ZCK-E65 ZCK-Y51 ZCK-Y71 ZCK-Y61 ZCK-E09 (1) ZCK-E05 ZCK-J404H29
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1 ZCK-E ZCK-E1 ZCK-Y ZCK-Y9 ZCK-E64 ZCK-E6 ZCK-Y1 ZCK-Y3 ZCK-E63 ZCK-Y91 ZCK-E6 ZCK-Y81 ZCK-E69 ZCK-Y71 ZCK-E67 ZCK-E9 (1) ZCK-Y61 ZCK-Y41 ZCK-Y43 ZCK-E6 ZCK-E8 ZCK-Y ZCK-Y ZCK-E619 ZCK-Y11 ZCK-E ZCK-E66 ZCK-E61 ZCK-J414H9 ZCK-J44H9 ZCK-J1D, JD, J6D, J7D ZCK-J8D ZCK-J11H9, J1H9, J41H9 ZCK-J1H9, JH9, J6H9, J7H9, J9H9 ZCK-JH9, J4H9, J8H9 7 (1) Only on bodies ZCK-J1H9, JH9 ZCK-J11H9, J1H9, ZCK-J1DH9 Plunger head Rotary head Multi-directional head Positive opening operation
2 Adaptable sub-assemblies : standard body/contact assemblies Fixed body/contact assemblies for plunger or rotary head Type Contact block Scheme Positive Reference Weight operation (1) 1 step -pole 1 N/C + 1 N/O ZCK-J1H9.31 (XES-P11) ZCK-Ji Double-pole C/O ZCK-JH9.31 (XES-P1) -pole 1 N/C + 1 N/O ZCK-JH9.31 (XEN-P11) -pole 1 N/O + 1 N/C ZCK-J6H9.31 make before break (XEN-P161) -pole 1 N/C + 1 N/C ZCK-J7H9.31 (XEN-P1) -pole 1 N/O + 1 N/O ZCK-J8H9.31 (XEN-P1) -pole 1 N/C + 1 N/C ZCK-J9H9.31 (XES-P1) step Double-pole C/O ZCK-J4H9.31 staggered (XES-P31) Plug-in body/contact assemblies for plunger or rotary head ZCK-Ji1 Type Contact block Scheme Positive Reference Weight operation (1) 1 step Single-pole 1 C/O ZCK-J11H9.3 Double-pole C/O ZCK-J1H9.3 step Double-pole C/O ZCK-J41H9.3 staggered Body/contact assemblies with spring return rotary head (without operating lever) Type Contact block Scheme Positive Reference Weight operation (1) Fixed body step Double-pole C/O ZCK-J44H9.4 1 from the left and staggered 1 from the right ZCK-J44 Plug-in body step Double-pole C/O ZCK-J414H from the left and staggered 1 from the right (1) : N/C contact with positive opening operation. 71
3 Adaptable sub-assemblies : body/contact assemblies with indicator light module Fixed body/contact assemblies for plunger or rotary head Type Contact block Scheme Positive Reference Weight operation (1) With module comprising 1 LED, a V 1 step -pole 1 N/C + 1 N/O ZCK-J1H9.3 (XES-P11) ZCK-Jiii -pole 1 N/C + 1 N/O ZCK-JH9.3 (XEN-P11) With module comprising LEDs, a V 1 step -pole 1 N/C + 1 N/O ZCK-J11H9.3 (XES-P11) -pole 1 N/C + 1 N/O ZCK-J1H9.3 (XEN-P11) With module comprising neon indicator lights, c 11/1 V 1 step -pole 1 N/C + 1 N/O ZCK-J3H9.3 (XES-P11) -pole 1 N/C + 1 N/O ZCK-J33H9.3 (XEN-P11) With module comprising neon indicator lights, c / V 1 step -pole 1 N/C + 1 N/O ZCK-J4H9.3 (XES-P11) -pole 1 N/C + 1 N/O ZCK-J34H9.3 (XEN-P11) Plug-in body/contact assemblies for plunger or rotary head With module comprising LEDs, a V 1 step Single-pole 1 C/O ZCK-J111H9.34 With module comprising neon indicator lights, c 11/1 V ZCK-J1iii 1 step Single-pole 1 C/O ZCK-J13H9.34 With module comprising neon indicator lights, c / V 1 step Single-pole 1 C/O ZCK-J14H9.34 (1) : N/C contact with positive opening operation Indicator light module characteristics 7 Type 1 LED or LEDs neon indicator lights Rated insulation voltage a V conforming to IEC c V to IEC c V to IEC Current consumption 7 ma per LED. ma per neon ma per neon Rated operational voltage a V c 11/1 V c / V Voltage limits a 3 V (including ripple) c 9 V c 19 6 V Service life 1, hours, hours, hours Reverse polarity protection yes
4 Adaptable sub-assemblies : body/contact assemblies with M1 connector Fixed body/contact assemblies for plunger or rotary head Type Contact block Scheme Positive Reference Weight operation (1) 1 step -pole 1 N/C + 1 N/O ZCK-J1D.3 (XES-P11) -pole 1 N/C + 1 N/O ZCK-JD.3 (XEN-P11) -pole 1 N/O + 1 N/C ZCK-J6D.3 make before break (XEN-P161) -pole 1 N/C + 1 N/C ZCK-J7D.3 (XEN-P1) -pole 1 N/O + 1 N/O ZCK-J8D.3 (XEN-P1) (1) : N/C contact with positive opening operation. 73
5 Adaptable sub-assemblies : operating heads ZCK-E61 ZCK-E619 Plunger heads Type of operator Compatible Max. actuation Positive Reference Weight bodies speed operation (1) For actuation on end End plunger ZCK-Ji,. m/s ZCK-E61. metal End plunger ZCK-Ji,. m/s ZCK-E619. metal, with protective boot ZCK-E63 ZCK-E66 Side plunger ZCK-Ji,. m/s ZCK-E63. metal except ZCK-J4 and ZCK-J41 For actuation by 3 cam End ball bearing plunger ZCK-Ji,.1 m/s ZCK-E66.1 steel End roller plunger ZCK-Ji, 1 m/s ZCK-E6.1 steel ZCK-E6 ZCK-E67 End reinforced ZCK-Ji, 1 m/s ZCK-E67.1 roller plunger steel End roller plunger, ZCK-Ji, 1 m/s ZCK-E69. steel with protective boot ZCK-E69 ZCK-E64 Side roller horizontal ZCK-Ji,.6 m/s ZCK-E64. plunger steel except ZCK-J4 and ZCK-J41 vertical ZCK-Ji,.6 m/s ZCK-E6. except ZCK-J4 and ZCK-J41 Roller lever thermo- ZCK-Ji, 1. m/s ZCK-E1.18 plunger plastic (1 direction of actuation) steel ZCK-Ji, 1. m/s ZCK-E.19 ZCK-E6 ZCK-E1, E (1) : operating head able to guarantee positive opening operation. 74
6 Setting-up: Adaptable sub-assemblies : operating heads ZCK-E ZCK-E9 Rotary heads (without operating lever) Type Compatible Max. actuation Positive Reference Weight bodies speed operation (1) Spring return, ZCK-Ji, 1. m/s ZCK-E.16 actuation by 3 cam from left AND right or from left OR right (see page 1) Stay put, actuation ZCK-J1, J. m/s ZCK-E9.19 from left AND right ZCK-J11, J1 (see page 1) ZCK-J1D ZCK-E6 ZCK-Y1i ZCK-E8 ZCK-Y4i Multi-directional heads Type of operator Compatible Max. actuation Positive Reference Weight bodies speed operation (1) For actuation by any moving part Cat's whisker ZCK-Ji, ZCK-Jii 1 m/s in any ZCK-E6.11 direction exept ZCK-J4 and J41 Spring rod lever ZCK-Ji, ZCK-Jii. m/s in any ZCK-E8.1 direction exept ZCK-J4 and J41 Operating levers for rotary heads Description Positive Reference Weight operation (1) For actuation by 3 cam Roller lever () thermoplastic ZCK-Y11. steel ZCK-Y.3 steel, ball bearing mounted ZCK-Y.3 Variable length thermoplastic ZCK-Y41.3 roller lever (3) steel ZCK-Y43,4 ZCK-Y1 ZCK-Yi ZCK-Y9 For actuation by any moving part Square rod () u 3 mm steel, L = 1 mm ZCK-Y1. Round rod () Ø 3 mm steel, L = 1 mm ZCK-Y3. Ø 3 mm glass fibre, L = 1 mm ZCK-Y. Ø 6 mm thermoplastic, L = ZCK-Y9.3 Spring lever (3) ZCK-Y81. ZCK-Y81 ZCK-Y91 Spring metal rod lever (3) ZCK-Y91. For actuation by specific cam (for operation with ZCK-E9 head only, see page 1) Forked arm () 1 track ZCK-Y71.3 and rollers thermoplastic track ZCK-Y61.3 ZCK-Y71 ZCK-Y61 (1) : operating head or lever able to guarantee positive opening operation. () Adjustable throughout 36 in steps, or in 4 steps by reversing the lever mounting or clamp. (3) Adjustable throughout 36 in steps. 7
7 Adaptable sub-assemblies Contact blocks Type Scheme For body Positive Reference Weight type operation (1) -pole 1 N/C + 1 N/O ZCK-J1H9 XES-P11. ZCK-J1D XES-P1i1 -pole 1 N/C + 1 N/O ZCK-JH9 XEN-P11. ZCK-JD XEN-P1i1 Double-pole C/O ZCK-JH9 XES-P1.4 Double-pole C/O ZCK-J4H9 XES-P31.4 staggered -pole 1 N/O + 1 N/C ZCK-J6H9 XEN-P161. make before break ZCK-J6D XES-Pi1 -pole 1 N/C + 1 N/C ZCK-J7H9 XEN-P1. ZCK-J7D -pole 1 N/O + 1 N/O ZCK-J8H9 XEN-P1. ZCK-J8D -pole 1 N/C + 1 N/C ZCK-J9H9 XES-P1. (1) : N/C contact with positive opening operation. 76
8 Adaptable sub-assemblies Covers + indicator light module Application Number and type Voltage Reference Weight of indicators Fixed body 1 LED a V ZCK-Z.6 LEDs a V ZCK-Z1.6 ZCK-Zii neon indicators c 11/1 V ZCK-Z33.6 c / V ZCK-Z34.6 Plug-in body LEDs a V ZCK-J11. neon indicators c 11/1 V ZCK-J3. ZCK-J1ii c / V ZCK-J4. Indicator light modules Application Number and type Voltage Reference Weight of indicators Fixed body 1 LED a V ZCK-J9.3 LEDs a V ZCK-J96.3 ZCK-J9i neon indicators c 11/1 V ZCK-J93.3 c / V ZCK-J94.3 Module with resistor for machine diagnostics Application Resistor value Reference Weight Fixed body 1 kω, 1/4 W ZCK-J8A.3 (ZCK-J1 only) ZCK-J8A Other versions Covers + indicator light module for other supply voltages. Please consult your local Customer support centre. 77
9 : pages 71 to 77 Adaptable sub-assemblies Setting-up Function diagrams (positive operation only ensured with type operators) Heads ZCK-E61, E619, E66 with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6iH9 ZCK-J7iH9 ZCK-J8iH9 ZCK-J9H9 - -,9 4,7(P) 6mm / -/- / -/-,9 6mm - 3,4(P) 3, 6mm - 3, 4,6(P) 6mm 3,4(P) 6mm - - 6mm,9 4,7(P) 6mm ZCK-J4iH9 Unactuated 1 st step nd step Head ZCK-E63 with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H (P),mm,9 Heads ZCK-E64, E6 with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H9 - -,6(A) 6,4(P) Heads ZCK-E67, E69 with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H ,(A) 8,1(P) ZCK-J4iH9 Unactuated 1 st step nd step 3, / -/- / -/-,mm,9,9(p) -,7,mm,7 4,1(P) -,mm,9(p) -,mm -,mm 4(P),mm,9 / -/- / -/-,6(A),6(A) 4,7(P) - 4,6 mm 3,7,8(P) -,6(A) mm 4,7(P) -,6(A) mm -,6(A) mm,6(a) 6,4(P) / -/- / -/- 3,(A) - 3,(A),9(P),3 mm -,3(A) 8(P) 3,(A) mm,9(p) 3,(A) mm - - 3,(A) mm 3, (A) 8,1(P) 3, Heads ZCK-E1, E with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H9 - - (A) 1(P), / -/- / -/- (A), (A) 8,(P) - 8 mm 8,(A) 1(P) - (A) mm 8,(P) - (A) mm - (A) mm (A) 1(P), Heads ZCK-E6, E8 with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H / -/- / -/ Contact operation g contact closed h contact open (A) = cam displacement (P) = positive opening point 78
10 : pages 71 to 77 Limit switches Adaptable sub-assemblies Setting-up, schemes Function diagrams (positive operation assured only with type operators) Head ZCK-E with body ZCK-J1iH9 ZCK-JiH9 ZCK-JiH9 ZCK-J6H9 ZCK-J7H9 ZCK-J8H9 ZCK-J9H (P) 9 11 / -/- / -/ (P) (P) 9 4 (P) (P) 9 11 ZCK-J4iH9 Unactuated 1 st step, actuated from the left or the right nd step, actuated from the left or the right Head ZCK-E9 with body ZCK-J1iH9 ZCK-JiH / -/- / -/ ZCK-J44H9, J414H9 (body with head) Unactuated Actuated from the left Actuated from the right Contact operation (P) = positive opening point g contact closed h contact open Wiring schemes Indicator light modules 1 LED a V LEDs a V neon indicators c 11/1 or / V + + c X3 (1) X X3 (1) X () X3 (1) X () X1 X1 c (1) Orange indicator () Green indicator Module with resistor 1 1 kω 1/4 W = N/C 3-4 = N/O = 4 A / V max. 79
11 : pages 71 to 77 Adaptable sub-assemblies Dimensions Bodies ZCK-J1, J, J, J4, Jii, Ji3i, J6, J7, J8, J9H9 ZCK-J11, J1, J41, J11iiH9 ZCK-J1D, JD, J6D, J7D, J8D 1 76, xø,3 Ø 6, 6 83, xø,3 6 6, 76, xø,3 Ø 6, 6 33, 44 = 3 4 = (1) 36 = 3 = 4, 33, 44 1 = 3 4 = (1) 1 cable entry, tapped for n cable gland Ø : elongated holes Ø.3 x 7.3 Body/contact assemblies with rotary head mounted ZCK-J44H9 ZCK-J414H9 M6 1 Ø xø,3 1 6 M6 19 xø,3 6 1 (1) (1) 1 cable entry, tapped for ISO M x 1. cable gland Ø : elongated holes Ø.3 x 7.3 Plunger heads ZCK-E61 ZCK-E619 ZCK-E63 Ø1 Ø1,3 Ø ZCK-E64 ZCK-E6 ZCK-E66 63,6 63,6 Ø1 Ø1 41 Ø1 1 1 ZCK-E6, ZCK-E67 ZCK-E69 ZCK-E1, E Ø1 7 Ø , Ø1 6 33, 44 = 3 4 = 6 (1) 36 = 3 = 4, 8
12 : pages 71 to 77 Adaptable sub-assemblies Dimensions Rotary head ZCK-E with operating lever ZCK-Y11, Y, Y ZCK-Y41, Y43 ZCK-Y1, Y, Y3, Y Ø19 9 J1 J 41 Ø 41 63, Ø K K1 J J1 K K1 Ø max. ZCK-Y u3 ZCK-Y Ø3 ZCK-Y Ø3 ZCK-Y Ø6 ZCK-Y81 ZCK-Y Ø8 Note : operating lever spindle threaded M6 Rotary head ZCK-E9 with operating lever ZCK-Y61 Note : operating lever spindle threaded M6 Multi-directional heads ZCK-E6 ZCK-Y Ø 1 Ø 1 Ø1, Ø3 ZCK-E8 Ø
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