2 Metal parts made of Carbon teel, zinc/nickel-plated W3 Metal parts made of tainless teel V2A W / (AII 304 / 303) Metal parts made of tainless teel V4A W / (AII 316 / 316 Ti) Weld Plate made of Carbon teel, phosphated; Other W10 metal parts made of Carbon teel, zinc/nickel-plated Technical Notes Because of their design, Group 1 (DIN Group 0) clamp assemblies only include one single bolt / screw. Order Code P 212,7 PP EP-A M W10 W10 is the standard option for this type of installation. Order Code PV 212,7 PP EP-A M W10 W10 is the standard option for this type of installation. A23

24 eavy eries DIN 3015, Part 2 Components: Dimensions / Clamp Body Profiled Design Profiled Inside urface with Tension Clearance ø D 1 L 2 L 1 Clamp Body One clamp body is consisting of two clamp halves. tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A Aluminium Colour: elf-colour Material code: AL ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features 3006PP 1st part of Group 3 Exact outside diameter Ø D1 (mm) 006 Material code (see below) PP Proven, tested and trusted product in various markets Recommended for the safe installation of rigid pipes and tubes Available for all commonly used pipe and tube outside diameters Environmental protection due to vibration/noise reducing design Excellent weathering resistance, even under extreme conditions Group Outside Diameter Nominal Bore Dimensions ( mm /in) Pipe / Tube Copper Tube (2 Clamp Ø D1 Pipe ATM B88 alves) L1 L1 (mm) (in) (in) (in) (QQ = Material) PP/ PA/A AL L2 min. Width QQ 6,4 1/4 3006,4 QQ 8 5/ QQ 9,5 3/8 1/4 3009,5 QQ 10 1/ QQ QQ ,7 1/2 3/8 3012,7 QQ ,6 30,5 13,5 1/4 3013,5 QQ QQ QQ 16 5/8 1/ QQ 17,2 3/8 3017,2 QQ QQ QQ 19 3/ QQ QQ 21,3 1/2 4021,3 QQ / QQ ,6 30, QQ , ,4 QQ 26,9 3/4 4026,9 QQ QQ QQ QQ / QQ 33, ,7 QQ / QQ , / QQ QQ 41,3 1-1/2 5041,3 QQ / QQ / QQ QQ 44,5 1-3/4 6044,5 QQ 48,3 1-1/2 6048,3 QQ 50, ,8 QQ QQ QQ QQ 57,2 2-1/4 6057,2 QQ 60, ,3 QQ 63,5 2-1/2 6063,5 QQ QQ / QQ DIN ee page A25 for Group 7 to 12 (DIN Group 5 to 10). Additional outside diameters are available upon request. Please consult for further information. A24

25 Components: Dimensions / DIN 3015, Part 2 eavy eries ø D 1 Clamp Body Profiled Design Profiled Inside urface with Tension Clearance L 2 L 1 A Clamps Group Outside Diameter Nominal Dimensions ( mm /in) Pipe / Tube Bore (2 Clamp Ø D1 alves) L1 L1 (mm) (in) Pipe (in) (QQ = Material) PP/PA AL L2 min. Width 60,3 7060,3 QQ QQ / QQ /2 (ANI B 36-10) 7073 QQ QQ , /2 (DIN EN 10220) 7076,1 QQ QQ 82,5 7082,5 QQ 88,9 3-1/ ,9 QQ 88,9 3-1/ ,9 QQ QQ / QQ QQ / QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ 177, ,8 QQ , ,7 QQ QQ QQ QQ QQ QQ QQ DIN QQ QQ ee page A24 for Group 3 to 6 (DIN Group 1 to 4). Additional outside diameters are available upon request. Please consult for further information. Clamp Body 7060,3PP One clamp body is consisting of two clamp halves. 1st part of Group 7 Exact outside diameter Ø D1 (mm) 060,3 Material code (see below) PP tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA Aluminium Colour: elf-colour Material code: AL ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features Proven, tested and trusted product in various markets Recommended for the safe installation of rigid pipes and tubes Available for all commonly used pipe and tube outside diameters Environmental protection due to vibration/noise reducing design Excellent weathering resistance, even under extreme conditions A25

26 eavy eries DIN 3015, Part 2 Components: Dimensions / Clamp Body Type mooth Inside urface without Tension Clearance ød1 L2 L1 Clamp Body tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features 3006PP One clamp body is consisting of two clamp halves. 1st part of Group 3 Exact outside diameter Ø D1 (mm) 006 Material code (see below) PP Proven, tested and trusted product in various markets Recommended for the safe installation of hoses and cables Chamfered edges avoid damaging of the hose or cable Available for all commonly used hose and cable outside diameters Excellent weathering resistance, even under extreme conditions Group Outside Diameter Dimensions ose (2 Clamp ( mm /in) Ø D1 alves) (mm) (in) (QQQ = Material) L1 L2 Width QQQ 6,4 1/4 3006,4 QQQ 8 5/ QQQ 9,5 3/8 3009,5 QQQ QQQ QQQ ,5 30,5 12,7 1/2 3012,7 QQQ ,5 3013,5 QQQ QQQ QQQ 16 5/ QQQ 17,2 3017,2 QQQ QQQ 19 3/ QQQ QQQ 21,3 4021,3 QQQ QQQ ,5 30, QQQ , ,4 QQQ 26,9 4026,9 QQQ QQQ QQQ QQQ / QQQ 33,7 5033,7 QQQ QQQ , / QQQ QQQ 41,3 5041,3 QQQ QQQ / QQQ QQQ 44,5 1-3/4 6044,5 QQQ 48,3 6048,3 QQQ 50, ,8 QQQ QQQ QQQ 57,2 2-1/4 6057,2 QQQ 60,3 6060,3 QQQ 63,5 2-1/2 6063,5 QQQ QQQ / QQQ DIN Additional outside diameters are available upon request. Please consult for further information. A26

27 Components: Dimensions / DIN 3015, Part 2 eavy eries Clamp Body with Rubber Insert Type RI Clamp Body Rubber Insert with Film inge ød ød1 L2 L1 A Clamps Group Outside Diameter (QQR = Clamp Body Material) Dimensions Pipe / Tube / ose Clamp Assembly Clamp Body Rubber Insert ( mm /in) Ø D (Clamp Body + (mm) (in) Rubber Insert) (2 Clamp alves) Ø D1 L1 L2 Width QQR RI 06 (4+4) 8 5/ QQR RI 08 (4+4) QQR RI 10 (4+4) QQR RI 12 (4+4) ,7 1/2 4012,7 QQR RI 12,7 (4+4) ,5 30, QQR 4 QQR RI 14 (4+4) QQR RI 15 (4+4) 16 5/ QQR RI 16 (4+4) 17,2 4017,2 QQR RI 17,2 (4+4) QQR RI 18 (4+4) 19 3/ QQR RI 19 (4+4) QQR RI 20 (6+5) 21,3 5021,3 QQR RI 21,3 (6+5) 22 7/ QQR RI 22 (6+5) QQR RI 25 (6+5) ,5 5 QQR 26,9 5026,9 QQR RI 26,9 (6+5) QQR RI 28 (6+5) QQR RI 30 (6+5) / QQR RI 32 (6+5) / QQR RI 32 (6) 33,7 6033,7 QQR RI 33,7 (6) QQR RI 35 (6) 38,7 6038,7 QQR RI 38,7 (6) QQR RI 40 (6) QQR 6 QQR RI 42 (6) ,5 6045,5 QQR RI 45,5 (6) QQR RI 48 (6) QQR RI 51 (6) 53,4 6053,4 QQR RI 53,4 (6) 56,4 6056,4 QQR RI 56,4 (6) QQR RI 55 (7) / QQR RI 57 (7) QQR RI 60 (7) ,5 2-1/2 7063,5 QQR RI 63,5 (7) QQR QQR RI 65 (7) / QQR RI 70 (7) QQR RI 72 (7) QQR RI 76 (7) QQR RI 80 (8) ,9 3-1/2 8088,9 QQR 8 QQR RI 88,9 (8) QQR RI 102 (8) QQR RI 114 (9) / QQR 9 QQR RI 133 (9) QQR RI 140 (9) QQR RI 150 (10) QQR RI 165 (10) QQR QQR RI 168 (10) QQR RI 172 (10) DIN Rubber Inserts for eavy eries clamp bodies, Group 4 also fit into tandard eries clamp bodies, Group 4. Rubber Inserts for eavy eries clamp bodies, Group 5 also fit into tandard eries clamp bodies, Group 6. Additional outside diameters are available upon request. Please consult for further information. Clamp Assembly 4006PPR One assembly is consisting of one clamp body and one insert. 1st part of Group 4 Exact outside diameter Ø D (mm) 006 Material code (see below) PPR Clamp Body One clamp body is consisting of two clamp halves. 4PPR Group 4 Material code (see below) PPR Rubber Insert RI06(4+4) Rubber Insert RI Exact outside diameter Ø D (mm) 06 Group 4 (eavy) and 4 (tandard) (4+4) 5 (eavy) and 6 (tandard) (6+5) 6 (eavy) (6) 7 (eavy) (7) 8 (eavy) (8) 9 (eavy) (9) 10 (eavy) (10) tandard Materials Polypropylene Colour: Black Material code: PPR Polyamide Colour: Black Material code: PAR Rubber Insert 4 to 6: Thermoplastic Elastomer (73 hore-a) 7 to 10: EPDM (70 hore-a) Colour: Black ee pages A88 / A89 for material properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for material properties and technical information. Product Features Proven, tested and trusted product in various markets Either for the extra vibration/noise reducing installation of pipes and tubes or the extra gentle installation of hoses and cables Available for all commonly used outside diameters Excellent weathering resistance, even under extreme conditions A27

28 eavy eries DIN 3015, Part 2 Components: Dimensions / Weld Plate for ingle Clamps Type PAL ø D 1 G L 1 L 2 B Weld Plate PAL3MW2 Weld Plate for ingle Clamps PAL Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L1 L2 B Thread G ØD1 (tandard Options) M10 18 PAL 3 M W /8 16 UNC.71 PAL 3 U W M10 18 PAL 4 M W /8 16 UNC.71 PAL 4 U W M10 18 PAL 5 M W /8 16 UNC.71 PAL 5 U W M12 20 PAL 6 M W /16 14 UNC.78 PAL 6 U W M16 24 PAL 7 M W /8 11 UNC.94 PAL 7 U W M20 30 PAL 8 M W /4 10 UNC 1.18 PAL 8 U W M24 35 PAL 9 M W /8 9 UNC 1.38 PAL 9 U W M30 45 PAL 10 M W /8 7 UNC 1.77 PAL 10 U W M30 50 PAL 11 M W /4 7 UNC 1.97 PAL 11 U W M30 50 PAL 12 M W /4 7 UNC 1.97 PAL 12 U W1 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate for Double Clamps Type PA ø D 1 G L 1 L 2 B2 B1 Weld Plate PA3MW2 Weld Plate for Double Clamps PA Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L1 L2 B1 B2 Thread G ØD1 (tandard Options) ,5 8 8 M10 18 PA 3 M W /8 16 UNC.71 PA 3 U W ,5 8 8 M10 18 PA 4 M W /8 16 UNC.71 PA 4 U W ,5 8 8 M10 18 PA 5 M W /8 16 UNC.71 PA 5 U W M12 20 PA 6 M W /16 14 UNC.78 PA 6 U W M16 24 PA 7 M W /8 11 UNC.94 PA 7 U W M20 30 PA 8 M W /4 10 UNC 1.18 PA 8 U W M24 35 PA 9 M W /8 9 UNC 1.38 PA 9 U W M30 45 PA 10 M W /8 7 UNC 1.77 PA 10 U W M30 50 PA 11 M W /4 7 UNC 1.97 PA 11 U W M30 50 PA 12 M W /4 7 UNC 1.97 PA 12 U W1 A28 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table.

29 Individual Components: Dimensions / DIN 3015, Part 2 eavy eries ø D 2 ø D 1 G Elongated Weld Plate for ingle Clamps Type PAL/DUEB L 1 L 3 L 2 B A Clamps Group Dimensions ( mm /in) DIN L1 L2 L3 B Thread G ØD1 ØD2 (tandard Options) M PAL/DUEB 3 M W /8 16 UNC PAL/DUEB 3 U W M PAL/DUEB 4 M W /8 16 UNC PAL/DUEB 4 U W M PAL/DUEB 5 M W /8 16 UNC PAL/DUEB 5 U W M PAL/DUEB 6 M W /16 14 UNC PAL/DUEB 6 U W M PAL/DUEB 7 M W /8 11 UNC PAL/DUEB 7 U W M PAL/DUEB 8 M W /4 10 UNC PAL/DUEB 8 U W M PAL/DUEB 9 M W /8 9 UNC PAL/DUEB 9 U W M PAL/DUEB 10 M W /8 7 UNC PAL/DUEB 10 U W M PAL/DUEB 11 M W /4 7 UNC PAL/DUEB 11 U W M PAL/DUEB 12 M W /4 7 UNC PAL/DUEB 12 U W1 Weld Plate PAL/DUEB3MW2 Elongated Weld Plate for ingle Clamps PAL/DUEB Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. ø D 2 ø D 1 G Elongated Weld Plate for Double Clamps Type PA/DUEB L 1 L 3 L 2 B2 B1 ø D 2 ø D 1 G L 1 L 3 L 2 B2 B1 Group 3 to 9 Group 10 to 12 Design for Group 10 to 12 Group Dimensions ( mm /in) DIN L1 L2 L3 B1 B2 Thread G ØD1 ØD2 (tandard Options) ,5 8 8 M PA/DUEB 3 M W /8 16 UNC PA/DUEB 3 U W ,5 8 8 M PA/DUEB 4 M W /8 16 UNC PA/DUEB 4 U W ,5 8 8 M PA/DUEB 5 M W /8 16 UNC PA/DUEB 5 U W M PA/DUEB 6 M W /16 14 UNC PA/DUEB 6 U W M PA/DUEB 7 M W /8 11 UNC PA/DUEB 7 U W M PA/DUEB 8 M W /4 10 UNC PA/DUEB 8 U W M PA/DUEB 9 M W /8 9 UNC PA/DUEB 9 U W M PA/DUEB 10 M W /8 7 UNC PA/DUEB 10 U W M PA/DUEB 11 M W /4 7 UNC PA/DUEB 11 U W M PA/DUEB 12 M W /4 7 UNC PA/DUEB 12 U W1 Weld Plate PA/DUEB3MW2 Elongated Weld Plate for Double Clamps PA/DUEB Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A29

30 eavy eries DIN 3015, Part 2 Mounting Rail Nut Type GMV (for Use with Mounting Rail TV) Components: Dimensions / 1 2 ø D1 G ø D1 G 3 ø D ø D2 Mounting Rail Nut GMV3-5MW3 Group Dimensions ( mm /in) DIN ØD1 ØD Thread G (tandard Options) 3 1 Mounting Rail Nut GMV Group 3 to 5 (DIN Group 1 to 3) (DIN Group 4) 6 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W , ,6 7,4 M10 GMV 3-5 M W /8 16 UNC GMV 3-5 U W3 19, ,8 8,2 M12 GMV 6 M W /16 14 UNC GMV 6 U W3 tainless teel V4A / (AII 316 / 316 Ti) W5 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Mounting Rail Type TV (for Use with Mounting Rail Nut GMV) B 1 B 2 Mounting Rail TV1W1 Group Dimensions ( mm /in) (tandard Options) DIN B1 B2 Length of Rail: 1 m / 3.28 ft Length of Rail: 2 m / 6.56 ft 3 1 Mounting Rail TV Length of rail 1 m / 3.28 ft -1M 2 m / 6.56 ft -2M Alternative lengths available upon request. Consult for further information. Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 tainless teel V4A / (AII 316 / 316 Ti) W TV -1M W1 TV -2M W A30

31 Components: Dimensions / DIN 3015, Part 2 eavy eries Channel Rail Adaptor (for Use with Various Channel Rails) Type CRA A Clamps Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B1 B (tandard Options) 3 1 Adaptor CRA3-5MW M ,5 9,2 5,5 27,5 CRA 3-5 M W3 3/8 16 UNC CRA 3-5 U W3 M12 21, ,2 5 27,5 CRA 6 M W3 7/16 14 UNC CRA 6 U W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Channel Rail Adaptor CRA Group 3 to 5 (DIN Group 1 to 3) (DIN Group 4) 6 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V4A / (AII 316 / 316 Ti) W5 Compatibility with Channel Rails The Channel Rail Adaptor, type CRA is suitable for various channel rails, including the following types: ALFEN ILTI UNITRUT (Cushion Clamp eries) M 41/41 MQ-21, MQ-41, MQ-52, MQ-72 P1000, P1000T, P1000V, P1000VT, P1001 C PL, C GR ZA 41/22 MQ-21U, MQ-41U, MQ-72U P2000, P2000T C PL, C GR ZM 41/41 MQ-21D, MQ-41D, MQ-52-72D P3003, P3003T, P3300V, P3300VT, P3301 ee page A83 for technical information. ZM 41/22 L 41/41, L 41/B2 P4000, P4000T P5000, P5000T, P5001, P5500, P5500T, P5501 Consult to check compatibility with additional types of channel rails ,5 ( ) min. 20 (min..79) Basic dimensional requirements for channel rails to be used with Channel Rail Adaptors, type CRA min. 22 (min..87) max. 28 (max. 1.10) Recommended Bolt Lengths when using the Channel Rail Adaptor, Type CRA Group exagon ead Bolts A (used with Cover Plates DPAL or DPA) ocket Cap crews I (used without Cover Plates DPAL or DPA) DIN Metric IO thread Unified coarse (UNC) thread Metric IO thread Unified coarse (UNC) thread 3 1 M10 x 40 3/8 16 UNC x 1-1/2 M10 x 25 3/8 16 UNC x M10 x 55 3/8 16 UNC x 2-1/4 M10 x 40 3/8 16 UNC x 1-1/2 5 3 M10 x 65 3/8 16 UNC x 2-3/4 M10 x 50 3/8 16 UNC x M12 x100 7/16 14 UNC x 3-3/4 M12 x 75 7/16 14 UNC x 3 Clamp assemblies including Channel Rail Adaptors, type CRA are supplied with the recommended bolt lengths by default. ee page A36 for further information on ordering. Dimensional drawings: All dimensions in mm (in). A31

32 eavy eries DIN 3015, Part 2 Components: Dimensions / Cover Plate for ingle Clamps Type DPAL ø D L 1 L 2 Cover Plate Cover Plate for Double Clamps Type DPA DPAL3W2 Cover Plate for ingle Clamps DPAL Group 3 Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L1 L2 B ØD (tandard Options) DPAL 3 W DPAL 4 W DPAL 5 W DPAL 6 W DPAL 7 W DPAL 8 W DPAL 9 W DPAL 10 W DPAL 11 W DPAL 12 W1 ø D L 1 L 2 B2 B B1 Cover Plate DPA3W2 Cover Plate for Double Clamps DPA Group 3 Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L1 L2 B1 B2 ØD (tandard Options) , DPA 3 W , DPA 4 W , DPA 5 W DPA 6 W DPA 7 W DPA 8 W DPA 9 W DPA 10 W DPA 11 W DPA 12 W1 A32

33 Components: Dimensions / DIN 3015, Part 2 eavy eries exagon ead Bolt Type A L exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Cover Plates DPAL or DPA G A Clamps Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 3 1 M10 x 45 A 3 M W1 3/8 16 UNC x 1-3/4 A 3 U W3 4 2 M10 x 60 A 4 M W1 3/8 16 UNC x 2-1/4 A 4 U W3 5 3 M10 x 70 A 5 M W1 3/8 16 UNC x 2-3/4 A 5 U W3 6 4 M12 x 100 A 6 M W1 7/16 14 UNC x 4 A 6 U W3 7 5 M16 x 130 A 7 M W1 5/8 11 UNC x 5-1/4 A 7 U W3 8 6 M20 x 190 A 8 M W1 3/4 10 UNC x 7-1/2 A 8 U W1 9 7 M24 x 220 A 9 M W1 7/8 9 UNC x 8-3/4 A 9 U W M30 x 300 A 10 M W1 1-1/8 7 UNC x 12 A 10 U W M30 x 450 A 11 M W1 1-1/4 7 UNC x 17-1/2 A 11 U W M30 x 560 A 12 M W1 1-1/4 7 UNC x 22 A 12 U W1 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. exagon ead Bolt A3MW1 Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 A tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) tandard finishing option for eavy eries group sizes 3 to 7 in North America is W3 (Carbon teel, zinc/nickel-plated). ocket Cap crew Type I L G ocket Cap crew I (according to IO 4762 or ANI / AME B18.3) Dimensions applicable only when used without Cover Plates Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 3 1 M10 x 30 I 3 M W1 3/8 16 UNC x 1 I 3 U W3 4 2 M10 x 40 I 4 M W1 3/8 16 UNC x 1-3/4 I 4 U W3 5 3 M10 x 50 I 5 M W1 3/8 16 UNC x 2 I 5 U W3 6 4 M12 x 80 I 6 M W1 7/16 14 UNC x 3-1/4 I 6 U W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. tandard finishing option in North America is W3 (Carbon teel, zinc/nickel-plated). ocket Cap crew I3MW1 Type of Bolt ocket Cap crew (according to IO 4762 I or ANI / AME B18.3) Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) A33

34 eavy eries DIN 3015, Part 2 Components: Dimensions / afety Washer Type I (DIN 93) ØD2 B Radius R L ØD1 afety Washer I (according to DIN 93) afety Washer I10,5DIN 93W3 afety Washer I Exact inner diameter ØD1 (mm) 10,5 Type of washer afety washer with 1 tab (according to DIN 93) DIN 93 Material code Carbon teel, zinc/nickel-plated W3 Group Dimensions ( mm /in) DIN ØD1 B ØD2 L R (tandard Options) , , I 10,5 DIN 93 W , , I 10,5 DIN 93 W , , I 10,5 DIN 93 W I 13 DIN 93 W I 17 DIN 93 W I 21 DIN 93 W I 25 DIN 93 W , I 31 DIN 93 W , I 31 DIN 93 W , I 31 DIN 93 W3 afety Washers, type I are used as locking devices to prevent exagon ead Bolts, type A from loosening. afety Washer Type I (DIN 463) L1 ØD2 B Radius R L2 ØD1 afety Washer I (according to DIN 463) afety Washer I10,5DIN 463W3 afety Washer I Exact inner diameter ØD1 (mm) 10,5 Type of washer afety washer with 2 tabs (according to DIN 463) DIN 463 Material code Carbon teel, zinc/nickel-plated W3 Group Dimensions ( mm /in) DIN ØD1 B ØD2 L1 L2 R (tandard Options) , , I 10,5 DIN 463 W , I 10,5 DIN 463 W , I 10,5 DIN 463 W I 13 DIN 463 W I 17 DIN 463 W I 21 DIN 463 W I 25 DIN 463 W , I 31 DIN 463 W , I 31 DIN 463 W , I 31 DIN 463 W3 A34 afety Washers, type I are used as locking devices to prevent exagon ead Bolts, type A from loosening.

35 Components: Dimensions / DIN 3015, Part 2 eavy eries afety Locking Plate (for Use with tacking Bolt AF) Type IP L 1 L 2 B2 B1 A Clamps Group Dimensions ( mm /in) DIN L1 L2 B1 B2 (tandard Options) , IP 3 W , IP 4 W , IP 5 W , IP 6 W IP 7 W IP 8 W IP 9 W IP 10 W1 afety Locking Plate IP3W2 afety Locking Plate IP Group 3 Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 tacking Bolt (for Use with afety Locking Plate IP) Type AF G W L 3 L 2 L 1 G Group Dimensions ( mm /in) DIN L1 L2 L3 min. ex Thread G (tandard Options) M10 AF 3 M W /8 16 UNC AF 3 U W M10 AF 4 M W /8 16 UNC AF 4 U W M10 AF 5 M W /8 16 UNC AF 5 U W M12 AF 6 M W /16 14 UNC AF 6 U W M16 AF 7 M W /8 11 UNC AF 7 U W M20 AF 8 M W /4 10 UNC AF 8 U W M24 AF 9 M W /8 9 UNC AF 9 U W M30 AF 10 M W /8 7 UNC AF 10 U W1 tacking Bolt AF3MW2 tacking Bolt AF Group 3 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. tandard finishing option for eavy eries group sizes 3 to 7 in North America is W3 (Carbon teel, zinc/nickel-plated). tandard finishing option for eavy eries group sizes 8 to 10 in North America is W1 (Carbon teel, untreated). A35

36 eavy eries DIN 3015, Part 2 Clamp Assemblies: PAL 3006 PP DPAL-A M W12 #K a Type of Installation Please select the type of installation (e.g. Weld Plates, Rail Nuts etc.) and add the corresponding Code to position a of the order code for your clamp assembly. Without Installation Equipment Code: none Installation on Weld Plate Weld Plate for ingle Clamps Code: PAL Weld Plate for Double Clamps Code: PA Elongated Weld Plate for ingle Clamps Code: PAL/DUEB Elongated Weld Plate for Double Clamps Code: PA/DUEB Installation on Mounting / Channel Rail Mounting Rail Nut Code: GMV (for Group 3 to 6 only) Channel Rail Adaptor Code: CRA (for Group 3 to 6 only) b Group ize & Diameter Please select the required group size and diameter and add the corresponding Code to position b of the order code for your clamp assembly. Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled (DIN) (mm) Design Type Type RI Code ,4 3006, ,5 3009, ,7 3012,7 (1) 13,5 3013, ,2 3017, b Group ize & Diameter Continuation Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled (DIN) (mm) Design Type Type RI Code ,7 4012, ,2 4017, (2) ,3 4021, ,4 4025,4 26,9 4026, (3) 6 (4) ,3 5021, ,9 5026, ,7 5033, ,3 5041, ,7 6033, ,7 6038, ,5 6044,5 45,5 6045, ,3 6048,3 50,8 6050, ,4 6053, b Group ize & Diameter Continuation Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled (DIN) (mm) Design Type Type RI Code ,4 6056, ,2 6057,2 (4) 60,3 6060,3 63,5 6063, (5) 8 (6) 9 (7) 10 (8) 11 (9) 12 (10) ,3 7060,3 63,5 7063, ,1 7076, ,5 7082,5 88,9 7088, ,9 8088, , ,8 193, , tandard Option Additional outside diameters are available upon request. Please consult for further information. A36

37 Clamp Assemblies: DIN 3015, Part 2 eavy eries Please see pages A38 and A39 with detailed order examples for some of the most popular eavy eries clamp assemblies. A Clamps c Clamp Body Design & Material Please select the design and material of your clamp body and add the corresponding Code to position c of the order code for your clamp assembly. d Mounting & Fitting Combination Please select the mounting and fitting combination (e.g. bolts, screws, cover plates etc.) and add the corresponding Code to position d of the order code for your clamp assembly. f Material & urface Finishing Please select the required material & surface finishing of the metal parts and add the corresponding Code to position f of the order code for your clamp assembly. Please check the availability of the selected clamp body design and material according to the matrix table in b. Profiled Design Polypropylene Code: PP Polyamide Code: PA Thermoplastic Elastomer (87 hore-a) Code: A (for Group 3 to 6 only) Aluminium Code: AL Type (mooth) Polypropylene Code: PP (for Group 3 to 6 only) Installation with Cover Plate and Bolts Cover Plate for ingle Clamps DPAL with exagon ead Bolts A Code: DPAL-A Cover Plate for Double Clamps DPA with exagon ead Bolts A Code: DPA-A Cover Plate for ingle Clamps DPAL with ocket Cap crews I Code: DPAL-I (for Group 3 to 6 only) Installation with Locking Plate and Bolts afety Locking Plate IP with tacking Bolts AF Code: IP-AF Installation with Bolts only Metal parts made of Carbon teel, untreated Metal parts made of Carbon teel, phosphated Metal parts made of Carbon teel, zinc/nickel-plated Metal parts made of tainless teel V2A / (AII 304 / 303) Metal parts made of tainless teel V4A / (AII 316 / 316 Ti) Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated Weld Plate and Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated Mounting Rail Nuts made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated W1 W2 W3 W4 W5 W10 W12 W13 Polyamide Code: PA (for Group 3 to 6 only) ocket Cap crews I Code: I Weld Plate / Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated W15 Thermoplastic Elastomer (87 hore-a) Code: A (for Group 3 to 6 only) Type RI (with Rubber Insert) Polypropylene Code: PPR (for Group 4 to 10 only) Polyamide Code: PAR (for Group 4 to 10 only) ee pages A88 / A89 for material properties and technical information. Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. pecial lengths of ocket Cap crews I required. For exact lenghts, please see details of exagon ead Bolt, type A (for use with Cover Plates DPAL or DPA) on page A33. e Thread Type Please select the required thread type and add the corresponding Code to position e of the order code for your clamp assembly. Metric IO thread Code: M Unified coarse (UNC) thread Code: U All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Mounting Rail Nuts made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; W16 Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, untreated; Bolts made of Carbon teel, phosphated Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated W17 W18 W19 Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. g Assembling & Kitting If required, please select an additional assembling and kitting option and add the corresponding Code to the last position of the order code for your clamp assembly. Components supplied separately Code: none (standard option) Components assembled Code: #A (special option) Components packed in kits Code: #K (special option) A37

38 eavy eries DIN 3015, Part 2 Clamp Assemblies: Order Examples 2x exagon ead Bolt urface: W1 1x Cover Plate for ingle Clamps urface: W2 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Weld Plate for ingle Clamps urface: W2 4x exagon ead Bolt urface: W1 1x Cover Plate for Double Clamps urface: W2 2x Clamp Body (four halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Weld Plate for Double Clamps urface: W2 Order Code PAL 3006 PP DPAL-A M W12 W12 ( Group 3 to 7) and W1 ( Group 8 to 12) are the standard options for this type of installation. Order Code PA 3006 PP DPA-A M W12 W12 ( Group 3 to 7) and W1 ( Group 8 to 12) are the standard options for this type of installation. 2x exagon ead Bolt urface: W1 1x Cover Plate for ingle Clamps urface: W2 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate for ingle Clamps urface: W2 4x exagon ead Bolt urface: W1 1x Cover Plate for Double Clamps urface: W2 2x Clamp Body (four halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate for Double Clamps urface: W2 Order Code PAL/DUEB 3006 PP DPAL-A M W12 W12 ( Group 3 to 7) and W1 ( Group 8 to 12) are the standard options for this type of installation. Order Code PA/DUEB 3006 PP DPA-A M W12 W12 ( Group 3 to 7) and W1 ( Group 8 to 12) are the standard options for this type of installation. 2x ocket Cap crew urface: W1 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Weld Plate for ingle Clamps urface: W2 2x ocket Cap crew urface: W1 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Elongated Weld Plate for ingle Clamps urface: W2 Order Code PAL 3006 PP I M W12 W12 is the standard option for this type of installation. Available up to Group 6 (DIN Group 4) only. Order Code PAL/DUEB 3006 PP I M W12 W12 is the standard option for this type of installation. Available up to Group 6 (DIN Group 4) only. A38

39 Clamp Assemblies: Order Examples DIN 3015, Part 2 eavy eries 2x exagon ead Bolt urface: W1 2x ocket Cap crew urface: W1 1x Cover Plate for ingle Clamps urface: W2 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 2x Mounting Rail Nut urface: W3 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 2x Mounting Rail Nut urface: W3 A Clamps Order Code (Mounting Rail TV not included.) GMV 3006 PP DPAL-A M W13 W13 is the standard option for this type of installation. Available up to Group 6 (DIN Group 4) only. Order Code (Mounting Rail TV not included.) GMV 3006 PP I M W13 W13 is the standard option for this type of installation. Available up to Group 6 (DIN Group 4) only. Order Code 3006 PP DPAL-A M W19 2x exagon ead Bolt urface: W1 W19 ( Group 3 to 7) and W1 ( Group 8 to 12) are the standard options for this type of installation. 1x Cover Plate for ingle Clamps urface: W2 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 2x tacking Bolt urface: W2 1x afety Locking Plate urface: W2 1x Clamp Body (two halves) Group 3 (DIN 1) O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance Thread codes All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Metric IO thread Unified coarse (UNC) thread Material codes The below listed material codes describe the materials and surface finishings of metal parts that are most relevant for eavy eries clamp assemblies. Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. Metal parts made of Carbon teel, untreated W1 Metal parts made of Carbon teel, phosphated W2 Metal parts made of Carbon teel, zinc/nickel-plated W3 Metal parts made of tainless teel V2A: / (AII 304 / 303) W4 Metal parts made of tainless teel V4A: / (AII 316 / 316 Ti) W5 Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated W10 Weld Plate and Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated Mounting Rails Nut made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated Weld Plate and Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated Mounting Rail Nuts made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, untreated; Bolts made of Carbon teel, phosphated Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated M U W12 W13 W15 W16 W17 W18 W19 Order Code 3006 PP IP-AF M W2 W2 ( Group 3 to 7) and W18 ( Group 8 to 10) are the standard options for this type of installation. Available up to Group 10 (DIN Group 8) only. A39

40 ø D 2 Twin eries DIN 3015, Part 3 Components: Dimensions / Clamp Body Profiled Design Profiled Inside urface with Tension Clearance Clamp Body Type mooth Inside urface w/o Tension Clearance L 1 L 2 ø D 1 Clamp Body 106/06PP One clamp body is consisting of two clamp halves. 1st Part of Group 1 Exact outside diameters Ø D1 / Ø D2 (mm) 06/06 Material code (see below) PP Group Outside Diameter Nominal Bore Dimensions ( mm /in) Pipe / Tube / ose Copper Tube (2 Clamp alves) Ø D1 / Ø D2 Pipe ATM B88 Profiled Design Type (mm) (in) (in) (in) (QQQ = Material) L1 L2 min. Width DIN 1D /06 QQQ 6,4 1/4 106,4/06,4 QQQ 8 5/16 108/08 QQQ 9,5 3/8 1/4 109,5/09,5 QQQ 10 1/8 110/10 QQQ ,6 26, Designs & tandard Materials Polypropylene Profiled Design Profiled inside surface with tension clearance Colour: Green Material code: PP Polypropylene Type mooth inside surface without tension clearance Colour: Green Material code: PP 2D /12 QQQ 12,7 1/2 3/8 212,7/12,7 QQQ 13,5 1/4 213,5/13,5 QQQ /14 QQQ /15 QQQ 16 5/8 1/2 216/16 QQQ 17,2 3/8 217,2/17,2 QQQ /18 QQQ , Polyamide Profiled Design Profiled inside surface with tension clearance Colour: Black Material code: PA Polyamide Type mooth inside surface without tension clearance Colour: Black Material code: PA ee pages A88 / A89 for properties and technical information. pecial Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for properties and technical information. Product Features Proven, tested and trusted product in various markets Profiled design recommended for the safe installation of rigid pipes and tubes; type recommended for the safe installation of hoses and cables Available for all commonly used pipe and tube outside diameters Environmental protection due to vibration/noise reducing design Excellent weathering resistance, even under extreme conditions 3D 3 4D 4 5D /4 319/19 QQQ /20 QQQ 21,3 1/2 321,3/21,3 QQQ 22 3/4 322/22 QQQ /25 QQQ 25, ,4/25,4 QQQ 26,9 3/4 426,9/26,9 QQQ /28 QQQ /30 QQQ /4 532/32 QQQ 33, ,7/33,7 QQQ /4 535/35 QQQ /2 538/38 QQQ /40 QQQ /4 542/42 QQQ ,7 36, , , Additional outside diameters and combinations of different outside diameters are available upon request. Please consult for further information. A40

41 Components: Dimensions / DIN 3015, Part 3 Twin eries ød G ingle Weld Plate Type P B B A Clamps L Group Dimensions ( mm /in) DIN L B ØD Thread G (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D ,5 12 M6 P 1D M W /4 20 UNC P 1D U W M8 P 2D M W /16 18 UNC P 2D U W M8 P 3D M W /16 18 UNC P 3D U W M8 P 4D M W /16 18 UNC P 4D U W M8 P 5D M W /16 18 UNC P 5D U W2 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate P1DMW2 ingle Weld Plate P Group 1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) ø D G Group Weld Plate Type RAP B B L3 L2 L2 L1 Group Dimensions ( mm /in) DIN L1 L2 L3 B ØD Thread G (tandard Options) ,5 12 M6 RAP 1D/40/5 M W1 1D /4 20 UNC RAP 1D/40/5 U W1 2D 2 3D 3 4D 4 5D M8 RAP 2D/58/5 M W /16 18 UNC RAP 2D/58/5 U W M8 RAP 3D/72/5 M W /16 18 UNC RAP 3D/72/5 U W M8 RAP 4D/90/5 M W /16 18 UNC RAP 4D/90/5 U W M8 RAP 5D/112/5 M W /16 18 UNC RAP 5D/112/5 U W1 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Weld Plate RAP1D/40/5MW1 Group Weld Plate RAP Group 1D Pipe Center pacing L2 (mm) 40 Number of Clamps 5 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 A41

42 Twin eries DIN 3015, Part 3 Components: Dimensions / exagon Rail Nut Type M / MG (for Use with Mounting Rail T) ØD ØD ØD 1 G B G G B L B 2 L Group 1D Group 2D to 5D Group L 1D Group 2D to 5D exagon Rail Nut M1-8/1DMW3 Group Dimensions ( mm /in) DIN Thread G L B 1 2 ØD (tandard Options) M6 25,5 10,4 14,2 5,5 12 M 1-8/1D M W3 1D 1 1/4 20 UNC M 1-8/1D U W3 exagon Rail Nut Carbon teel M tainless teel MG Group 1D (DIN Group 1) 1-8/1D 2D to 5D (DIN Group 2 to 5) 2-5D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W4 2D 2 3D 3 4D 4 5D 5 M8 25,5 10, M 2-5D M W3 5/16 18 UNC M 2-5D U W3 W5 The exagon Rail Nut, type M 1-8/1D is also suitable for tandard eries, Group 1 to 8. All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Mounting Rail Type T (for Use with exagon Rail Nut M / MG) B 1 B 2 B 1 B 2 B 1 B Mounting Rail T 11 Mounting Rail T 14 Mounting Rail T 30 Mounting Rail T11-1W1 Mounting Rail T eight of rail 11 mm /.43 in mm /.55 in mm / 1.18 in 30 Length of rail 1 m / 3.28 ft -1M 2 m / 6.56 ft -2M Alternative lengths available upon request. Consult for further information. Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L B 1 1D 1 2D 2 3D 3 4D 4 5D (tandard Options) Length of Rail: 1 m / 3.28 ft Length of Rail: 2 m / 6.56 ft eight 11 mm /.43 in T 11-1M W1 eight 14 mm /.55 in T 14-1M W1 eight 30 mm / 1.18 in T 30-1M W1 Mounting Rails, type T 11/14/30 are suitable for all Twin eries and tandard eries group sizes. eight 11 mm /.43 in T 11-2M W1 eight 14 mm /.55 in T 14-2M W1 eight 30 mm / 1.18 in T 30-2M W1 A42 Dimensional drawings: All dimensions in mm (in).

43 Components: Dimensions / DIN 3015, Part 3 Twin eries Channel Rail Adaptor (for Use with Various Channel Rails) Type CRA A Clamps Group 1D Group 2-3D / 4-5D Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 B1 B (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D 5 M ,5 20,5 CRA 1-8/1D M W3 1/4 20 UNC CRA 1-8/1D U W3 M ,5 23,5 CRA 2-3D M W3 5/16 18 UNC CRA 2-3D U W3 M ,5 23,5 CRA 4-5D M W3 5/16 18 UNC CRA 4-5D U W3 Adaptor CRA1-8/1DMW3 Channel Rail Adaptor CRA Group 1D (DIN Group 1) 1-8/1D 2D to 3D (DIN Group 2 to 3) 2-3D 4D to 5D (DIN Group 4 to 5) 4-5D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V4A / (AII 316 / 316 Ti) W5 The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for tandard eries, Group 1 to 8. All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Compatibility with Channel Rails The Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types: ALFEN ILTI UNITRUT (Cushion Clamp eries) M 41/41 MQ-21, MQ-41, MQ-52, MQ-72 P1000, P1000T, P1000V, P1000VT, P1001 C PL, C GR ZA 41/22 MQ-21U, MQ-41U, MQ-72U P2000, P2000T C PL, C GR ZM 41/41 MQ-21D, MQ-41D, MQ-52-72D P3003, P3003T, P3300V, P3300VT, P3301 ee page A83 for technical information. ZM 41/22 L 41/41, L 41/B2 P4000, P4000T P5000, P5000T, P5001, P5500, P5500T, P5501 Consult to check compatibility with additional types of channel rails. min. 20 (min..79) ,5 ( ) min. 22 (min..87) max. 28 (max. 1.10) Basic dimensional requirements for channel rails to be used with Channel Rail Adaptors, type CRA Dimensional drawings: All dimensions in mm (in). A43

44 Twin eries DIN 3015, Part 3 Components: Dimensions / Cover Plate Type GD L B Cover Plate GD1DW3 Cover Plate GD Group 1D Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L B ØD (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D B L GD 1D W3 GD 2D W3 GD 3D W3 GD 4D W3 GD 5D W3 exagon ead Bolt Type A L ø D G exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Cover Plate GD exagon ead Bolt A1DMW3 Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) Group 1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 A tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D 5 M6 x 35 A 1D M W3 1/4 20 UNC x 1-3/8 A 1D U W3 M8 x 35 A 2D M W3 5/16 18 UNC x 1-3/8 A 2D U W3 M8 x 45 A 3D M W3 5/16 18 UNC x 1-3/4 A 3D U W3 M8 x 50 A 4D M W3 5/16 18 UNC x 2 A 4D U W3 M8 x 60 A 5D M W3 5/16 18 UNC x 2-1/2 A 5D U W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A44

45 Components: Dimensions / DIN 3015, Part 3 Twin eries ocket Cap crew Type I G L ocket Cap crew I (according to IO 4762 or ANI / AME B18.3) Dimensions applicable only when used with Cover Plate GD A Clamps Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D 5 M6 x 35 I 1D M W3 1/4 20 UNC x 1-3/8 I 1D U W3 M8 x 35 I 2D M W3 5/16 18 UNC x 1-3/8 I 2D U W3 M8 x 45 I 3D M W3 5/16 18 UNC x 1-3/4 I 3D U W3 M8 x 50 I 4D M W3 5/16 18 UNC x 2 I 4D U W3 M8 x 60 I 5D M W3 5/16 18 UNC x 2-1/2 I 5D U W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. exagon ead Bolt I1DMW3 Type of bolt ocket Cap crew (according to IO 4762 I or ANI / AME B18.3) Group 1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W4 tainless teel V4A / (AII 316 / 316 Ti) W5 A45

46 Twin eries DIN 3015, Part 3 Components: Dimensions / afety Locking Plate Type I (for Use with tacking Bolt AF) afety Locking Plate I1DW3 afety Locking Plate I Group 1D (DIN Group 1) 1D 2D to 5D (DIN Group 2 to 5) 2-5D Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A / (AII 304 / 303) W4 tainless teel V4A / (AII 316 / 316 Ti) W5 afety Locking Plate Type IV (for Use with tacking Bolt AF) L B1 B1 B2 L afety Locking Plate I Group Dimensions ( mm /in) DIN L B1 B2 (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D ,2 0, ,2 0, I 1D W3 I 2-5D W3 B2 afety Locking Plate IV (Prevents Upper Clamp from Turning) afety Locking Plate IV1DW3 afety Locking Plate IV Group 1D (DIN Group 1) 1D 2D to 3D (DIN Group 2 to 3) 2-3D Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 Group Dimensions ( mm /in) DIN L B1 B2 (tandard Options) 1D ,1 1 7 IV 1D W D 2 3D , IV 2-3D W3 A46

47 Clamp Assemblies: DIN 3015, Part 3 Twin eries tacking Bolt (for Use with afety Locking Plates I / IV) Type AF G W L 3 L 2 L 1 A Clamps G Group Dimensions ( mm /in) DIN Thread G L1 L2 L3 min. ex (tandard Options) 1D 1 2D 2 3D 3 4D 4 5D 5 M AF 1D M W3 1/4 20 UNC AF 1D U W3 M AF 2D M W3 5/16 18 UNC AF 2D U W3 M AF 3D M W3 5/16 18 UNC AF 3D U W3 M AF 4D M W3 5/16 18 UNC AF 4D U W3 M AF 5D M W3 5/16 18 UNC AF 5D U W3 tacking Bolt AF1DMW3 tacking Bolt AF Group 1D Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. A47

48 Twin eries DIN 3015, Part 3 Clamp Assemblies: P 106/06 PP GD-A M W10 #K Please see page A49 with detailed order examples for some of the most popular Twin eries clamp assemblies. a Type of Installation Please select the type of installation (e.g. weld plates, rail nuts, etc.) and add the corresponding Code to position a of the order code for your clamp assembly. Without Installation Equipment Code: none Installation on Weld Plate ingle Weld Plate Code: P Group Weld Plate Code: RAP Installation on Mounting / Channel Rail Mounting Rail Nut Code: M (Carbon teel) Code: MG (tainless teel) Channel Rail Adaptor Code: CRA b Group ize & Diameters Please select the required group size and diameter and add the corresponding Code to position b of the order code for your clamp assembly. Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled Type (DIN) (mm) Design Code 1D (1) 2D (2) 3D (3) 4D (4) 5D (5) 6 106/06 6,4 106,4/06, /08 9,5 109,5/09, / /12 12,7 212,7/12,7 13,5 213,5/13, / / /16 17,2 217,2/17, / / /20 21,3 321,3/21, / /25 25,4 325,4/25,4 26,9 426,9/26, / / /32 33,7 533,7/33, / / / /42 c Clamp Body Design & Material Please select the design and material of your clamp body and add the corresponding Code to position c of the order code for your clamp assembly. Please check the availability of the selected clamp body design and material according to the matrix table in b. Profiled Design Polypropylene Code: PP Polyamide Code: PA Type (mooth) Polypropylene Code: PP Polyamide Code: PA ee pages A88 / A89 for material properties and technical information. Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. d Mounting & Fitting Combination Please select the mounting and fitting combination (e.g. Bolts, Cover Plates, etc. ) and add the corresponding Code to position d of the order code for your clamp assembly. Installation with Cover Plate and Bolt Cover Plate GD with exagon ead Bolt A Code: GD-A Cover Plate GD with ocket Cap crew I Code: GD-I Installation with Locking Plate and Bolt afety Locking Plate I with tacking Bolt AF Code: I-AF afety Locking Plate IV with tacking Bolt AF Code: IV-AF (for Group 1D to 3D only) tandard Option Additional outside diameters and combinations of different outside diameters are available upon request. Please consult for further information. e Thread Type Please select the required thread type and add the corresponding Code to position e of the order code for your clamp assembly. Metric IO thread Code: M Unified coarse (UNC) thread Code: U All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. f Material & urface Finishing Please select the required material & surface finishing of the metal parts and add the corresponding Code to position f of the order code for your clamp assembly. Metal parts made of Carbon teel, untreated Metal parts made of Carbon teel, phosphated Metal parts made of Carbon teel, zinc/nickel-plated Metal parts made of tainless teel V2A / (AII 304 / 303) Metal parts made of tainless teel V4A / (AII 316 / 316 Ti) Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated W1 W2 W3 W4 W5 W10 Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. g Assembling & Kitting If required, please select an additional assembling and kitting option and add the corresponding Code to the last position of the order code for your clamp assembly. Components supplied separately Code: none (standard option) Components assembled Code: #A (special option) Components packed in kits Code: #K (special option) A48

49 Clamp Assemblies: Order Examples DIN 3015, Part 3 Twin eries 1x exagon ead Bolt urface: W3 1x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 1D (DIN 1) both O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 1D (DIN 1) both O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance A Clamps 1x Weld Plate urface: W2 Order Code P 106/06 PP GD-A M W10 W10 is the standard option for this type of installation. Order Code 106/06 PP GD-A M W3 W3 is the standard option for this type of installation. 1x tacking Bolt urface: W3 1x afety Locking Plate (Type I) urface: W3 1x Clamp Body (two halves) Group 1D (DIN 1) both O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x tacking Bolt urface: W3 1x afety Locking Plate (Type IV) urface: W3 1x Clamp Body (two halves) Group 1D (DIN 1) both O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance Order Code 106/06 PP I-AF M W3 W3 is the standard option for this type of installation. Order Code 106/06 PP IV-AF M W3 W3 is the standard option for this type of installation. This type of installation is available up to Group 3D only. Order Code (Mounting Rail T not included.) M 106/06 PP GD-A M W3 1x exagon ead Bolt urface: W3 1x Cover Plate urface: W3 1x Clamp Body (two halves) Group 1D (DIN 1) both O.D. 6 mm /.24 in Material: Polypropylene Profiled inside surface with tension clearance 1x exagon Rail Nut urface: W3 Thread Codes All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Metric IO thread Unified coarse (UNC) thread Material Codes The below listed material codes describe the materials and surface finishings of metal parts that are most relevant for Twin eries clamp assemblies. Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. Metal parts made of Carbon teel, untreated W1 Metal parts made of Carbon teel, phosphated W2 Metal parts made of Carbon teel, zinc/nickel-plated W3 Metal parts made of tainless teel V2A: / (AII 304 / 303) W4 Metal parts made of tainless teel V4A: / (AII 316 / 316 Ti) W5 Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated W10 M U W3 is the standard option for this type of installation. A49

50 eavy Twin eries Components: Dimensions / Clamp Body Profiled Design Profiled Inside urface with Tension Clearance Clamp Body tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA 4012,7/12,7PP One clamp body is consisting of two clamp halves. 1st part of Group 4 Exact outside diameters Ø D1 / Ø D2 (mm) 012,7/12,7 Material code (see below) PP Group Outside Diameter Nominal Bore Dimensions ( mm /in) Pipe / Tube Copper Tube (2 Clamp alves) Ø D1 / Ø D2 Pipe ATM B88 (mm) (in) (in) (in) (QQ = Material) L1 L2 L3 1 Width 12,7 1/2 3/8 4012,7/12,7 QQ 19 3/4 4019/19 QQ 4-D /20 QQ , ,3 1/2 4021,3/21,3 QQ /4 4022/22 QQ 25, ,4/25,4 QQ 26,9 3/4 4026,9/26,9 QQ /4 5032/32 QQ 5-D 33, ,7/33,7 QQ , /2 5038/38 QQ /4 5042/42 QQ Additional outside diameters and Clamp Bodies, type (smooth inside surface without tension clearance) are available upon request. Please consult for further information. ee pages A88 / A89 for material properties and technical information. Clamp Body with Rubber Inserts Type RI For use with Rubber Inserts of the eavy eries, Group 4 and 5 (see page A27 for details) Clamp Assembly 4006/06PPR One assembly is consisting of one clamp body and two inserts. 1st part of Group 4 Exact outside diameters Ø D1 / Ø D2 (mm) 006/06 Material code (see below) PPR tandard Materials Polypropylene Colour: Black Material code: PPR Polyamide Colour: Black Material code: PAR Rubber Inserts Thermoplastic Elastomer (73 hore-a) Colour: Black ee pages A88 / A89 for properties and technical information. Group Outside Diameter Dimensions Pipe / Tube / ose (Clamp Assembly) ( mm /in) Ø D1 / Ø D2 (mm) (in) (QQR = Material) Ø D L1 L2 L3 1 Width /06 QQR 8 5/ /08 QQR /10 QQR /12 QQR 4-D 12,7 1/2 4012,7/12,7 QQR /14 QQR /15 QQR 16 5/8 4016/16 QQR 17,2 4017,2/17,2 QQR /18 QQR 19 3/4 4019/19 QQR /20 QQR 21,3 5021,3/21,3 QQR 22 7/8 5022/22 QQR 5-D /25 QQR ,9 5026,9/26,9 QQR /28 QQR /30 QQR /4 5032/32 QQR A50 Additional outside diameters are available upon request. Please consult for further information.

51 Components: Dimensions / eavy Twin eries Thread G Weld Plate Type PAD A Clamps Group Dimensions ( mm /in) L1 L2 B Thread G ØD (tandard Options) 4-D 5-D ,5 M10 18 PAD 4 M W /8 16 UNC.71 PAD 4 U W ,5 M10 18 PAD 5 M W /8 16 UNC.71 PAD 5 U W2 All threaded parts are available with Metric IO thread or unified Coarse (UNC) thread according to dimension table. tandard finishing option in North America is W2 (Carbon teel, phosphated). Weld Plate PAD4MW1 Weld Plate PAD Group 4-D 4 5-D 5 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 L2 Cover Plate Type DPAD Group Dimensions ( mm /in) L1 L2 B ØD (tandard Options) DPAD 4 W1 DPAD 5 W1 All threaded parts are available with Metric IO thread or unified Coarse (UNC) thread according to dimension table. tandard finishing option in North America is W3 (Carbon teel, phosphated). Cover Plate DPAD4W1 Cover Plate DPAD Group 4-D 4 5-D 5 Material code Carbon teel, untreated W1 Carbon teel, phosphated W2 Carbon teel, zinc/nickel-plated W3 tainless teel V2A W / (AII 304 / 303) tainless teel V4A / (AII 316 / 316 Ti) W5 A51

52 eavy Twin eries Components: Dimensions / exagon ead Bolt Type A L G exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Cover Plate DPAD exagon ead Bolt A4MW1 Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) Group 4-D 4 5-D 5 Thread code Metric IO thread M Unified coarse (UNC) thread U Material code Carbon teel, untreated W1 Carbon teel, zinc/nickel-plated W3 A tainless teel V2A W / (AII 304 / 303) tainless teel V4A W / (AII 316 / 316 Ti) Group Dimensions ( mm /in) DIN Thread G x L (tandard Options) M10 x 60 A 4 M W /8 16 UNC x 2-1/4 A 4 U W3 5 3 M10 x 70 A 5 M W1 3/8 16 UNC x 2-3/4 A 5 U W3 All threaded parts are available with Metric IO thread orunified coarse (UNC) thread according to dimension table. If required, use afety Washers, type I as locking devices to prevent exagon ead Bolts, type A from loosening. ee page A34 for details. tandard finishing option in North America is W3 (Carbon teel, zinc/nickel-plated). Further Metal ardware For Use with the eavy Twin eries Mounting Rail Nut Type GMV eavy eries, Group 4 and 5 (ee page A30 for details) Mounting Rail Type TV eavy eries (ee page A30 for details) Channel Rail Adaptor Type CRA eavy eries, Group 4 and 5 (ee page A31 for details) ocket Cap crew Type I eavy eries, Group 4 and 5 (ee page A33 for details) afety Locking Plate Type IPD eavy Twin eries, Group 4-D and 5-D (Consult for details) tacking Bolt Type AF eavy eries, Group 4 and 5 (ee page A35 for details) A52

53 Clamp Assemblies: eavy Twin eries PAD 4012,7/12,7 PP DPAD-A M W1 #K A Clamps a Type of Installation Please select the type of installation (e.g. Weld Plates, Rail Nuts etc.) and add the corresponding Code to position a of the order code for your clamp assembly. Without Installation Equipment Code: none Installation on Weld Plate ingle Weld Plate Code: PAD Installation on Mounting / Channel Rail Mounting Rail Nut Code: GMV Channel Rail Adaptor Code: CRA b Group ize & Diameters Please select the required group size and diameter and add the corresponding Code to position b of the crder code for your clamp assembly. Group Outside Availability of Clamp Diameter Body Materials & Designs P / T / Profiled (mm) Design Type RI Code / / / /12 12,7 4012,7/12, / /15 4-D /16 17,2 4017,2/17, / / /20 21,3 4021,3/21, /22 25,4 4025,4/25,4 26,9 4026,9/26, /20 21,3 5021,3/21, / /25 26,9 5026,9/26,9 5-D / / /32 33,7 5033,7/33, / /42 tandard Option Additional outside diameters and combinations of different outside diameters are available upon request. Please consult for further information. c Clamp Body Design & Material Please select the design and material of your clamp body and add the corresponding Code to position c of the order code for your clamp assembly. Please check the availability of the selected clamp body design and material according to the matrix table in b. Profiled Design Polypropylene Code: PP Polyamide Code: PA Type RI (with Rubber Insert) Polypropylene Code: PPR Polyamide Code: PAR Clamp Bodies, Type (smooth Inside surface without tension clearance) are available upon request. Please consult for further information. d Mounting & Fitting Combination Please select the mounting and fitting combination (e.g. Bolts, Cover Plates etc.) and add the corresponding Code to position d of the order code for your clamp assembly. Installation with Cover Plate and Bolts Cover Plate DPAD with exagon ead Bolt A Code: DPAD-A Installation with Locking Plate and Bolts afety Locking Plate IPD with tacking Bolt AF Code: IPD-AF e Thread Type Please select the required thread type and add the corresponding Code to position e of the order code for your clamp assembly. Metric IO thread Code: M Unified coarse (UNC) thread Code: U All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. f Material & urface Finishing Please select the required material & surface finishing of the metal parts and add the corresponding Code to position f of the order code for your clamp assembly. Metal parts made of Carbon teel, untreated Metal parts made of Carbon teel, phosphated Metal parts made of Carbon teel, zinc/nickel-plated Metal parts made of tainless teel V2A / (AII 304 / 303) Metal parts made of tainless teel V4A / (AII 316 / 316 Ti) Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated Weld Plate and Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated W1 W2 W3 W4 W5 W10 W12 Mounting Rail Nuts made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; W13 Bolts made of Carbon teel, untreated Weld Plate / Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated W15 Mounting Rail Nuts made of Carbon teel, zinc/nickel-plated; Cover Plate made of Carbon teel, phosphated; W16 Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, zinc/nickel-plated afety Locking Plate made of Carbon teel, untreated; Bolts made of Carbon teel, phosphated Cover Plate made of Carbon teel, phosphated; Bolts made of Carbon teel, untreated W17 W18 W19 Individual combinations of alternative materials and surface finishings are available upon request. Consult for further information. g Assembling & Kitting If required, please select an additional assembling and kitting option and add the corresponding Code to the last position of the order code for your clamp assembly. Components upplied eparately Code: none (tandard Option) Components Assembled Code: #A (pecial Option) Components Packed in Kits Code: #K (pecial Option) A53

54 Compact / Agriculture Twin eries Dimensions / Compact Twin eries: Clamp Body Type D L2 L3 B ØD1 L1 ØD2 B2 Clamp Body D106/06PP One clamp body is consisting of two clamp halves. Compact Twin eries, Group 1 D 1 Exact outside diameters Ø D1 / Ø D2 (mm) 06/06 Group Outside Diameter Nominal Bore Dimensions ( mm /in) Pipe / Tube Copper Tube (2 Clamp alves) Ø D1 / Ø D2 Pipe ATM B88 (mm) (in) (in) (in) L1 L2 L B1 B2 6 D106/06 PP D 1 6,4 1/4 D106,4/06,4 PP 37 35, /16 D108/08 PP ,5 3/8 1/4 D109,5/09,5 PP 10 1/8 D110/10 PP Clamp Body Material (Polypropylene) PP Additional outside diameters are available upon request. Please consult for further information. Compact Twin eries: Metal ardware Weld Plate, Type P D1 P D1 U W2 (unified coarse thread) Thread size: 1/4 20 UNC Made of Carbon teel, phosphated Cover Plate, Type U D1 U D1 W3 Carbon teel, zinc/nickel-plated exagon Bolt, Type A D1 A D1 U W3 (unified coarse thread) Bolt size: 1/4 20 UNC x 1 Carbon teel, zinc/nickel-plated All threaded parts are only available with unified coarse (UNC) thread. Rail mount and stacking assemblies as well as alternative materials and surface finishings are available upon request. Consult for further information. Agriculture Twin eries: Clamp Body Type AG Radius Grooves L2 2x R B1 1 2 V-Grooves L3 L1 B2 Clamp Body AG2 Agriculture Twin eries AG Group 2 tandard Material Polypropylene Colour: Black Group Min/Max Outside Diameters Dimensions ( mm /in) Pipe / Tube (1 Clamp using Radius Grooves using V-Grooves Body) (mm) (in) (mm) (in) L1 L2 L3 1 2 B1 B2 R AG AG 3 57,5 31,7 14,0 16,0 7,1 25,0 11,0 4, ,0 34,5 14,0 19,0 7,1 32,0 11,0 12, Additional outside diameters are available upon request. Please consult for further information. ee pages A88 / A89 for properties and technical information. Product Features Flip the clamp body to choose between the radius grooved or the v-grooved design (suitable for a range of diameters) Use M10 or 3/8 16 UNC bolts or screws (preferably with washers) to fasten clamp bodies directly to the machine Clamp bodies can be stacked for multi-level assembly A54

55 Dimensions / Plastic addle Clamps addle Clamp for Cylinder upply Lines Type ZR 518 A Clamps Min/Max Outside Diameters teel trap Dimensions Pipe / Tube (Not Included in cope of Delivery) Ø D1 Ø D2 Length Width (mm) (in) (mm) (in) (mm) (in) (mm) (in) Order Code addle Clamp ZR 518 Black 9005 tandard Material Thermoplastic Elastomer (73 hore-a) Colour: Black ee pages A88 / A89 for properties and technical information Ø D1 depending on Ø D2! Custom-Designed Plastic addle Clamps Custom-designed Plastic addle Clamps according to customer s specifications or based on developments are available upon request. Consult for further information. A55

56 Custom-Designed Clamps Machined Versions Custom-designed clamping systems for pipes, tubes, hoses, cables and other components according to customer`s specifications or based on developments, made of thermoplastics, metals and non-ferrous metals. Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request. A56

57 Custom-Designed Clamps Injection Moulded Versions (Flexi Clamps) Custom-designed clamping systems for pipes, tubes, hoses, cables and other components according to customer`s specifications or based on developments, made of Polypropylene, Polyamide and other thermoplastics. Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request. A Clamps A57

58 Light eries LBBU Components: Dimensions / Clamp Body ingle Design ØD2 ØD1 1 2 ØD3 L3 B L2 L1 Clamp Body tandard Materials Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Product Features LBBU106AM8-U5/16 Light eries LBBU LBBU Group 1 Exact outside diameter Ø D1 (mm) 06 Material code (see below) A Thread code (suitable for bolts M8 and U5/16) M8-U5/16 Compact and light-weight design for applications in which space is limited Available in 3 different sizes and covering all standard metric and imperial diameters between 4 mm and 32 mm Vibration-damping and noise-reducing clamp body material with UV, ozone and weathering-resistant characteristics Advanced design with a film hinge allows the top part of the Plastic clamp body to open up and insert or replace the pipe, tube or hose without the use of force Embedded metal sleeve to ensure stability of the clamp assembly Group Outside Diameter Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 Pipe (mm) (in) (in) Ø D2 Ø D3 L1 L2 L3 1 2 B 6 LBBU 106 A M8-U5/16 6,4 1/4 LBBU 106,4 A M8-U5/16 8 5/16 LBBU 108 A M8-U5/16 1 9,5 3/8 LBBU 109,5 A M8-U5/ /8 LBBU 110 A M8-U5/ LBBU 111 A M8-U5/16 12 LBBU 112 A M8-U5/16 12,7 1/2 LBBU 112,7 A M8-U5/16 4 LBBU 204 A M8-U5/16 6 LBBU 206 A M8-U5/16 6,4 1/4 LBBU 206,4 A M8-U5/16 8 5/16 LBBU 208 A M8-U5/16 9,5 3/8 LBBU 209,5 A M8-U5/ /8 LBBU 210 A M8-U5/16 11 LBBU 211 A M8-U5/ LBBU 212 A M8-U5/ ,7 1/2 LBBU 212,7 A M8-U5/ ,5 1/4 LBBU 213,5 A M8-U5/16 14 LBBU 214 A M8-U5/16 15 LBBU 215 A M8-U5/ /8 LBBU 216 A M8-U5/16 17,2 3/8 LBBU 217,2 A M8-U5/16 18 LBBU 218 A M8-U5/ /4 LBBU 219 A M8-U5/16 20 LBBU 220 A M8-U5/16 21,3 LBBU 321,3 A M8-U5/ /8 LBBU 322 A M8-U5/16 23 LBBU 323 A M8-U5/ LBBU 325 A M8-U5/ ,5 23, ,4 1 LBBU 325,4 A M8-U5/ LBBU 328 A M8-U5/16 30 LBBU 330 A M8-U5/ /4 LBBU 332 A M8-U5/16 Additional outside diameters are available upon request. Please consult for further information. Light eries LBBU Clamp Assemblies: Types of Mounting / Order Examples Type of Mounting P (with Weld Plate LBBU-P) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU 1 Weld Plate LBBU-P Type of Mounting M (with exagon Rail Nut M 2-5D) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU 1 exagon Rail Nut M 2-5D (for use with Mounting Rail T, see page A14 for details) Type of Mounting PM (for panel mounting without Weld Plate or exagon Rail Nut) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU Order Code LBBU-P 216 A DP-A M8 W10 W10 (Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. Order Code (Mounting Rail T not included.) LBBU-M 216 A DP-A M8 W3 W3 (Metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. Order Code LBBU-PM 216 A DP-A M8 W3 W3 (Metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. A58 Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request.

59 Components: Dimensions / Light eries LBBU Clamp Body Twin Design ØD2 ØD3 ØD1 ØD4 L2 L1 2 1 B A Clamps Group Outside Diameters Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 / Ø D2 Pipe (mm) (in) (in) Ø D3 Ø D4 L1 L2 1 2 B 4 LBBU 104/04 A M8-U5/16 6 LBBU 106/06 A M8-U5/16 6,4 1/4 LBBU 106,4/06,4 A M8-U5/16 1D 8 5/16 LBBU 108/08 A M8-U5/ ,5 3/8 LBBU 109,5/09,5 A M8-U5/ /8 LBBU 110/10 A M8-U5/16 11 LBBU 111/11 A M8-U5/16 12 LBBU 112/12 A M8-U5/16 12,7 1/2 LBBU 112,7/12,7 A M8-U5/16 4 LBBU 204/04 A M8-U5/16 6 LBBU 206/06 A M8-U5/16 8 5/16 LBBU 208/08 A M8-U5/16 9,5 3/8 LBBU 209,5/9,5 A M8-U5/ /8 LBBU 210/10 A M8-U5/16 11 LBBU 211/11 A M8-U5/16 12 LBBU 212/12 A M8-U5/16 2D 12,7 1/2 LBBU 212,7/12,7 A M8-U5/ ,5 1/4 LBBU 213,5/13,5 A M8-U5/ LBBU 214/14 A M8-U5/16 15 LBBU 215/15 A M8-U5/ /8 LBBU 216/16 A M8-U5/16 17,2 3/8 LBBU 217,2/17,2 A M8-U5/16 18 LBBU 218/18 A M8-U5/ /4 LBBU 219/19 A M8-U5/16 20 LBBU 220/20 A M8-U5/16 21,3 LBBU 321,321,3 A M8-U5/ /8 LBBU 322/22 A M8-U5/16 23 LBBU 323/23 A M8-U5/16 3D 25 LBBU 325/25 A M8-U5/ ,4 1 LBBU 325,4/25,4 A M8-U5/ LBBU 328/28 A M8-U5/16 30 LBBU 330/30 A M8-U5/ /4 LBBU 332/32 A M8-U5/16 Additional outside diameters and combinations of different outside diameters are available upon request. Please consult for further information. Clamp Assemblies: Types of Mounting / Order Examples Clamp Body tandard Materials Thermoplastic Elastomer (87 hore-a) Colour: Black Material code: A ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Product Features LBBU106/06AM8-U5/16 Light eries LBBU LBBU 1st Part of Group 1 Exact outside diameters Ø D1 / Ø D2 (mm) 06/06 Material code (see below) A Thread code (suitable for bolts M8 and U5/16) M8-U5/16 Compact and light-weight design for applications in which space is limited Available in 3 different sizes and covering all standard metric and imperial diameters between 4 mm and 32 mm Vibration-damping and noise-reducing clamp body material with UV, ozone and weathering-resistant characteristics Advanced design with a film hinge allows the top part of the Plastic clamp body to open up and insert or replace the pipe, tube or hose without the use of force Embedded metal sleeve to ensure stability of the clamp assembly Please also ask for the Anti-Twist Feature to prevent turning of the components. Consult for further information. Light eries LBBU Type of Mounting P (with Weld Plate LBBU-P) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU 1 Weld Plate LBBU-P Type of Mounting M (with exagon Rail Nut M 2-5D) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU 1 exagon Rail Nut M 2-5D (for use with Mounting Rail T, see page A14 for details) Type of Mounting PM (for panel mounting without Weld Plate or exagon Rail Nut) Clamp assembly consisting of: 1 exagon ead Bolt A 1 Cover Plate LBBU-DP 1 leeve LBBU-UE 1 Clamp Body LBBU Order Code LBBU-P 216/16 A DP-A M8 W10 W10 (Weld Plate made of Carbon teel, phosphated; Other metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. Order Code (Mounting Rail T not included.) LBBU-M 216/16 A DP-A M8 W3 W3 (Metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. Order Code LBBU-PM 216/16 A DP-A M8 W3 W3 (Metal parts made of Carbon teel, zinc/nickel-plated) is the standard option for this type of installation. For UNC threads / bolts, please replace M8 by U5/16. Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request. A59

60 Light eries LBBU Components: Dimensions / Weld Plate Type LBBU-P ØD ØD L2 L1 L1 Group 1 to 3 Group 1D to 3D Weld Plate LBBU-P1DM8W2 Light eries LBBU LBBU Weld Plate -P Group 1D Thread code Metric IO thread: M8 M8 UNC thread: 5/16 18 UNC U5/16 Material code Carbon teel, phosphated W2 Please also ask for the Anti-Twist Feature to prevent turning of the components. Consult for further information. Group Dimensions ( mm /in) Ø D L1 L2 Thread G (tandard Options) ,3 5 M8 LBBU-P 1 M8 W /16 18 UNC LBBU-P 1 U5/16 W ,3 5 M8 LBBU-P 2 M8 W /16 18 UNC LBBU-P 2 U5/16 W , ,3 5 M8 LBBU-P 3 M8 W /16 18 UNC LBBU-P 3 U5/16 W2 1D ,3 5 M8 LBBU-P 1D M8 W /16 18 UNC LBBU-P 1D U5/16 W2 2D ,3 5 M8 LBBU-P 2D M8 W /16 18 UNC LBBU-P 2D U5/16 W2 3D ,3 5 M8 LBBU-P 3D M8 W /16 18 UNC LBBU-P 3D U5/16 W2 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request. leeve Type LBBU-UE ØD1 L ØD2 Dimensions applicable only when used with Weld Plate LBBU-P (Type of Mounting P) Group Dimensions ( mm /in) ØD1 ØD2 L (tandard Options) ,5 LBBU-UE 1/1D P M8-U5/16 W ,5 LBBU-UE 2/2D P M8-U5/16 W ,5 LBBU-UE 3/3D P M8-U5/16 W3 1D ,5 LBBU-UE 1/1D P M8-U5/16 W3 2D ,5 LBBU-UE 2/2D P M8-U5/16 W3 3D ,5 LBBU-UE 3/3D P M8-U5/16 W3 Dimensions applicable only when used with exagon Rail Nut M 2-5D (Type of Mounting M) Group Dimensions ( mm /in) ØD1 ØD2 L (tandard Options) ,8 LBBU-UE 1/1D M M8-U5/16 W ,8 LBBU-UE 2/2D M M8-U5/16 W ,8 LBBU-UE 3/3D M M8-U5/16 W3 1D ,8 LBBU-UE 1/1D M M8-U5/16 W3 2D ,8 LBBU-UE 2/2D M M8-U5/16 W3 3D ,8 LBBU-UE 3/3D M M8-U5/16 W3 Dimensions applicable only when used for panel mounting without Weld Plate or exagon Rail Nut (Type of Mounting PM) Group Dimensions ( mm /in) ØD1 ØD2 L (tandard Options) ,8 LBBU-UE 1/1D PM M8-U5/16 W ,7 LBBU-UE 2/2D PM M8-U5/16 W ,8 LBBU-UE 3/3D PM M8-U5/16 W3 1D ,8 LBBU-UE 1/1D PM M8-U5/16 W3 2D ,7 LBBU-UE 2/2D PM M8-U5/16 W3 3D ,8 LBBU-UE 3/3D PM M8-U5/16 W3 Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request. A60

61 Components: Dimensions / Light eries LBBU Cover Plate Type LBBU-DP L2 ØD L1 R R ØD L1 R A Clamps exagon ead Bolt Type A L Group 1 to 3 Group 1D to 3D Group Dimensions ( mm /in) Ø D L1 L2 R (tandard Options) LBBU-DP 1 M8-U5/16 W LBBU-DP 2 M8-U5/16 W , , LBBU-DP 3 M8-U5/16 W3 1D LBBU-DP 1D M8-U5/16 W3 2D LBBU-DP 2D M8-U5/16 W3 3D , LBBU-DP 3D M8-U5/16 W3 Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request. Cover Plate LBBU-DP1DM8-U5/16W3 Light eries LBBU LBBU Cover Plate -DP Group 1D Thread code (suitable for bolts M8 and U5/16) M8-U5/16 Material code Carbon teel, zinc/nickel-plated W3 Please also ask for the Anti-Twist Feature to prevent turning of the components. Consult for further information. exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used with Weld Plate LBBU-P (Type of Mounting P) or exagon Rail Nut M 2-5D (Type of Mounting M) Group Dimensions ( mm /in) Thread G x L (tandard Options) 1 M8 x 25 A M8x25 W3 5/16 18 UNC x 1 A U5/16-18x1 W3 2 M8 x 28 A M8x28 W3 5/16 18 UNC x 1-1/8 A U5/16-18x1-1/8 W3 3 M8 x 45 A M8x45 W3 5/16 18 UNC x 1-3/4 A U5/16-18x1-3/4 W3 1D M8 x 25 A M8x25 W3 5/16 18 UNC x 1 A U5/16-18x1 W3 2D M8 x 28 A M8x28 W3 5/16 18 UNC x 1-1/8 A U5/16-18x1-1/8 W3 3D M8 x 45 A M8x45 W3 5/16 18 UNC x 1-3/4 A U5/16-18x1-3/4 W3 G exagon ead Bolt A (according to DIN 931 / 933 or ANI / AME B ) Dimensions applicable only when used for panel mounting without Weld Plate or exagon Rail Nut (Type of Mounting PM) Group Dimensions ( mm /in) Thread G x L (tandard Options) 1 M8 x 30 A M8x30 W3 5/16 18 UNC x 1-1/4 A U5/16-18x1-1/4 W3 2 M8 x 35 A M8x35 W3 5/16 18 UNC x 1-3/8 A U5/16-18x1-3/8 W3 3 M8 x 50 A M8x50 W3 5/16 18 UNC x 2 A U5/16-18x2 W3 1D M8 x 30 A M8x30 W3 5/16 18 UNC x 1-1/4 A U5/16-18x1-1/4 W3 2D M8 x 35 A M8x35 W3 5/16 18 UNC x 1-3/8 A U5/16-18x1-3/8 W3 3D M8 x 50 A M8x50 W3 5/16 18 UNC x 2 A U5/16-18x2 W3 exagon ead Bolt AM8x25W3 Type of bolt exagon ead Bolt (according to DIN 931 / 933 or ANI / AME B ) Thread code Thread dimension according to dimension table A M8x25 Material code Carbon teel, zinc/nickel-plated W3 All threaded parts are available with Metric IO thread or unified coarse (UNC) thread according to dimension table. Alternative sizes (e.g. for bolts M6 and 1/4 20 UNC), materials and surface finishings are available upon request. A61

62 Light eries LB Components: Dimensions / Clamp Body ingle Design ø D 2 B ø D 3 ø D 1 L2 L3 L1 L1 Clamp Body tandard Materials Polypropylene Colour: Black Material code: PP Polyamide Colour: Yellow Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Applications LB103,2PP Light eries: Clamp Body / ingle Design LB Group 1 Exact outside diameter Ø D1 (mm) 03,2 Material code (see below) PP Group Outside Diameter Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 Pipe (mm) (in) (in) (QQ = Material) L1 L2 L3 B Ø D2 Ø D3 3,2 1/8 LB 103,2 QQ 1 6 LB 106 QQ , ,5 2 6,8 7 6,4 1/4 LB 106,4 QQ LB 108 QQ 9,5 3/8 LB 209,5 QQ /8 LB 210 QQ ,8 7 11,1 LB 211,1 QQ LB 212 QQ 12,7 1/2 LB 312,7 QQ 13,5 1/4 LB 313,5 QQ 3 14 LB 314 QQ ,5 2 6, LB 315 QQ /8 LB 316 QQ 17,2 3/8 LB 317,2 QQ 18 LB 318 QQ 19 3/4 LB 419 QQ 20 LB 420 QQ 4 21,3 1/2 LB 421,3 QQ , LB 422 QQ LB 425 QQ 25,4 1 LB 425,4 QQ Additional outside diameters are available upon request. Please consult for further information. Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry, Lubrication, Mechanical Engineering A62

63 Components: Dimensions / Light eries LBG / LBU Clamp Body Twin Design ø D 3 B ø D 4 L1 ø D 1 L2 L1 ø D 2 A Clamps Group Outside Diameters Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 / Ø D2 Pipe (mm) (in) (in) (QQ = Material) L1 L2 B Ø D3 Ø D4 3,2 1/8 LBG 103,2/03,2 QQ 1 6 LBG 106/06 QQ ,5 2 6,8 7 6,4 1/4 LBG 106,4/06,4 QQ LBG 108/08 QQ 9,5 3/8 LBG 209,5/09,5 QQ /8 LBG 210/10 QQ ,8 7 11,1 LBG 211,1/11,1 QQ LBG 212/12 QQ 12,7 1/2 LBG 312,7/12,7 QQ 13,5 1/4 LBG 313,5/13,5 QQ 3 14 LBG 314/14 QQ ,5 2 6, LBG 315/15 QQ /8 LBG 316/16 QQ 17,2 3/8 LBG 317,2/17,2 QQ 18 LBG 318/18 QQ 19 3/4 LBG 419/19 QQ 20 LBG 420/20 QQ 4 21,3 1/2 LBG 421,3/21,3 QQ , LBG 422/22 QQ LBG 425/25 QQ 25,4 1 LBG 425,4/25,4 QQ Additional outside diameters and combinations of different outside diameters (Clamp Body, Type LBU) are available upon request. Please consult for further information. Clamp Body tandard Materials Polypropylene Colour: Black Material code: PP Polyamide Colour: Yellow Material code: PA LBG103,2/03,2PP Light eries: Clamp Body / Twin Design with identical diameters LBG Clamp Body / Twin Design with different diameters LBU Group 1 Exact outside diameters Ø D1 / Ø D2 (mm) 03,2/03,2 Material code (see below) PP ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Applications Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry, Lubrication, Mechanical Engineering A63

64 ø D 1 Light eries LN Components: Dimensions / Clamp Body ingle Design ø D 2 B L3 L2 L1 Clamp Body tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Applications LN106PP Light eries: Clamp Body / ingle Design LN Group 1 Exact outside diameter Ø D1 (mm) 06 Material code (see below) PP Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry, Lubrication, Mechanical Engineering Group Outside Diameter Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 Pipe (mm) (in) (in) (QQ = Material) L1 L2 L3 B Ø D2 1 6 LN 106 QQ ,5 13,5 6,8 6,4 1/4 LN 106,4 QQ LN 108 QQ 8 LN 208 QQ 2 9,5 3/8 LN 209,5 QQ ,5 18,5 6,8 10 1/8 LN 210 QQ LN 212 QQ 12,7 1/2 LN 212,7 QQ 10 1/8 LN 310 QQ 12 LN 312 QQ 3 12,7 1/2 LN 312,7 QQ ,5 23,5 6,8 13,5 1/4 LN 313,5 QQ LN 314 QQ 15 LN 315 QQ 16 5/8 LN 316 QQ 14 LN 414 QQ 15 LN 415 QQ 16 5/8 LN 416 QQ 4 17,2 3/8 LN 417,2 QQ ,5 30,5 6,8 18 LN 418 QQ /4 LN 419 QQ 20 LN 420 QQ 21,3 1/2 LN 421,3 QQ 22 LN 422 QQ Additional outside diameters are available upon request. Please consult for further information. A64

65 Components: Dimensions / Light eries LNGF / LNUF Clamp Body Twin Design ø D 3 ø D 2 B ø D 1 L2 L1 A Clamps Group Outside Diameters Nominal Dimensions Pipe / Tube / ose Bore (1 Clamp Body) ( mm /in) Ø D1 / Ø D2 Pipe (mm) (in) (in) (QQ = Material) L1 L2 B Ø D3 1 6 LNGF 106/06 QQ ,5 13,5 6,8 6,4 1/4 LNGF 106,4/06,4 QQ LNGF 108/08 QQ 8 LNGF 208/08 QQ 2 9,5 3/8 LNGF 209,5/09,5 QQ ,5 18,5 6,8 10 1/8 LNGF 210/10 QQ LNGF 212/12 QQ 12,7 1/2 LNGF 212,7/12,7 QQ 10 1/8 LNGF 310/10 QQ 12 LNGF 312/12 QQ 3 12,7 1/2 LNGF 312,7/12,7 QQ ,5 23,5 6,8 13,5 1/4 LNGF 313,5/13,5 QQ LNGF 314/14 QQ 15 LNGF 315/15 QQ 16 5/8 LNGF 316/16 QQ 14 LNGF 414/14 QQ 15 LNGF 415/15 QQ 16 5/8 LNGF 416/16 QQ 4 17,2 3/8 LNGF 417,2/17,2 QQ ,5 30,5 6,8 18 LNGF 418/18 QQ /4 LNGF 419/19 QQ 20 LNGF 420/20 QQ 21,3 1/2 LNGF 421,3/21,3 QQ 22 LNGF 422/22 QQ Additional outside diameters and combinations of different outside diameters (Clamp Body, type LNUF) are available upon request. Please consult for further information. Clamp Body tandard Materials Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Applications LNGF106/06PP Light eries: Clamp Body / Twin Design with identical diameters LNGF Clamp Body / Twin Design with different diameters LNUF Group 1 Exact outside diameters Ø D1 / Ø D2 (mm) 06/06 Material code (see below) PP Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry, Lubrication, Mechanical Engineering Cover Plate Type DPL ø D 4 L4 B2 Group Dimensions ( mm /in) L4 B2 Ø D4 (tandard Options) 1 29,5 15,5 6, DPL 1 W ,5 6, DPL 2 W , DPL 3 W3 4 63,5 16 6, DPL 4 W3 Cover Plate DPL1W3 Cover Plate for Clamp Body / Twin Design DPL Group 1 Material code Carbon teel, zinc/nickel-plated W3 Please note: The maximum tightening torque for bolts is 2,5 N m (1.85 ft lb). A65

66 eavy Construction eries eries Twin Design Dimensions / Construction eries Types K (ingle Version) / DK (Double Version) 52 (2.05) L1 2 ØD1 Threaded Rod M (2.36) L2 140 (5.51) L1 150 (5.91) 290 (11.41) Construction eries K220W7PA Version ingle version K Double version DK Exact outside diameter ØD1 (mm) 220 Material Code teel, prime coated W7 teel, hot-dip galvanised W40 Material of Plastic Pads (see below) PA Group Outside Diameter ØD1 Pipe / Tube Dimensions ( mm /in) No. of Diameter Range tandard Diameters Plastic (mm) (in) (mm) (in) L1 L2 1 2 Pads , , Please note: All items are supplied non-assembled. tandard Materials for Plastic Pads Polyamide Colour: Black Material Code: PA ee pages A88 / A89 for material properties and technical information , , , , , Alternative outside diameters, materials and surface finishings are available upon request. Consult for further information. A66 Dimensional drawings: All dimensions in mm (in).

67 Dimensions / Construction eries 52 (2.05) L4 Construction eries for Anchor Bolt Fastening Types KV (ingle) / DKV (Double) 2 ØD1 Threaded Rod M30 35 (1.38) 1 60 (2.36) L3 L2 L1 90 (3.54) 140 (5.51) 150 (5.91) 290 (11.41) A Clamps Group Outside Diameter ØD1 Pipe / Tube Dimensions ( mm /in) No. of Diameter Range tandard Diameters Plastic (mm) (in) (mm) (in) L1 L2 L3 L4 1 2 Pads , , Construction eries KV220W7PA Version ingle version KV Double version DKV Exact outside diameter ØD1 (mm) 220 Material Code teel, prime coated W7 teel, hot-dip galvanised W40 Material of Plastic Pads (see below) PA , , , , Please note: All items are supplied non-assembled. tandard Materials for Plastic Pads Polyamide Colour: Black Material Code: PA ee pages A88 / A89 for material properties and technical information , Alternative outside diameters, materials and surface finishings are available upon request. Consult for further information. Dimensional drawings: All dimensions in mm (in). A67

68 U-Bolt Clamps Dimensions / Flat teel U-Bolt with Plastic Pipe addle (hort) and U-Profile Type FB+RUK (To be used as Fixed Point Clamps only) B1 ø D L2 L1 B2 Flat teel U-Bolt (type FB) with Plastic Pipe addle (type RUK), U-Profile and exagon ead Bolts Clamp Assembly FB+RUKPP48,3W1 One clamp assembly is consisting of one Flat teel U-Bolt (type FB), one Plastic Pipe addle (type RUK), one U-Profile (to DIN 1026) with two Nuts (to DIN EN IO 4032) and two exagon ead Bolts (to DIN EN IO 4014 / 4017). Clamp Assembly (as listed above) FB+RUK Material of Pipe addle (see below) PP Exact outside diameter Ø D1 (mm) 48,3 Material code Carbon teel, untreated W1 Carbon teel, zinc-plated W3 Please note: tainless teel V4A / (AII 316 / 316 Ti) Carbon teel, Plastic coated The U-Profile (to DIN 1026) is made of Carbon teel, untreated. All items are supplied non-assembled. tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. W5 W6 Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore U-Profile Ø D1 Pipe Flat teel U-Bolt (Type FB) (DIN 1026) DN (mm) (in) (in) L1 L B1 B2 x , / x 3 50 x x x , x 3 50 x x x , , x 3 50 x x x , / x 3 50 x x x , , x 4 80 x x x x 4 80 x x x , x 4 80 x x x , x 4 80 x x x , x 4 80 x x x , x 6 80 x x x , x 6 80 x x x , x 6 80 x x x x 6 80 x x x , , x 6 80 x x x , x 8 80 x x x , x 8 80 x x x x 8 80 x x x , x 8 80 x x x , x x x x x x x x , x x x x , x x x x , x x x x x x x x x x x x 1.97 A68

69 Dimensions / U-Bolt Clamps Flat teel U-Bolt with Plastic Pipe addle (hort) and U-Profile (To be used as Fixed Point Clamps only) Type FB+RUK 6 5 L4 L3 B3 7 D2 G L A Clamps Plastic Pipe addle (type RUK) (For size DN 40, dimension L4 is staggered by 90 ) exagon ead Bolt A (according to DIN EN IO 4014 / 4017) Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore exagon ead Bolt Ø D1 Pipe Plastic Pipe addle (type RUK) (DIN EN IO 4014 / 4017) DN (mm) (in) (in) L3 L4 B3 D Thread G x L 40 48, / M10 x M10 x 40 60, M10 x , / M10 x , M 12 x M 12 x , M 12 x M 12 x , M 12 x M 16 x , M 16 x , M 16 x M 16 x , M 16 x M 20 x M 20 x M 20 x , M 20 x , M 24 x M 24 x , M 24 x M 24 x M 24 x M 24 x M 24 x 100 only Flat teel U-Bolt FBA=48,3W1 Flat teel U-Bolt FB Exact outside diameter Ø D1 (mm) A=48,3 Material code Carbon teel, untreated W1 Carbon teel, zinc-plated W3 only Plastic Pipe addle tainless teel V4A / (AII 316 / 316 Ti) Carbon teel, Plastic coated W5 W6 RUK48,3PP Plastic Pipe addle (hort) RUK Exact outside diameter Ø D1 (mm) 48,3 Material of Pipe addle (see below) PP Please note: All items are supplied non-assembled. tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. A69

70 U-Bolt Clamps Dimensions / Round teel U-Bolt with Plastic Pipe addle (hort) Type RB+RUK 1 A ø D 1 4 Recommended Installation <DN G L1 Round teel U-Bolt (type RB) with Plastic Pipe addle (type RUK) Recommended Installation >DN25 Clamp Assembly RBW1RUK/PP48,3 One clamp assembly is consisting of one Round teel U-Bolt (type RB), one Plastic Pipe addle (type RUK) and four Nuts (to DIN EN IO 4032). Round teel U-Bolt RB Material code Carbon teel, untreated W1 Carbon teel, zinc-plated W3 tainless teel V4A / (AII 316 / 316 Ti) Carbon teel, Plastic coated W5 W6 Plastic Pipe addle (hort) RUK/ Material of Pipe addle (see below) PP Exact outside diameter Ø D1 (mm) 48,3 Please note: All items are supplied non-assembled. tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore Ø D1 Pipe Round teel U-Bolt (Type RB) DN (mm) (in) (in) A L Thread G , , M10 26, / , , M M10 33, ,89 3,19 1,89 1,18.87 M M10 42, / , M , , M10 48, / M , M12 60, , M , / M , , M M16 114, M , M16 139, M , M16 168, M , M M20 219, , M , M , M M20 323, M , M M , M , M M M24 A70

71 Dimensions / U-Bolt Clamps Round teel U-Bolt with Plastic Pipe addle (hort) Type RB+RUK 6 5 L3 L2 7 D2 B A Clamps Plastic Pipe addle (type RUK) (For sizes DN 20 to DN 40) Plastic Pipe addle (type RUK) (From size DN 50 on) Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore Ø D1 Pipe Plastic Pipe addle (Type RUK) DN (mm) (in) (in) A L2 L3 B D , / , , / , , / , , / , , , , , , , , , only Round teel U-Bolt One Round teel U-Bolt (type RB) inlcludes four Nuts (to DIN EN IO 4032). RBW3A 52KOMPL Round teel U-Bolt RB Material code Carbon teel, untreated W1 Carbon teel, zinc-plated W3 tainless teel V4A W / (AII 316 / 316 Ti) Carbon teel, Plastic coated W6 Dimension A (mm) A 52 only Plastic Pipe addle RUK48,3PP Plastic Pipe addle (hort) RUK Exact outside diameter Ø D1 (mm) 48,3 Material of Pipe addle (see below) PP tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. A71

72 U-Bolt Clamps Dimensions / Round teel U-Bolt with Plastic Pipe addle (Long) Type RB+RUL 1 2 ø D 1 A 4 Recommended Installation <DN50 3 G L1 Round teel U-Bolt (type RB) with Plastic Pipe addle (type RUL) Recommended Installation >DN50 Clamp Assembly RBW1RUL/PP48,3 One clamp assembly is consisting of one Round teel U-Bolt (type RB), one Plastic Pipe addle (type RUL) and four Nuts (to DIN EN IO 4032). Round teel U-Bolt RB Material code Carbon teel, untreated W1 Carbon teel, zinc-plated tainless teel V4A / (AII 316 / 316 Ti) Carbon teel, Plastic coated W3 W5 W6 Plastic Pipe addle (Long) RUL/ Material of Pipe addle (see below) PP Exact outside diameter Ø D1 (mm) 48,3 Please note: All items are supplied non-assembled. tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore Ø D1 Pipe Round teel U-Bolt (Type RB) DN (mm) (in) (in) A L Thread G , , M10 26, / , M M10 33, M M10 42, / , M , , M10 48, / M , M12 60, , M , / M , , M M16 114, M , M16 139, M , M16 168, M , M M20 219, , M , M , M M20 323, M , M M , M , M M M24 A72

73 Dimensions / U-Bolt Clamps Round teel U-Bolt with Plastic Pipe addle (Long) Type RB+RUL 6 5 ø D 4 L3 L2 B A Clamps Plastic Pipe addle (type RUL) Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore Ø D1 Pipe Plastic Pipe addle (Type RUL) DN (mm) (in) (in) A L2 L3 B 5 6 Ø D , / , , / , , / , , / , , , , , , , , , only Round teel U-Bolt RBW3A 52KOMPL One Round teel U-Bolt (type RB) inlcludes four Nuts (to DIN EN IO 4032). Round teel U-Bolt RB Material code Carbon teel, untreated W1 Carbon teel, zinc-plated tainless teel V4A / (AII 316 / 316 Ti) Carbon teel, Plastic coated W3 W5 W6 Dimension A (mm) A 52 only Plastic Pipe addle RUL48,3PP Plastic Pipe addle (Long) RUL Exact outside diameter Ø D1 (mm) 48,3 Material of Pipe addle (see below) PP tandard Materials for Plastic Pipe addles Polypropylene Colour: Green Material code: PP Polyamide Colour: Black Material code: PA ee pages A88 / A89 for material properties and technical information. Alternative materials are available upon request. Please consult for further information. A73

74 U-Bolt Clamps Dimensions / Round teel U-Bolt (without Plastic Pipe addle) Type RBD (DIN 3570, Type A) A ø D 2 1 G L Round teel U-Bolt (type RBD) Clamp Assembly RBDW3A 30KOMPL One clamp assembly is consisting of one Round teel U-Bolt (type RBD according to DIN 3570, Type A) and two Nuts (to DIN EN IO 4032). Clamp Assembly (as listed above) RBD Material code Carbon teel, untreated W1 Carbon teel, zinc-plated W3 Dimension A (mm) A 30 Please note: All items are supplied non-assembled. Diameter Outside Diameter Nominal Dimensions ( mm /in) Nominal Pipe / Tube Bore Ø D1 Pipe Round teel U-Bolt (Type RBD) DN (mm) (in) (in) A L 1 2 Thread G M10 26, / M M10 33, , M M10 42, / M , M10 48, / M M12 60, M , / M , M M16 114, M M16 139, M M16 168, M , M M20 219, M M M M20 323, M , M M , M M M M24 A74

75 Notes A Clamps A75

76 Metal Pipe Clamps DIN 3567, Type A Dimensions / Metal Pipe Clamp with Rounded Ends ø D 2 1 D 1 2 B1 L2 L1 L2 Clamp Assembly DIN 3567 A-20W1 One clamp assembly is consisting of two clamp halves. exagon head bolts and nuts are not included. Clamp Assembly to DIN 3567, type A DIN 3567 A Group (Ø D1) -20 Material code Carbon teel, untreated W1 Nominal ize Dimensions ( mm /in) Accessories Group Pipe exagon ead Bolts Ø D1 (mm) (in) L1 L2 1 2 D2 B1 (exagon ead Nuts) / M10 x (M10) /8 16 UNC x 1-1/ (3/8 16 UNC) / / M12 x (M12) / /16 14 UNC x 1-3/ (7/16 14 UNC) M16 x (M16) /8 11 UNC x 1-3/ (5/8 11 UNC) M20 x (M20) /4 10 UNC x (3/4 10 UNC) M24 x (M24) /8 9 UNC 2-3/ (7/8 9 UNC) A76

77 Dimensions / DIN 3567, Type B Metal Pipe Clamps Metal Pipe Clamp with Rounded Ends and One-ide Elongated haft 1 ø D 2 D 1 ø D 2 2 B1 A Clamps L2 L1 L3 L2 Nominal ize Dimensions ( mm /in) Accessories Group Pipe exagon ead Bolts Ø D1 (mm) (in) L1 L2 L3 1 2 D2 B1 (exagon ead Nuts) / M10 x (M10) /8 16 UNC x 1-1/ (3/8 16 UNC) / / M12 x (M12) / /16 14 UNC x 1-3/ (7/16 14 UNC) M16 x (M16) /8 11 UNC x 1-3/ (5/8 11 UNC) M20 x (M20) /4 10 UNC x (3/4 10 UNC) M24 x (M24) /8 9 UNC 2-3/ (7/8 9 UNC) Clamp Assembly DIN 3567 B-20W1 One clamp assembly is consisting of two clamp halves. exagon head bolts and nuts are not included. Clamp Assembly to DIN 3567, type B DIN 3567 B Group (Ø D1) -20 Material code Carbon teel, untreated W1 A77

78 eavy addles DIN 1592 Dimensions / eavy addle ingle-ended Design ø D 1 B L1 ø D 2 L2 L3 eavy addle DIN W66 eavy addle to DIN 1592 DIN 1592 Group (Ø D1) -7 Material code Carbon teel, untreated W1 Carbon teel, zinc-plated and thick-film passivated W66 Diameter Range Dimensions ( mm /in) Group Ø D1 (mm) (in) L1 L2 L3 D2 B 7 5, ,5 5 6, ,5 6 6, , , , , , , , , , , , , , , imilar to DIN A78

79 Dimensions / DIN 1593 eavy addles eavy addle Double-Ended Design ø D 2 L2 ø D 1 L1 B A Clamps Diameter Range Dimensions ( mm /in) Group Ø D1 (mm) (in) L1 L2 D2 B 7 5, , , , , , , , , , , , , eavy addle DIN W66 eavy addle to DIN 1593 DIN 1593 Group (Ø D1) -7 Material code Carbon teel, untreated W1 Carbon teel, zinc-plated and thick-film passivated W66 A79

80 Light addles DIN 1596 Dimensions / Light addle ingle-ended Design B ø D 1 ø D 2 L1 L2 L3 Light addle DIN W66 Light addle to DIN 1596 DIN 1596 Group (Ø D1) -7 Material code Carbon teel, zinc-plated and thick-film passivated W66 Diameter Range Dimensions ( mm /in) Group Ø D1 (mm) (in) L1 L2 L3 D2 B 7 5, ,5 5 6, ,5 6 6, , ,5 9 6, , , , , , ,5 15 6, , , , , , , , , , , , imilar to DIN A80

81 Dimensions / DIN 1597 Light addles Light addle Double-Ended Design ø D 2 ø D 1 L1 B A Clamps L2 Diameter Range Dimensions ( mm /in) Group Ø D1 (mm) (in) L1 L2 D2 B 7 5, ,5 16 1, ,5 16 1, , ,5 16 1, , , , , , , , , , , , , , Light addle DIN W66 Light addle to DIN 1597 DIN 1597 Group (Ø D1) -7 Material code Carbon teel, zinc-plated and thick-film passivated W66 imilar to DIN A81

82 Cushion Clamp eries Dimensions / Clamp Assembly Types TC / PC (for Use with Channel Rail C) Thread G Design Load 1 D C ØD1 E B Design Load 3 (Maximum Load in Pipe Direction) Design Load 2 Outside Diameter Nominal Dimensions Design Loads Pipe / Tube / ose Bore (1 Clamp Assembly) ( mm /in) ( kn /lbf) Ø D1 Pipe (mm) (in) (in) (QQ = Material Code) B C D E Thread G ,4 1/4 TC 025 QQ #K 15,7 5,6 28,2 2 1,78 0,22 0,22 1/4 20 UNC /8 TC 037 QQ #K 19,1 7,1 31,5 2 1,78 0,22 0,22 1/4 20 UNC ,7 1/2 TC 050 QQ #K 22,1 8,6 34,5 2 1,78 0,22 0,22 1/4 20 UNC ,5 1/4 PC 025 QQ #K 23,1 9,1 35,8 2 1,78 0,22 0,22 1/4 20 UNC /8 TC 062 QQ #K 25,4 10,4 38,1 2 1,78 0,22 0,22 1/4 20 UNC ,2 3/8 PC 037 QQ #K 27,2 11,4 40,4 2 2,67 0,33 0,33 1/4 20 UNC /4 TC 075 QQ #K 33,8 13,5 45,2 2 2,67 0,33 0,33 1/4 20 UNC ,3 1/2 PC 050 QQ #K 36,8 15,0 48,5 2 2,67 0,33 0,33 1/4 20 UNC ,2 7/8 TC 087 QQ #K 36,8 14,7 48,5 2 2,67 0,33 0,33 1/4 20 UNC ,4 1 TC 100 QQ #K 42,2 16,8 51,6 2,8 2,67 0,33 0,33 1/4 20 UNC ,9 3/4 PC 075 QQ #K 45,5 18,3 54,9 2,8 2,67 0,33 0,33 1/4 20 UNC /4 TC 125 QQ #K 48,8 19,8 58,4 2,8 2,67 0,33 0,33 1/4 20 UNC ,7 1 PC 100 QQ #K 56,4 23,1 69,9 3 2,67 0,33 0,33 5/16 18 UNC /2 TC 150 QQ #K 56,4 23,1 69,9 3 2,67 0,33 0,33 5/16 18 UNC /4 PC 125 QQ #K 62,7 26,2 77,0 3 3,56 0,56 0,56 5/16 18 UNC ,3 1-1/2 PC 150 QQ #K 62,7 29,5 83,3 3 3,56 0,56 0,56 5/16 18 UNC ,8 2 TC 200 QQ #K 69,1 29,5 83,3 3 3,56 0,56 0,56 5/16 18 UNC ,3 2 PC 200 QQ #K 69,1 35,8 96,0 3 3,56 0,56 0,56 5/16 18 UNC ,5 2-1/2 TC 250 QQ #K 88,1 38,9 102,4 3 3,56 0,56 0,56 5/16 18 UNC ,7 2-5/8 TC 262 QQ #K 88,1 38,9 102,4 3 3,56 0,56 0,56 5/16 18 UNC /2 PC 250 QQ #K 94,5 42,2 108,5 3 3,56 0,56 0,56 5/16 18 UNC ,2 3 TC 300 QQ #K 100,8 45,2 114,8 3 4,45 0,89 0,67 5/16 18 UNC ,9 3 PC 300 QQ #K 110,7 50,0 124,7 3 4,45 0,89 0,67 3/8 16 UNC /2 PC 350 QQ #K 126,2 57,9 140,5 3 4,45 0,89 0,67 3/8 16 UNC PC 400 QQ #K 138,9 64,3 153,2 3 4,45 0,89 0,67 3/8 16 UNC PC 500 QQ #K 164,3 77,0 178,6 3,6 4,45 0,89 0,67 3/8 16 UNC PC 600 QQ #K 189,7 89,7 204,0 3,6 4,45 0,89 0,67 3/8 16 UNC Minimum required for installation. One clamp assembly is consisting of two carbon steel clamp halves (one with threaded stud), one thermoplastic cushion insert and one lock nut with Nylon insert. Channel rail not included. All threaded parts are only available with unified coarse (UNC) thread. A82

83 Dimensions / Cushion Clamp eries Clamp Assembly Types TC / PC (for Use with Channel Rail C) A Clamps tandard Materials Cushion Insert Thermoplastic Elastomer (80 hore-a) Colour: Black The cushion material is compatible with most oils, chemicals and cleaning solvents and suitable for applications within a temperature range of -50 C C (-58 F F). Alternative materials are available upon request. Please consult for further information. Product Features Clamp assemblies designed to mount directly to 41,3 mm / 1-5/8 in wide strut channels, such as the Channel Rail, type C uitable for most Fluid Power applications ranging from mobile equipment to industrial machinery Reduced horizontal mounting space Easy installation and retro fit capability Reduces shock and vibration while preventing galvanic corrosion Clamp Assembly TC-125-W4-#K Type of clamp TC (Tube diameters) TC PC (Pipe diameters) PC Pipe / Tube O.D. (according to dimension table) 125 Material code Carbon teel, zinc-plated, trivalent blue chromated W3 tainless teel V2A (AII 304) W4 tainless teel V4A (AII 316) W5 Assembling Components packed in kits #K Channel Rail Type C B2 2 1 B1 Dimensions ( mm /in) B1 B ,3 22,2 25,4 7 2, (1-5/8).88 (7/8) Alternative rail profiles, materials and surface finishings are available upon request. Consult for further information. trut Channel C PL trut Channel C Length of Rail 1,22 m / 4.00 ft / 48 in 048 3,05 m / ft / 120 in 120 eight of Rail 25,4 mm / 1.00 in 1 Material code Carbon teel, untreated PL Carbon teel, green painted GR A83

84 ACT Clamps The Issue: Pipework Corrosion Crevice corrosion formed under a regular plastic clamp tainless teel Pipework tainless steel pipework on offshore oil and gas platforms is used over a wide range of temperature, flow and pressure conditions, e.g. for process instrumentation and sensing, as well as for chemical inhibition, hydraulic or utility lines. The typical tubing material selected for these particular applications is AII 316 stainless steel, although in more recent times other tube materials have been utilized to try and counteract the offshore corrosion issue. In all major offshore oil and gas regions including the Gulf of Mexico, the North ea, the Gulf of Guinea and the China ea corrosion of AII 316 stainless steel pipework can be observed, and has been a researched and well documented problem as well as a costly and time consuming issue with regard to maintenance processes for many years. Pitting Corrosion One of the most prevalent forms of localised corrosion is pitting corrosion: Under certain specific conditions particularly involving chlorides (such as sodium chloride in seawater) and exacerbated by elevated temperatures small pits can form in a stainless steel surface. Dependent upon both the environment and the stainless steel itself, these pits may continue to grow and eventually lead to perforation of tubing walls and leaks, while the majority of the surface may still be totally unaffected. Pitting corrosion is often quite easy to recognise: small individual pits and in later stages sometimes deeper and connected pits can be observed by visual inspection with the unaided eye. Crevice Corrosion Another dominant type is crevice corrosion, which is a lot more difficult to observe: It usually tends to occur in shielded areas such as crevices, formed under gaskets, washers, fastener heads, insulating material, surface deposits, disbonded coatings, threads and lap joints. Pipe clamps made of plastic in particular have also been prone to inducing crevice corrosion in the past, because the plastic deforms around the tubing and creates even tighter crevices. Crevice corrosion is always initiated by changes in the local chemistry within the shielded area, usually associated with a stagnant solution on the micro-environmental level: Trapped seawater becomes stagnant Depletion of inhibitor and oxygen A shift to acid conditions Build-up of aggressive ion species (such as sodium chloride in seawater) Accelerated corrosion process Crevice corrosion can have serious and adverse consequences eventually leading to perforation of tubing walls and the escape of highly flammable fluids and chemicals. Material election ence, the selection of proper materials and the use of robust design and safe construction practices are mandatory, even if crevices are sometimes difficult or even impossible to avoid in tubing installations when using regular types of tubing supports and clamps. And this is where the ACT Clamp comes into play... Development Corrosion Facts Throughout their development, ACT Clamps have been subject to stringent testing at the in-house laboratories located in Werdohl, Germany. In order to ensure credibility of the product, the development process has also involved independent testing. To achieve this, the services of the Centre for Corrosion Technology at heffield allam University s Materials and Engineering Research Institute have been utilized, applying advanced techniques with equipment such as high resolution surface metrology and form measurement systems. In a controlled laboratory environment, continous hot salt spray tests according to ATM B117 have been applied for periods of 2000 hours to various clamp configurations holding AII 316 stainless steel tubing. In addition to that, independent field test samples located on an oil rig in the Dutch sector of the North ea have also been assessed at the heffield allam University facilities. Both independent tests have recorded positive results in favour of the anti-corrosion attributes of the ACT Clamp. Fully detailed test reports are available upon request. Conformity Using flame-retardant PPV0 plastic material for the clamp body and ACE anti-corrosion elastomer material for the rubber strips, ACT Clamps have been constructed in compliance with section 7.3 (Tubing Installation) of the Norwegian offshore standard Norsok Z-010 (Revision 3, published in October 2000), API RP 552 and NACE P (section 13). Field test in the Dutch sector of the North ea Norsok tandard Z-010 The Norsok standard Z-010 (Revision 3, published in October 2000 on Electrical, instrumentation and telecommunication installation states the following in section 7.3: "Tubing clamps shall be made of non-corrosive material, stainless steel AII 316 and/or flame retardant plastic. Galvanic corrosion between tubing and tubing support system shall be avoided. The tubing clamp shall, when installed, not allow for water / seawater to be accumulated between tubing and tubing clamp on wall, this is to avoid crevice corrosion." Corrosion in general is a naturally occurring phenomenon commonly defined as the deterioration of a substance (usually a metal) or its properties because of a reaction with its environment. Like other natural hazards, corrosion can cause not only expensive but also dangerous damage to almost everything from automobiles, home appliances and drinking water systems to pipelines, bridges and public buildings. Figures provided by the U.. National Climatic Data Center underline that major weather related disasters the U.. incurred total losses of averaging UD 17 billion annually ( ). According to U.. corrosion studies, the estimated direct cost of metallic corrosion in general was UD 276 billion on an annual basis in This represented 3,1% of the U.. Gross Domestic Product. Direct corrosion costs associated with the domestic oil and gas production activities in the U.. were determined to be about UD 1,4 billion annually, with UD 0,6 billion attributed to surface piping and facility costs, UD 0,5 billion to downhole tubing, and UD 0,3 billion to capital expenditures related to corrosion. The U.. refineries represent approximately 23% of the world s petroleum production in 1996 supplying more than 18 million barrels of refined petroleum products per day, with a total corrosion related direct cost of UD 3,7 billion. Maintenance expenses make up UD 1,8 billion of this total, vessel expenses are UD 1,4 billion and fouling costs are approximately UD 0,5 billion annually. ource of Information: Report No. FWA-RD , eptember 2001 Corrosion Costs and Preventive trategies in the United tates Report by CC Technologies Laboratories, Inc. to Federal ighway Administration Office of Infrastructure Research and Development A84

85 ACT Clamps The olution: ACT Clamps Efficient Prevention of Crevice Corrosion under Pipe Clamps on tainless teel Pipework Middle- and Long-Term Cost avings due to Extended ervice and Maintenance Intervals Construction based on Clamps Design based on Original Clamps according to DIN 3015, Parts 1 and 3 (tandard eries and Twin eries), the tried and tested industry standard for several decades Covering the most commonly used metric and imperial pipe diameters from 6 mm to 25,4 mm (from 1/4 inch to 1 inch) Alternative configurations and pipe diameters on request A Clamps Installation time reduction (compared to alternative designs) Independent Testing and Approval ubject to stringent testing at the in-house laboratories located in Werdohl (Germany) alt spray tests according to ATM B117 applied in controlled laboratory environments Long-term field tested on a rig in the Dutch sector of the North ea Tests results independently assessed by Centre for Corrosion Technolog at heffield allam University Fully detailed, independent test reports available on request Innovative Design and Materials Material and design in compliance with section 7.3 (Tubing Installation) of the Norwegian offshore standard Norsok Z-010 (Revision 3, published in October 2000 ), API RP 552 and NACE P (section 13) Clamp body made of flame-retardant PPV0 plastic material; tested and V0 classified according to UL 94 Integrated ACE anti-corrosion elastomer strips avoid the accumulation of seawater between clamp body and pipe Drainage channels aid the dispersal of seawater ACT Mounting ardware is made of tainless teel V4A (Material Code: W55) with enhanced corrosion resistance by practically excluding metallic and non-metallic impurities during production, processing and handling (only delivered in complete packaging units of 25 pieces per bag to avoid contamination during transport) igh UV stability of the clamp body material; resistant against seawater, rain and oil uitable for continuous exposure to temperatures from -25 C to +80 C (from -13 F to +176 F) To be used in sub-sea and top-side environments; alleviating the requirement for two different products Local olutions For Individual Customers Worldwide In case that you would like to receive further information on ACT Clamps or want to get access to the latest technical literature, please do not hesitate to contact by to [email protected]. ACT Clamps ACT Mounting ardware Anti-Corrosion Technology Product Catalogue Edition 08/2013 In order to keep up to date with all the latest related product information and innovations, feel free to visit our website dedicated product website at /act. A85

86 Also Available Industry-pecific olutions Power Plants offers a complete range of Plastic, Aluminium, teel and tainless teel fastening elements for pipes, tubes and hoses in all temperature and pressure ranges, as well as for cables and other components in conventional power plants (lignite, hard coal, gas, water and others) and nuclear facilities. With many years of experience and numerous references in equipping power plants and nuclear facilities both domestically and abroad, our portfolio ranges from the planning of individual fastening concepts, based on customer or industry-specific requirements, up to multi-stage logistics services. Fastening of pipes both as pipe slides, longitudinal guides or three-way stops Approvals and qualifications of KTA, RCC-M and AME uitability tested by the TÜV according to technical specifications and KTA Identification of the products via a unique type-code Full tracing of all components and/or materials Provided with inspection documents 3.1 as per EN Wind Power tations In addition to the well-known, tried and tested clamps for fastening all kind of industrial lines, we also offer industryspecific solutions for the orderly vertical installation of cables in wind power stations. When fastening these lines, special requirements are placed on the components, because the high weight of the cables must be held securely. With many years of experience and numerous references in equipping wind power stations both domestically and abroad, our portfolio ranges from the planning of individual fastening concepts, based on customer or industry-specific requirements, up to multi-stage logistics services. Triangular design of the internal contours of the basic clamp body Accommodation of three cables with only a single cable support Additional adaptors can be optionally used to the extent that only two cables or lines with smaller external diameters can be fastened Fully flexible by always using an identical basic clamp body Installation in multiple layers and combination with other components and profiles Made of high-quality Plastics, also available in various custom materials in order to comply with international fire protection standards (e.g. with UL 94) Rail Technology In addition to the well-known, tried and tested clamps for fastening all kind of industrial lines, we also offer industryspecific solutions for vibration and noise reducing and impact absorbing installations in rail technology related facilities. With many years of experience and numerous references in the field of railway transportation system both domestically and abroad, our portfolio ranges from the planning of individual fastening concepts, based on customer or industry-specific requirements, up to multi-stage logistics services. Complete solution for all types of industrial lines Development in close collaboration with the customers Made of high-quality Plastics, also available in various custom materials in order to comply with international fire protection standards Amongst others, approvals based on several guidelines received, such as B 6853, DIN Part 2, NF F or UL 94 Depending on the quantities and the respective areas of application, mechanical or injection-moulded manufacturing Various fastening accessories made of steel and stainless steel Process Technology tainless teel pipe clamps of the so-called i-clean series were developed specifically for use in industrial clean rooms with the highest demands regarding hygiene and design. They are primarily used in the fields of process engineering and in the food, beverage and pharmaceuticals industry. Our range of products for process technology applications is completed by the i-clean pipe clamps of the Plastic series. Innovative, patent approved design Designed to comply with the specifications as defined by AME-BPE, the American ociety of Mechanical Engineers uitable for pipes, tubes and other lines with outer diameters between 6,4 mm and 168,4 mm Rounded-off edges and corners to prevent dirt adhesion; no exposed threads or threads covered with acorn nuts All Plastic components comply with the specifications of the FDA (Food and Drug Administration of the United tates) All metal components manufactured from corrosion-resistant stainless steel, upon request with electrolytically high-gloss polished material surfaces A86

87 Notes A Clamps A87

88 Technical Appendix tandard Clamp Body Materials Material Code PP PA AL A Basic Material Copolymeric Polypropylene Polyamide Aluminium Ali12 Thermoplastic Elastomer tandard Colour Green Black Natural Black Mechanical Properties Tensile E-Module 1073 N/mm² (IO 527) > 1400 N/mm² (IO 527) > N/mm² 113 N/mm² at +23 C / F (ATM D412) Notch Impact trength 10 kj/m² at +23 C / F (acc. to Charpy / IO 179 / 1eU) > 15 kj/m² at 23 C / F (acc. to Charpy / IO 179 / 1eU) Low Temperature Notch Impact trength 3,8 kj/m² at -20 C / -4.0 F (acc. to Charpy / IO 179 / 1eU) > 3 kj/m² at -30 C / F (acc. to Charpy / IO 179 / 1eU) Tensile trength at Yield (Tensile trength) 26 MPa (IO 527-2) > 55 MPa (IO 527) > 240 MPa (IO EN 10002) 15,9 MPa (ATM D412) Ball Indentation ardness (Brinell ardness) 45,4 MPa (IO ) > 65 MPa (IO ) > 70 B hore ardness 87 A (IO 868) Alternative hardnesses are available upon request! Consult for details. Thermal Properties Temperature Resistance (Continuous Exposure, Min... Max) -30 C C / -22 F F -40 C C / -40 F F (Brief exposure up to +140 C / +284 F) up to +300 C / up to +572 F -40 C C / -40 F F Chemical Properties Weak Acids conditionally consistent conditionally consistent conditionally consistent consistent olvents conditionally consistent conditionally consistent conditionally consistent conditionally consistent Benzine conditionally consistent consistent consistent conditionally consistent Mineral Oils conditionally consistent consistent consistent conditionally consistent Other Oils consistent consistent consistent consistent Alcohols consistent consistent consistent consistent eawater consistent consistent consistent consistent pecial Clamp Body Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for properties and technical information. The information for the Polyamide material PA have been determined in a conditioned state according to IO For Aluminium, the tensile strength (under reversed bending stress) and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases. preserve the right to supply products made from different, but comparable materials with matching technical characteristics. A88

89 Technical Appendix tandard Clamp Insert Materials Group 4 and 6 (tandard eries) Group 4 to 6 (eavy eries) Group 7 to 10 (eavy eries) A Clamps A EPDM Material Code Thermoplastic Elastomer Ethylene Propylene Diene Monomer Basic Material Black Black tandard Colour Mechanical Properties 16 N/mm² at +23 C / F (ATM D412) Tensile E-Module Notch Impact trength Low Temperature Notch Impact trength 8,3 MPa (ATM D412) 9,0 MPa (DIN 53504) Tensile trength at Yield (Tensile trength) Ball Indentation ardness (Brinell ardness) 73 A (IO 868) 70 A (DIN 53505) hore ardness Thermal Properties -40 C C/ -40 F F -50 C C / -58 F F Temperature Resistance (Continuous Exposure, Min... Max) Chemical Properties consistent consistent Weak Acids conditionally consistent consistent olvents conditionally consistent conditionally consistent Benzine conditionally consistent conditionally consistent Mineral Oils consistent conditionally consistent Other Oils consistent consistent Alcohols consistent consistent eawater pecial Clamp Insert Materials Please consult for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards. ee pages A90 / A91 for properties and technical information. A89

90 Technical Appendix pecial Clamp Body Materials (election) Preventive Fire Protection Material Code PAV0 PA-FF PPDA Basic Material Polyamide Polyamide Polypropylene tandard Colour Grey Black White Mechanical Properties Tensile E-Module 1500 MPa (IO 527-2) 1100 MPa (IO 527-2) 1614 N/mm² (IO 527) at +23 C / F: 50 mm/min Notch Impact trength 35 kj/m² at +23 C / F (acc. to Charpy / IO 179 / 1eU) 20 kj/m² at +23 C / F (acc. to Charpy / IO 179 / 1eU) 13 kj/m² at +23 C / F (acc. to IZOD / IO 179 / 1eA) Low Temperature Notch Impact trength 1,5 kj/m² at -25 C / F (acc. to IZOD / IO 179 / 1eA) Tensile trength at Yield (Tensile trength) 45 MPa (IO 527-2) 50 MPa (IO 527-2) 12,4 MPa (IO 527) at +23 C / F: 50 mm/min Ball Indentation ardness (Brinell ardness) 100 N/mm² (IO ) 100 N/mm² (IO ) hore ardness Thermal Properties Temperature Resistance (Continuous Exposure, Min... Max) -30 C C / -22 F F -30 C C / -22 F F -25 C C / -13 F F Features Approvals / Properties Tested and approved acc. to UL94 (material thickness: 3 mm) Tested and approved acc. to DIN 5510, Part 2 (material thickness: 25 mm) Tested and approved acc. to UL94 (material thickness: 3 mm) Classification: V-0 (Vertical Burning Test) Tested and approved acc. to DIN 5510, Part 2 (material thickness: 3 mm) Combustibility classification: 4 moke development classification: R2 Dripping classification: T2 Classification: V-0 (Vertical Burning Test) Tested and approved acc. to Def tan Assessment: category B Combustibility classification: 4 moke development classification: R2 Dripping classification: T2 Tested and approved acc. to NF F (material thickness: 3 mm) Einstufung: I4 / F1 Approved by the UK Ministry of Defence (MoD) Tested and approved acc. to CEN/T (material thickness: 3 mm) Requirement set: R23 L1 complies with requirement set R22 L1 acc. to DIN EN Tested and approved acc. to NF F (material thickness: 3 mm) Classification: I3 / F2 A90 The information for PAV0 and PA-FF have been determined in a conditioned state according to IO 1110.

91 Technical Appendix pecial Clamp Body Materials (election) Preventive Fire Protection A Clamps PP6853 PPV0 AV0 Material Code Polypropylene Polypropylene Thermoplastic Elastomer Basic Material White Black Natural tandard Colour Mechanical Properties 1264 MPa (ICE ) 113 N/mm² at +23 C / F (ATM D412) Tensile E-Module 17 kj/m² at +23 C / F (acc. to IZOD / IO 179 / 1eA) 5 kj/m² at +23 C / F (acc. to IO 180/A) Notch Impact trength Low Temperature Notch Impact trength 25 MPa (ICE ) 24 MPa (IO 527) 15,9 MPa (ATM D412) Tensile trength at Yield (Tensile trength) Ball Indentation ardness (Brinell ardness) 86 A (IO 868) hore ardness Thermal Properties -25 C C / -13 F F -25 C C / -13 F F Temperature Resistance (Continuous Exposure, Min... Max) Features Tested and approved according to B 6853 (Code of practice for fire precautions in the design / construction of passenger carrying trains) Assessment: category 1a Tested and approved acc. to UL94 (material thickness: 3 mm) Classification: V-0 (Vertical Burning Test) Tested and approved acc. to UL94 (material thickness: 3 mm) Classification: V-0 (Vertical Burning Test) Approvals / Properties Compliant to the requirements of London Underground / Metronet (standard : Fire afety Performance of Materials) Tested and approved acc. to DIN 5510, Part 2 (material thickness: 25 mm) Combustibility classification: 4 moke development classification: R2 Dripping classification: T2 Tested and approved according to Def tan Assessment: category B A91

92 Technical Appendix tandard Clamp Body Designs Profiled Design Profiled Inside urface with Tension Clearance Available in the tandard, eavy, Twin and eavy Twin eries Recommended for the safe installation of rigid pipes or tubes Available for all commonly used outside diameters and nominal sizes Vibration/noise reducing and impact absorbing effect towards the direction of the line provided by the grooves on the inside of the clamp bodies To be used as fixed point clamp preventing the line from sliding (see page A95 for Maximum Loads in Pipe Direction) Clearance between the clamp halves provides tension of the tube or pipe Type (mooth) mooth Inside urface w/o Tension Clearance Available in the tandard, eavy and Twin eries Recommended for the safe installation of hoses or cables Available for all commonly used outside diameters and nominal sizes mooth inside surface and chamfered edges avoid damaging of the hose or cable To be used as guide allowing the line to slide Choose internal diameter of the clamp body slightly smaller than the outside diameter of the hose or cable to use it as fixed point clamp preventing the line from sliding Type RI (with Rubber Insert) Available in the tandard, eavy and eavy Twin eries Recommended for the extra-gentle installation of pipes, tubes, hoses or cables Available for all commonly used outside diameters and nominal sizes Rubber insert made of Thermoplastic Elastomer with a hardness of 73 hore-a provides most effective reduction of vibration and noise caused by vibration Oval Design Available in the tandard and eavy eries Recommended for the safe installation of electric cables with diameters between 20 mm (.79 in) and 72 mm (2.83 in) Rectangular Design Type VK Available in the tandard eries ( Group 5) Recommended for the safe installation of proximity switches according to DIN EN or similar, rectangular construction, with a square of 40 mm x 40 mm (1.57 in x 1.57 in) or 40 mm x 36 mm (1.57 in x 1.42 in) A92

93 Technical Appendix Materials and urface Finishings of Metal Parts Materials urface Finishings Unless otherwise stated, all metal parts (e.g. weld plates, cover plates, bolts, rail nuts etc.) are made of Carbon teel (surface finishing according to material code). Besides that, all metal parts are also available ex stock in two different stainless steel qualities: Unless otherwise stated, all metal parts made of Carbon teel are available with the following standard surface finishings: Carbon teel, untreated Material code: W1 A Clamps tainless teel V2A / (AII 304 / 303) Material code: W4 tainless teel V4A / (AII 316 / 316 Ti) Material code: W5 Alternative materials are available upon request. Consult for further information. Carbon teel, phosphated Fe/Znph r 10 according to DIN EN Material code: W2 Carbon teel, zinc/nickel-plated Fe/ZnNi ( ) 6+6//A//T2 according to DIN More than 720 hours resistance against red rust / base metal corrosion in the salt spray test to DIN EN IO 9227 Free of hexavalent chromium Cr(VI) Ro compliant according to 2002/95/EC (Restrictions of the Use of azardous ubstances) ELV compliant according to 2000/53/EC (End of Life Vehicles Directive) Material code: W3 Alternative surface finishings are available upon request. Consult for further information. Original Cover Plate with Zinc/Nickel-Coating: No signs of corrosion after 528 hours in the salt spray chamber! Original Cover Plates with alternative surface finishings widely-used by competitors in the market (from left to right): Galvanisation and blue-chromating after 96 hours Galvanisation and yellow-chromating after 192 hours Zinc-coating, thick-film passivation and sealing after 192 hours In all three cases, signs of corrosion are quite clearly visible! Consult and ask for a detailed report. Thread Conversion Chart Metric IO vs. Unified Coarse (UNC) Thread Property Classes / Grades of Bolts and crews Unless otherwise stated, all threaded parts available with Metric IO thread or unified coarse (UNC) thread. tandard eries (DIN 3015, Part 1) exagon ead Bolt ocket Cap crew lotted ead crew Group Thread DIN Metric IO Unified Coarse 1 to 8 0 to 8 M6 1/4 20 UNC eavy eries (DIN 3015, Part 2) Group Thread DIN Metric IO Unified Coarse 3 to 5 1 to 3 M10 3/8 16 UNC 6 4 M12 7/16 14 UNC 7 5 M16 5/8 11 UNC 8 6 M20 3/4 10 UNC 9 7 M24 7/8 9 UNC 10 8 M30 1-1/8 7 UNC 11 to 12 9 to 10 M30 1-1/4 7 UNC Twin eries (DIN 3015, Part 3) Group Thread DIN Metric IO Unified Coarse 1D 1 M6 1/4 20 UNC 2D to 5D 2 to 5 M8 5/16 18 UNC Bolt / crew Type Material Code Property Class / Grade Metric IO Threaded Bolts / crews exagon ead Bolt Type A ocket Cap crew Type I lotted ead crew Type LI Unified Coarse Threaded Bolts / crews W1, W2, W3 8.8 (according to DIN EN IO 898) 5 (according to AE J429) W4 A2-70 (according to DIN EN IO 3506) AII 304 / B8 (according to ATM A193) W5 A4-70 (according to DIN EN IO 3506) AII 316 / B8M (according to ATM A193) W1, W2, W3 8.8 (according to DIN EN IO 898) 5 (according to AE J429) W4 A2-70 (according to DIN EN IO 3506) AII 304 / B8 (according to ATM A193) W5 A4-70 (according to DIN EN IO 3506) AII 316 / B8M (according to ATM A193) W1, W2, W3 4.8 (according to DIN EN IO 898) 2 (according to AE J429) W4 A2-70 (according to DIN EN IO 3506) AII 304 / B8 (according to ATM A193) W5 A4-70 (according to DIN EN IO 3506) AII 316 / B8M (according to ATM A193) Unless otherwise stated, the above mentioned property classes / grades apply as standards for bolts and screws supplied by. The information indicate the minimum requirements; higher property classes are available upon request. Consult for details. A93

94 Technical Appendix Basic Installation Instructions Installation on Weld Plate Installation on Mounting Rail Multi-Level (tacking) Installation Different types of weld plates are available for all Clamps according to DIN 3015 as well as for most of the other series and many custom-designed special clamps. Place weld plates in their designated positions. Please make sure these positions are suitable for the expected loads. Mark the locations of the weld plates to ensure best alignment. Weld the weld plates into position. Elongated weld plates can also be mounted to their positions by using screws or bolts. Push bottom clamp half onto weld plate. Insert pipe, tube, hose, cable or any other line type. Place second clamp half and cover plate (optional) on top and mount clamp assembly by using screws or bolts. Unless otherwise stated, the bolt lengths indicated for clamps according to DIN 3015 refer to the installation on weld plages and mouting rails as well as multi-level (stacking) installation. For direct installation, different lengths may be required. Mounting Rails are available in different heights. Rail Nuts are available for all Clamps according to DIN 3015 (eavy eries up to Group 6 only) as well as for many custom-designed special clamps. Place mounting rails in their designated positions. Please make sure these bases are suitable for the expected loads. Mark the locations of the mounting rails to ensure best alignment. Weld the mounting rails into position. Mounting rails can also be mounted to their positions by using side-mounting brackets with screws or bolts. Insert rail nuts into mounting rail and turn until stop to lock (tandard and Twin eries) or slide in rail nut (eavy eries). Push bottom clamp half onto rail nuts. Insert pipe, tube, hose, cable or any other line type. Place second clamp half and cover plate (optional) on top and mount clamp assembly by using screws or bolts. The exact positions of the clamp assemblies can still be adjusted before being firmly bolted. The multi-level installation of Clamps permits easy stacking of several pipes, tubes, hoses, cables or any other line types, even with different outside diameters. The Twin eries also allows stacking of different group sizes ( Groups 2D to 5D). The clamps are connected by stacking bolts. afety locking plates inserted between the clamps prevent stacking bolts from turning. Push bottom clamp half onto weld plate or rail nuts. Insert pipe, tube, hose, cable or any other line type. Place second clamp half mount clamp assembly by using stacking bolts. Place safety locking plate on top of clamp assembly to prevent stacking bolts from turning. Proceed with next level as explained before. multi-level clamp assemblies can be mounted both to weld plates or to mounting rails. Recommended Distance between Clamps Installation next to Pipe Bends, Connectors / Couplings and Valves Distance A Please note: The recommended distances between clamps stated below are standard values and valid for static loads only. Outside Diameter Distance A (mm) (in) (m) (ft) 6, , ,00 3,28 12, , ,20 3,94 22, , ,50 4,92 32, , ,00 6,56 38, , ,70 8,86 57, , ,00 9,84 75, , ,50 11,48 76, , ,70 12,14 88, , ,00 13,12 102, , ,50 14,76 Outside Diameter Distance A (mm) (in) (m) (ft) 114, , ,00 16,40 168, , ,00 19,68 219, , ,70 21,98 324, , ,00 22,96 356, , ,50 24,60 406, , ,20 26,90 419, , ,50 27,88 508, , ,00 29,52 521, , ,00 32,80 558, , ,50 41,00 Please note the following information on the installation of Clamps next to pipe bends, connectors / couplings and valves: Pipe Bends Pipe bends should be supported by Clamps as close to the bends as possible. Furthermore, it is recommended to design these clamps as fixed point clamps. Connections / Couplings The first clamp should be placed directly next to the connector / coupling. This protects the connector / coupling from vibrations. Valves If valves are incorporated in the pipelines, it is recommended that support is provided in front of and behind these valves. Consult for further information. A94

95 Technical Appendix Tightening Torques and Maximum Loads In Pipe Direction F All tightening torques and maximum loads in pipe direction refer to Clamp Bodies (profiled inside surface with tension clearance) with Cover Plates and exagon ead Bolts according to DIN EN IO 4014/4017 (DIN 931/933). The max. load in pipe direction (according to DIN 3015, Part 10) is an average value, determined by three tests at +23 C / F with a steel pipe according to DIN EN 10220, t37 rolled surface taking static friction into consideration. A Clamps tandard eries (DIN 3015, Part 1) liding starts when the shown values (F) are reached. Group exagon ead Bolt Polypropylene Polyamide Aluminium DIN EN IO 4014/4017 (DIN 931/933) Maximum Load Maximum Load Maximum Load Metric Unified Coarse Tightening Torque in Pipe Direction F Tightening Torque in Pipe Direction F Tightening Torque in Pipe Direction F DIN IO Thread (UNC) Thread (N m) (ft lb) (kn) (lbf) (N m) (ft lb) (kn) (lbf) (N m) (ft lb) (kn) (lbf) 1 0 M6 1/4 20 UNC 8 6 0, , , A 1 M6 1/4 20 UNC 8 6 1, , , M6 1/4 20 UNC 8 6 1, , , M6 1/4 20 UNC 8 6 1, , , M6 1/4 20 UNC 8 6 1, , , M6 1/4 20 UNC 8 6 1, , , M6 1/4 20 UNC 8 6 2, , , M6 1/4 20 UNC 8 6 2, , M6 1/4 20 UNC 8 6 2, ,5 787 NOT AVAILABLE! eavy eries (DIN 3015, Part 2) Group exagon ead Bolt Polypropylene Polyamide Aluminium DIN EN IO 4014/4017 (DIN 931/933) Maximum Load Maximum Load Maximum Load Metric Unified Coarse Tightening Torque in Pipe Direction F Tightening Torque in Pipe Direction F Tightening Torque in Pipe Direction F DIN IO Thread (UNC) Thread (N m) (ft lb) (kn) (lbf) (N m) (ft lb) (kn) (lbf) (N m) (ft lb) (kn) (lbf) 3 1 M10 3/8 16 UNC , , , M10 3/8 16 UNC , , , M10 3/8 16 UNC , , , M12 7/16 14 UNC , , , M16 5/8 11 UNC , , , M20 3/4 10 UNC , , , M24 7/8 9 UNC , , , M30 1-1/8 7 UNC , , , M30 1-1/4 7 UNC , , , M30 1-1/4 7 UNC , , , Twin eries (DIN 3015, Part 3) Group exagon ead Bolt Polypropylene Polyamide DIN EN IO 4014/4017 (DIN 931/933) Maximum Load Maximum Load Metric Unified Coarse Tightening Torque in Pipe Direction F Tightening Torque in Pipe Direction F DIN IO Thread (UNC) Thread (N m) (ft lb) (kn) (lbf) (N m) (ft lb) (kn) (lbf) 1D 1 M6 1/4 20 UNC 5 4 0, , D 2 M8 5/16 18 UNC , , D 3 M8 5/16 18 UNC , , D 4 M8 5/16 18 UNC , , D 5 M8 5/16 18 UNC 8 6 1, ,5 562 A95

96 Technical Appendix Dimensions and Weights of Clamp Assemblies F C D B tandard eries (DIN 3015, Part 1) E Group Dimensions ( mm /in) Weight per 100 Pcs. B C D P QQ PP-DP-A Q QQ DIN A Profiled Design Type (mooth) Profiled Design Type (mooth) Profiled Design Type (mooth) E F G ( kg /lbs) , , , ,64 1A , , , , , , , , , , , , , , , , , , , , , , , , A G F G C D A B eavy eries (DIN 3015, Part 2) E G Group Dimensions ( mm /in) Weight per 1 Pc. B C D F PAL QQ PP-DPAL-A Q QQ DIN A Profiled Design Type (mooth) Profiled Design Type (mooth) Profiled Design Type (mooth) E PP / PA / A AL G ( kg /lbs) , ,5 54,4 52, ,5 0, , ,5 70,4 68, ,5 0, ,4 80, ,5 0, ,5 53, ,5 114, , , , , , , , , , , , , , NOT AVAILABLE! NOT AVAILABLE! NOT AVAILABLE! A96

97 Technical Appendix F G Dimensions & Weights of Clamp Assemblies B C D A Clamps Group Dimensions ( mm /in) Weight per 100 Pcs. B C D P QQ/QQ PP-GD-A Q QQ DIN A Profiled Design Type (mooth) Profiled Design Type (mooth) Profiled Design Type (mooth) E F G ( kg /lbs) 1D 1 2D 2 3D 3 4D 4 5D 5 E A 30 (1.18) 3 16,5 16, , , , ,5 18, , , , ,5 23, , , , , , , Twin eries (DIN 3015, Part 3) Packaging Units (election) tandard eries (DIN 3015, Part 1) eavy eries (DIN 3015, Part 2) Twin eries (DIN 3015, Part 3) Clamp Bodies (Polypropylene / Polyamide) Group Quantity per Bag DIN (in Pcs.) Clamp Bodies (Polypropylene / Polyamide) Group Quantity per Bag DIN (in Pcs.) Clamp Bodies (Polypropylene / Polyamide) Group Quantity per Bag DIN (in Pcs.) 1D - 4D D 5 10 Clamp Bodies (Aluminium) Group Quantity per Bag DIN (in Pcs.) Clamp Bodies (Aluminium) Group Quantity per Bag DIN (in Pcs.) Weld Plates (Type P) Cover Plates (Type GD) Group Quantity per Bag DIN (in Pcs.) 1D - 4D D 5 10 Weld Plates (Type P) Cover Plates (Type DP) Group Quantity per Bag DIN (in Pcs.) Weld Plates (Type PAL) Cover Plates (Type DPAL) Group Quantity per Bag DIN (in Pcs.) exagon Rail Nut (Type M) Channel Rail Adaptor (Type CRA) Group Quantity per Bag DIN (in Pcs.) 1D D - 5D exagon Rail Nut (Type M) Channel Rail Adaptor (Type CRA) Group Quantity per Bag DIN (in Pcs.) Mounting Rail Nut (Type GMV) Channel Rail Adaptor (Type CRA) Group Quantity per Bag DIN (in Pcs.) Consult and ask for standard packaging units for further components or special packaging options. A97

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