Automation systems Drive solutions Controls Inverters Motors Gearboxes Engineering Tools

Transcription

1 Lforce catalogue Automation systems Drive solutions Controls Inverters Motors Gearboxes Engineering Tools Motors: MF threephase AC motors Gearboxes: GKR bevel gearboxes

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3 Contents of the Lforce catalogue About Lenze Lenze makes many things easy for you. A matter of principle: the right products for every application. Lforce product portfolio Automation systems Controllerbased Automation Drivebased automation Drive solutions HighLine tasks StateLine tasks BaseLine tasks Controls Cabinet Controller Panel Controller ' Controller 3200 C I/O system 1000 Controller p500 Monitor Panel Inverters Decentralised Cabinet Inverter Drives 8400 protec Inverter Drives 8400 motec Inverter Drives SMV IP65 Servo Drives 9400 HighLine Inverter Drives 8400 TopLine Servo Inverters i700 Inverter Drives 8400 HighLine Inverter Drives 8400 StateLine Inverter Drives SMV IP31 Inverter Drives 8400 BaseLine Motors Servo motors Threephase AC motors MCS synchronous servo motors MD KS synchronous servo motors MQA asynchronous servo motors MCA asynchronous servo motors MF threephase AC motors MH threephase AC motors MD threephase AC motors m300 Lenze Smart Motor MD/MH basic threephase AC motors Gearboxes Axial gearbox Rightangle gearbox Motor data g700p planetary gearbox MPR/MPG planetary gearboxes g500h helical gearbox GST helical gearboxes g500s shaftmounted helical gearbox GFL shaftmounted helical gearboxes g500b bevel gearbox GKR bevel gearboxes GKS helicalbevel gearboxes GSS helicalworm gearboxes Assignment see above Engineering Tools Navigator Drive Solution Designer Drive Solution Catalogue Engineer PLC Designer VisiWinNET EASY Starter Selected portfolio Additional portfolio

4 Lenze makes many things easy for you. With our motivated and committed approach, we work together with you to create the best possible solution and set your ideas in motion whether you are looking to optimise an existing machine or develop a new one. We always strive to make things easy and seek perfection therein. This is anchored in our thinking, in our services and in every detail of our products. It's as easy as that! 1 Developing ideas Are you looking to build the best machine possible and already have some initial ideas? Then get these down on paper together with us, starting with small innovative details and stretching all the way to completely new machines. Working together, we will develop an intelligent and sustainable concept that is perfectly aligned with your specific requirements. 2 Drafting concepts We see welcome challenges in your machine tasks, supporting you with our comprehensive expertise and providing valuable impetus for your innovations. We take a holistic view of the individual motion and control func tions here and draw up consistent, endtoend drive and automation solutions for you keeping everything as easy as possible and as extensive as necessary. 3 Implementing solutions Our easy formula for satisfied customers is to establish an active partnership with fast decisionmaking processes and an individu ally tailored offer. We have been using this simple principle to meet the ever more spe cialised customer requirements in the field of mechanical engineering for many years. 4 Manufacturing machines Productivity, reliability and new performance peaks on a daily basis these are our key success factors for your machine. After deliv ery, we offer you cleverly devised service concepts to ensure continued safe operation. The primary focus here is on technical sup port, based on the excellent application ex pertise of our highlyskilled and knowledgeable aftersales team. Functional diversity in perfect harmony: as one of the few fullrange providers in the market, we can provide you with precisely those products that you actually need for any machine task no more and no less. Our L force product portfolio, a consistent platform for implementing drive and automation tasks, is invaluable in this regard. 5 Ensuring productivity

5 A matter of principle: the right products for every application. Lenze's extensive Lforce product portfolio follows a very simple principle. The functions of our finely scaled products are assigned to the three lines BaseLine, State Line or HighLine. But what does this mean for you? It allows you to quickly recognise which products represent the best solution for your own specific requirements. Powerful products with a major impact: Easy handling High quality and durability Reliable technologies in tune with the latest developments Lenze products undergo the most stringent testing in our own laboratory. This allows us to ensure that you will receive consistently high quality and a long service life. In addition to this, five logistics centres ensure that the Lenze products you select are available for quick delivery anywhere across the globe. It's as easy as that!

6 Lforce product portfolio Controls Engineering Tools

7 Lforce product portfolio Inverters

8 Lforce product portfolio Motors

9 Lforce product portfolio Gearboxes

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11 Gearboxes GKR bevel gearboxes kw

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13 GKR bevel gearboxes Contents General information Technical data Accessories List of abbreviations Product key Product information Functions and features Dimensioning Notes on ordering Ordering details checklist Permissible radial and axial forces at output Output backlash in angular minutes Moments of inertia Weights Selection tables Dimensions Hollow shaft with shrink disc Mounting set for hollow shaft circlip: Proposed design for auxiliary tools Hoseproof hollow shaft cover Gearboxes with 2nd output shaft end Rubber buffer for torque plate Torque plate on threaded pitch circle Torque plate at housing foot Ventilations

14 GKR bevel gearboxes General information List of abbreviations η c=1 c f N F ax,max F rad,max H max i J m M 2 n 2 n N P N S hü T opr,max T opr,min U N, Δ U N, Y [Hz] [N] [N] [m] [kgcm²] [kg] [Nm] [r/min] [r/min] [kw] [1/h] [ C] [ C] [V] [V] Efficiency Load capacity Rated frequency Max. axial force Max. radial force Site altitude Ratio Moment of inertia Mass Output torque Output speed Rated speed Rated power Transition operating frequency Max. ambient operating temperature Min. ambient operating temperature Rated voltage Rated voltage CE CSA DIN EMC EN IEC IM IP NEMA UL UR VDE CCC GOST curus UkrSEPRO Communauté Européenne Canadian Standards Association Deutsches Institut für Normung e.v. Electromagnetic compatibility European standard International Electrotechnical Commission International Mounting Code International Protection Code National Electrical Manufacturers Association Underwriters Laboratory Listed Product Underwriters Laboratory Recognized Product Verband deutscher Elektrotechniker (Association of German Electrical Engineers) China Compulsory Certificate Certificate for Russian Federation Combined certification marks of UL for the USA and Canada Certificate for Ukraine V00en_GB12/2013

15 GKR bevel gearboxes General information Product key 6.8 V00en_GB12/

16 GKR bevel gearboxes General information Product key Mounting position (A...F) and position of system blocks (1...6) Hollow shaft: 0 Solid shaft: 3, 5, 8 (3+5) Hollow shaft with shrink disc: 3, 5 Without flange: 0 Flange: 3, 5, 8 (3+5) Terminal box / motec: 2, 3, 4, 5 Gearbox designs 6.8 Basic versions Motor efficiency Surface and corrosion protection Lubricant Ventilation Standard efficiency Increased efficiency (IE2) No OKS (unpainted, aluminium housing) OKSS (paint: RAL 7012) CLP 460 (mineral) Breather elements for GKR06 Options Surface and corrosion protection Lubricant Shaft sealing rings Accessories Nameplate OKSG (primer: grey) OKSS (special paint according to RAL) OKSM (special paint according to RAL) OKSL (special paint according to RAL) CLP HC 320 (synthetic) CLP HC 220 USDA H1 (synthetic) Driven shaft: Viton Rubber buffer for torque plate (GKR 03/04 only) Torque plate on threaded pitch circle Housing foot torque plate (GKR05/06 only) 2nd output shaft end Shrink disc cover Hoseproof hollow shaft cover Mounting set for hollow shaft circlip Metal nameplate (supplied loose) Adhesive nameplate (supplied loose) V00en_GB12/2013

17 GKR bevel gearboxes General information Product information Lenze provides a geared motor construction kit, which covers a wide range of requirements. Numerous driveside and outputside options enable precise adaptation of the drive to the specific application. This is the basis for versatile applications and functional scalability of our gearboxes and geared motors. The modular concept and high power density make extremely compact sizes possible. Optimised teeth profiles and ground gears ensure lownoise operation and low backlash. The gearboxes are of compact and hence spacesaving construction. Designs 2stage and stage gearboxes Hollow shaft with keyway or shrink disc Solid shaft with keyway Foot or flange mounting Torque plate, including rubber buffer With MF threephase AC motors (inverteroptimised) power range kw For maximum efficiency Our bevel gearboxes are a showpiece for lightweight engineering. They are also highly efficient and are equipped with wear free teeth. Together with threephase AC motors and servo motors, they form and efficient and compact drive unit. They are available as a 2stage version with a torque of up to 450 Nm and a ratio of up to i=76. Inverters for motorproximity installation The Drive Package with decentralised Inverter Drives 8400 motec covers a power range up to 7.5 kw. Bevel geared motor GKR052M HBR V00en_GB12/

18 GKR bevel gearboxes General information Functions and features Gearbox type Housing Design Material Solid shaft Design Tolerance Material Hollow shaft Design Tolerance Material Toothed parts Design Material Shafthub joint Shaft sealing rings Design Material Bearing Design Lubricants Standard Quantities Mechanical efficiency 1stage gearboxes [η c=1 ] 2stage gearboxes [η c=1 ] 3stage gearboxes [η c=1 ] 4stage gearboxes [η c=1 ] Notes GKR Cuboid Aluminium / cast iron with keyway to DIN 6885 m6 (d > 50 mm) k6 (d 50 mm) Tempered steel C45 or CrMo4 H: with keyway S: smooth Bore H7 Tempered steel C45 Optimised tooth flanks and profile geometry Ground tooth flanks Casehardened steel 1st stage/prestage/helical (bevel) gearbox: Frictiontype connection Output stage (= 2nd, 3rd or 4th stage): Frictiontype or positivefit connection With dust lip NB / FP Ball bearing / taperedroller bearing depending on size and design DIN corresponding to mounting position (see operating instructions) V00en_GB12/2013

19 GKR bevel gearboxes General information Functions and features Lubricants Lenze gearboxes and geared motors are ready for operation on delivery and are filled with lubricants specific to both the drive and the design. The mounting position and design specified in the order are key factors in choosing the volume of lubricant. The lubricants listed in the lubricant table are approved for use in Lenze drives. Lubricant table Mode Ambient temperature [ C] Specification Note Changing interval Fuchs Klüber Shell CLP Mineral based oil with additives operating hours not later than after three years (oil temperature C) Fuchs Renolin CLP 460 Klüberoil GEM1460 N Shell Omala 460 CLP HC 320 CLP HC 220 USDA H Syntheticbased oil (synthetic hydrocarbon / polyalphaolefin oil) For food processing industry operating hours operating hours not later than after three years (oil not later than after three years (oil temperature C) temperature C) Fuchs Renolin bremer & leguil Unisyn CLP 320 Cassida Fluid GL 220 Klübersynth Klüberoil GEM4320 N 4 UH1220 N Shell Omala Oil HD 320 ƒ Please contact your Lenze office if you are operating at ambient temperatures in areas up to < 20 C > or up to +40 C. 6.8 V00en_GB12/

20 GKR bevel gearboxes General information Functions and features Surface and corrosion protection For optimum protection of geared motors against ambient conditions, the surface and corrosion protection system (OKS) offers tailormade solutions. Various surface coatings combined with other protective measures ensure that the geared motors operate reliably even at high air humidity, in outdoor installations or in the presence of atmospheric impurities. Any colour from the RAL Classic collection can be chosen for the top coat. The geared motors are also available unpainted (no surface and corrosion protection). Surface and corrosion protection system OKSG (primed) OKSS (small) OKSM (medium) OKSL (high) Applications Catalogue text Measures Catalogue text 1K priming coat (grey) Zinccoated screws Dependent on subsequent Rustfree breather elements top coat applied Optional measures Stainless steel nameplate Surface coating as per corrosivity category C1 (in line with EN Standard applications 2) Internal installation in heated Zinccoated screws buildings Rustfree breather elements Air humidity up to 90% Optional measures Stainless steel nameplate Surface coating as per corrosivity category C2 (in line with EN ) Internal installation in nonheated buildings Zinccoated screws Rustfree breather elements Covered, protected external Optional measures installation Stainless steel shaft Air humidity up to 95% Stainless steel nameplate Rustfree shrink disc (on request) Surface coating as per corrosivity category C3 (in line with EN ) Blower cover and B end shield additionally primed Cable glands with gaskets Corrosionresistant brake with cover ring, stainless friction plate, and chromeplated armature plate (on request) All screws/screw plugs zinccoated External installation Stainless breather elements Air humidity above 95% Threaded holes that are not used are closed by means of plastic plugs Chemical industry plants Optional measures Food industry Sealed recesses on motor (on request) Stainless steel shaft Stainless steel nameplate Rustfree shrink disc (on request) Additional priming coat on cast iron fan Oil expansion tank and torque plates painted separately and supplied loose V00en_GB12/2013

21 GKR bevel gearboxes General information Functions and features Structure of surface coating Surface and corrosion protection system Corrosivity category DIN EN ISO 1294 Surface coating Structure Colour Without OKS (uncoated) OKSG (primed) OKSS (small) OKSM (medium) OKSL (high) C1 C2 C3 Dipping primed gearbox Dipping primed gearbox 1K priming coat Dipping primed gearbox 2KPUR top coat Dipping primed gearbox 1K priming coat 2KPUR top coat Dipping primed gearbox 2KEP priming coat 2KPUR top coat Standard: RAL 7012 Optional: RAL Classic Standard: RAL 7012 Optional: RAL Classic Standard: RAL 7012 Optional: RAL Classic ƒ The gearboxes GKR have an aluminium housing, therefore a dipping primer is dispensed with in the case of these gearboxes. 6.8 V00en_GB12/

22 GKR bevel gearboxes General information Functions and features Ventilation Gearboxes without ventilation No ventilation is required for gearboxes GKR Gearboxes with ventilation Gearbox GKR06 is supplied with a breather element as standard V00en_GB12/2013

23 GKR bevel gearboxes General information Dimensioning General information about the data provided in this catalogue Powers, torques and speeds The powers, torques and speeds specified in this catalogue are rounded values and are valid under the following conditions: Operating time/day = 8 h (100% OT) Duty class I for up to 10 switching operations/h Mounting positions and designs in this catalogue Standard lubricant T amb = 20 C for gearboxes, T amb = 40 C for motors (in accordance with EN 60034) Site altitude < = 1000 m amsl The selection tables provide the permissible mechanical powers and torques. For notes on the thermal power limit, see chapter drive dimensioning. The rated power specified for motors and geared motors applies to operating mode S1 (in accordance with EN 60034). Under different operating conditions, the values obtained may vary from those listed here. In the case of extreme operating conditions, please consult your Lenze sales office. 6.8 V00en_GB12/

24 GKR bevel gearboxes General information Dimensioning Thermal power limit The thermal power limit, defined by the heat balance, limits the permissible gearbox continuous power. It may be less than the mechanical power ratings listed in the selection tables. The thermal power limit is affected by: the churning losses in the lubricant. These are determined by the mounting position and the circumferential speed of the wheels the load and the speed the ambient conditions: temperature, air circulation, input or dissipation via shafts and the foundation Please consult your Lenze subsidiary if the following input speeds n 1 are exceeded on a continuous basis (continuous is defined as more than 8 h/day): Motor frame size Mounting position A, B, E, F 3000 r/min 3000 r/min 2000 r/min Mounting position C, D 3000 r/min 1500 r/min 1500 r/min if the following input speeds n 1 are exceeded: Motor frame size Mounting position A, B, E, F 4000 r/min 4000 r/min 3000 r/min Mounting position C, D 3000 r/min 2000 r/min 1500 r/min Possible ways of extending the application area synthetic lubricant (option) shaft sealing rings made from FP material/viton (option) reduction in lubricant quantity cooling of the geared motor by means of air convection on the machine/system V00en_GB12/2013

25 GKR bevel gearboxes General information Dimensioning Load capacity and application factor Load capacity c of gearbox Rated value for the load capacity of Lenze geared motors. c is the ratio of the permissible rated torque of the gearbox to the rated torque supplied by the drive component (e.g. the builtin Lenze motor). The value of c must always be greater than the value of the application factor k calculated for the application. Application factor k (according to DIN 3990) Takes into account the influence of temporally variable loads which are actually present during the anticipated operating time of gearboxes and geared motors. k is determined by: the type of load the load intensity temporal influences Duty class I II III Load type Smooth operation, small or light jolts Uneven operation, average jolts Uneven operation, severe jolts and/or alternating load Application factor k 6.8 V00en_GB12/

26 GKR bevel gearboxes General information Dimensioning Torque derating at low motor frequencies Motor sizedependent torque reduction, taking into account the thermal response during operation on the inverter. Torque characteristics A = Operation with integral fan and brake B = Operation with integral fan and brake control "Holding current reduction" ƒ The motor specifications stated in this catalogue for inverter operation apply to operation with a Lenze inverter. If you are uncertain, get in touch with the manufacturer of the inverter to ask whether the device is capable of driving the motor with the stated specifications (e.g. setting range, base frequency). 6.8 You can use the Drive Solution Designer for precise drive dimensioning. The Drive Solution Designer helps you to carry out a fast and highquality drive dimensioning. The software includes wellfounded and proven knowledge on drive applications and electromechanical drive components. Please contact your Lenze sales office V00en_GB12/2013

27 GKR bevel gearboxes General information Dimensioning Notes on the selection tables The selection tables show the available combinations of gearbox type, number of stages, ratio and motor. The following legend indicates the structure of the selection tables. 6.8 V00en_GB12/

28 GKR bevel gearboxes General information Notes on ordering We want to be sure that you receive the correct products in good time. To allow us to achieve this we need: your address and your company data our product key for the individual products in this catalogue your delivery date and delivery address Ordering procedure Please use the ordering information checklist to ensure that you provide all the ordering information required for the various products. The ordering information checklist, the product key, the basic versions, options, mounting position and position of the system blocks will be found in the General Product key section. A list of Lenze's worldwide sales offices can be found on the Internet: V00en_GB12/2013

29 GKR bevel gearboxes General information Ordering details checklist 6.8 V00en_GB12/

30 GKR bevel gearboxes General information Ordering details checklist V00en_GB12/2013

31 GKR bevel gearboxes General information Ordering details checklist Threephase AC motors options 6.8 V00en_GB12/

32 GKR bevel gearboxes General information Ordering details checklist Threephase AC motors options V00en_GB12/2013

33 GKR bevel gearboxes Technical data Permissible radial and axial forces at output Permissible radial force F rad,per = min(f w x f α x F rad,max ; f w x F rad,max at n 2 16 r/min) Permissible axial force F ax,per = F ax,max if F rad = 0 If F rad and F ax 0; please contact Lenze. Application of forces Effective direction factor f α at output shaft 6.8 Direction of rotation L Direction of rotation R V00en_GB12/

34 GKR bevel gearboxes Technical data Permissible radial and axial forces at output Additional load factor f w at output shaft Solid shaft (V ) Hollow shaft (H ) GKR 2 H Size Gearbox n 2 [r/min] Max. radial force, Hollow shaft F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR GKR Max. axial force, Hollow shaft F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR05 GKR ƒ Application of force F rad : at hollow shaft end face (x = 0) ƒ F ax,max only valid with F rad = 0 ƒ Neither radial nor axial forces are permissible for the hollow shaft with shrink disc (S ) V00en_GB12/2013

35 GKR bevel gearboxes Technical data Permissible radial and axial forces at output GKR 2 V R Size Gearbox n 2 [r/min] Max. radial force, Solid shaft without flange F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR GKR Max. axial force, Solid shaft without flange F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR GKR GKR 2 V K Size Gearbox n 2 [r/min] Max. radial force, Solid shaft with flange F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max F rad,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR GKR Max. axial force, Solid shaft with flange F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max F ax,max [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] GKR GKR GKR05 GKR ƒ Application of force F rad : centre of shaft journal (x = l/2) ƒ F ax,max only valid with F rad = 0 V00en_GB12/

36 GKR bevel gearboxes Technical data Output backlash in angular minutes ƒ Backlash ϕ depending on ratio i GKR V00en_GB12/2013

37 GKR bevel gearboxes Technical data Moments of inertia GKR 2 ƒ Moment of inertia (J) depending on ratio i Gearbox GKR03 Gearbox GKR Gearbox GKR05 Gearbox GKR ƒ ƒ The moments of inertia relate to the drive shaft of the gearbox. The total moment of inertia is calculated by adding the values of the gearbox, motor and accessories. V00en_GB12/

38 GKR bevel gearboxes Technical data Weights GKR 2M HAR / HBR GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 58 GKR 2M HAK GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 59 ƒ Weights with oil filling for mounting position A; all values are approximate. The weights relate to the basic version. Bear in mind that additional weights may be needed, e.g. for motor options V00en_GB12/2013

39 GKR bevel gearboxes Technical data Weights GKR 2M VAR / VBR GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 60 GKR 2M VAK GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 61 ƒ Weights with oil filling for mounting position A; all values are approximate. The weights relate to the basic version. Bear in mind that additional weights may be needed, e.g. for motor options. 6.8 V00en_GB12/

40 GKR bevel gearboxes Technical data Weights GKR 2M SAR / SBR GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 59 GKR 2M SAK GKR03 GKR04 GKR05 GKR06 m m m m [kg] [kg] [kg] [kg] 063C32 063C C32 071C C C 090C C12 100C C22 60 ƒ Weights with oil filling for mounting position A; all values are approximate. The weights relate to the basic version. Bear in mind that additional weights may be needed, e.g. for motor options V00en_GB12/2013

41 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 0.55 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR052M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR052M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR032M 063C32 E84AV GKR0M 063C32 E84AV GKR052M 063C32 E84AV GKR0M 063C32 E84AV GKR0M 063C32 E84AV GKR0M 063C32 E84AV GKR0M 063C32 E84AV GKR052M 063C32 E84AV GKR052M 063C32 E84AV GKR062M 063C32 E84AV GKR052M 063C32 E84AV GKR062M 063C32 E84AV GKR052M 063C32 E84AV GKR062M 063C32 E84AV GKR052M 063C32 E84AV V00en_GB12/

42 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 0.75 kw n22/n2 = n1 = r/min 6.8 n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR032M 063C E84AV GKR0M 063C E84AV GKR032M 063C E84AV GKR0M 063C E84AV GKR0M 063C E84AV GKR032M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR032M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR032M 063C E84AV GKR0M 063C E84AV GKR032M 063C E84AV GKR0M 063C E84AV GKR0M 063C E84AV GKR0M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR0M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR052M 063C E84AV GKR062M 063C E84AV GKR052M 063C E84AV V00en_GB12/2013

43 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 1.10 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR0M 071C32 E84AV GKR0M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR0M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR0M 071C32 E84AV GKR052M 071C32 E84AV GKR062M 071C32 E84AV GKR052M 071C32 E84AV GKR052M 071C32 E84AV GKR052M 071C32 E84AV GKR052M 071C32 E84AV GKR062M 071C32 E84AV GKR052M 071C32 E84AV GKR062M 071C32 E84AV GKR052M 071C32 E84AV GKR062M 071C32 E84AV GKR062M 071C32 E84AV V00en_GB12/

44 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 1.50 kw n22/n2 = n1 = r/min 6.8 n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR052M 071C E84AV GKR0M 071C E84AV GKR0M 071C E84AV GKR0M 071C E84AV GKR052M 071C E84AV GKR0M 071C E84AV GKR052M 071C E84AV GKR052M 071C E84AV GKR0M 071C E84AV GKR052M 071C E84AV GKR0M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR0M 071C E84AV GKR052M 071C E84AV GKR052M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR052M 071C E84AV GKR062M 071C E84AV GKR062M 071C E84AV V00en_GB12/2013

45 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 2.20 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR052M 080C32 E84AV GKR0M 080C32 E84AV GKR0M 080C32 E84AV GKR0M 080C32 E84AV GKR052M 080C32 E84AV GKR0M 080C32 E84AV GKR052M 080C32 E84AV GKR052M 080C32 E84AV GKR052M 080C32 E84AV GKR052M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR052M 080C32 E84AV GKR062M 080C32 E84AV GKR062M 080C32 E84AV GKR062M 080C32 E84AV GKR062M 080C32 E84AV V00en_GB12/

46 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 3.00 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR052M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV GKR062M 080C E84AV V00en_GB12/2013

47 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 4.00 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR052M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV GKR062M 090C32 E84AV V00en_GB12/

48 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 5.50 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR062M 100C12 E84AV GKR052M 100C12 E84AV GKR062M 100C12 E84AV GKR052M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV GKR062M 100C12 E84AV V00en_GB12/2013

49 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = 7.50 kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR062M 100C32 E84AV GKR052M 100C32 E84AV GKR062M 100C32 E84AV GKR062M 100C32 E84AV GKR062M 100C32 E84AV GKR062M 100C32 E84AV GKR062M 100C32 E84AV GKR062M 100C32 E84AV V00en_GB12/

50 GKR bevel gearboxes Technical data Selection tables ƒ 120 Hz: PN = kw n22/n2 = n1 = r/min n22 n21 n2 M22 M2 c i [r/min] [r/min] [r/min] [Nm] [Nm] GKR062M 112C22 E84AV GKR062M 112C22 E84AV GKR062M 112C22 E84AV V00en_GB12/2013

51 GKR bevel gearboxes Technical data 6.8 V00en_GB12/

52 GKR bevel gearboxes Technical data Dimensions GKR 2M H R V00en_GB12/2013

53 GKR bevel gearboxes Technical data k 063C32 071C32 080C32 080C 090C32 100C12 112C22 063C 071C 100C32 g g 1 MFEMAXX MFEMABR MFEMAXX k MFEMABR Δ k MFFMAXX MFFMABR k GKR GKR GKR GKR a a 7 a 8 h o p 1) p 1 s 6 GKR GKR GKR GKR d 2) d 1 l 1) l 1 l 2 u t 3) i 1 a 1 b 1 e 1 f 1 s 1 GKR03 GKR04 GKR05 GKR06 H JS , J M6x12 M8x16 M8x15 M10x22 b 5 b 7 c 5 e 5 f 5 m n s 5 GKR GKR GKR GKR ) k 2! 2) l 2! 3) d = 25 mm > DIN 6885/3 6.8 V00en_GB12/

54 GKR bevel gearboxes Technical data Dimensions GKR 2M HAK V00en_GB12/2013

55 GKR bevel gearboxes Technical data k 063C32 071C32 080C32 080C 090C32 100C12 112C22 063C 071C 100C32 g g 1 MFEMAXX MFEMABR MFEMAXX k MFEMABR Δ k MFFMAXX MFFMABR k GKR GKR GKR GKR a h k 8 o p 1) p 1 q GKR GKR GKR GKR d 2) d 1 l l 1 l 2 u t 3) i 2 o 1 1) a 2 b 2 ba 2 c 2 e 2 f 2 fa 2 s 2 GKR03 GKR04 GKR05 GKR06 H JS , j H ) k 2! 2) l 2! 3) d = 25 mm > DIN 6885/3 6.8 V00en_GB12/

56 GKR bevel gearboxes Technical data Dimensions GKR 2M V R V00en_GB12/2013

57 GKR bevel gearboxes Technical data k 063C32 071C32 080C32 080C 090C32 100C12 112C22 063C 071C 100C32 g g 1 MFEMAXX MFEMABR MFEMAXX k MFEMABR Δ k MFFMAXX MFFMABR k GKR GKR GKR GKR a a 7 a 8 h o p 1) p 1 q s 6 GKR GKR GKR GKR d d 1 d 2 l l 1 l 2 u t i 1 o 1 1) a 1 b 1 e 1 f 1 s 1 k6 J7 GKR M M6x12 GKR M M8x16 GKR M M8x15 GKR M M10x22 b 5 b 7 c 5 e 5 f 5 m n s 5 GKR GKR GKR GKR ) k 2! 6.8 V00en_GB12/

58 GKR bevel gearboxes Technical data Dimensions GKR 2M VAK V00en_GB12/2013

59 GKR bevel gearboxes Technical data k 063C32 071C32 080C32 080C 090C32 100C12 112C22 063C 071C 100C32 g g 1 MFEMAXX MFEMABR MFEMAXX k MFEMABR Δ k MFFMAXX MFFMABR k GKR GKR GKR GKR a h k 8 o p 1) p 1 q GKR GKR GKR GKR d d 2 l l 1 l 2 u t i 2 o 1 1) a 2 b 2 ba 2 c 2 e 2 f 2 fa 2 s 2 GKR03 GKR04 GKR05 GKR06 k M6 M6 M10 M j H ) k 2! 6.8 V00en_GB12/

60 GKR bevel gearboxes Technical data V00en_GB12/2013

61 GKR bevel gearboxes Accessories Hollow shaft with shrink disc d 1) h6 g 2 g 3 g 4 i 1 k 9 k 10 k 11 l l 1 l 4 GKR03 GKR04 GKR05 GKR ) Machine shaft design. ƒ ƒ Output flange and hollow shaft with shrink disc (output version SAK) are not possible in the same location. For additional dimensions see output version H. Ensure that the strength of the machine shaft material is adequate in shrink disc designs. When using typical steels, e.g. C45, CrMo4, the torques listed in the selection tables can be used without restriction. Please consult us if you wish to use material that is considerably weaker. Medium surface roughness Rz must not exceed 15 µm (turning is sufficient). 6.8 V00en_GB12/

62 GKR bevel gearboxes Accessories Mounting set for hollow shaft circlip: Proposed design for auxiliary tools d l 1 d 2 l 9 c 7 H7 GKR03 GKR04 GKR M6 M10 M GKR M V00en_GB12/2013

63 GKR bevel gearboxes Accessories Hoseproof hollow shaft cover ƒ Cover including gasket GKR03 GKR04 GKR05 GKR06 k Gearboxes with 2nd output shaft end 6.8 d k6 l i 1 o 1 GKR03 GKR GKR GKR V00en_GB12/

64 GKR bevel gearboxes Accessories Rubber buffer for torque plate d D c a 7 a 8 GKR03 GKR V00en_GB12/2013

65 GKR bevel gearboxes Accessories Torque plate on threaded pitch circle In position 3 In position GKR03 GKR04 a 4 a 8 a 9 d D k 6 p 8 p V00en_GB12/

66 GKR bevel gearboxes Accessories Torque plate on threaded pitch circle In position 3 In position GKR05 GKR06 a 4 a 7 a 8 a 9 b 4 d D k V00en_GB12/2013

67 GKR bevel gearboxes Accessories Torque plate at housing foot In position 4 or 6 GKR05 GKR06 a 4 a 7 a 8 b 8 c d D e 5 k V00en_GB12/

68 GKR bevel gearboxes Accessories Ventilation position GKR06 Ventilation V00en_GB12/2013

69 GKR bevel gearboxes Accessories 6.8 V00en_GB12/

70 GKR bevel gearboxes Accessories V00en_GB12/2013

71 Motors MF threephase AC motors 0.55 to 22 kw

72

73 MF threephase AC motors Contents General information Technical data Accessories List of abbreviations Product key Product information Functions and features Motor inverter assignment Dimensioning Standards and operating conditions Rated data for 120 Hz Dimensions, selfventilated (4pole) Dimensions, forced ventilated (4pole) Dimensions, 8400 motec inverter Springapplied brake Resolver Incremental encoder and SinCos absolute value encoder Blowers Temperature monitoring Terminal box Plug connectors ICN connector M12 connector HAN connector 2nd shaft end Protection cover

74 MF threephase AC motors General information List of abbreviations η 100 % η 75 % η 50 % cos ϕ I N I max J m M a M b M max M N n N P N P max [%] [%] [%] [A] [A] [kgcm²] [kg] [Nm] [Nm] [Nm] [Nm] [r/min] [kw] [kw] Efficiency Efficiency Efficiency Power factor Rated current Max. current consumption Moment of inertia Mass Starting torque Stalling torque Max. torque Rated torque Rated speed Rated power Max. power input U max U min U N, Δ U N, Y [V] [V] [V] [V] Max. mains voltage Min. mains voltage Rated voltage Rated voltage CE CSA DIN EMC EN IEC IM IP NEMA UL UR VDE CCC GOST curus UkrSEPRO Communauté Européenne Canadian Standards Association Deutsches Institut für Normung e.v. Electromagnetic compatibility European standard International Electrotechnical Commission International Mounting Code International Protection Code National Electrical Manufacturers Association Underwriters Laboratory Listed Product Underwriters Laboratory Recognized Product Verband deutscher Elektrotechniker (Association of German Electrical Engineers) China Compulsory Certificate Certificate for Russian Federation Combined certification marks of UL for the USA and Canada Certificate for Ukraine V01en_GB02/2014

75 MF threephase AC motors General information Product key 6.11 V01en_GB02/

76 MF threephase AC motors General information Product information Special motors have been designed for direct attachment to Lenze gearboxes. These motors are attached to the gearbox without the use of a clutch. Torque transmission between the toothing and the motor shaft is frictionlocked via a tapered connection here. This motor design means that the geared motors only require a small installation space. Lforce MF threephase AC motors are available in a power range from Options 0.55 to 22 kw and have been fully optimised for inverter operation. Various brake sizes each available with several braking torques can be combined with the threephase AC motors. The benefits for you: The LongLife version of the brake can easily reach 10 x 10 6 Up to sizes smaller than standard threephase AC motors switching cycles. The motors exceed the minimum efficiency levels of efficiency A resolver and various incremental and absolute value encoders class IE2 can be fitted for speed and position detection. Large speed setting range: 1:24 (without field weakening) For fast commissioning, the motors are also available with connectors for the power connection, brake, blower and feedback. Dynamic thanks to a low moment of inertia Instead of an integral fan, the motor can optionally be equipped Basic versions with a blower. No torque reduction is then necessary, even at The thermal sensors integrated as standard allow for permanent speeds below 20 Hz. temperature monitoring and are coordinated to the motor wind For drive tasks in decentralised applications, the motor can be ing's temperature class F (155 C). The motors of the basic version are adapted to ambient conditions by enclosure IP55. In tough operating conditions, the surface and corrosion protection system is provided to reliably protect the motor from corrosive media. ordered with the motec inverter connected to the terminal box. The motors are available with curus, GOSTR, CCC and UkrSepro approval. Smooth start/braking is possible by increasing the motor's centrifugal mass with a cast iron fan. The motor can be equipped with a handwheel for manual setup or emergency operations. To protect the fan from falling objects, the fan cover can be equipped with a protection cover. A 2nd shaft end is available for further modifications V01en_GB02/2014

77 MF threephase AC motors General information Functions and features Size Motor Springapplied brake Design Feedback Design Thermal sensor Thermal contact Thermal detector PTC thermistor Motor connection Power connection Brake connection Blower connection Feedback connection Temperature sensor connection Shaft bearings Position of the locating bearing Bearing type Colour Further options Standard or LongLife design Reduced or standard braking torque With rectifier With manual release lever Low noise 080 Resolver Incremental encoder Absolute value encoder (multiturn) TKO KTY83110 KTY84130 PTC Terminal box ICN connector HAN10E connector HAN modular connector Terminal box ICN connector HAN modular connector HAN10E connector Terminal box ICN connector Terminal box ICN connector Terminal box TKO or PTC at connector in the power connection KTY at connector in the feedback connection Standard motors (B3, B5, B14): side B Motors for gearbox direct mounting: side A 090 Standard or LongLife design Reduced, standard or increased braking torque With rectifier With manual release lever Low noise Deepgroove ball bearing with hightemperature resistant grease, 2 sealing discs or cover plates Protection cover Not coated Primed Paint in various corrosionprotection designs in accordance with RAL colours Protection cover 2nd shaft end 6.11 V01en_GB02/

78 MF threephase AC motors General information Functions and features Size Motor Springapplied brake Design Feedback Design Thermal sensor Thermal contact Thermal detector PTC thermistor Motor connection Power connection Brake connection Blower connection Feedback connection Temperature sensor connection Shaft bearings Position of the locating bearing Bearing type Colour Further options 100 Standard or LongLife design Reduced, standard or increased braking torque With rectifier With manual release lever Low noise Terminal box ICN connector HAN10E connector HAN modular connector Terminal box ICN connector HAN modular connector HAN10E connector Terminal box TKO or PTC at connector in the power connection KTY at connector in the feedback connection Standard design Reduced, standard or increased braking torque With rectifier With manual release lever Low noise Resolver Incremental encoder Absolute value encoder (multiturn) TKO KTY83110 KTY84130 PTC Terminal box Terminal box Terminal box ICN connector Terminal box ICN connector Terminal box HAN modular connector Terminal box HAN modular connector Terminal box KTY at connector in the feedback connection Standard motors (B3, B5, B14): side B Motors for gearbox direct mounting: side A Deepgroove ball bearing with hightemperature resistant grease, 2 sealing discs or cover plates Not coated Primed Paint in various corrosionprotection designs in accordance with RAL colours Protection cover 2nd shaft end V01en_GB02/2014

79 MF threephase AC motors General information Functions and features Surface and corrosion protection For optimum protection of threephase AC motors against ambient conditions, the surface and corrosion protection system (OKS) offers tailormade solutions. Various surface coatings ensure that the motors operate reliably even at high air humidity, in outdoor installation or in the presence of atmospheric impurities. Any colour from the RAL Classic collection can be chosen for the top coat. The threephase AC motors are also available unpainted (no surface and corrosion protection). Surface and corrosion protection system OKSG (primed) OKSS (small) OKSM (medium) OKSL (high) Applications Measures Dependent on subsequent top coat applied 2K PUR priming coat (grey) Standard applications Internal installation in heated buildings Air humidity up to 90% Internal installation in nonheated buildings Covered, protected external installation Air humidity up to 95% External installation Air humidity above 95% Chemical industry plants Food industry Surface coating as per corrosivity category C1 (in line with EN 1294) Surface coating as per corrosivity category C2 (in line with EN 1294) Surface coating as per corrosivity category C3 (in line with EN 1294) Blower cover and B end shield additionally primed Screws zinccoated Cable glands with gaskets Corrosionresistant brake with cover ring, stainless friction plate, and chromeplated armature plate (on request) Optional measures: Motor recesses sealed off (on request) Structure of surface coating Surface and corrosion protection system Corrosivity category DIN EN ISO 1294 Surface coating Structure Colour Without OKS (uncoated) OKSG (primed) OKSS (small) OKSM (medium) OKSL (high) C1 C2 C3 2K PUR priming coat 2KPUR top coat 2K PUR priming coat 2KPUR top coat Standard: RAL 7012 Optional: RAL Classic 6.11 V01en_GB02/

80 MF threephase AC motors General information Motor inverter assignment Rated frequency 120 Hz ƒ ƒ Decentralised inverter 8400 motec (E84DVB) Inverter Drives 8400 (E84AV) Rated power Motor Product key Inverter P N [kw] 0.55 MF E84DVB 5514S MF 063 E84DVB 7514S MF E84DVB 1124S MF 071 E84DVB 1524S MF E84DVB 2224S MF 080 E84DVB 3024S MF E84DVB 4024S MF E84DVB 5524S MF E84DVB 7524S MF MF MF MF V01en_GB02/2014

81 MF threephase AC motors General information Dimensioning Torque derating at low motor frequencies Motor sizedependent torque reduction, taking into account the thermal response during operation on the inverter. Torque characteristics A = Operation with integral fan and brake B = Operation with integral fan and brake control "Holding current reduction" ƒ The motor specifications stated in this catalogue for inverter operation apply to operation with a Lenze inverter. If you are uncertain, get in touch with the manufacturer of the inverter to ask whether the device is capable of driving the motor with the stated specifications (e.g. setting range, base frequency). You can use the Drive Solution Designer for precise drive dimensioning. The Drive Solution Designer helps you to carry out a fast and highquality drive dimensioning. The software includes wellfounded and proven knowledge on drive applications and electromechanical drive components Please contact your Lenze sales office. V01en_GB02/

82 MF threephase AC motors General information V01en_GB02/2014

83 MF threephase AC motors Technical data Standards and operating conditions Enclosure EN Approval Class Temperature class IEC/EN ; utilisation IEC/EN ; insulation system (enamelinsulated wire) Min. ambient operating temperature Max. ambient operating temperature With power reduction Site altitude Amsl Max. speed T opr,min [ C] IP55 curus CCC GOSTR UkrSepro B F 20 T opr,max [ C] 40 T opr,max [ C] 60 H max n max [m] [r/min] V01en_GB02/

84 MF threephase AC motors Technical data Rated data for 120 Hz 4pole motors n N U N, Δ I N, Δ U N, Y I N, Y P N ± 10 % ± 10 % [kw] [r/min] [V] [A] [V] [A] MF MF MF MF MF MF MF MF MF MF MF MF MF M N M max cos ϕ η 75 % η 100 % J 1) m 1) [Nm] [Nm] [%] [%] [kgcm²] [kg] MF MF MF MF MF MF MF MF MF MF MF MF MF ) Without accessories V01en_GB02/2014

85 MF threephase AC motors Technical data Dimensions, selfventilated (4pole) Motor type MFEMAXX MFEMABR MFEMABS MFEMABI MFEMABA MFEMARS MFEMAIG MFEMAAG Motor frame size Δ k Δ k Δ k Δ k V01en_GB02/

86 MF threephase AC motors Technical data Dimensions, forced ventilated (4pole) Motor type MFFMAXX MFFMABR MFFMABS MFFMABI MFFMABA MFFMARS MFFMAIG MFFMAAG Motor frame size Δ k Δ k Δ k Δ k k 4 g 3 m 2 n 3 P x M16x V01en_GB02/2014

87 MF threephase AC motors Technical data Dimensions, 8400 motec inverter Rated frequency 120 Hz Product key Motor Inverter g 1, 120Hz m 1, 120Hz n 2, 120Hz x 120Hz MF MF 063 MF MF 071 E84DVB 5514S 2 E84DVB 7514S 2 E84DVB 1124S 2 E84DVB 1524S MF MF 080 E84DVB 2224S 2 E84DVB 3024S MF E84DVB 4024S MF MF E84DVB 5524S 2 E84DVB 7524S V01en_GB02/

88 MF threephase AC motors Technical data V01en_GB02/2014

89 MF threephase AC motors Accessories Springapplied brake Threephase AC motors can be fitted with a springapplied brake. This is activated after the supply voltage is switched off (closedcircuit principle). For optimum adjustment of the brake motor to the application, a range of braking torques and control modes is available for every motor frame size. For applications with very high operating frequencies the brake is also available in a LongLife version, with reinforced mechanical brake components. Features Versions Control Standard DC supply 1 x 10 6 repeating switching cycles AC supply via rectifier in the terminal box 1 x 10 6 reversing switching cycles LongLife Enclosure 10 x 10 6 repeating switching cycles Without manual release IP55 15 x 10 6 reversing switching cycles With manual release IP54 Motor brake assignment Friction lining Nonasbestos, low wearing Options Manual release UL/CSA approval Noisereduced Design Standard LongLife Motor frame size Size Brake Rated torque Size Brake Rated torque M k M k [Nm] [Nm] V01en_GB02/

90 MF threephase AC motors Accessories Springapplied brake Motor brake assignment Design Standard LongLife Motor frame size Size Brake Rated torque Size Brake Rated torque M k [Nm] M k [Nm] V01en_GB02/2014

91 MF threephase AC motors Accessories Springapplied brake Direct connection without rectifier If the brake is activated directly without a rectifier, a freewheeling diode or a spark suppressor is required to protect against induction peaks. Supply voltages DC 24 V DC 180 V DC 205 V Connection via mains voltage with brake rectifier If the brake is not directly supplied with DC voltage, a rectifier is required. This is included in the scope of supply and is located in the terminal box of the motor. The rectifier converts the AC voltage of the connection into DC voltage. The following rectifiers are available: Halfwave rectifier, 6pole Ratio of supply voltage to brake coil voltage = 2.22 Approved by UL/CSA Supply voltages AC 230 V AC 400 V AC 460 V Bridge rectifier, 6pole Ratio of supply voltage to brake coil voltage = 1.11 Supply voltage AC 230 V Bridge/halfwave rectifier, 6pole Ratio of supply voltage to brake coil voltage up to overexcitation time = 1.11 beyond overexcitation time = 2.22 Supply voltages: AC 230 V AC 400 V 6.11 V01en_GB02/

92 MF threephase AC motors Accessories Springapplied brake Connection via mains voltage with brake rectifier Bridge/halfwave rectifier, 6pole Ratio of supply voltage to brake coil voltage up to overexcitation time = 1.11 beyond overexcitation time = 2.22 Supply voltages: AC 230 V AC 400 V During the switching operation the bridge/halfwave rectifier functions as a bridge rectifier for the overexcitation time t ü and then as a halfwave rectifier. This combination optimises the performance of the brake depending on the assignment of brake coil voltage and supply voltage: Shorttime overexcitation of the brake coil Activating the brake coil for the overexcitation time t ü with twice the rated voltage allows the disengagement time to be reduced. The brake opens more quickly and wear on the friction lining is reduced. These features make this activation version particularly suitable for lifting applications. It is therefore only available in combination with a brake with increased braking torque. Holding current reduction (cold brake) By reducing the holding current, the bridge/halfwave rectifier is able to reduce the power input to the open brake. As the brake heats up less, this type of activation is known as "cold brake" V01en_GB02/2014

93 MF threephase AC motors Accessories Springapplied brake Permissible friction energy Q =Switching energy per switching cycle S h =Operating frequency Brake size = 06 to V01en_GB02/

94 MF threephase AC motors Accessories Springapplied brake Rated data with reduced braking torque ƒ Please enquire for braking torques and maximum switching work values not listed here. Size Power input P in [kw] Braking torque 100 M B [Nm] M B [Nm] M B [Nm] M B [Nm] ) 193 1) 1800 M B [Nm] ) 3000 M B [Nm] ) ) 3600 Maximum switching energy M B [Nm] ) 100 Q E [KJ] Q E [KJ] Q E [KJ] Q E [KJ] ) ) 1800 Q E [KJ] ) 3000 Q E [KJ] ) ) 3600 Transition operating frequency Q E [KJ] ) S hü [1/h] Moment of inertia J [kgcm²] Mass m [kg] ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 % V01en_GB02/2014

95 MF threephase AC motors Accessories Springapplied brake Rated data with reduced braking torque ƒ Activation via halfwave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ Activation via bridge/halfwave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) ƒ The brake response and application times are guide values. The engagement time is 10 times longer with ACside switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap V01en_GB02/

96 MF threephase AC motors Accessories Springapplied brake Rated data with standard braking torque ƒ Please enquire for braking torques and maximum switching work values not listed here. Size Power input P in [kw] Braking torque 100 M B [Nm] M B [Nm] M B [Nm] M B [Nm] ) 291 1) 1800 M B [Nm] ) 3000 M B [Nm] ) ) 3600 Maximum switching energy M B [Nm] ) 100 Q E [KJ] Q E [KJ] Q E [KJ] Q E [KJ] ) ) 1800 Q E [KJ] ) 3000 Q E [KJ] ) ) 3600 Transition operating frequency Q E [KJ] ) S hü [1/h] Moment of inertia J [kgcm²] Mass m [kg] ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 % V01en_GB02/2014

97 MF threephase AC motors Accessories Springapplied brake Rated data with standard braking torque ƒ Activation via halfwave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ Activation via bridge/halfwave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) ƒ The brake response and application times are guide values. The engagement time is 10 times longer with ACside switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap V01en_GB02/

98 MF threephase AC motors Accessories Springapplied brake Rated data with increased braking torque ƒ Please enquire for braking torques and maximum switching work values not listed here. Size Power input P in [kw] Braking torque 100 M B [Nm] M B [Nm] M B [Nm] M B [Nm] ) 300 1) 356 1) 436 1) 1800 M B [Nm] ) 3000 M B [Nm] ) ) ) 3600 Maximum switching energy M B [Nm] ) 100 Q E [KJ] Q E [KJ] Q E [KJ] Q E [KJ] ) ) ) ) 1800 Q E [KJ] ) 3000 Q E [KJ] ) ) ) 3600 Transition operating frequency Q E [KJ] ) S hü [1/h] Moment of inertia J [kgcm²] Mass m [kg] ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %. ƒ Activation via halfwave or bridge rectifier Size Friction energy Q BW [MJ] Delay time Engaging Rise time t 11 [ms] Braking torque Engagement time t 12 [ms] t 1 [ms] Disengagement time t 2 [ms] V01en_GB02/2014

99 MF threephase AC motors Accessories Springapplied brake Rated data with increased braking torque ƒ Activation via bridge/halfwave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Overexcitation ƒ The brake response and application times are guide values. The engagement time is 10 times longer with ACside switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap V01en_GB02/

100 MF threephase AC motors Accessories Springapplied brake Manual release lever Motor frame size Size Brake k 5 Δ k h 5 d The following combinations with manual release lever and motor connection in the same position are not possible: HAN connector with connection in position 1 Inverter motec Terminal box of motor sizes 071, 080, 090 for brake and retracting (M MA BR/BS/BA/BI) V01en_GB02/2014

101 MF threephase AC motors Accessories Resolver Statorfed resolver with two stator windings offset by 90 and one rotor winding with transformer winding. ƒ The threephase AC motors with resolver cannot be used for speeddependent safety functions in connection with the SM 301 safety module. Product key Accuracy Absolute positioning Max. input voltage DC Max. input frequency Ratio Stator / rotor Rotor impedance Stator impedance Impedance Min. insulation resistance At DC 500 V Number of pole pairs U in,max f in,max Z ro Z so Z rs R ± 5 % ['] [V] [khz] [Ω] [Ω] [Ω] [MΩ] RS revolution j j j V01en_GB02/

102 MF threephase AC motors Accessories Incremental encoder and SinCos absolute value encoder ƒ The threephase AC motors with incremental encoders or SinCos absolute value encoders cannot be used for speeddependent safety functions in connection with the SM 301 safety module. Encoder type Product key Encoder type Pulses Output signals Interfaces Absolute revolutions Accuracy Min. input voltage DC Max. input voltage DC Max. current consumption Limit frequency Inverter assignment U in,min U in,max I max f max ['] [V] [V] [A] [khz] IG12824V H 128 A, B track E84AVSC E84AVHC HTL incremental IG512 24VH 512 HTL 8.00 IG VH E84AVHC IG VH 2048 IG512 5VT 512 A, B, N track and inverted TTL incremental IG1024 5VT 1024 TTL E84AVTC E94A ECS EVS93 IG2048 5VT 2048 SinCos absolute value AM1024 8VH Multiturn Vss Hiperface Inverters Inverter Drives 8400 StateLine (E84AVSC) Inverter Drives 8400 HighLine (E84AVHC) Inverter Drives 8400 TopLine (E84AVTC) ServoInverters Servo Drives 9400 (E94A) 9300 servo inverters (EVS93) Servo Drives ECS V01en_GB02/2014

103 MF threephase AC motors Accessories Blowers ƒ The use of a blower enables operation below 20 Hz without torque derating. Rated data for 50 Hz Size Motor Number of phases 1 Connection method U min [V] 230 U max [V] 277 P max [kw] Δ Y Δ Y Δ Y I max [A] Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y m [kg] V01en_GB02/

104 MF threephase AC motors Accessories Blowers Rated data for 50 Hz Size Motor Number of phases 1 Connection method U min [V] 230 U max [V] P max [kw] 200 Δ Y Δ Y I max [A] m [kg] Rated data for 60 Hz 6.11 Size Motor Number of phases 1 Connection method U min [V] 230 U max [V] 277 P max [kw] Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y Δ Y I max [A] m [kg] V01en_GB02/2014

105 MF threephase AC motors Accessories Temperature monitoring ƒ The thermal sensors are integrated in the windings. The use of an additional motor protection switch is recommended. TKO thermal contacts Function Operating temperature Min. reset temperature Max. reset temperature Max. input current Max. input voltage AC T T min T max I in,max U in,max [ C] [ C] [ C] [A] [V] NC contact PTC thermistor Function Operating temperature 155 C Rated resistance 20 C 140 C Standard T R N R N R N [ C] [Ω] [Ω] [Ω] Sudden change in resistance DIN DIN VDE 0660 Part V01en_GB02/

106 MF threephase AC motors Accessories Temperature monitoring KTY temperature sensor Function Rated resistance Max. input current 25 C 150 C 170 C 25 C 170 C R N R N R N I in,max I in,max [Ω] [Ω] [Ω] [A] [A] KTY83110 Continuous resistance change KTY84130 Continuous resistance change Variation of resistance ƒ If the detector is supplied with a measured current of 1 ma, the above relationship between the temperature and the resistance applies V01en_GB02/2014

107 MF threephase AC motors Accessories Terminal box The MF threephase AC motors are designed specifically for inverter operation. With a base frequency of 120Hz, the rated voltage has been specified at approximately 200 V in delta connection (up to 2.2 kw) and approximately 350V in star configurations. In the standard version, the motors are connected in the terminal box. As an option, the motors are also available with the connectors described on the following pages as long as the permissible ratings are not exceeded. Motor terminal box builton accessories assignment: 4pole / 6pole motors Motor type M MAXX M MARS M MAIG M MAAG M MAZE Motor frame size Terminal box KK1 KK1 KK1 KK1 KK1 KK1 KK1 KK2 KK2 KK2 KK2 KK2 KK2 KK3 KK2 KK2 KK2 KK2 KK2 KK3 Motor type M MABR M MABS M MABI M MABA M MABZ Motor frame size Terminal box KK2 KK2 KK2 KK2 KK2 KK2 KK3 KK3 KK3 KK3 KK3 KK3 KK3 KK3 KK2 KK2 KK2 KK2 KK2 KK V01en_GB02/

108 MF threephase AC motors Accessories Terminal box Dimensions of KK1 ƒ ƒ For motors with motor terminal box KK1, the connector position can be selected in accordance with the terminal box position. If preferred positions are not specified in the order, the cable entry will be positioned as circled on the diagram below. Size Motor x g 1 m 1 n 2 P 1 P ) ) ) ) ) ) M16x1.5 M20x1.5 1) M20x1.5 M20x M20x1.5 M25x M32x1.5 M32x1.5 1) UL/CSA approval: curus V01en_GB02/2014

109 MF threephase AC motors Accessories Terminal box Cable entry position when using KK1 Terminal box in position 2 Terminal box in position 3 Terminal box in position 4 Terminal box in position V01en_GB02/

110 MF threephase AC motors Accessories Terminal box Dimensions of KK2 Size Motor x g 1 m 1 n 2 P 1 P M16x1.5 M20x M20x1.5 M25x V01en_GB02/2014

111 MF threephase AC motors Accessories Terminal box Dimensions of KK3 Size Motor x g 1 m 1 n 2 P 1 P 2 P 3 P 4 P M25x1.5 M32x1.5 M20x M20x M50x1.5 M16x1.5 M16x M63x1.5 1) M50x1.5 1) M16x1.5 1) Cable entry only possible at one position. Terminal box position 2: cable entry at position 5. Terminal box position 3: cable entry at position 2. Terminal box position 4: cable entry at position 3. Terminal box position 5: cable entry at position V01en_GB02/

112 MF threephase AC motors Accessories Plug connectors ICN, HAN and M12 connectors (only for IG12824VH incremental encoder) are available for the threephase AC motors. ICN connector A connector is used for power, brake and temperature monitoring. The connections to the feedback system and the blower each employ a separate connector. Connection for power, brake and temperature monitoring The connectors can be rotated through 270 and are fitted with a bayonet catch for SpeedTec connectors. As this connector is also compatible with conventional union nuts, existing mating connectors can continue to be used without difficulty. The motor connection is determined in the terminal box and must be checked before commissioning. ƒ ICN 6pole Pin assignment Contact Designation 1 BD1 / BA1 2 BD2 / BA2 PE PE 4 U 5 V Meaning Brake +/AC Brake /AC PE conductor Phase U power Phase V power 6 W Phase W power ƒ ICN 8pole 6.11 Pin assignment Contact Designation 1 U PE PE 3 V 4 W A TB1 / TP1 / R1 B TB2 / TP2 / R2 C BD1 / BA1 D BD2 / BA2 Meaning Phase U power PE conductor Phase V power Phase W power Thermal sensor: TKO/PTC/ +KTY Thermal sensor: TKO/PTC/KTY Brake +/AC Brake /AC 6.11 V01en_GB02/2014

113 MF threephase AC motors Accessories ICN connector Feedback connection All encoder systems (apart from IG12824VH) are also available with an ICN connector fixed to the motor terminal box for exceptionally fast commissioning. The connectors are fitted with a bayonet fixing, which is also compatible with conventional union nuts. Existing mating connectors can therefore continue to be used without difficulty. ƒ Resolver Pin assignment Contact Designation +Ref Ref +VCC ETS +COS COS +SIN SIN +KTY KTY Meaning Transformer windings Supply: Electronic nameplate Cosine stator windings Sine stator windings Not assigned KTY temperature sensor ƒ Hiperface incremental encoder and SinCos absolute value encoder Pin assignment Contact Designation Meaning 1 B Track B/+SIN 2 A Track A inverse/cos 3 A Track A/+COS 4 +U B Supply + 5 GND Mass 6 Z Zero track inverse/rs Z Zero track/+rs485 8 Not assigned 9 B Track B inverse/sin 10 Not assigned KTY KTY KTY temperature sensor V01en_GB02/

114 MF threephase AC motors Accessories ICN connector Motor terminal box with ICN connectors builton accessories assignment: 4pole / 6pole motors Motor type M MAXX M MARS M MAIG M MAAG M MAZE Motor frame size Terminal box KK1 KK1 KK1 KK1 KK1 KK2 KK2 KK2 KK2 KK2 KK2 KK2 KK2 KK2 Motor type M MABR M MABS M MABI M MABA M MABZ Motor frame size Terminal box KK2 KK2 KK2 KK2 KK2 KK3 KK3 KK3 KK3 KK3 KK2 KK2 KK2 KK V01en_GB02/2014

115 MF threephase AC motors Accessories ICN connector Dimensions of KK1 ƒ ƒ For motors with connectors, the connector position can be selected in accordance with the terminal box position. If preferred positions are not specified in the order, the connector will be positioned as circled on the diagram below. Size Motor x g 1 m 1 n V01en_GB02/

116 MF threephase AC motors Accessories ICN connector Connector position when using KK1 Terminal box in position 2 Terminal box in position 3 Terminal box in position 4 Terminal box in position V01en_GB02/2014

117 MF threephase AC motors Accessories ICN connector Dimensions of KK2/KK3 ƒ ƒ For motors with connectors, the connector position can be selected in accordance with the terminal box position. If preferred positions are not specified in the order, the connector will be positioned as circled on the diagram below. Size Motor x g 1 m 1 n 2 x 7 x 8 z 1, max V01en_GB02/

118 MF threephase AC motors Accessories ICN connector Connector position when using KK2/KK3 Terminal box in position 2 Terminal box in position 3 Terminal box in position 4 Terminal box in position V01en_GB02/2014

119 MF threephase AC motors Accessories ICN connector Blower connection The blower is also optionally available with an ICN connector fixed to the terminal box of the blower for exceptionally fast commissioning. The connectors are fitted with a bayonet fixing, which is also compatible with conventional union nuts. Existing counter plugs can therefore continue to be used without difficulty. ƒ Blower 1ph Pin assignment Contact Designation PE PE 1 U1 2 U Meaning PE conductor Fan Not assigned ƒ Blower 3ph Pin assignment Contact Designation PE PE 1 U 2 3 V W Meaning PE conductor Phase U power Not assigned Phase V power Not assigned Phase W power 6.11 V01en_GB02/

120 MF threephase AC motors Accessories ICN connector Dimensions of blower Size Motor k 4 g 3 m 2 n ƒ In addition, the cover of the blower terminal box (including connectors) can be rotated progressively through 90 if necessary V01en_GB02/2014

121 MF threephase AC motors Accessories M12 connector IG12824VH incremental encoder connection As a standard this incremental encoder is equipped with a connection cable of about 0.5 m length and with a common industry standard M12 connector at its end. Pin assignment Contact Designation +U B B GND Meaning Supply + Track B Mass 4 A Track A 6.11 V01en_GB02/

122 MF threephase AC motors Accessories HAN connector 10E In the case of the rectangular HAN10E connectors, all six ends of the three winding phases are taken out to the power contacts. The motor circuit is therefore determined in the mating connector. Pin assignment Contact Meaning 1 Terminal board: U1 2 Terminal board: V1 3 Terminal board: W1 4 Brake +/AC 5 Brake /AC 6 Terminal board: W2 7 Terminal board: U2 8 Terminal board: V2 9 Thermal sensor: +KTY/PTC/TKO 10 Thermal sensor: KTY/PTC/TKO V01en_GB02/2014

123 MF threephase AC motors Accessories HAN connector Modular The connector is available with two different power modules (16 A or 40 A), depending on the rated motor current. The motor connection is determined in the terminal box and must be checked before commissioning. ƒ HAN modular 16 A Pin assignment Module Contact B C 5 Meaning Dummy module Thermal sensor: +KTY/PTC/TKO Brake +/AC Brake /AC Rectifier: Switching contact 6 Thermal sensor: KTY/PTC/TKO ƒ HAN modular 40 A Pin assignment Module Contact 1 A 2 3 B C Meaning Terminal board: U1 Terminal board: V1 Terminal board: W1 Dummy module Thermal sensor: +KTY/PTC/TKO Brake +/AC Brake /AC Rectifier: Switching contact Thermal sensor: KTY/PTC/TKO 6.11 V01en_GB02/

124 MF threephase AC motors Accessories HAN connector Motor type Motor frame size M MAXX M MABR HAN10E HAN modular HAN10E HAN modular HAN10E HAN modular HAN10E HAN modular HAN10E HAN modular HAN modular Terminal box with HAN connector M MAZE M MABZ HAN10E HAN modular HAN10E HAN modular HAN10E HAN modular HAN10E HAN modular HAN modular Motor terminal box with HAN connectors builton accessories assignment: 4pole / 6pole motors V01en_GB02/2014

125 MF threephase AC motors Accessories HAN connector Dimensions ƒ ƒ For motors with connectors, the connector position can be selected in accordance with the terminal box position. Unless the connector position is specified, it will be supplied in position 1. Size Motor g 4 x 3 x V01en_GB02/

126 MF threephase AC motors Accessories HAN connector Position of connector Connector in position 2 Connector in position 3 Connector in position 4 Connector in position V01en_GB02/2014

127 MF threephase AC motors Accessories 2nd shaft end Dimensions, selfventilated (4/6pole) Motor type Builton accessories M MAZE M MABZ Motor frame size Δ k k 3 c 4 d 4 d 4 d 5 d 7 l 4 l 7 l 8 u 2 t 2 h6 j M5 M5 M5 M6 M6 M ) During operation, appropriate measures must be taken to make fan cover opening safe. V01en_GB02/

128 MF threephase AC motors Accessories Protection cover Dimensions, selfventilated (4/6pole) Motor type M MAXX M MABR M MABS M MABI M MABA M MARS M MAIG M MAAG Motor frame size Δ k Δ k Δ k Δ k k 3 g V01en_GB02/2014

129 MF threephase AC motors Accessories Protection cover Dimensions, forced ventilated (4/6pole) M MAXX Motor type M MABR M MABS M MABI M MARS M MAIG M MAAG Motor frame size Δ k Δ k Δ k g V01en_GB02/

130 MF threephase AC motors Accessories V01en_GB02/2014

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