MODULAR SOLUTION COOLING TOWERS:

Transcription

1 CERAMIC COOLING TOWER CORPORATION ULTRALITE AND PERMALITE SERIES TOWERS MODULAR SOLUTION COOLING TOWERS: SUPERIOR DESIGN AND PERFORMANCE

2 CERAMIC COOLING TOWER CORPORATION THE INNOVATIVE SOURCE IDEAS CREATE SOLUTIONS ERMALITE 600 Towers UNILITE Tower PCS Counterflow Tower Concrete Tower Ceramic Cooling Tower Corporation (CCTC) is an industry leader with a global reputation for high quality cooling tower design and construction. CCTC is one of the world's premier manufacturers of heat transfer and thermal energy equipment for air conditioning, refrigeration, and industrial process cooling. As an industry leader in research and development, CCTC offers an extensive product line of cooling towers, several of which are CTI-Certified. Founded in 1947, CCTC quickly established the concept of the "permanent" cooling tower structure, while pioneering the use of non-clogging ceramic tile fill material. The successful marketing of this "permanence" concept evolved progressively to a family of long-life fiberglass cooling tower structures. This pioneering spirit, combined with years of research and development in materials and structures, led to today's state-of-the-art cooling tower structures composed of hi-tech pultruded structural members. Offering many advanced features available only from CCTC, these towers solve today's cooling tower requirements. CCTC's tower designs enhance the surrounding architecture The CCTC Corporate Headquarters and Manufacturing Plant Part of CCTC's manufacturing process includes this robotic fabricating equipment Service and repair CCTC's R&D operation BDT ENGINEERING THE WORLD OF BDT ENGINEERING DYNAMIC SYNERGY: A COLLABORATIVE APPROACH Today s global power engineering solutions are found in progressive companies that cooperatively share enormous complementary strengths. Having recognized this need for technological and business synergy, Balcke-Dürr continued its mission of technological excellence by merging with Thermal Engineering International (TEI). Today's BDT engineering combines the excellence of Thermal Engineering International, Balcke- Dürr, and many other firms. AN ENDURING EXCELLENCE Balcke-Dürr s heritage of excellence originated in 1894, when Hans-Joachim Balcke built the first natural draft cooling tower, establishing a legacy upon which BDT would build a world-class reputation for engineering excellence in the recooling sector. Quality of Fiberglass at a Lower Cost Long life and low maintenance advantages of a quality fiberglass structure tower, but with lighterweight, lower-cost PVC fill.

3 MAXIMUM BENEFITS WITH LOW MAINTENANCE ULTRALITE 100 and PERMALITE 200 Towers ship ready to be installed, fully assembled SIMPLE YET VERSATILE PERMALITE AND ULTRALITE TOWERS ARE YOUR BEST CHOICE FOR COOLING. PERMALITE 600 being transported to job site by truck PERMALITE 600 fan being installed and tested at the CCTC manufacturing facility ULTRALITE 100 AND PERMALITE 200 COOLING TOWERS: VERSATILE ECONOMY Lower Installed Cost The simple support requirements, generally consisting of only two parallel I-beams, result from the heavyduty construction and structural strength of the ULTRALITE 100 and PERMALITE 200 towers. Rigging costs are minimized because the ULTRALITE 100 and PERMALITE 200 ship fully assembled. Long Life Both towers use highperformance fill materials: PERMAGRID tile for PERMALITE towers; and economical, lighterweight PVC fill for the ULTRALITES. The use of superior mechanical components, high quality resin systems, ultraviolet inhibitors, and gel-coating results in factory-assembled cooling towers with impressive life-span advantages over conventional towers. Low Maintenance The FRP structure will not rust, rot, corrode, or deteriorate, and the mechanical equipment requires little maintenance. The easy-cleaning, one-piece FRP basin is leak-resistant. Compatible Design and Access The eye-pleasing design of these towers can maximize architectural compatibility. Visual inspections and maintenance are simplified, and the removable louvers provide convenient access to the interior of the unit. Because of size and weight advantages, these compact towers enable easy and flexible placement. ULTRALITE 600 AND PERMALITE 600 COOLING TOWERS: SLEEKLY POWERFUL Tough and Refined ULTRALITE 600 and PERMALITE 600 Modular Cooling Towers combine a high-quality, heavy-duty fiberglass reinforced plastic (FRP) structure and durable mechanical components for enduring performance. No Deterioration The tough FRP structure is fire-retardant and self-extinguishing, with a flame spread rating of less than 25 per ASTM E-84. Its advanced fire-resistant design earns the PERMALITE tower both FM and IRI approval for use without a fire sprinkler system. Long Life These pre-fabricated, fieldassembled cooling towers have impressive lifespan advantages over conventional towers. Both utilize high-performance fill materials PERMAGRID tile for the PERMALITE tower, and light, economical PVC fill for the ULTRALITE. Exterior and interior surfaces incorporate a high quality resin system, hand-applied uni-directional fiberglass, gelcoating for long life, and ultraviolet inhibitors. All assembly connections utilize unidirectional fiberglass-reinforced members with stainless steel attachment hardware. Low Maintenance These exceptional towers require little maintenance, demonstrate energy efficiency, and provide enduring performance far surpassing towers of similar size. Flexible Placement The towers are molded in sections for rapid field assembly in minimum space, including installation at grade, on a roof top, or even in a mechanical room. Technician hand laying-up fiberglass at the CCTC manufacturing facility

4 PVC ILL THE ULTRALITE 100 SERIES COOLING TOWER FACTORY-ASSEMBLED EXCELLENCE The ULTRALITE 100 Series Cooling Tower is the solution which promotes corrosion resistance, longevity, and minimal maintenance. ADAPTABLE PERFORMANCE The ULTRALITE 100 Series cooling towers are versatile performers whose lightweight design permits easy lifting to rooftop locations, particularly for comfort cooling applications. Architectural integrity is builtin, as the attractive design needs no screening. Due to its heavy-duty construction, support requirements are minimal, consisting of a hot-dipped galvanized steel base. Rigging costs are minimized because the ULTRALITE 100 ships fully assembled with all motors and drives factory installed and aligned. The modular design enables units to be multiplexed for larger installations, eliminating the time and expense associated with field-erected cooling towers. Tower fill consists of cross-corrugated PVC film supported by stainless steel or FRP members. Drift eliminators are waveformed PVC with ultraviolet (UV) inhibitors. Both have a flame spread of 15 or less. The UV-protected fiberglass structure and basin are fabricated with fire-retardant resins, thus eliminating rust and corrosion. ULTRALITE 100 SPECIFICATIONS The ULTRALITE 100 Series is available in two basic cell sizes: The XL-36 measures 81" x 81". The larger XL-75 measures 98" x 128". FRP structure Capacities range from 47 to 232 nominal tons per cell, and multiple cells can be used for larger applications. Confirming that the performance of these towers is commensurate with the quality of construction, the thermal performance ratings are certified by the Cooling Technology Institute (CTI) in accordance with their standard, STD-201 (96). inspection ports Its light weight allows the Ultralite 100 Tower to be used virtually anywhere fan screen cast aluminum fan direct drive motor low-pressure water distribution system 3-pass drift eliminators FACTORY-ASSEMBLED READINESS Each ULTRALITE 100 Cooling Tower leaves the CCTC factory ready for immediate operation. The tower structure consists of a high-performance, fiberglass-reinforced polyester (FRP) composite laminate, engineered to ensure durability. overflow inlet make-up valve outlet galvanized steel support one-piece FRP basin PVC film fill fill supports PVC film fill ULTRALITE 100 Towers ULTRALITE 100 Tower

5 THE PERMALITE 200 SERIES COOLING TOWER TILE FILL COMPACT INSTALLATION FIBERGLASS STRUCTURE FRP structure 3-pass drift eliminators PERMALITE 200 Towers direct drive motor and fan low pressure water distribution system The counterflow design PERMALITE 200 is compact; its hexagonal shape occupies less than 75 square feet when installed. The full 360 air inlet allows flexible placement. DESIGNED AND CONSTRUCTED FOR LOW, EASY MAINTENANCE The unique fiberglass structure PERMALITE 200 is the first cooling tower designed to require low maintenance on key tower components. Gone are the maintenance expenses associated with fill replacement, structure deterioration, and distribution system maintenance. The tower walls are fabricated of pultruded fiberglass members. The fan enclosure and basin are made of molded FRP structural fiberglass a material of exceptional strength that will not rust, rot, deteriorate, or leak. The basin interior surfaces are toolfinished gel-coat (with UV inhibitors), have a flame spread rating of 25 or less per ASTM E-84, and are self-extinguishing. The PERMALITE 200 is an extremely sturdy tower, capable of withstanding winds in excess of 100 MPH, while complying with seismic Zone 4 building codes. Because of its practical and attractive modular design, multiple towers can be installed in minimum space for larger cooling requirements. PERMAGRID ceramic tile fill air inlet louvers one-piece basin fill support NON-CLOGGING, NON-DETERIORATING, LONG-LASTING TILE FILL The PERMALITE 200 uses CCTC's PERMAGRID ceramic tile fill, guaranteed to provide service for 25 years, assuring a PERMALITE 200 owner of thermal performance longevity. Tiles are stacked by hand in a predetermined pattern after tower assembly. The combination of a strong support system and the strength of the tile assures the prevention of water and air flow distortion. PERMAGRID's hardness, density, strength, and composition eliminate problems that arise from fill distortion, which disrupts the designed water and results in inefficient water cooling and higher electricity consumption. PERMAGRID is unaffected by UV exposure, water treatment chemicals, fungal attack, and temperature extremes, including icing. MECHANICAL HIGHLIGHTS The direct drive PERMALITE 200 motor is an enclosed, corrosion-duty, variable-torque, sealed-bearing type motor that requires zero maintenance. There are no gears to lubricate or belts to wear. The aluminum fan is a fixed blade design that requires no adjusting. DISTRIBUTION SYSTEM Another zero maintenance feature of the PERMALITE 200 is the totally enclosed, lowpressure distribution system. The largediameter piping and CCTC-designed, large-orifice spray nozzles are self-cleaning. The PERMALITE 200 has a lightweight and compact design Distribution system arrangement and unitized waveform eliminators on a PERMALITE 200.

6 TILE FILL THE PERMALITE 600 SERIES COOLING TOWER LOW MAINTENANCE AND THERMAL PERFORMANCE PERMALITE 600 towers offer the performance-proven advantages of a concrete structure tower in a lighter-weight, long-life fiberglass tower. PERMALITE towers require little maintenance and provide enduring, consistent thermal performance. The hardy FRP structure will not rot or rust. The minimalmaintenance mechanical section is factoryassembled, including the fan, drive system, and water distribution system, all within a fiberglass enclosure with integral fan stack. The PERMAGRID tile fill is the most durable fill in the industry, with a guaranteed minimum 25 years of service. Made from domestic clay to strict specifications, the clay is heat fired to create a fill that is immune to traditional fill deterioration problems. Because tile fill is unaffected by ultraviolet exposure and fungal attack, PERMALITE towers are unusually well-suited for harsh operating environments involving temperature extremes. Characterized by large openings, PERMAGRID tile is an excellent performer in the high-solid contents environment of dirty water applications. PERMALITE 600s screen motor and belt drive access door FRP structure PERMAGRID tile fill ADVANCED TECHNOLOGY PERMALITE 600 modular cooling towers combine structural fiberglass construction, CCTC's "permanent" PERMAGRID Ceramic Tile Fill, and advanced technology to produce significant performance advantages over conventional cooling towers. ADAPTABILITY PERMALITE towers are available in plan sizes 12 x 12 and 12 x 18. Multiple-unit installations can meet larger cooling requirements. The PERMALITE tower s pleasing appearance makes it architecturally compatible. air inlet louvers FRP ladder fill support lintels one-piece FRP basin VC ILL THE ULTRALITE 600 SERIES COOLING TOWER A LEGACY OF PERMANENCE The ULTRALITE 600 incorporates all of the quality and permanent structure features of the famous PERMALITE Cooling Tower. Like the PERMALITE tower, the ULTRALITE tower s fiberglass structure is a fieldassembled, fire retardant, Class 1-rated fiberglass structure, except that the ULTRALITE series utilizes economical, lightweight PVC film fill. ULTRALITE towers are available in the same plan sizes (12 x 12 and 12 x 18 ) as the PERMALITE towers. PRACTICALITY AND TECHNOLOGY ULTRALITE 600 cooling towers are designed for customers who want the long life and low maintenance advantages of a quality fiberglass structure tower, but with lighter weight, lower-cost PVC fill. These towers are well-suited for air conditioning or industrial water cooling. Both ULTRALITE and PERMALITE towers feature a shallowsump FRP basin that is highly adaptable to rooftop installations. DESIGNED FOR LOW, EASY MAINTENANCE ULTRALITE 600 towers require little maintenance, while providing consistent thermal performance. The mechanical section is factory-assembled, including the fan, drive system, and water distribution system, all within a fiberglass enclosure with integral fan stack. Quality construction minimizes noise and vibration. air inlet louvers ULTRALITE 600s are attractive enough to be used in prominent locations ladder and access door 1-piece FRP basin screen adjustable pitch FRP fan gear drive (belt drive optional) 3-pass drift eliminators low-pressure water distribution system PVC fill FRP fill support lintels FRP structure

7 SERVICE, REPAIR AND PARTS Structural upgrade of a wood tower CCTC S MISSION IS TO PROVIDE THE MOST ADVANCED, COST- EFFECTIVE SOLUTIONS FOR ALL COOLING TOWER SERVICE REQUIREMENTS. Installing fan stacks Replacing louvers CCTC possesses a well-earned reputation as a leading provider of comprehensive engineering services to many industries, including power generation, chemical and petrochemical, and the comfort cooling sectors. Our service operations benefit from CCTC's combined international resources and expertise, providing our customers with rapid, flexible, and efficient service. Our service expertise encompasses: Expert inspections Performance testing & evaluations Structural repairs Thermal upgrades High-performance, non-fouling film and splash fill replacements Drift eliminator replacements Water distribution system upgrades Mechanical component replacements Full range of spare parts available for all OEM equipment SERVICE Most cooling towers lose efficiency every year through normal wear. Eventually, the tower requires repair, upgrade, or replacement to meet modern standards. CCTC s mission is to provide the most advanced, cost-effective solutions for all cooling tower service requirements. Regardless of manufacturer, builder, or date of construction, CCTC possesses the material resources to restore and enhance your cooling operations. CCTC's experienced, capable staff provides clients great benefit, derived from a 100-plus year legacy of service and construction. Manufacturing resources located around the world assure customers of prompt technical assistance and equipment availability. REPAIR CCTC has provided repair services for all situations for over 75 years. Experienced reconstruction specialists are strategically stationed for superior response to your cooling tower needs. After inspecting and assessing your tower s condition, these specialists identify the required repair and provide a time and cost estimate for returning the tower to appropriate operation. Regardless of the manufacturer of your tower, natural or mechanical draft, counterflow or crossflow, CCTC can ensure that you meet the demands of reduced water temperature or lower power consumption requirements. PARTS CCTC maintains an extensive inventory of parts to meet your requirements quickly and efficiently. We will supply any part required. For any part not in stock, our relationship with major suppliers in the industry enables us to obtain other parts. Whether you are restocking parts before the next scheduled outage or have an urgent need, contact CCTC for expert assistance. By maintaining a vast supply of cooling tower replacement parts, CCTC puts the "immediate" in delivery. Field testing being performed CCTC builds quality into its components, which helps minimize service calls later

8 FULL RANGE OF RE-COOLING AND HEAT TRANSFER COMPONENT SYSTEMS AND SERVICES THE WORLD OF BDT ENGINEERING M Office locations Office locations with manufacturing plants Ceramic Cooling Tower Corporation Fort Worth, Texas Phone: (817) (800) Fax: (817) [email protected] Wet Cooling Towers, Spare Parts, Service and Repair for all Cooling Tower Brands Santa Rosa, California Phone: (707) Fax: (707) [email protected] Aftermarket Services for All Cooling Towers Balcke-Dürr, Inc. Tampa, Florida Phone: (813) (800) Fax: (813) [email protected] Wet & Dry Cooling Towers, Air Cooled Condensers and Aftermarket Services for All Cooling Towers ZBD Constructors, Inc. Tampa, Florida Phone: (813) Fax: (813) [email protected] Chimneys, Stacks and Aftermarket Services for All Chimneys/Stacks Regional Office Florence, Kentucky Phone: (606) Fax: (606) BD AirFin Division of Balcke-Dürr, Inc. Tulsa, Oklahoma Phone: (918) Fax: (918) [email protected] Heat Exchanger Products Boiler Tube Company of America Lyman, South Carolina Phone: (864) (800) Fax: (864) [email protected] Boiler Tube Products and Economizers Industrial Products Division Milwaukee, Wisconsin Phone: (414) Fax: (414) sales.teiipd@ thermalengint.com Industrial Heat Exchangers MSR Technology and Advanced Programs Division Los Angeles, California Phone: (323) Fax: (323) MSR [email protected] Moisture Separator Reheaters TEi Construction Services, Inc. Greer, SouthCarolina Phone: (864) Fax: (864) Boiler Construction Services Thermal Energy Services Royersford, Pennsylvania Phone: (610) Fax: (610) [email protected] Feedwater Heater, Condenser and Heat Exchanger Repair, Retubing, and Refurbishment Thermal Engineering International Los Angeles, California Phone: (323) Fax: (323) [email protected] Feedwater Heaters, Condensers, Power Plant Heat Exchangers, and Spare Parts Demex Division Picayune, Mississippi Phone: (228) Fax: (228) [email protected] Explosive Products and Offshore Services BTA Drayton Corporation Jacksonville, Alabama Phone (256) Fax (256) Portrodders, Sootblowers, Dampers, Sonic Horns, Tube Shields