PowerFlex 70 Adjustable Frequency AC Drive

Transcription

1 Technical Data PowerFlex 70 Adjustable Frequency AC Drive Topic Page Product Overview 2 Catalog Number Explanation 5 Factory Installed Options 7 User Installed Options 8 Installation Considerations 16 Cable Recommendations 22 Power Ratings and Branch Circuit Protection 24 Mounting 28 Approximate Dimensions and Weights 29 PowerFlex 70 Configured Drives 34 Standard Drive Certifications and Specifications 36 Derating Guidelines 42

2 Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PowerFlex 70 Adjustable Frequency AC Drive User Manual, publication A-UM001 PowerFlex 70 and 700 Reference Manual - Volume 1, publication PFLE-RM001 PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions, publication A-IN009 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT003 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1 Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Guarding Against Electrostatic Damage, publication Industrial Automation Wiring and Grounding Guidelines, publication Product Certifications website, Description Provides the basic information needed to start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive. Provides detailed information for specifications and dimensions, operation, and dynamic brake selection for the drive. Provides the five basic steps needed to install and perform a basic startup of the PowerFlex 70 drive. Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives. Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives. Provides general guidelines for the application, installation, and maintenance of solid-state control. Provides a guide to performing preventive maintenance. Provides practices for guarding against Electrostatic damage (ESD) Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Product Overview PowerFlex 70 drives are designed to worldwide standards providing out-of-thebox performance around the globe. Available ratings include these options: 0.5 Hp output at 2V AC input 0.5 Hp output at 480V AC input 0.5 Hp output at 600V AC input The PowerFlex 70 drive can be used with a full featured LCD human interface module (HIM) that provides multilingual text for startup, metering, programming, and troubleshooting. The PowerFlex 70 can be programmed for either volts per hertz, sensorless vector, or vector control with FORCE Technology to cover a wide range of applications from fans to extruders. Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include: DeviceNet, EtherNet, ControlNet, remote I/O, serial communications, and other open control and communication networks. Computer tools such as DriveExplorer and DriveTools SP assist with programming, monitoring, and troubleshooting the PowerFlex Rockwell Automation Publication A-TD001J-EN-P - July 14

3 Flexible Packaging and Mounting IP, NEMA / UL Type 1 For conventional mounting inside or outside a control cabinet. Conduit plate is vertically removable for easy installation and replacement without disturbing conduit. IP66, NEMA / UL Type 4/12 (indoor use) For mounting directly in the production environment. Listed by UL to resist dust, dirt, other contaminants, and to survive high-pressure water spray. Also certified by NSF International to assure conformity with international food equipment standards. Flange Type For mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66, NEMA / UL Type 4/12 for both indoor and outdoor use. Zero-Stacking - Drives can be mounted directly next to one another with no reduction of ambient temperature rating ( C [122 F] for IP, NEMA / UL Type 1 and Flange Mount; C [104 F] for IP66, NEMA / UL Type 4/12). Space Saving Hardware Features Integral electromagnetic compatibility (EMC) filtering provides a compact, all-in-one package solution for meeting EMC requirements, including CE in Europe. Integral dynamic brake transistor delivers a cost-effective means of switching regenerative energy without costly external chopper circuits. Internal dynamic brake resistor requires no extra panel space, and supplies a large amount of braking torque for short periods. Easy to Use Human Interface Tools The PowerFlex 7-Class AC drives provide common human interface tools that are familiar and easy to use. These include the LCD human interface modules and computer-based configuration tools. The LCD HIMs provide these features and functions: Large and easy to read 7-line x 21-character backlit display Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch) Alternate function keys for shortcuts to common tasks Calculator-like number pad for fast and easy data entry (full numeric version only) Control keys for local start, stop, speed, and direction Remote versions for panel mount application Rockwell Automation Publication A-TD001J-EN-P - July 14 3

4 Outstanding Control and Performance Vector Control with FORCE Technology (1) provides outstanding torque and speed regulation, with or without encoder feedback. Sensorless Vector Control develops high torque over a wide speed range, and adapts to individual motor characteristics. Drives Features Fast acting Current Limit and Bus Voltage Regulation result in maximum acceleration and deceleration without tripping. Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed feedback device. PI Control can eliminate the need for a separate process loop controller. Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high-inertia, low-friction loads. User Sets, allowing up to three complete sets of parameter data, can be individually loaded for different batch processes. Slip compensation delivers minimum of 0.5% open loop speed regulation across a wide speed range, eliminating the need for speed feedback devices in some applications. Safe Off Option (1), the first offering available within the DriveGuard series of safety solutions, prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive s power switching signals. This solution meets EN ISO , Category 3. Droop Control (1) for load sharing applications. Sleep/Wake Control (1) for analog control of start and stop. (1) The feature is available only for enhanced control. Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI (drive peripheral interface) communication adapters, offering the following benefits. BACnet DeviceNet ControlNet EtherNet/IP Remote I/O (1) RS-485 DF1 Profibus DP LonWorks Modbus RTU Modbus TCP Metasys N2 Siemens P1 FLN Description Unconnected Messaging permits other network devices (for example, PanelView ) to communicate directly to a drive without routing the communication through the network scanner. Adapter Routing -- Plug PC into one drive and talk to other Allen-Bradley drives on same network, without being routed through network scanner. Access to 100% of all parameters over the network. AutoBaud capability makes initial connections less problematic. Change Of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (for example, reference must change by more than 5%). Peer Control provides master slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), that can also significantly reduce network traffic. Automatic Device Replacement (ADR) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings. Flexible Fault Configuration Adapters can be programmed to take fault-based actions such as ramp to stop, cost to stop, and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable) versus a network idle condition (PLC set to Program. (1) The remote I/O has silver series status. For more information, refer to 4 Rockwell Automation Publication A-TD001J-EN-P - July 14

5 Catalog Number Explanation Position Number A B 2P2 A 3 A Y Y N N C 0 a b c d e f g h i j k l a Drive Code Type A PowerFlex 70 b Voltage Rating Code Voltage Ph. B 2V AC 3 C 0V AC 3 D 480V AC 3 E 600V AC 3 c1 ND Rating 8V, 60 Hz Input Code Amps kw (Hp) Frame 2P (0.5) A 4P (1.0) A 6P (2.0) B 9P (3.0) B (5.0) C (7.5) D (10) D (15) D () E () E c2 ND Rating 2V, 60 Hz Input Code Amps kw (Hp) Frame 2P (0.5) A 4P (1.0) A 6P (2.0) B 9P (3.0) B (5.0) C (7.5) D (10) D (15) D () E () E c3 ND Rating 0V, Hz Input Code Amps kw (Hp) Frame 1P (0.5) A 2P (1.0) A 3P (2.0) A 5P (3.0) B 8P (5.0) B (7.5) C (10) C (15) D 0 15 () D () D () D () E () E c4 ND Rating 480V, 60 Hz Input Code Amps kw (Hp) Frame 1P (0.5) A 2P (1.0) A 3P (2.0) A 5P (3.0) B 8P (5.0) B (7.5) C (10) C (15) D () D () D 0 22 () D () E () E c5 ND Rating 600V, 60 Hz Input Code Amps kw (Hp) Frame 0P (0.5) A 1P (1.0) A 2P (2.0) A 3P (3.0) B 6P (5.0) B 9P (7.5) C (10) C (15) D () D () D () D () E () E CE certification testing has not been performed on 600V class drives. d Enclosure Code Enclosure Panel Mount - IP, NEMA/UL A Type 1 Wall/Machine Mount = IP66, C NEMA/UL Type 4/12 for indoor use only Flange Mount - Front Chassis = IP, NEMA/UL Type 1; Rear F Heatsink = IP66, NEMA/UL Type 4/12 for indoor/outdoor use Wall/Machine Mount - IP54, G NEMA/UL Type 12 Only available on Frame E. HIM Code Interface Module 0 Blank Cover 3 Full Numeric LCD 5 Prog. Only LCD Only available with NEMA 4, option C. e See Catalog Number Explanation (continued) on page 6 for more drive options. Rockwell Automation Publication A-TD001J-EN-P - July 14 5

6 Catalog Number Explanation (continued) Position Number A B 2P2 A 3 A Y Y N N C 0 a b c d e f g h i j k l Code A N Code Y Code Y N f Documentation Type Manual No Manual g Brake IGBT w/brake IGBT Yes h Internal Brake Resistor w/resistor Yes No Code A N i Emission Class Rating Filtered A & B Frames (Optional) C, D, & E Frames (Standard) Not Filtered A & B Frames (Optional) C, D, & E Frames 600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A). Increases size to Frame B. Code C D E N j Comm Slot Network Type ControlNet (Coax) DeviceNet EtherNet/IP None k Control & I/O Code Control Safe-Off N Standard N/A C Enhanced No G Enhanced Yes No longer available for sale. Not available as factory installed option for 600V ratings. Code 0 1 l Feedback Feedback No Feedback - Enhanced Control 5V/12V Encoder w/enhanced Control 6 Rockwell Automation Publication A-TD001J-EN-P - July 14

7 Factory Installed Options Human Interface and Wireless Interface Modules (Pos. e) IP, NEMA/UL Type 1 and Flange Type Drives Cat. Code: 0 No HIM (Blank Plate) Cat. Code: 3 LCD Display, Full Numeric Keypad IP66, NEMA/UL Type 4/12 Drives (Position e) Internal Dynamic Brake Resistors Drive Input Voltage 0 2V AC V AC 600V AC Brake Resistance 62 Cat. Code Ω Frame (Position h) A B C 22 D Y 115 E A B C Y Y Y Not Available 62 D Y 115 E A B C D and E Y Y Y Not Available Y Y Y Not Available These resistors have a limited duty cycle. Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required. Cat. Code: 0 No HIM (Blank) Cat. Code: 3 LCD Display, Full Numeric Keypad Internal EMC Filter Drive Input Voltage CE Filter Frame Cat. Code (Position i) Optional B 0...2V AC Standard C A Standard D Optional B V AC Standard Standard C D A Standard E Cat. Code: 5 LCD Display, Programmer Only Internal CE filters are not available for PowerFlex 70 A Frame drives. If an A Frame rating is ordered with an internal filter option, it will be supplied in a B Frame. Internal Communication Adapters Documentation Cat. Code Description English User Manual, Multi-Language Quick Start No User Manual Cat. Code (Position f) A N Description ControlNet Communication Adapter (Coax) DeviceNet Communication Adapter EtherNet/IP Communication Adapter (Position j) C D E Control Options Cat. Code Description (Position k) Enhanced Control without DriveGuard C Enhanced Control with DriveGuard G Feedback Options Cat. Code Description (Position l) None 0 5V/12V Encoder 1 Rockwell Automation Publication A-TD001J-EN-P - July 14 7

8 User Installed Options Human Interface and Wireless Interface Modules No HIM (Blank Plate) -HIM-A0 LCD Display, Full Numeric Keypad -HIM-A3 LCD Display, Programmer Only -HIM-A5 Enhanced LCD Display, Full Numeric Keypad -HIM-A6 Remote (Panel Mount) LCD Display, Full Numeric Keypad -HIM-C3S Remote (Panel Mount) LCD Display, Programmer Only -HIM-C5S Enhanced LCD Display, Full Numeric Keypad -HIM-A6S Description Handheld/Local (Drive Mount) Cat. No. Remote (Panel Mount) IP66, NEMA/UL Type 4x/12 Cat. No. No HIM (Blank Plate) -HIM-A0 LCD Display, Full Numeric Keypad -HIM-A3 -HIM-C3S LCD Display, Programmer Only -HIM-A5 -HIM-C5S Enhanced LCD Display, Full Numeric Keypad -HIM-A6 -HIM-A6S For indoor use only. Includes a 12-C interface cable, 3 m (9.8 ft), for connection to drive. Human Interface Module Accessories Description Bezel Kit for LCD HIMs, NEMA/UL Type 1 Cat. No. -HIM-B1 PowerFlex HIM Interface Cable, 1 m (39 in) -HIM-H10 Cable Kit (Male-Female) 0.33 Meters (1.1 Feet) 12-H03 1 Meter (3.3 Feet) 12-H10 3 Meter (9.8 Feet) 12-H 9 Meter (29.5 Feet) 12-H90 Comm Option Cable Kit 0.33 Meters (1.1 Feet) 12-C03 1 Meter (3.3 Feet) 12-C10 3 Meter (9.8 Feet) 12-C 9 Meter (29.5 Feet) 12-C90 DPI Cable Kit with Connectors, Tools and 100 m (328 ft.) Cable DPI Cable Connector Kit 12-CBL- KIT-100M 12-TB-KIT- SET DPI/SCANport One to Two Port Splitter Cable 13-S03 Includes a 12-C interface cable (3 meters) for connection to drive. Required only when HIM is used as handheld or remote. Required in addition to -HIM-H10 for distances up to a total maximum of 10 Meters (32.8 Feet). 8 Rockwell Automation Publication A-TD001J-EN-P - July 14

9 . PowerFlex 70 Adjustable Frequency AC Drive Dynamic Brake Resistors Small Duty Internal Dynamic Brake Resistors Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are non-destructive and do not require a resistor overheat external safety circuit. PowerFlex 70 AC Drive Min DB Res Ohms ±10% Part Number Small Duty Internal DB Resistor Max Application Type 1 Application Type 2 Braking Braking Braking Torque Torque Torque % of ND % of ND % of ND Motor Motor Motor Normal Duty kw (Hp) Heavy Duty kw (Hp) Resistance Ohms ±5% Continuous Power kw Max Energy kj Duty Cycle Duty Cycle 0 2 Volt AC Input Drives 0.37 (0.5) 0. (0.33) 33 AB-DB1-A % 100%.9% 1% 17.3% 0.75 (1.0) 0.55 (0.75) 33 AB-DB1-A % 100% 12.8% 1% 8.5% 1.5 (2.0) 1.1 (1.5) 33 AB-DB1-B % 100% 3.7% 1% 2.5% 2.2 (3.0) 1.5 (2.0) 33 AB-DB1-B % 100% 2.5% 109% 2.3% 4.0 (5.0) 3.0 (3.0) AB-DB1-C % 60% 3.3% N/A N/A 5.5 (7.5) 4.0 (5.0) 21 AB-DB1-D % 100% 1.3% 117% 1.1% 7.5 (10) 5.5 (7.5) 21 AB-DB1-D % 86% 1.1% N/A N/A Volt AC Input Drives 0.37 (0.5) 0. (0.33) 68 AD-DB1-A % 100%.9% 1% 17.3% 0.75 (1.0) 0.55 (0.75) 68 AD-DB1-A % 100% 12.8% 1% 8.5% 1.5 (2.0) 1.1 (1.5) 68 AD-DB1-A % 100% 6.4% 1% 4.3% 2.2 (3.0) 1.5 (2.0) 68 AD-DB1-B % 100% 2.5% 1% 1.7% 4.0 (5.0) 3.0 (3.0) 68 AD-DB1-B % 100% 1.4% 129% 1.1% 5.5 (7.5) 4.0 (5.0) 74 AD-DB1-C % 94% 1.5% N/A N/A 7.5 (10) 5.5 (7.5) 74 AD-DB1-C % 69% 1.5% N/A N/A 11 (15) 7.5 (10) 44 AD-DB1-D % 87% 0.8% N/A N/A 15 () 11 (15) 31 AD-DB1-D % 64% 0.8% N/A N/A Volt AC Input Drives 0.37 (0.5) 0. (0.33) 117 AD-DB1-A % 100%.9% 1% 17.3% 0.75 (1.0) 0.55 (0.75) 117 AD-DB1-A % 100% 12.8% 1% 8.5% 1.5 (2.0) 1.1 (1.5) 117 AD-DB1-A % 100% 6.4% 1% 4.3% 2.2 (3.0) 1.5 (2.0) 117 AD-DB1-B % 100% 2.5% 1% 1.7% 4.0 (5.0) 3.0 (3.0) 80 AD-DB1-B % 100% 1.4% 1% 0.9% 5.5 (7.5) 4.0 (5.0) 80 AD-DB1-C % 100% 1.5% 147% 1.0% 7.5 (10) 5.5 (7.5) 80 AD-DB1-C % 100% 1.1% 108% 1.0% 11 (15) 7.5 (10) 48 N/A N/A N/A N/A N/A N/A N/A N/A N/A 15 () 11 (15) 48 N/A N/A N/A N/A N/A N/A N/A N/A N/A Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 1%. Always check resistor ohms against minimum resistance for drive being used. Internal Dynamic Brake Resistor Kits Drive Input Voltage 0 2V AC V AC 600V AC Brake Resistance Ω Frame Cat. No. A AB-DB1-A 62 B AB-DB1-B C AB-DB1-C 22 D AB-DB1-D E Not Available A AD-DB1-A 115 B AD-DB1-B C AD-DB1-C 62 D AD-DB1-D E Not Available A AD-DB1-A 115 B AD-DB1-B C AD-DB1-C D and E Not Available These resistors have a limited duty cycle. Refer to the PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLE-AT001, to determine if an internal resistor is sufficient. An external resistor may be required. Rockwell Automation Publication A-TD001J-EN-P - July 14 9

10 Medium Duty External Dynamic Brake Resistors These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety circuit. Normal Duty kw (Hp) PowerFlex 70 AC Drive Heavy Duty kw (Hp) Min DB Res Ohms ±10% Part Number Resistance Ohms ±5% Continuous Power kw Medium Duty External DB Resistor Application Type 1 Application Type 2 Max Max Braking Energy Torque Braking Torque Duty Braking Torque kj % of ND Motor % of ND Motor Cycle % of ND Motor 0 2 Volt ac Input Drives 0.37 (0.5) 0. (0.33) 33 AK-R2-091P % 100% 46% 1% 31% 0.75 (1.0) 0.55 (0.75) 33 AK-R2-091P % 100% 23% 1% 15% 1.5 (2.0) 1.1 (1.5) 33 AK-R2-091P % 100% 11% 109% 11% 2.2 (3.0) 1.5 (2.0) 33 AK-R2-047P % 100% 15% 144% 11% 4.0 (5.0) 3.0 (3.0) AK-R2-047P % 79% 11% N/A N/A 5.5 (7.5) 4.0 (5.0) 23 AK-R2-0P1K % 90% 10% N/A N/A 7.5 (10) 5.5 (7.5) 23 AK-R2-0P1K % 66% 10% N/A N/A Volt ac Input Drives 0.37 (0.5) 0. (0.33) 68 AK-R2-360P % 100% 47% 1% 31% 0.75 (1.0) 0.55 (0.75) 68 AK-R2-360P % 100% 23% 1% 15% 1.5 (2.0) 1.1 (1.5) 68 AK-R2-360P % 100% 12% 110% 11% 2.2 (3.0) 1.5 (2.0) 68 AK-R2-1P1K % 100% 24% 1% 16% 4.0 (5.0) 3.0 (3.0) 68 AK-R2-1P1K % 100% 13% 124% 10% 5.5 (7.5) 4.0 (5.0) 74 AK-R2-1P1K % 90% 10% N/A N/A 7.5 (10) 5.5 (7.5) 74 AK-R2-1P1K % 66% 10% N/A N/A 11 (15) 7.5 (10) % 90% 10% N/A N/A 15 () 11 (15) % 66% 10% N/A N/A Volt ac Input Drives 0.37 (0.5) 0. (0.33) 117 AK-R2-360P % 100% 46% 1% 31% 0.75 (1.0) 0.55 (0.75) 117 AK-R2-360P % 100% 23% 1% 15% 1.5 (2.0) 1.1 (1.5) 117 AK-R2-360P % 100% 11% 1% 8% 2.2 (3.0) 1.5 (2.0) 117 AK-R2-1P1K % 100% 24% 1% 16% 4.0 (5.0) 3.0 (3.0) 80 AK-R2-1P1K % 100% 13% 1% 9% 5.5 (7.5) 4.0 (5.0) 80 AK-R2-1P1K % 100% 9% 141% 7% 7.5 (10) 5.5 (7.5) 80 AK-R2-1P1K % 100% 7% 103% 7% 11 (15) 7.5 (10) % 100% 9% 141% 7% 15 () 11 (15) % 100% 7% 103% 7% Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 1%. Always check resistor ohms against minimum resistance for drive being used. For 11 and 15 kw (15 and Hp) applications, use two 7.5 kw (10 Hp) size resistors wired in parallel. Duty Cycle External Dynamic Brake Resistor Kits Drive Input Voltage 0 2V ac V ac Continuous Brake Resistance Ω Power W Cat. No. 260 AK-R2-0P1K AK-R2-047P AK-R2-091P AK-R2-1P1K AK-R2-360P0 10 Rockwell Automation Publication A-TD001J-EN-P - July 14

11 Communication Options Communication Option Kits Description BACnet MS/TP RS485 Communication Adapter ControlNet Communication Adapter (Coax) DeviceNet Communication Adapter EtherNet/IP Communication Adapter HVAC Communication Adapter CANopen Communication Adapter LonWorksCommunication Adapter Modbus/TCP Communication Adapter PROFIBUS DP Communication Adapter ControlNet Communication Adapter (Fiber) Remote I/O Communication Adapter 1 RS485 DF1 Communication Adapter External Communications Kit Power Supply DPI External Communications Kit External DPI I/O Option Board Compact I/O Module (3 Channel) Serial Null Modem Adapter Smart Self-powered Serial Converter (RS232) includes 13-SFC and 12-C10 Cables Universal Serial Bus (USB) Converter includes 2m USB, -HIM-H10 & 22-HIM-H10 Cables Cat. No. -COMM-B -COMM-C -COMM-D -COMM-E -COMM-H -COMM-K -COMM-L -COMM-M -COMM-P -COMM-Q -COMM-R -COMM-S -COMM- AC-PS1 -COMM- DC-BASE -COMM- IO-OPT SM1 13-SNM 13-SSS 13-USB For use only with DPI External Communications Kits -COMM-DC- BASE. 1 The remote I/O has silver series status. For more information, refer to Other Options Description Cat. No. DriveGuard Safe-Off Board A-DG01 5V/12V Encoder A-ENC-1 115V ac Interface AK-M9-115VAC-1 Frame E Flange Gasket AK-M9-GASKET1-E4 Service Connection Board SK-M9-SCB1 Works only with PowerFlex 70 Enhanced Control. Provides temporary DPI/HIM connection for NEMA/UL Type 1 and Flange drives with cover removed. Terminators Description for use with 3.7 kw (5 Hp) & below drives for use with 1.5 kw (2 Hp) & up drives Refer to Appendix A of publication DRIVES-IN001 for selection information. Reflected Wave Reduction Modules Description 17A with Common Mode Choke 9A without Choke, Book Mount 9A without Choke, Stack Mount Refer to Appendix A of publication DRIVES-IN001 for selection information. Cat. No. 14-TFA1 14-TFB2 Cat. No. 14-RWC-17-A 14-RWR2-09-B 14-RWR2-09-C Reflective Wave Reduction Devices 1321-RWR devices are used at the output of the drive to reduce dv/dt and motor terminal peak voltages 480V, 60 Hz, Three-phase 600V, 60 Hz, Three-phase Drive Cat. No. kw (Hp) RWR Filter Cat. No. Drive Cat. No. kw (Hp) RWR Filter Cat. No. AD1P1-ND 0.37 (0.5) AE0P9-ND 0.37 (0.5) AD2P1-ND 0.75 (1.0) AE1P7-ND 0.75 (1.0) AD3P4-ND 1.5 (2.0) AE2P7-ND 1.5 (2.0) AD5P0-ND 2.2 (3.0) AE3P9-ND 2.2 (3.0) AD8P0-ND 4.0 (5.0) 1321-RWR8-DP AE6P1-ND 4.0 (5.0) 1321-RWR8-EP AD011-ND 5.5 (7.5) 1321-RWR12-DP AE9P0-ND 5.5 (7.5) 1321-RWR12-EP AD014-ND 7.5 (10) 1321-RWR18-DP AE011-ND 7.5 (10) 1321-RWR18-EP AD022-ND 11 (15) 1321-RWR-DP AE017-ND 11 (15) 1321-RWR-EP AD027-ND 15 () 1321-RWR-DP AE022-ND 15 () 1321-RWR-EP AD034-ND 18.5 () 1321-RWR-DP AE027-ND 18.5 () 1321-RWR-EP AD0-ND 22 () 1321-RWR-DP AE032-ND 22 () 1321-RWR55-EP AD052-ND () 1321-RWR55-DP AE041-ND () 1321-RWR80-EP AD065-ND 37 () 1321-RWR80-DP AE052-ND 37 () 1321-RWR100-EP Rockwell Automation Publication A-TD001J-EN-P - July 14 11

12 Isolation Transformers For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available. Motor Rating kw (Hp) 2V, 60 Hz, Three-phase, 2V Primary and 2V Secondary 460V, 60 Hz, Three-phase, 460V Primary and 460V Secondary 575V, 60 Hz, Three-phase 575V Primary and 575V Secondary IP32 (NEMA / UL Type 3R) IP32 (NEMA / UL Type 3R) IP32 (NEMA / UL Type 3R) Cat. No. Cat. No. Cat. No. 0. (0.33) TW005-AA TW005-BB 0.37 (0.5) TW005-AA TW005-BB 0.55 (0.75) TW005-AA TW005-BB 0.75 (1.0) TW005-AA TW005-BB TW005-CC 1.1 (1.5) TW005-AA TW005-BB 1.5 (2.0) TW005-AA TW005-BB TW005-CC 2.2 (3.0) TW005-AA TW005-BB TW005-CC 4.0 (5.0) TW007-AA TW007-BB TW007-CC 5.5 (7.5) TW011-AA TW011-BB TW011-CC 7.5 (10) TW014-AA TW014-BB TW014-CC 11 (15) TW0-AA TW0-BB TW0-CC 15 () TW027-AA TW027-BB TW027-CC 18.5 () TW034-AA TW034-BB TW034-CC 22 () TW0-BB TW0-CC () TW051-BB TW051-CC 37 () TH063-BB TH063-CC 12 Rockwell Automation Publication A-TD001J-EN-P - July 14

13 Input/Output Line Reactors For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive. Table 1-2V, 60 Hz, Three-phase, 3% Impedance Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AB2P2 Heavy Duty R2-D RA2-D R2-D RA2-D AB2P2 Normal Duty R2-D RA2-D R2-D RA2-D AB4P2 Heavy Duty R4-A RA4-A R4-A RA4-A AB4P2 Normal Duty R4-A RA4-A R4-A RA4-A AB6P8 Heavy Duty R8-B RA8-B R8-A RA8-A AB6P8 Normal Duty R8-A RA8-A R8-A RA8-A AB9P6 Heavy Duty R8-A RA8-A R12-A RA12-A AB9P6 Normal Duty R12-A RA12-A R12-A RA12-A AB015 Heavy Duty R12-A RA12-A R18-A RA18-A AB015 Normal Duty R18-A RA18-A R18-A RA18-A AB022 Heavy Duty R18-A RA18-A R-A RA-A AB022 Normal Duty R-A RA-A R-A RA-A AB028 Heavy Duty R-A RA-A R-A RA-A AB028 Normal Duty R-A RA-A R-A RA-A AB042 Heavy Duty R-A RA-A R-A RA-A AB042 Normal Duty R-A RA-A R-A RA-A AB054 Heavy Duty R-A RA-A R55-A RA55-A AB054 Normal Duty R55-A RA55-A R55-A RA55-A AB070 Heavy Duty R55-A RA55-A R80-A RA80-A AB070 Normal Duty R80-A RA80-A R80-A RA80-A (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. Table 2-2V, 60 Hz, Three-phase, 5% Impedance Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AB2P2 Heavy Duty R2-A RA2-A R2-A RA2-A AB2P2 Normal Duty R2-A RA2-A R2-A RA2-A AB4P2 Heavy Duty R4-B RA4-B R4-B RA4-B AB4P2 Normal Duty R4-B RA4-B R4-B RA4-B AB6P8 Heavy Duty R8-B RA8-B R8-B RA8-B AB6P8 Normal Duty R8-B RA8-B R8-B RA8-B AB9P6 Heavy Duty R8-B RA8-B R12-B RA12-B AB9P6 Normal Duty R12-B RA12-B R12-B RA12-B AB015 Heavy Duty R12-B RA12-B R18-B RA18-B AB015 Normal Duty R18-B RA18-B R18-B RA18-B AB022 Heavy Duty R18-B RA18-B R-B RA-B AB022 Normal Duty R-B RA-B R-B RA-B AB028 Heavy Duty R-B RA-B R-B RA-B AB028 Normal Duty R-B RA-B R-B RA-B AB042 Heavy Duty R-B RA-B R-B RA-B AB042 Normal Duty R-B RA-B R-B RA-B AB054 Heavy Duty R-B RA-B R55-B RA55-B AB054 Normal Duty R55-B RA55-B R55-B RA55-B AB070 Heavy Duty R55-B RA55-B R80-B RA80-B AB070 Normal Duty R80-B RA80-B R80-B RA80-B (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. Rockwell Automation Publication A-TD001J-EN-P - July 14 13

14 Table 3-480V, 60 Hz, Three-phase, 3% Impedance Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AD1P1 Heavy Duty R1-C RA1-C R2-B RA2-B AD1P1 Normal Duty R1-C RA1-C R2-B RA2-B AD2P1 Heavy Duty R2-A RA2-A R2-A RA2-A AD2P1 Normal Duty R2-A RA2-A R2-A RA2-A AD3P4 Heavy Duty R4-C RA4-C R4-B RA4-B AD3P4 Normal Duty R4-B RA4-B R4-B RA4-B AD5P0 Heavy Duty R4-B RA4-B R8-C RA8-C AD5P0 Normal Duty R8-C RA8-C R8-C RA8-C AD8P0 Heavy Duty R8-C RA8-C R8-B RA8-B AD8P0 Normal Duty R8-B RA8-B R8-B RA8-B AD011 Heavy Duty R8-B RA8-B R12-B RA12-B AD011 Normal Duty R12-B RA12-B R12-B RA12-B AD014 Heavy Duty R12-B RA12-B R18-B RA18-B AD014 Normal Duty R18-B RA18-B R18-B RA18-B AD022 Heavy Duty R18-B RA18-B R-B RA-B AD022 Normal Duty R-B RA-B R-B RA-B AD027 Heavy Duty R-B RA-B R-B RA-B AD027 Normal Duty R-B RA-B R-B RA-B AD034 Heavy Duty R-B RA-B R-B RA-B AD034 Normal Duty R-B RA-B R-B RA-B AD0 Heavy Duty R-B RA-B R-B RA-B AD0 Normal Duty R-B RA-B R-B RA-B AD052 Heavy Duty R-B RA-B R55-B RA55-B AD052 Normal Duty R55-B RA55-B R55-B RA55-B AD065 Heavy Duty R55-B RA55-B R80-B RA80-B AD065 Normal Duty R80-B RA80-B R80-B RA80-B (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. Table 4-480V, 60 Hz, Three-phase, 5% Impedance Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AD1P1 Heavy Duty R1-B RA1-B R2-C RA2-C AD1P1 Normal Duty R1-B RA1-B R2-C RA2-C AD2P1 Heavy Duty R2-C RA2-C R2-B RA2-B AD2P1 Normal Duty R2-B RA2-B R2-B RA2-B AD3P4 Heavy Duty R4-D RA4-D R4-D RA4-D AD3P4 Normal Duty R4-D RA4-D R4-D RA4-D AD5P0 Heavy Duty R4-D RA4-D R8-D RA8-D AD5P0 Normal Duty R8-D RA8-D R8-D RA8-D AD8P0 Heavy Duty R8-D RA8-D R8-C RA8-C AD8P0 Normal Duty R8-C RA8-C R8-C RA8-C AD011 Heavy Duty R8-C RA8-C R12-C RA12-C AD011 Normal Duty R12-C RA12-C R12-C RA12-C AD014 Heavy Duty R12-C RA12-C R18-C RA18-C AD014 Normal Duty R18-C RA18-C R18-C RA18-C AD022 Heavy Duty R18-C RA18-C R-C RA-C AD022 Normal Duty R-C RA-C R-C RA-C AD027 Heavy Duty R-C RA-C R-C RA-C AD027 Normal Duty R-C (2) RA-C (2) R-C RA-C AD034 Heavy Duty R-C (2) RA-C (2) R-C RA-C AD034 Normal Duty R-C RA-C R-C RA-C AD0 Heavy Duty R-C RA-C R-C RA-C AD0 Normal Duty R-C RA-C R-C RA-C AD052 Heavy Duty R-C RA-C R55-C RA55-C AD052 Normal Duty R55-C RA55-C R55-C RA55-C AD065 Heavy Duty R55-C RA55-C R80-C RA80-C AD065 Normal Duty R80-C RA80-C R80-C RA80-C (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. (2) 4% impedance. 14 Rockwell Automation Publication A-TD001J-EN-P - July 14

15 Table 5-600V, 60 Hz, Three-phase, 3% Impedance Table 6-600V, 60 Hz, Three-phase, 5% Impedance PowerFlex 70 Adjustable Frequency AC Drive Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AE0P9 Heavy Duty R1-C RA1-C R1-B RA1-B AE0P9 Normal Duty R1-C RA1-C R1-B RA1-B AE1P7 Heavy Duty R2-B RA2-B R2-B RA2-B AE1P7 Normal Duty R2-B RA2-B R2-B RA2-B AE2P7 Heavy Duty R2-A RA2-A R4-D RA4-D AE2P7 Normal Duty R4-C RA4-C R4-D RA4-D AE3P9 Heavy Duty R4-C RA4-C R4-C RA4-C AE3P9 Normal Duty R4-C RA4-C R4-C RA4-C AE6P1 Heavy Duty R4-C RA4-C R8-C RA8-C AE6P1 Normal Duty R8-C RA8-C R8-C RA8-C AE9P0 Heavy Duty R8-C RA8-C R12-C RA12-C AE9P0 Normal Duty R12-C RA12-C R12-C RA12-C AE011 Heavy Duty R12-C RA12-C R12-B RA12-B AE011 Normal Duty R12-B RA12-B R12-B RA12-B AE017 Heavy Duty R12-B RA12-B R18-B RA18-B AE017 Normal Duty R18-B RA18-B R18-B RA18-B AE022 Heavy Duty R18-B RA18-B R-B RA-B AE022 Normal Duty R-B RA-B R-B RA-B AE027 Heavy Duty R-B RA-B R-C RA-C AE027 Normal Duty R-C RA-C R-C RA-C AE032 Heavy Duty R-C RA-C R-B RA-B AE032 Normal Duty R-B RA-B R-B RA-B AE041 Heavy Duty R-B RA-B R-B RA-B AE041 Normal Duty R-B RA-B R-B RA-B AE052 Heavy Duty R-B RA-B R55-B RA55-B AE052 Normal Duty R55-B RA55-B R55-B RA55-B (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. Drive Cat. No. Duty Hp Input Line Reactor (1) Output Line Reactor (1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) IP00 (NEMA / UL Type Open) IP11 (NEMA / UL Type 1) Cat. No. Cat. No. Cat. No. Cat. No. AE0P9 Heavy Duty R1-A RA1-A R1-B RA1-B AE0P9 Normal Duty R1-B RA1-B R1-B RA1-B AE1P7 Heavy Duty R1-B RA1-B R2-C RA2-C AE1P7 Normal Duty R2-C RA2-C R2-C RA2-C AE2P7 Heavy Duty R2-C RA2-C R4-D (2) RA4-D (2) AE2P7 Normal Duty R4-D (2) RA4-D (2) R4-D (2) RA4-D (2) AE3P9 Heavy Duty R4-D (2) RA4-D (2) R4-D RA4-D AE3P9 Normal Duty R4-D RA4-D R4-D RA4-D AE6P1 Heavy Duty R4-D RA4-D R8-D RA8-D AE6P1 Normal Duty R8-D RA8-D R8-D RA8-D AE9P0 Heavy Duty R8-D RA8-D R12-C (2) RA12-C (2) AE9P0 Normal Duty R12-C (2) RA12-C (2) R12-C (2) RA12-C (2) AE011 Heavy Duty R12-C (2) RA12-C (2) R12-C RA12-C AE011 Normal Duty R12-C RA12-C R12-C RA12-C AE017 Heavy Duty R12-C RA12-C R18-C RA18-C AE017 Normal Duty R18-C RA18-C R18-C RA18-C AE022 Heavy Duty R18-C RA18-C R-C (2) RA-C (2) AE022 Normal Duty R-C (2) RA-C (2) R-C (2) RA-C (2) AE027 Heavy Duty R-C (2) RA-C (2) R-C (2) RA-C (2) AE027 Normal Duty R-C (2) RA-C (2) R-C (2) RA-C (2) AE032 Heavy Duty R-C (2) RA-C (2) R-C (2) RA-C (2) AE032 Normal Duty R-C (2) RA-C (2) R-C (2) RA-C (2) AE041 Heavy Duty R-C (2) RA-C (2) R-C RA-C AE041 Normal Duty R-C RA-C R-C RA-C AE052 Heavy Duty R-C RA-C R55-C RA55-C AE052 Normal Duty R55-C RA55-C R55-C RA55-C (1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. (2) 4% impedance. Rockwell Automation Publication A-TD001J-EN-P - July 14 15

16 Installation Considerations Power Wiring The PowerFlex 70 has the following built in protective features to help simplify installation: Ground fault protection during start-up and running helps ensure reliability Electronic motor overload protection increases motor life Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems. These devices must be disconnected if the drive is installed on an ungrounded, high-resistance or B phase grounded distribution system. These devices must also be disconnected if a regenerative unit is used as a bus supply or brake. 6kV transient protection increased robustness for V system voltages There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for detailed recommendations on input power conditioning, dynamic braking, reflected wave protection, and motor cables types. Input Fuses - Page 24 Input Cable Length - Page 28 Branch Circuit Protective Devices - Page 24 Input Power Conditioning - Page 11 EMC Requirements - See the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions, publication A-IN009. LCD Human Interface Module - Page 7 Removable MOV and Common Mode Capacitors (underneath cover) - See the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions, publication A-IN009, for location and instructions. Power Terminal Block - See Below L1 R L2 S L3 T BR1 BR2 +DC BRK T1 U T2 V T3 W PE PE Dynamic Brake Resistor - Page 7 Reflected Wave Reduction - Page 11 Cable Requirements - Page 22 Integral Class 10 Motor Overload 16 Rockwell Automation Publication A-TD001J-EN-P - July 14

17 Terminal Blocks Terminal Block Specifications No. Name Description Frame Wire Size Range (1) Torque Max, mm 2 (AWG) Min, mm 2 (AWG) Max, N m (lb in) Recommended, N m (lb in) ➊ I/O terminal block Signal and control connections All 1.5 (16) 0.05 () 0.55 (4.9) 0.5 (4.4) ➋ Power terminal block Input power and motor connections A, B, and C 3.5 (12) 0.3 (22) 0.66 (5.5) 0.6 (5) D 8.4 (8) 0.8 (18) 1.7 (15) 1.4 (12) E.0 (3) 2.5 (14) 2.71 (24) 2.71 (24) ➌ SHLD terminal Terminating point for wiring shields All 1.6 (14) 1.6 (14) (1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. Terminal Description Notes BR1 BR2 DC brake (+) DC brake ( ) DB resistor connection - Important: Do not connect both an internal and external DB resistor at the same time. This can violate the minimum allowed DB resistance and cause drive damage. +DC DC bus (+) ➍Test point on Frames A D on the left or right of the power terminal block. Frame E has a dedicated terminal. DC DC bus ( ) PE PE ground U, V, W U (T1), V (T2), W (T3) To the motor R, S, T R (L1), S (L2), T (L3) AC line input power Typical Terminal Block Location Power Terminals -DC -DC L1 R L2 S L3 T BR1 +DC BRK BR2 T1 U Frames A D T2 V T3 PE PE W L1 R L2 S L3 +DC DC BR1 BR2 T1 T U T2 V T3 W PE PE M6 Frame E M6 Rockwell Automation Publication A-TD001J-EN-P - July 14 17

18 Control Terminals No. Signal Factory Default Description Digital In 1 Digital In 2 Digital In 3 Digital In 4 Stop CF (CF = clear fault) Start Auto/Man Speed Sel ma at 24V DC 19.2V minimum on state 3.2V maximum off state Important: Use only 24V DC, not suitable for 115V AC circuitry. (3) Inputs can be wired as sink or source. 5 Digital In 5 Speed Sel 2 6 Digital In 6 Speed Sel V Common Drive supplied power for digital In1 6 inputs only. 8 Digital In Common Not intended for use on circuits outside of the drive V DC See examples beginning on page ma maximum load V Pot Reference 2 kω minimum load. 11 Digital Out 1 N.O. (1) 12 Digital Out 1 Common NOT Fault 13 Digital Out 1 N.C. (1) Fault Max Resistive Load 0V AC / V DC VA / 60 Watts Minimum DC Load 10 μa, 10 mv DC Max Inductive Load 0V AC / V DC VA / Watts Related Param Analog In 1 ( Volts) Analog In 1 (+ Volts) Analog In 1 ( Current) (2) Voltage Reads value at 14 & 15 Non-isolated, 0 10V, 10 bit, 100 kω input impedance. (4) Non-isolated, 4 ma, 10 bit, 100 Ω input impedance. (4) 17 Analog In 1 (+ Current) 18 Analog In 2 ( Volts) (2) Isolated, bipolar, differential, 0 10V unipolar (10 bit) or ±10V 19 Analog In 2 (+ Volts) Voltage Reads bipolar (10 bit and sign), 100 kω input impedance. (5) Analog In 2 ( Current) value at 18 & 19 Isolated, 4 ma, 10 bit and sign, 100 Ω input impedance. (5) 21 Analog In 2 (+ Current) 22 10V Pot Common (2) Analog Out ( Volts) Analog Out ( Current) Output Freq 0 10V, 10 bit, 10 kω (2 kω minimum) load. 0 ma, 10 bit, 0 Ω maximum load. (6) Referenced to chassis ground. Common if internal 10V supply (terminal 10) is used Analog Out (+ Volts) Analog Out (+ Current) 24 Digital Out 2 N.O. (1) Run See description at No.s Digital Out 2 Common 26 Digital Out 2 N.C. (1) NOT Run (1) Contacts shown in unpowered state. Any relay programmed as Fault or Alarm is energized (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions are energized only when that condition exists and are deenergize when condition is removed. (2) These inputs/outputs are dependent on a number of parameters. See Related Parameters. (3) For use with 115V AC circuitry. A 115V AC interface option (AK-M9-115VAC-1) must be used (4) Differential isolation - external source must be less than 10V with respect to PE. (5) Differential isolation - external source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (6) Analog output current is only available with enhanced control drives. 18 Rockwell Automation Publication A-TD001J-EN-P - July 14

19 Hardware Enable Circuitry (enhanced control only) By default, you can program a digital input as an enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to Digital In Remove drive cover. 2. Locate and remove the enable jumper on the main control board. 3. Wire the enable input to Digital In Verify that 366 [Digital In6 Sel] is set to option 1 Enable. Safe Off Board Terminal Block (enhanced control only) No. Signal Description 1 Monitor - N.C. Normally closed contacts for monitoring relay status. 2 Common - N.C. Maximum resistive load: 0V ac / V dc / VA / 60 Watts Maximum inductive load: 0V ac / V dc / VA / Watts 3 +24V DC Connections for user supplied power to energize coil. 4 24V common Connection Examples For detailed connection examples refer to the DriveGuard Safe Torque Off Option (Series B) for PowerFlex P and PowerFlex 70 Enhanced Control AC Drives User Manual, publication PFLE-UM003. Encoder Interface Terminal Block (enhanced control only) 1 6 (1) Jumper selectable +5 12V is available on A-ENC-1 encoder boards. No. Signal Description Jumper Settings V power (1) Internal power source 0 ma (isolated) 2 Power return = 12V 3 Encoder B (NOT) Single channel or quadrature B input. = 5V 4 Encoder B 5 Encoder A (NOT) Single channel or quadrature A input. 6 Encoder A Receive Voltage Send Voltage = 12V = 5V Rockwell Automation Publication A-TD001J-EN-P - July 14 19

20 PowerFlex 70 Adjustable Frequency AC Drive Sample Encoder Wiring I/O Connection Example I/O Connection Example Encoder +12V DC Encoder (0 ma) 1 Power Power 2 Common Internal Drive 3 External to SHLD Power 4 to SHLD Power External 5 Power Internal (drive) 6 Source Supply 12V DC, 0mA Encoder Signal Single-Ended, Dual Channel to SHLD Encoder Signal Differentia l, Dual Channel + Common to Power Supply Common 1 1 to SHLD B NOT 3 B NOT 4 B 4 B 5 6 A NOT A 5 6 A NOT A EMC Filters Description Frame Factory Installed (Position 13) Internal 3-phase filter ➊ B, C, D A ➊ Standard on Frames C and D. Optional on Frame B (Frame A ratings increase to Frame B). Other Options Description ➋ Catalog No. User Installed Factory Installed (Position 15) (Position 16) Service connection board ➋ SK-M9-SCB1 N/A N/A 115 V AC interface card AK-M9-115VAC-1 N/A N/A Frame E flange gasket AK-M9-GASKET1-E4 N/A N/A Provides temporary DPI/HIM connection for NEMA 1 and flange drives with cover removed. Service Connection Board SK-M9-SCB1 115V Interface Card AK-M9-115VAC-1 Rockwell Automation Publication A-TD001J-EN-P - July 14

21 + PowerFlex 70 Adjustable Frequency AC Drive I/O Wiring Examples Input/Output Connection Example Required Parameter Settings Potentiometer Unipolar Speed Reference Select Speed Reference source: kω Pot. Recommended Param. 090 = 1 Analog In 2 19 (2 kω minimum) Adjust Scaling: Param. 091, 092, 322, Check Results: Param. 016 Joystick Bipolar Speed Reference ±10V Input Analog Input Bipolar Speed Reference ±10V Input -10V Com +10V Power Source Set Direction Mode: Param. 190 = 1 Bipolar Adjust Scaling: Param. 091, 092, 3, 326 Check Results: Param. 017 Adjust Scaling: Param. 091, 092, 3, 326 Check Results: Param. 017 Analog Input Unipolar Speed Reference 0 to +10V Input Common Adjust Scaling: Param. 091, 092, 3, 326 Check Results: Param. 017 Analog Input, PTC PTC OT set > 5V PTC OT cleared < 4V PTC Short < 0.2V 1.8k PTC Ferrite Bead Set Fault Config 1: Param. 238, Bit #7 = 1 Enabled Set Alarm Config 1: Param. 9, Bit #11 = 1 Enabled 3.32k Ohm Analog Input Unipolar Speed Reference 4- ma Input Analog Output Unipolar 0 to +10V Output. Can Drive a 2 kω load ( ma short circuit limit) Common Configure Input for Current: Param. 3, Bit #1 = 1 Current Adjust Scaling: Param. 091, 092, 3, 326 Check Results: Param. 017 Select Source Value: Param. 342 Adjust Scaling: Param. 343, Wire Control Non-Reversing Internal Supply Disable Digital Input 1: Param. 361 = 0 Not Used 2 Set Digital Input 2: Param. 362 = 7 Run Stop-Run Rockwell Automation Publication A-TD001J-EN-P - July 14 21

22 Input/Output Connection Example Required Parameter Settings 2 Wire Control Reversing External Supply Set Digital Input 1: Param. 361 = 8 Run Forward Run Rev 1 2 Set Digital Input 2: Param. 362 = 9 Run Reverse 3 Wire Control Internal Supply Use factory default parameter settings. Run Fwd +24V Common 8 Stop Start Wire Control External Supply Use factory default parameter settings. Stop Start Digital Output Form C Relays Energized in Normal State. +24V Common Select Source: Param. 380, 384 Enable Input Shown in enabled state. Power Source or Standard Control Configure with parameter Enhanced Control Configure with parameter 366 For dedicated hardware Enable: Remove Enable Jumper (ENBL JMP) on the Main Control Board. Cable Recommendations Cable Types Acceptable for 0 600V Installations A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 m (1 ft) for every 10 m (32.8 ft) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use copper wire only. Wire gauge requirements and recommendations are based on 75 C (167 F). Do not reduce wire gauge when using higher temperature wire. See Table 7 on page Rockwell Automation Publication A-TD001J-EN-P - July 14

23 Unshielded THHN, THWN, or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and cannot have large variations in insulation concentricity. Shielded/Armored Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Use shielded cable in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable. Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable can help extend the distance that the motor can be installed away from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. Follow all best practices required for the installation environment, including temperature, flexibility, moisture characteristics, and chemical resistance. In addition, use a braided shield that is specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment. A good example of recommended cable is Belden 295xx (xx determines gauge). This cable has four LPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket. Other types of shielded cable are available, but the selection of these types can limit the allowable cable length. Particularly, some of the newer cables bundle four conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known. Table 7 - Cable Type Recommendations Location Rating/Type Description Standard (Option 1) 600V, 90 C (194 F) Four tinned copper conductors with LP insulation. HHW2/RHW-2 Copper braid/aluminum foil combination shield and tinned copper drain wire. Anixter B90-B97, Belden , or PVC jacket. equivalent Standard (Option 2) Class I & II; Division I & II Tray rated 600V, 90 C (194 F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent Tray rated 600V, 90 C (194 F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent Maximum Motor Cable Lengths Three tinned copper conductors with LPE insulation. 5 mil single helical copper tape (% overlap min.) with three bare copper grounds in contact with shield. PVC jacket. Three bare copper conductors with LPE insulation and impervious corrugated continuously welded aluminum armor. Black sunlight resistant PVC jacket overall. Three copper grounds on #10 AWG and smaller. For information on maximum motor cable lengths, refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. Rockwell Automation Publication A-TD001J-EN-P - July 14 23

24 Power Ratings and Branch Circuit Protection See Table 8 through Table 13 for power ratings and branch circuit protection information. Single-phase Input Power The PowerFlex 70 drive is typically used with a three-phase input supply. Single-phase operation of the drive is not currently rated under the UL 8C listing. Rockwell Automation has verified that single-phase operation with output current derated by % of the three-phase ratings identified in Table 11 through Table 13. Table 8-8/2 Volt AC Three-phase Input Drive Ratings and Input Protection Devices Frame (1) Dual Element Time Delay Fuse Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range Hp Rating Input Ratings Output Amps Non-time Delay Fuse Circuit Breaker (4) (7) (8) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume (in. 3 ) (10) Cat.No. 8 Volt AC Input AB2P2 A M-C2E-B 1M-D8E-B 3441 AB4P2 A M-C2E-B63 1M-D8E-B AB6P8 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AB9P6 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AB015 C M-C2E-C 1M-D8E-C 1M-F8E-C 3441 AB022 D M-D8E-C 1M-F8E-C 98 AB028 D M-F8E-C32 98 AB042 D M-F8E-C 98 AB054 E AB070 E Volt AC Input AB2P2 A M-C2E-B 1M-D8E-B 3441 AB4P2 A M-C2E-B63 1M-D8E-B AB6P8 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AB9P6 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AB015 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AB022 D M-D8E-C 1M-F8E-C 98 AB028 D M-F8E-C32 98 AB042 D M-F8E-C 98 AB054 E AB070 E See page 27 for notes. 24 Rockwell Automation Publication A-TD001J-EN-P - July 14

25 Table 9-0/480 Volt AC Three-phase Input Drive Ratings and Input Protection Devices Frame (1) Dual Element Time Delay Fuse Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range Hp Rating Input Ratings Output Amps Non-time Delay Fuse Circuit Breaker (4) (7) (8) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume (in. 3 ) (10) Cat.No. 0 Volt AC Input AC1P3 A M-C2E-B AC2P1 A M-C2E-B 1M-D8E-B 3441 AC3P5 A M-C2E-B63 1M-D8E-B AC5P0 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AC8P7 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AC011 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AC015 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AC022 D M-D8E-C 1M-F8E-C 98 AC0 D M-F8E-C32 98 AC037 D M-F8E-C 98 AC043 D AC060 E AC072 E Volt AC Input AD1P1 A M-C2E-B AD2P1 A M-C2E-B 1M-D8E-B 3441 AD3P4 A M-C2E-B 1M-D8E-B 3441 AD5P0 B M-C2E-B63 1M-D8E-B AD8P0 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AD011 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AD014 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AD022 D M-D8E-C 1M-F8E-C 98 AD027 D M-F8E-C32 98 AD034 D M-F8E-C 98 AD0 D M-F8E-C 98 AD052 E AD065 E See page 27 for notes. Table Volt AC Three-phase Input Drive Ratings and Input Protection Devices Frame (1) Dual Element Time Delay Fuse Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range Hp Rating Input Ratings Output Amps Non-time Delay Fuse Circuit Breaker (4) (7) (8) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume (in. 3 ) (10) Cat.No. 600 Volt AC Input AE0P9 A M-C2E-B AE1P7 A M-C2E-B 1M-D8E-B 3441 AE2P7 A M-C2E-B 1M-D8E-B 3441 AE3P9 B M-D8E-B AE6P1 B M-D8E-C10 1M-F8E-C AE9P0 C M-D8E-C10 1M-F8E-C AE011 C M-D8E-C16 1M-F8E-C AE017 D M-F8E-C 98 AE022 D M-F8E-C 98 AE027 D M-F8E-C 98 AE032 D M-F8E-C32 98 AE041 E AE052 E See page 27 for notes. Rockwell Automation Publication A-TD001J-EN-P - July 14

26 Table 11-8/2 Volt AC Single-phase Input Drive Ratings and Input Protection Devices Frame (1) Dual Element Time Delay Fuse Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range Hp Rating Input Ratings Output Amps Non-time Delay Fuse Circuit Breaker (4) (7) (8) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume (in. 3 ) (10) Cat.No. 8 Volt AC Input AB2P2 A M-C2E-B 1M-D8E-B 3441 AB4P2 A M-C2E-B63 1M-D8E-B AB6P8 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AB9P6 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AB015 C M-C2E-C 1M-D8E-C 1M-F8E-C 3441 AB022 D M-D8E-C 1M-F8E-C 98 AB028 D M-F8E-C32 98 AB042 D M-F8E-C 98 AB054 E AB070 E Volt AC Input AB2P2 A M-C2E-B 1M-D8E-B 3441 AB4P2 A M-C2E-B63 1M-D8E-B AB6P8 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AB9P6 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AB015 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AB022 D M-D8E-C 1M-F8E-C 98 AB028 D M-F8E-C32 98 AB042 D M-F8E-C 98 AB054 E AB070 E See page 27 for notes. Table 12-0/480 Volt AC Single-phase Input Drive Ratings and Input Protection Devices Frame (1) Dual Element Time Delay Fuse Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range Hp Rating Input Ratings Output Amps Non-time Delay Fuse Circuit Breaker (4) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume (in. 3 ) (10) Cat.No. 0 Volt AC Input AC1P3 A M-C2E-B AC2P1 A M-C2E-B 1M-D8E-B 3441 AC3P5 A M-C2E-B63 1M-D8E-B AC5P0 B M-C2E-C10 1M-D8E-C10 1M-F8E-C AC8P7 B M-C2E-C16 1M-D8E-C16 1M-F8E-C AC011 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AC015 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AC022 D M-D8E-C 1M-F8E-C 98 AC0 D M-F8E-C32 98 AC037 D M-F8E-C 98 AC043 D AC060 E AC072 E Volt AC Input AD1P1 A M-C2E-B AD2P1 A M-C2E-B 1M-D8E-B 3441 AD3P4 A M-C2E-B 1M-D8E-B 3441 AD5P0 B M-C2E-B63 1M-D8E-B AD8P0 B M-C2E-C10 1M-D8E-C10 1M-F8E-C (7) (8) 26 Rockwell Automation Publication A-TD001J-EN-P - July 14

27 Table 12-0/480 Volt AC Single-phase Input Drive Ratings and Input Protection Devices (continued) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume Cat.No. (in. 3 ) (10) AD011 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AD014 C M-C2E-C16 1M-D8E-C16 1M-F8E-C AD022 D M-D8E-C 1M-F8E-C 98 AD027 D M-F8E-C32 98 AD034 D M-F8E-C 98 AD0 D M-F8E-C 98 AD052 E AD065 E See page 27 for notes. Frame (1) Hp Rating Input Ratings Output Amps Dual Element Time Delay Fuse Non-time Delay Fuse Circuit Breaker (4) Motor Circuit Protector (6) 1M Motor Protector with Adjustable Current Range (7) (8) Table Volt AC Single-phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non-time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Protector (6) 1M Motor Protector with Adjustable Current Range (7) (8) ND HD Amps kva Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max (5) Max (5) Available Catalog Numbers (9) Minimum Enclosure Volume Cat. No. (in. 3 ) (10) 600 Volt AC Input AE0P9 A M-C2E-B AE1P7 A M-C2E-B 1M-D8E-B 3441 AE2P7 A M-C2E-B 1M-D8E-B 3441 AE3P9 B M-D8E-B AE6P1 B M-D8E-C10 1M-F8E-C AE9P0 C M-D8E-C10 1M-F8E-C AE011 C M-D8E-C16 1M-F8E-C AE017 D M-F8E-C 98 AE022 D M-F8E-C 98 AE027 D M-F8E-C 98 AE032 D M-F8E-C32 98 AE041 E AE052 E (1) For IP 66 (NEMA / UL Type 4/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D. (2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (3) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 1% of motor FLA. Ratings shown are maximum. (4) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 1% of motor FLA. Ratings shown are maximum. (5) Maximum allowable rating by US NEC. Exact size must be chosen for each installation. (6) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 1% of motor FLA. Ratings shown are maximum. (7) Bulletin 1M with adjustable current range must have the current trip set to the minimum range that the device does not trip. (8) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 8 Wye or Delta, 2 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (9) The AIC ratings of the Bulletin 1M Motor Protector Circuit Breakers can vary. See Bulletin 1M Motor Protection Circuit Breakers Application Ratings. (10) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application-specific thermal considerations can require a larger enclosure. Frame (1) Rockwell Automation Publication A-TD001J-EN-P - July 14 27

28 Mounting This section includes information for mounting the drives. Maximum Surrounding Air Temperature Enclosure Rating Open Type, IP, NEMA / UL Type 1 and flange mount IP 66, NEMA / UL Type 4/12 IP 54, NEMA / UL Type 12 Temperature Range 0 C ( F) 0 C ( F) 0 C ( F) IMPORTANT Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the enclosure rating from NEMA / UL Type 1 Enclosed to Type Open. Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification mm (3.0 in.) 76.2 mm (3.0 in.) Clearances apply to all PowerFlex 70 Drives: Panel Mount Flange Mount NEMA Type 4/ mm (3.0 in.) 76.2 mm (3.0 in.) PowerFlex 70 Frames Output Power Output Power Frame Size kw Hp 8 2V AC Input 0 480V AC Input 600V AC Input ND (HD) ND (HD) Not Filtered Filtered IP66 (4/12) Not Filtered Filtered IP66 (4/12) Not Filtered Filtered 0.37 (0.) 0.5 (0.33) A B B A B B A 0.75 (0.55) 1 (0.75) A B B A B B A 1.5 (1.1) 2 (1.5) B B B A B B A 2.2 (1.5) 3 (2) B B B B B B B 4 (3) 5 (3) C D B B B B 5.5 (4) 7.5 (5) D D C D C 7.5 (5.5) 10 (7.5) D D C D C 11 (7.5) 15 (10) D D D D D 15 (11) (15) E E D D D 18.5 (15) () E E D D 22 (18.5) () D D (22) () E E 37 () () E E 28 Rockwell Automation Publication A-TD001J-EN-P - July 14

29 Approximate Dimensions and Weights This section provides the approximate dimensions for the drives. Figure 1 - Frames A E IP/66 (NEMA / UL Type 1/4/12) A D C Flange Mount A C E B B F D E Table 14 - Frame Dimensions, mm (in.) Frame Size Dimension Weight (1) A B C D E F kg (lb) IP, NEMA / UL Type 1 A (4.82) 2.7 (8.89) (7.08) 94.2 (3.71) (8.33) 5.8 (0.23) 2.71 (6.0) B (6.76) (9.24) (7.08) (4.83) 2.2 (8.67) 5.8 (0.23) 3.60 (7.9) C (7.28) 0.0 (11.81) (7.08) (5.42) (11.) 5.8 (0.23) 6.89 (15.2) D (8.66) 3.0 (13.78) (7.08) (6.65) 3.6 (13.21) 5.8 (0.23) 9. (.4) E (11.04) (21.88) 7.1 (8.15) 0.0 (7.87) (19.33) 6.9 (0.27) (41.0) IP66, NEMA / UL Type 4/12 B (6.76) (9.44) 3.3 (8.00) (4.83) 2.2 (8.67) 5.8 (0.23) 3.61 (8.0) D (8.66) 3.0 (13.78) (8.29) (6.65) 3.6 (13.21) 5.8 (0.23) 9.13 (.1) E (11.04) (21.88) (8.65) 0.0 (7.87) (19.33) 6.9 (0.27) (41.0) Flange Mount A (6.14) 2.8 (8.89) (7.03) (4.84) 55.6 (2.19) 2.71 (6.0) B 5.2 (8.08) (9.24) (7.03) (4.84) 55.6 (2.19) 3.60 (7.9) C (8.62) 0.0 (11.81) (7.03) (4.84) 55.6 (2.19) 6.89 (15.2) D (9.78) 3.0 (13.78) (7.03) (4.84) 55.6 (2.19) 9. (.4) E (11.04) (21.88) 7.1 (8.15) (4.61) 89.9 (3.54) (41.0) (1) Weights include HIM and standard I/O. Rockwell Automation Publication A-TD001J-EN-P - July 14 29

30 Figure 2 - IP, NEMA / UL Type 1 Bottom View Dimensions, mm (in.) Frame A (1) Frame B (1) 34.5 (1.36) 23.9 (0.94) 86.4 (3.) 22.2 (0.87) Dia. 4 Places 43.4 (1.71) 32.8 (1.29) (5.02) 22.2 (0.87) Dia. 5 Places (6.11) 1.9 (5.) (5.11) (4.03) (6.) (6.11) (5.38) (4.97) (4.00) (6.) 42.7 (1.68) 55.4 (2.18) 79.3 (3.12) 85.1 (3.) 55.6 (2.19) 75.5 (2.97) 85.7 (3.37) (4.47) (4.87) Frame C Frame D Frame E 47.7 (1.88) (4.42) 58.4 (2.) 22.2 (0.87) Dia. 4 Places 22.2 (0.87) Dia. 2 Places 69.3 (2.73) 58.6 (2.31) (5.89) 28.5 (1.12) Dia. 2 Places (4.) (8.27) 22.2 (0.87) 43.7 (1.72) (6.11) (5.09) (3.99) (6.44) (6.11) (5.) (4.06) (6.46) (7.14) (6.49) (5.) (4.99) 36.1 (1.42) 56.1 (2.21) 75.2 (2.96) 94.2 (3.71) 37.5 (1.48) (1) Fan existence is dependent on drive rating and package style (2.52) 93.0 (3.66) (4.76) (4.) (6.26) (8.27) Figure 3 - IP 66 (NEMA / UL Type 4/12) Bottom View Dimensions, mm (in.) Frame B (1) Frame D (1) Frame E (1) 28.3 (1.11) 22.1 (0.87) 22.5 (0.89) 28.3 (1.11) 44.5 (1.75) 22.1 (0.87) (5.44) 99.6 (3.92) 1.5 (5.53) (5.46) (4.05) (6.43) (5.51) (4.92) 55.2 (2.17) 77.3 (3.04) 99.6 (3.92) (4.56) 31.0 (1.22) 49.1 (1.93) 75.5 (2.97) (4.02) 1.1 (4.73) (4.26) (6.21) (6.52) 7.7 (8.18) (1) DPI Port 2 is not accessible from outside of the drive standard. A service connection board (catalog number SK-M9-SCB1) is required. Rockwell Automation Publication A-TD001J-EN-P - July 14

31 Figure 4 - Flange Mount Bottom View Dimensions, mm (in.) Frame A Frame C 51.3 (2.02).7 (1.60) (4.06) 22.2 (0.87) Dia. 4 Places 64.7 (2.55) (5.09) 75.4 (2.97) 22.2 (0.87) Dia. 4 Places 95.9 (3.78) 76.6 (3.02) 70.5 (2.78) 43.2 (1.70) (4.11) 94.6 (3.72) (4.05) (2.70).6 (1.60) 59.6 (2.) 72.4 (2.85) 96.1 (3.78) (4.01) 53.1 (2.09) 73.0 (2.87) 92.2 (3.63) (4.38) Frame B Frame D 60.3 (2.37) 49.7 (1.96) (5.69) 22.2 (0.87) Dia. 5 Places 22.2 (0.87) Dia. 2 Places 83.7 (3.) 73.0 (2.87) (6.46) 28.5 (1.12) Dia. 2 Places 95.0 (3.74) 76.6 (3.02) 65.9 (2.59) 41.4 (1.63) (4.07) 94.6 (3.27) (4.07) 74.1 (2.92) 42.3 (1.67) 70.9 (2.79) 92.4 (3.64) (4.04) 1.5 (5.14) 1.6 (5.54) 51.9 (2.04) 78.3 (3.08) (4.22) 1.5 (5.33) Frame E (4.) (8.27) 22.2 (0.87) 43.7 (1.72) 94.4 (3.72) 77.9 (3.07) 52.8 (2.08) 39.8 (1.57) (4.) (6.26) (8.27) Rockwell Automation Publication A-TD001J-EN-P - July 14 31

32 Figure 5 - Cutout Dimensions, mm (in.) Frame A Frame C 6,9 (0.27) 156,0 (6.14) 70,7 (2.78) 1,7 (5.54) 6,3 (0.) 219,0 (8.62) 101,0 (3.98) 2,0 (7.95) 127,0 (5.00) 2,8 (8.89) 189,4 (7.46) 0,0 (11.81) (7.80) 210,6 (8.29) 272,3 (10.72) 283,0 (11.14) 105,3 (4.15) 241,5 (9.51) 141,5 (5.57) 8x: Ø3,5 (Æ0.14) 4x: 3,0R (0.12R) 5.0 (0.) 41,5 (1.63) 12x: Ø3,5 (Ø0.14) 4x: 3,0R (0.12R) 5,1 (0.) 58,8 (2.31) 58,8 (2.31) Frame B Frame D 6,9 (0.27) 5,2 (8.08) 95,0 (3.74) 190,0 (7.48) 4,5 (0.18),7 (1.60) 231,4 (9.11) 115,7 (4.56) 248,4 (9.78) 190,7 (7.51) 176,3 (6.94) 5,5 (8.09) 234,6 219,3 (9.24) (8.63) 321,4 (12.65) 222,4 (8.76) 333,0 (13.11) 3,0 (13.78) 109,7 (4.32) 271,5 (10.69) 1,5 (7.93) 8x: 3,5 ( 0.14) 4x: 3,0R (0.12R) 6,9 (0.27) 131,5 (5.18) 61,5 (2.42) 14x: 3,5 ( 0.14) 4x: 3,0R (0.12R) 4,5 (0.18) 58,8 (2.31) 58,8 (2.31) 32 Rockwell Automation Publication A-TD001J-EN-P - July 14

33 Figure 6 - Cutout Dimensions, mm (in.) (continued) Frame E 6.0 (0.24) 56.2 (2.21) (10.33) (5.16) (11.04) 6.2 (8.12) 0.4 (9.86) 5.8 (.70) (21.88) (19.44) (16.49) (13.54) (10.59) (7.63) 43.9 (1.73) (4.68) x: 3.5 ( 0.14) 6.0 (0.24) 87.1 (3.43) Rockwell Automation Publication A-TD001J-EN-P - July 14 33

34 PowerFlex 70 Configured Drives The PowerFlex 70 packaged drives program lets you create drive packages based on your specific needs. This program enhances stand-alone drive functionality through additional control, power, and packaging options that are ideal for original equipment manufacturers (OEM) and customers with special installation needs. Catalog-configured Drives Program The catalog configured drives program lets you create drive packages based on your specific needs. A complete drive package can be specified by assembling a single catalog number string that includes a base drive and all required options. Packaging is available for 480V requirements in NEMA Type 1 (IP), NEMA 4/12 (IP65) indoor, and NEMA 3/4 (IP65) outdoor ratings. Focused on higher volume, repeat business, the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering, manufacturing, and installation time. TIP This program supports the enhanced control version of the PowerFlex 70 drive. NEMA Type 1 NEMA Type 4/12 Indoor NEMA Type 3/4 Outdoor Enhanced control Flange mount drive Welded construction 480V rating All Enclosure Types Drive input protection options Input/Output contactors Bypass options Input/Output line reactor options 115V control power options Control interface and feedback options Human interface modules Motor interface options Operator devices Drawing and test options 34 Rockwell Automation Publication A-TD001J-EN-P - July 14

35 Figure 7 - Approximate Dimensions W W W D D D D H H H NEMA Type 1 NEMA Type 4 (Ventilated) Figure 1 Figure 2 Figure 3 Table 15 - Maximum Enclosure Dimensions Ratings Drive Power Enclosure Style for Flange Mounted Drives ND Hp HD Hp Frame Flex 70 NEMA Type 1, Option Code A NEMA Type 4 Indoor, Option Code D NEMA Type 3/4, Option Code E Size Flange NEMA Type 12 Indoor, Option Code G Drive Cat. No. B0, C1, C5, S1, All Options B0, C1, C5, S1, All Options Less All Options B0, C1, C5, S1, All Options Less All Options S9 S13, S16, S9 S13, S16, Line Reactor S9 S13, S16, Line Reactor P1 P3 or P6, P1 P3 or P6, P1 P3 or P6, Drive Mounted Drive Mounted Drive Mounted Options & All HIMs Options & All NEMA Options 4 HIMs Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style 480V AC, Three-phase Drives A D1P A D2P A D3P B D5P B D8P C D C D or 3 ➊ 5 or 8 ➊ D D or 3 ➊ 5 or 8 ➊ 15 D D D D D D E D E D ➊Figure 2, Style 5, when one line reactor is selected. Figure 3, Style 8, when two line reactors are selected. Table 16 - Enclosure Dimensions Figure Style Enclosure Rating Option Code (Position Dimensions d) H x W x D (mm) H x W x D (in.) 1 1 NEMA 1 A x 3.2 x x 13 x NEMA 1 A 1,270.0 x 6.4 x x 16 x NEMA 1 A x x x 24 x NEMA 1 A x x x 24 x NEMA 1 A 1,270.0 x x x x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E x 3.2 x x 13 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E 1,270.0 x 6.4 x x 16 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E x x x 24 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E x x x 24 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E 1,270.0 x x x 24 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E 1,270.0 x x x x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E 1,270.0 x x x 36 x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E x x x x NEMA 4/12 Indoor, NEMA 4 Outdoor D, G, E 1,270.0 x x x x ➊Depth includes 6. mm (2.5 in) for operator handle, if ordered. Rockwell Automation Publication A-TD001J-EN-P - July 14

36 Standard Drive Certifications and Specifications Table 17 through Table provide certification information and technical specifications. Table 17 - Certifications Certifications (1) Description ABS American Bureau of Shipping MA Certificate 08-HS3172A-3-PDA for auxiliary services on AB Classed vessels and offshore platforms RCM Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and standards referenced below: IEC c-ul-us Listed to UL8C and CAN/CSA C22.2 No Configured drives can be listed to UL8A CE Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied: 06/95/EC (Low Voltage Directive) EN 178 Electronic Equipment for Use in Power Installations 04/108/EC (EMC Directive) EN Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods EAC Low Voltage TR CU 004/11 EMC TR CU 0/11 EPRI/SEMIF 47 EPRI Quality Star Certificates SEMIF for SEMI F47 compliance, only 480V units tested Functional Safety TÜV Rheinland Certificate 01/5/0665/09 Safe Off Option satisfies requirements for Category 3 safety function according to EN ISO Korean KC Registration Lloyd s Register Plenum Rating Trentec Designed to Meet Applicable Requirements KCC-REM-RAA-A Refer to the certificate of registration for specific drive catalog numbers that have this certification. (1) Lloyd s Register Type Approval Certificate 08/60014 (E1) (marine certification) Listed to UL8C Suitable for installation in a compartment handling conditioned air. (2) Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 03 International Building Code for worst-case seismic level for USA excluding site class F IEC Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency AC power drive systems Frames A E 2 480V A E 600V NEMA ICS 7.1 Safety Standards for Construction and Guide for Selection, Installation, and Operation of Adjustable Speed Drive Systems NFPA 70 US National Electric Code NSF Type 4 enclosure NSF Listed to meet Criteria C2 for splash and non-food zones (1) See the product certifications website, for declarations of conformity, certificates, and other certification details. (2) Flange mount enclosure, Frames A D only. 36 Rockwell Automation Publication A-TD001J-EN-P - July 14

37 Table 18 - Specifications Category Specification Protection Drive 0 2V 380/0 480V 600V 690V 8V AC input overvoltage trip 247V AC 285V AC 475V AC 570V AC 690V AC AC input undervoltage trip 1V AC 138V AC 233V AC 280V AC 3V AC Bus overvoltage trip 5V DC 5V DC 810VDC 810V DC 1013V DC Bus undervoltage output shutoff 153V DC 153V DC 5V DC 437V DC 437V DC Bus undervoltage fault level 160V DC 160V DC 0VDC 0V DC 375V DC Nominal bus voltage 281V DC 324V DC 5VDC 648V DC 810V DC All Drives Heat sink thermistor Monitored by microprocessor overtemp trip Drive overcurrent trip Software current limit Hardware current limit Instantaneous current limit 160% of rated current 0% of rated current (typical) 2 0% of rated current (dependent on drive rating) Line transients Up to 6000 volts peak per IEEE C Control logic noise immunity Showering arc transients up to 10V peak Power ride-thru 15 milliseconds at full load Logic control ride-thru 0.5 seconds minimum, 2 seconds typical Ground fault trip Phase-to-ground on drive output Short circuit trip Phase-to-phase on drive output Environment Altitude 1000 m (30 ft) max without derating Maximum surrounding air temperature without derating IP, NEMA / UL Type 1 flange mount 0 C ( F) 0 C ( F) IP66, NEMA / UL Type 4/12 (indoor) Cooling fan operation Frames A and C Frames B, D, and E Storage temperature (all const.) Atmosphere Relative humidity Shock Vibration Surrounding environment Pollution degree: Pollution degree 1 and 2 Pollution degree 3 and 4 See Table 19 on page 37 for descriptions of pollution degree rating. 0 C ( F) Fan operates when power is applied. Fan operates when power is applied and in Run condition. 70 C ( 158 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be installed for a period of time, store the drive where it is not exposed to a corrosive atmosphere. 5 95% non-condensing 15 g peak for 11 ms duration (±1.0 ms) mm (0.006 in.) displacement, 1 g peak All enclosures are acceptable for pollution degree 1 and 2. An enclosure that meets or exceeds IP54, NEMA / UL Type 12, is required for pollution degree 3 and 4. Table 19 - Pollution Degree Ratings According to EN Pollution Description Degree 1 No pollution or only dry non-conductive pollution occurs. The pollution has no influence. 2 Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by condensation, is expected when the drive is out of operation. 3 Conductive pollution or dry non-conductive pollution occurs, that becomes conductive due to condensation, and is expected. 4 The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow. Rockwell Automation Publication A-TD001J-EN-P - July 14 37

38 Table - Specifications (continued) Category Specification Electrical Voltage tolerance 10% of minimum, +10% of maximum. See page 115 in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication A-UM001, for Full Power and Operating Range. Input frequency tolerance Hz. Input phases Three-phase input provides full rating for all drives. Single-phase operation provides % of rated current. Displacement power factor (all drives) 0.98 across speed range. Efficiency 97.5% at rated amps, nominal line volts. Maximum short circuit rating 0,000 amps symmetrical. Max short circuit current rating (by using the Maximum short circuit current rating to match specified fuse/circuit breaker capability. recommended fuse or circuit breaker type) Drive to motor power ratio Minimum Maximum Recommended not less than 1:2 ratio Recommended not greater than 2:1 ratio Control Method Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. Carrier frequency 2, 3, 4, 5, 6, 7, 8, 9, and 10 khz Standard. 2, 4, 8, and 12 khz E C. Drive rating based on 4 khz. Output voltage range 0 to rated motor voltage Output frequency range 0 0 Hz Standard. 0 0 Hz E C. Frequency accuracy Digital input Analog input Within ±0.01% of set output frequency. Within ±0.4% of maximum output frequency. Frequency control - speed regulation with slip compensation (V/Hz mode) 0.5% of base speed across :1 speed range :1 operating range 10 rad/sec bandwidth with slip compensation (Sensorless Vector mode) 0.5% of base speed across 80:1 speed range 80:1 operating range rad/sec bandwidth with feedback (Sensorless Vector mode) E C 0.001% of base speed across :1 speed range 0.1% of base speed across 80:1 speed range 80:1 operating range rad/sec bandwidth Speed control - speed regulation without feedback (Vector Control mode) E C 0.1% of base speed across 1:1 speed range 1:1 operating range rad/sec bandwidth with feedback (Vector Control mode) E C 0.001% of base speed across 1:1 speed range 1000:1 operating range 1 rad/sec bandwidth Torque regulation without feedback +/-10% E C with feedback +/-5% E C Selectable motor control Sensorless Vector with full tuning. Standard V/Hz with full custom capability and vector control. Stop modes Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Fast Brake, Ramp-to-Hold and S- curve. Accel/Decel Two independently programmable accel and decel times. Each time can be programmed from seconds in 0.1 second increments Intermittent overload 110% Overload capability for up to 1 minute 1% Overload capability for up to 3 seconds Current limit capability Proactive current limit programmable from 160% of rated output current. Independently programmable proportional and integral gain. Motor overload protection Class 10 motor overload protection according to NEC article 4 and motor over-temperature protection according to NEC article (A)(2). UL 8C File E Rockwell Automation Publication A-TD001J-EN-P - July 14

39 Table - Specifications (continued) Category Specification Encoder Type Incremental, dual channel Supply 5V/12V Configurable ±5% Quadrature 90 ±27 Duty cycle % +10% Requirements Encoders must be line driver type, quadrature (dual-channel) or pulse (single-channel), single-ended or differential and capable of supplying a minimum of 10 ma per channel. The encoder interface board accepts 5V or 12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode). Maximum low state voltage is 1V DC (for both 5V and 12V modes). Maximum input frequency is 0 khz. Rockwell Automation Publication A-TD001J-EN-P - July 14 39

40 Table 21 - Watts Loss (rated load, speed, and PWM) (1) Voltage ND Hp External Watts Internal Watts Total Watts Loss 8V V V V V (1) Worst case condition including Vector Control board, HIM and Communication Module Rockwell Automation Publication A-TD001J-EN-P - July 14

41 Voltage Tolerance This section provides information to help you determine the voltage tolerance for your drive installation. Drive Rating Nominal Line Voltage Nominal Motor Voltage Drive Full Power Range Drive Operating Range Drive full power range = Nominal motor voltage to drive rated voltage + 10%. Rated current is available across the entire drive full power range Drive operating range = Lowest nominal motor voltage - 10% to drive rated voltage + 10%. Drive output is linearly derated when actual line voltage is less than the nominal motor voltage. Motor (Drive Output) No Drive Output Derated Power Range Full Power Range Drive Operating Range Nominal Motor Voltage -10% Nominal Motor Voltage Actual Line Voltage (Drive Input) Drive Rated Voltage Drive Rated Voltage +10% Example: Calculate the maximum power of a 5 Hp, 460V motor connected to a 480V rated drive supplied with 342V actual line voltage input. Actual Line Voltage / Nominal Motor Voltage = 74.3% 74.3% 5 Hp = 3.7 Hp 74.3% 60 Hz = 44.6 Hz At 342V actual line voltage, the maximum power the 5 Hp, 460V motor can produce is 3.7 Hp at 44.6 Hz. Motor (Drive Output) 5 HP 3.7 HP No Drive Output 342V 460V Actual Line Voltage (Drive Input) 480V 528V Rockwell Automation Publication A-TD001J-EN-P - July 14 41

42 Derating Guidelines Follow these guidelines for derating your drive installation. Altitude and Efficiency Frame Type Derate All Altitude 100% % of Drive Rated Amps 90% 80% Efficiency (typical) % Efficiency 70% ,000 2,000 3,000 4,000 5,000 vs. Speed vs. Load % Speed/% Load 42 Rockwell Automation Publication A-TD001J-EN-P - July 14

43 Ambient Temperature/Load Table 22-2V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp 2 Volt None khz 4 khz 6 khz 8 khz 10 khz Rockwell Automation Publication A-TD001J-EN-P - July 14 43

44 Table 23-0V AC PowerFlex 70 Power Rating Derating ND kw HD kw 0 Volt None khz 4 khz 6 khz 8 khz 10 khz Rockwell Automation Publication A-TD001J-EN-P - July 14

45 Table 23-0V AC (continued) PowerFlex 70 Power Rating ND kw HD kw 0 Volt 37 Derating 2 khz 4 khz 6 khz 8 khz 10 khz Table V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp 480 Volt None khz 4 khz 6 khz 8 khz 10 khz Rockwell Automation Publication A-TD001J-EN-P - July 14

46 Table V AC (continued) PowerFlex 70 Power Rating ND Hp HD Hp 480 Volt Table - 600V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp 600 Volt None Derating 2 khz 4 khz 6 khz 8 khz 10 khz khz 4 khz 6 khz 8 khz 10 khz Rockwell Automation Publication A-TD001J-EN-P - July 14

47 Table - 600V AC (continued) PowerFlex 70 Power Rating ND Hp HD Hp 600 Volt Derating 2 khz 4 khz 6 khz 8 khz 10 khz Rockwell Automation Publication A-TD001J-EN-P - July 14 47

48 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, FORCE, DriveExplorer, Drive Tools, DriveGuard, PanelView, RSLogix, and Zero-Stacking are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat: İçerenköy, İstanbul, Tel: +90 (216) Publication A-TD001J-EN-P - July 14 Supersedes Publication A-TD001I-EN-P - August 13 Copyright 14 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.