EWE Ball Valve-Type Tapping Valve. EWE Ball-Type Tapping Valve. EWE GBM Tapping Valves. for water and gas
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- Amice Gray
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1 The following overview shows the different EWE tapping valves to help you to make your choice: EWE valve tapping valve for vertical tapping with operating shut-off, for all types of pipe, with external auxiliary shut-off. EWE ball valve-type tapping valve for vertical tapping with operating shut-off, for all types of pipe, with integrated auxiliary shut-off. EWE ball-type tapping valve for vertical tapping without operating shut-off, for all types of pipe, with integrated auxiliary shut-off. EWE ball valve-type tapping valve for horizontal tapping with operating shut-off, for all types of pipe, with integrated auxiliary shut-off. EWE "Pressure Tapping Valve" for vertical tapping with operating shut-off, for PE pipes only, with stainless steel punching bit. However, we are not only tapping valve experts. Our product list also includes - Special connections for the domestic connection line POLY-SAFE PE screwed connections POLY-FIX PE screwed connections PE welded hexagon nipples PE welding sleeves Steel pipe connection pieces Reducers/Extensions - all with the perfect O-ring seal for the respective tapping valve/water meter systems EWE Ball Valve-Type Tapping Valve EWE Ball-Type Tapping Valve for water and gas for asbestos cement, cast iron and steel pipes, PE and PVC pipes 12 - Special EWE installation fittings, fixed or adjustable versions available, with centring cap, sealing washer and special EWE stainless steel grooved pin. - Special EWE tapping tools all self-sealing and perfectly customised with the various EWE tapping valves. - EWE PT drill hole sleeves - EWE GBM drill hole sealing sleeves - EWE PE sleeve WILHELM EWE ARMATUREN GmbH & Co. KG Volkmaroder Straße 19, D Braunschweig Postfach 1818, D Braunschweig Tel. +49 (0) , Fax +49 (0) info@ewe-armaturen.de, Internet:
2 EWE GBM Tapping valves The fundamental considerations for tapping supply lines 02 EWE tapping valves are the product of more than thirty years experience in the design and production of tapping valves and accessories. We are able to supply you, the end user, with a tapping system offering outstanding solutions to all problems in the pipe trench area, which is also of an exceptionally high technical standard. Genuine EWE tapping valves offer the security of guaranteed functioning, which many imitations fail to provide! These features are typical of the EWE tapping system: - One system for all types and sizes of pipe - For water and gas - Same tapping performance under pressure - Uniform, self-sealing tools appropriate to the model - Perfectly co-ordinated accessories, such as PE connections and installation fittings - Developed and perfected over decades of use by specialists in the field The EWE tapping system offers: - Valves with optimum resistance to corrosion damage - Naturally conforming to DIN 3543, - Tested, wherever possible - No tapping residue in the pipes - Maintenance-free - Safe - Simple, user-friendly tapping process - Considerable savings on inventory EWE ball valve-type tapping valve for vertical tapping, bit opening 32 mm, with side outlet internal thread Rp 1 1/2". Extremely high-performance design with side auxiliary shut-off and upper operating shut-off. Body and upper section made from hot-pressed brass, with non-rising stainless steel stem and double O-ring stem seal. The tapered stem is hard-chrome plated, the stem is sealed conically by means of the additional PTFE resilient seal. A shut-off ball with Teflon seal and 10 mm operating square acts as an auxiliary shut-off. EWE ball-type tapping valve for vertical tapping, identical in design to the ball valve-type tapping valve, but without operating shut-off, fitted instead with heavy left-hand thread plug with O-ring seal. The valve is intended for use in "lost tappings". The valve can be changed over at any time to operating shut-off by replacing the plug by an upper section. A ball shut-off with Teflon seal and 10 mm operating square acts as auxiliary shut-off. When tapping supply lines, all relevant DIN and DVGW regulations must be observed and complied with. Work must be carried out by trained technicians only. The procedures established in the "accepted codes of practice" must be adhered to, which means, for example.: The supply lines must be subjected to a pressure test before tapping, e.g. if PN = 10, at a test pressure of 15 bar. The tapping valves should only be fitted on pipelines pressurised to working pressure. Tapping is always carried out in an open pipe trench. Always carry out tapping work with the system under pressure and rinse out thoroughly to prevent drilling and cutting residue remaining in the supply line. All instructions of both the tapping valve and the pipe manufacturer must be observed and complied with when installing tapping valves. This is particularly important in the case of welded tapping valves, for example. Tighten screwed connections evenly and open wedges evenly. Check that the seal between supply line and tapping valve is seated correctly and if necessary pressurise and check for leaks from the outlet side. Absolute cleanliness is essential, e.g. when fitting the tapping valve onto the main pipe and when using stainless steel bolts. It is essential to ensure that the correct, suitable tapping tool is always used. Use only perfect, sharp bits, cutters etc. (resharpen as necessary), to avoid the risk of damaging the supply line. Proper filling and compaction of the pipe trench, especially in the area of the tapping valves. If you are tapping with EWE tapping valves for the first time, please ask for free advice or instruction from our employees. 11
3 for PVC pipe with nodular graphite iron tapping bridge EWE Ball Valve Tapping Valve for PVC pipe for water PN 16 and gas PN 4 with internal threaded connection Rp 1 1/2", DIN 3543, part 2. 50* 1 1/2" * 1 1/2" /2" /2" /2" /2" /2" /2" /2" EWE Ball-Type Tapping Valve for PVC pipe for water PN 16 and gas PN 4 with internal threaded connection Rp 1 1/2", DIN 3543, part 2. 50* 1 1/2" * 1 1/2" /2" /2" /2" /2" /2" /2" /2" Connection piece and clamp made from nodular graphite iron GGG 40, powder-coated, with rubber insert, NBR seal, V2A bolts, V4A nuts, pipe fully enclosed. Packed individually in a box. EWE GBM Tapping valves Here you can see the various connection pieces and clamps. In this case, a quite special feature is the connection formed between the connection piece and the tapping valve. All EWE tapping valves are at this point sealed both radially and axially with two O-rings (GBM). This technology has been tried and tested many thousands of times over! It is a simple, secure connection and allows the tapping valve to be turned 45. This facilitates adaptation in cases where the domestic service line is not at right angles to the main pipe, and other fittings may prove to be unnecessary. Connection pieces and clamps for asbestos cement, cast iron and steel pipes also with cement mortar sheath, universal application, nominal diameter , for nominal water pressure 16 and nominal gas pressure 4. One connecting piece and one clamp per dimension will meet all the requirements of the various types of pipes. There is no need for a variety of seals and different clamps (belts) for nominal diameter For nominal diameters of 350 and over please observe the information on the relevant page. Connection piece made from nodular graphite iron GGG 40, electrostatic coating, seal with O-ring to DIN 3535, part 3 and KTW, stainless steel clamp (A2), 90 mm wide, Delta-Magni coating, with rubber binding, stainless steel washer (hemispherical washer) and M16 stainless steel nuts (A4), with plastic protective caps. Connection pieces and clamps for PE pipes, welding systems FRIALEN System mm. PLASSON System mm. +GF+ELGEF Plus System mm. Can be used for water, nominal pressure 16, and gas, nominal pressure 4. Please comply with the manufacturer s instructions when using these items. Connection pieces and clamps for PVC pipes EWE PVC tapping bridge, for water, nominal pressure 10. +GF+ PVC wedge bridge, for water, nominal pressure 10. EWE tapping bridge, made from nodular graphite iron, for water, nominal pressure 16, and gas, nominal pressure 4. DIN 3543, part 2, item 5.2 states that: "Tapping valves made from non-ferrous metals must have adequate, low-porosity, resistant protection against corrosion." EWE tapping valves can be supplied by us with suitable corrosion protection, e.g. electrostatic coating. Similar protection is achieved by insulation when mounting, e.g. shrink film, applied by the purchaser
4 for asbestos cement, cast iron and steel pipes EWE Ball Valve-Type Tapping Valve-Type for asbestos cement, cast irion and steel pipes, for water and gas with internal threaded connection Rp 1 1/2", DIN 3543, part 2, DIN/DVGW mark of conformity. For main pipe DN Outlet Rp Order number /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" EWE ball valve-type tapping valve for vertical tapping, bit opening 32 mm, with side outlet internal thread Rp 1 1/2". Extremely high performance design with operating shut-off and integrated auxiliary shut-off. Body and upper section made from hot-pressed brass, with non-rising stainless steel stem and double O-ring stem seal. The tapered stem is hard-chrome plated, the stem is sealed conically by means of the additional PTFE resilient seal. A ball shut-off with Teflon seal and 10 mm operating square acts as auxiliary shut-off. EWE GBM Tapping Valves for PVC pipes with PVC +GF+ wedge tapping brid- EWE Ball Valve-Type Tapping Valve +GF+ for PVC pipe, for water PN 10 with internal threaded connection Rp 1 1/2", DIN 3543, part /2" /2" /2" /2" EWE Ball-Type Tapping Valve +GF+ for PVC pipe, for water PN 10 with internal threaded connection Rp 1 1/2, DIN 3543, part /2" /2" /2" /2" PVC connection piece and clamp, NBR seal, PVC fastening wedges, PVC adapter for valve mounting, PP union nut. The pipe is fully enclosed without deformation. Packed individually in a box. Packed individually in a box up to nominal diameter
5 for PVC pipes with PVC tapping bridge EWE Ball-Type Valve Tapping Valve for PVC pipe, for water PN 10 with internal threaded connection Rp 1 1/2", DIN 3543, part 3. 50* 1 1/2" * 1 1/2" /2" /2" /2" /2" EWE Ball-Type Tapping Valve for PVC pipes, for water PN 10 with internal threaded connection Rp 1 1/2", DIN 3543, part 3. 50* 1 1/2" * 1 1/2" /2" /2" /2" /2" PVC connection piece and clamp, stainless steel reinforcement ring, NBR seal, four V2A bolts, V4A nuts, plastic protective caps. The pipe is fully enclosed without deformation. Supplied packed individually in a box. EWE GBM Tapping Valves for asbestos cement, cast iron and steel pipes EWE Ball-Type Tapping Valve for asbestos cement, cast iron and steel pipes, for water and gas with internal threaded connection Rp 1 1/2", DIN 3543, part 2. For main pipe DN Outlet Rp Order number /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" /2" EWE ball-type tapping valve for vertical tapping, of identical design to the ball valve-type tapping valve but without operating shut-off, fitted instead with heavy left-hand thread plug with O-ring seal. Bit opening 32 mm, with side outlet internal thread Rp 1 1/2". Extremely high performance design with integrated auxiliary shut-off. Body and plug made from hot-pressed brass. A ball shut-off with Teflon seal and 10 mm operating square acts as auxiliary shut-off. Connection piece made from nodular graphite iron GGG 40, electrostatic coating, seal with O-ring. Stainless steel clamp (A2), 90 mm wide, Delta Magni coating, with rubber binding, stainless steel hemispherical washer and M16 stainless steel nuts (A4), with plastic protective caps. Packed individually in a box up to nominal diameter
6 Order Connection Pipe Face-to- For main pipe: number piece external Ø face dim. Cast iron Cast iron Steel Steel Asb. cem Asb. cem Asb. cem Clamp mm mm Cem. mortar Cem. mort. PN PN 16 DN DN DN DN DN DN DN DN / / / / / / * / / / / / * / / / / / The standard versions of all EWE tapping valves are supplied with connection piece and clamp for cast iron pipes. From nominal diameter 350 onwards, if the main pipe is of any other material than cast iron, the appropriate clamp must be selected in accordance with this table (* signifies that this also applies to the connection piece). The order should read as follows: EWE tapping valve no with clamp no for asbestos cement pipe DN 500, PN 10 The price charged is always the price of the standard version of the complete valve. In the above example, therefore, no Overview of EWE clamps for EWE tapping valves for asbestos cement, cement mortar, cast iron and steel pipes EWE GBM Tapping Valves for PE pipes, welding systems EWE Ball Valve-Type Tapping Valve for FRIALEN, PLASSON and ELGEF Plus welding systems for PE pipes, for water PN 10 and gas PN 4 with internal threaded connection Rp 1 1/2", DIN 3543, part 4. Welding sytsem: FRIALEN +GF+ELGEF Plus For main pipe Outlet Order Order ext. Ø mm Rp number number /2" /2" /2" /2" /2" /2" /2" /2" /2" / * / * * / * * *Top-Loading! EWE Ball-Type Tapping Valve for FRIALEN, PLASSON and ELGEF Plus welding systems for PE pipes, for water PN 10 and gas PN 4 with internal threaded connection Rp 1 1/2", DIN 3543, part 4. Welding system: FRIALEN* +GF+ELGEF Plus For main pipe Outlet Order Order ext. Ø mm Rp number number /2" /2" /2" /2" /2" /2" /2" /2" /2" / * / * * / * * *Top-Loading! Packed individually in a box. 06 Please follow the manufacturer s instructions for installation and use. 07
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