1756 ControlLogix Integrated Motion Modules Specifications
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1 Technical Data 1756 ControlLogix Integrated Motion Modules Specifications SERCOS Motion Catalog Numbers 1756-M03SE, 1756-M08SE, 1756-M16SE, 1756-M08SEG Analog Motion Catalog Numbers 1756-M02AE, 1756-M02AS, 1756-HYD02 Topic Page SERCOS Interface Modules 3 Analog Motion Modules 5 The controller can control servo drives through these motion interfaces. Application Rockwell Automation SERCOS interface drives SERCOS interface drives that are Extended Pack Profile compliant Analog servo interface drives with quadrature feedback Analog hydraulic servo interface drives LDT feedback Analog servo interface drives with SSI feedback Catalog Number 1756-M16SE 1756-M08SE 1756-M03SE 1756-M08SEG 1756-M02AE 1756-HYD M02AS Some servo drives are supported through communication interface modules. The controller can communicate with these servo drives over these networks. Drives (1) EtherNet/IP ControlNet DeviceNet Universal Remote I/O 2098 Ultra3000 DeviceNet servo drive 2098 Ultra5000 intelligent positioning RS-232 Serial No No Yes No No No No No Yes No Yes No DH-485 (1) Each drive has different options you order for its supported communication networks. See the appropriate catalog or selection information for a drive to make sure you select the appropriate option when specifying a drive for a specific network. For more information, see the Motion Analyzer CD to size your motion application and to make final component selection. Download the software from
2 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. IMPORTANT Identifies information that is critical for successful application and understanding of the product. ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. Rockwell Automation, Rockwell Software, Allen-Bradley, TechConnect, ControlLogix, Kinetix, Ultra3000, and Ultra5000 are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. 2 Publication 1756-TD004B-EN-E - May 2010
3 SERCOS Interface Modules The SERCOS interface modules use a single, digital fiber-optic link, which eliminates as many as 18 digital wires per axis. Detailed drive-status information can be sent from drive to controller and from controller to drive. The SERCOS interface modules can connect to these servo drives: 2093 Kinetix 2000 multi-axis servo drive 2094 Kinetix 6000 multi-axis servo drive 2099 Kinetix 7000 high-power servo drive 2098 Ultra3000 SERCOS servo drive Technical Specifications SERCOS Interface Modules Attribute 1756-M03SE 1756-M08SE 1756-M16SE 1756-M08SEG Number of drives, max (Extended Pack Profile compliant) SERCOS data rate 4 Mbps 8 Mbps SERCOS cycle 4 Mbps 0.5 ms, up to 2 drives (1) 1 ms, up to 4 drives 2 ms, up to 8 drives SERCOS cycle 8 Mbps 0.5 ms, up to 4 drives (1) 1 ms, up to 8 drives 2 ms, up to 16 drives Drive control modes Position, velocity, and torque Position only Current 5.1V DC Current 24V DC Power dissipation 760 ma 2.5 ma 5.0 W Slot width 1 Module location Chassis-based, any slot Chassis 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17 Power supply, standard Power supply, redundant Plastic fiber-optic cables Glass fiber-optic cables Enclosure type rating 1756-PA72/C, 1756-PA75/B, 1756-PB72/C, 1756-PB75/B, 1756-PC75/B, 1756-PH75/B 1756-PA75R, 1756-PB75R, 1756-PSCA SCEPxx-0 non-jacketed, chlorinated polyethylene 2090-SCVPxx-0 standard jacket, polyvinyl chloride 2090-SCNPxx-0 nylon jacket 2090-SCVGxx-0 standard jacket, polyvinyl chloride None (open-style) (1) Kinetix 6000 drives let you use a 0.5 ms cycle time. Environmental Specifications SERCOS Interface Modules Attribute Temperature, operating IEC (Test Ad, Operating Cold), IEC (Test Bd, Operating Dry Heat), IEC (Test Nb, Operating Thermal Shock) Temperature, storage IEC (Test Ab, Unpackaged Nonoperating Cold), IEC (Test Bb, Unpackaged Nonoperating Dry Heat), IEC (Test Na, Unpackaged Nonoperating Thermal Shock) Relative humidity IEC (Test Db, Unpackaged Nonoperating Damp Heat) 1756-M03SE, 1756-M08SE, 1756-M16SE, 1756-M08SEG 0 60 C ( F) C ( F) 5 95% noncondensing Publication 1756-TD004B-EN-E - May
4 Environmental Specifications SERCOS Interface Modules Attribute Vibration IEC (Test Fc, Operating) Shock, operating IEC (Test Ea, Unpackaged Shock) Shock, nonoperating IEC (Test Ea, Unpackaged Shock) Emissions ESD immunity IEC Radiated RF immunity IEC M03SE, 1756-M08SE, 1756-M16SE, 1756-M08SEG Hz 30 g 50 g CISPR 11: Group 1, Class A 4 kv contact discharges 8 kv air discharges 10V/m with 1 khz sine-wave 80% AM from MHz 10V/m with 200 Hz 50% Pulse 100% 900 MHz 10V/m with 200 Hz 50% Pulse 100% 1890 MHz Certifications SERCOS Interface Modules Certification (1) 1756-M03SE, 1756-M08SE, 1756-M16SE, 1756-M08SEG c-ul-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for U.S. and Canada. See UL File E CE C-Tick European Union 2004/108/IEC EMC Directive, compliant with: EN ; Meas./Control/Lab., Industrial Requirements EN ; Industrial Immunity EN ; Industrial Emissions EN ; Programmable Controllers (Clause 8, Zone A & B) Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions (1) When marked. See the Product Certification link at for Declarations of Conformity, Certificates, and other certification details. 4 Publication 1756-TD004B-EN-E - May 2010
5 Analog Motion Modules The ControlLogix family of analog servo modules is a cost effective option for closed-loop or open-loop motion control of devices that support an analog motion interface. The analog servo modules provide a ±10V analog output-command reference and support a variety of position feedback devices. As many as two axes can be controlled per module, and multiple modules can be used to provide as many as 32 axes of control per ControlLogix controller. Technical Specifications Analog Motion Modules Attribute 1756-M02AE 1756-HYD M02AS Number of axes per module, max 2 Servo loop type Nested PI digital position and velocity servo Proportional, integral, and differential (PID) with feed-forwards and directional scaling External drive = torque Position loop: PID with velocity feed-forwards Velocity loop: PI with accel feed-forwards (nested); with directional scaling and friction compensation External drive = velocity or hydraulic Position loop: PID with velocity feed-forwards and accel feed-forwards with directional scaling and friction compensation Velocity loop: N/A (handled by drive or valve) Gain resolution 32-bit floating point Absolute position range ±1,000,000,000 encoder counts 230,000 LDT counts 2 32 (4,294,967,296) transducer counts Rate 5 khz 500 Hz 4 khz (selectable) 500 Hz, Hz, 1 khz, 2 khz, 4 khz (selectable) Current 5.1V DC Current 24V DC Power dissipation 700 ma 2.5 ma 5.5 W Thermal dissipation BTU/hr BTU/hr Isolation voltage 30V continuous, user to system 30V continuous, user to system Removable terminal block Slot width 1 Module location 1756-TBCH 1756-TBS6H Chassis-based, any slot Chassis 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17 Power supply, standard Power supply, redundant 1756-PA72/C, 1756-PA75/B, 1756-PB72/C, 1756-PB75/B, 1756-PC75/B, 1756-PH75/B 1756-PA75R, 1756-PB75R, 1756-PSCA2 Wire size mm 2 (22 14 AWG) stranded, 1.2 mm (3/64 in.) insulation max (1) Wire category 1 (2) 2 (1) 2 (1) Wire type Copper Copper Copper Enclosure type rating None (open-style) (1) Maximum wire size requires extended housing, catalog number 1756-TBE, (2) Use this conductor category information for planning conductor routing as described in the system level installation manual. See the Industrial Automation Wiring and Grounding Guidelines, publication Publication 1756-TD004B-EN-E - May
6 Input Specifications Input Type 1756-M02AE 1756-HYD M02AS Encoder input: Incremental AB quadrature with marker LDT input: PWM, Start/Stop rising or falling edge Encoder mode 4X quadrature Encoder rate, max 4 MHz counts per second Resolution <0.001 in. with single recirculation 8 31 bits SSI input: Synchronous Serial Interface Electrical interface Optically isolated, 5V differential Isolated 5V differential (RS-422 signal) Isolated 5V differential (RS-422 signal) On-state voltage range V Off-state voltage range 0 1.8V Input impedance 531 Ω differential 215 Ω differential 215 Ω differential Output load, min 100 Ω min 100 Ω min Transducer Must use External Interrogation signal Binary or gray code Clock frequency 208 khz or 625 khz Registration Input Type 24V on-state voltage, min 24V on-state voltage, max 24V off-state voltage, max Optically isolated, current sinking 18.5V DC 26.4V DC 3.5V DC 24V input impedance 9.5 kω 1.2 kω 9.5 kω 5V on-state voltage, min 5V on-state voltage, max 5V off-state voltage, max 3.7V DC 5.5V DC 1.5V DC 5V input impedance 1.2 kω 9.5 kω 1.2 kω Response time (position latched) 1 μs 1 servo update period (1) 1 servo update period (1) Other Input Type Input voltage, nom On-state voltage, min On-state voltage, max Off-state voltage, max Input impedance Optically isolated, current sinking 24V DC 17V DC 26.4V DC 8.5V DC 7.5 kω (1) Servo update period is the period at which the position and/or velocity feedback is sampled and a new servo loop is closed to generate a new servo output. The time of this period is a user-defined setting from μs. 6 Publication 1756-TD004B-EN-E - May 2010
7 Output Specifications 1756-M02AE 1756-HYD M02AS Servo Output Type Analog voltage Isolation 200 kω Voltage range ±10V Voltage resolution 16 bits Output load, min 5.6 kω resistive Output offset, max 25 mv Output gain error ±4% Other Outputs Solid-state isolated relay contact Operating voltage, nom 24V DC (Class 2 source) 24V DC 24V DC Operating voltage, max 26.4V DC Operating current 75 ma Environmental Specifications Analog Motion Modules Attribute 1756-M02AE 1756-HYD02, 1756-M02AS Temperature, operating IEC (Test Ad, Operating Cold), IEC (Test Bd, Operating Dry Heat), IEC (Test Nb, Operating Thermal Shock) 0 60 C ( F) 0 60 C ( F) Temperature, storage IEC (Test Ab, Unpackaged Nonoperating Cold), IEC (Test Bb, Unpackaged Nonoperating Dry Heat), IEC (Test Na, Unpackaged Nonoperating Thermal Shock) Relative humidity IEC (Test Db, Unpackaged Nonoperating Damp Heat) C ( F) 5 95% noncondensing C ( F) 5 95% noncondensing Vibration IEC (Test Fc, Operating) Shock, operating IEC (Test Ea, Unpackaged Shock) Shock, nonoperating IEC (Test Ea, Unpackaged Shock) Hz 30 g 50 g Emissions CISPR 11: Group 1, Class A ESD immunity IEC Radiated RF immunity IEC EFT/B immunity IEC Surge transient immunity IEC Conducted RF immunity IEC kv contact discharges 8 kv air discharges 10V/m with 1 khz sine-wave 80% AM from MHz 10V/m with 200 Hz 50% Pulse 100% 900 MHz ±2 kv at 5 khz on signal ports ±2 kv line-line (DM) and ±2 kv line-earth (CM) on signal ports 10Vrms with 1 khz sine-wave 80% AM from 150 khz...80 MHz Publication 1756-TD004B-EN-E - May
8 Certifications Analog Motion Modules Certification (1) 1756-M02AE 1756-HYD02, 1756-M02AS UL UL Listed Industrial Control Equipment, certified for US and Canada. UL Listed Industrial Control Equipment, certified for US and Canada. CSA CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D. CSA Certified Process Control Equipment CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations CE Marked for applicable directives. European Union 89/336/EEC EMC Directive, compliant with: EN ; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN ; Industrial Immunity EN ; Industrial Emissions C-Tick Marked for applicable acts. Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions (1) When marked. See the Product Certification link at for Declarations of Conformity, Certificates, and other certification details Removable Terminal Blocks Attribute 1756-TBCH 1756-TBS6H 1756-TBE Description 36-pin cage-clamp removable terminal block with standard housing 36-pin spring-clamp removable terminal block with standard housing Extended depth terminal block housing Screw torque 0.4 N m (4.4 lb in) Screwdriver width 8 mm (5/16 in.) max 8 Publication 1756-TD004B-EN-E - May 2010
9 Notes: Publication 1756-TD004B-EN-E - May
10 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit Installation Assistance If you experience an anomaly within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running. United States or Canada Outside United States or Canada Use the Worldwide Locator at or contact your local Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Outside United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Please contact your local Rockwell Automation representative for the return procedure. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at Publication 1756-TD004B-EN-E - May 2010 Supersedes 1756-TD004A-EN-E - May 2009 Copyright 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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