SAFETY DOESN T HAPPEN BY ACCIDENT. PV MOUNTING SYSTEM TOGETHER WITH ANTI-FALL SYSTEM A PERFECT TEAMWORK

Transcription

1 SAFETY DOESN T HAPPEN BY ACCIDENT. PV MOUNTING SYSTEM TOGETHER WITH ANTI-FALL SYSTEM A PERFECT TEAMWORK FOR PV power PLANTs.

2 The history of Lizard Production of boilers and burners Foundation of Rodigas of Roverato Dino 1965 is the year that marks the transition from an almost domestic production to the industrialisation of the processes for manufacturing boilers and burners. When the methane gas arrived in Padua, Dino Roverato decided with great insight to start producing burners for converting old wood and coal stoves and cookers into modern gas cookers. Changing of the company towards the engineering field An increasingly saturated market led the company to rapidly address the metal and mechanical sector. Making use of highly skilled labour, Rodigas specialised in the production of dies for sheet metal forming. The choice to follow the changes in society led me and my wife Elsa who has always been at my side taking care of the administrative part, to focus on the production of innovative articles that combine quality and high productivity Production of air-conditioning mounting systems The gradual disappearance of specialised labour in Italy, led the company to change its production into fastening systems for air conditioning, which has been and still is the recent story of Rodigas in Italy and abroad. My company rase up following changings of society. This flexibility marked our success during time. (Dino Roverato) 2

3 Rodigas of Roverato Dino becomes Rodigas srl The company is leading a courageous entrepreneurial choice. While many companies are beginning to relocate, Rodigas has acquired the most advanced technologies for the transformation of sheet metal in order to produce, rapidly and competitively, certified articles completely manufactured in Padua. Relocation is an affront to the territory and the people who have done so much to allow our growth over the years. Impoverishing an area to increase profits is totally extraneous to the corporate philosophy of Rodigas. Foundation of Lizard Manufacturing with the aim of producing PV mounting systems in South Africa 2014 Lizard became Rodigas official supplier Thanks to the partnership with the European company Rodigas and its know-how, we contributes to the qualification and specialization of the local workforce for a positive development of the social contest where the company is inserted. We study a range of products designed exclusively for the South African market. Enlargement to photovoltaic mounting systems production Another big energy change involves the country: the advent of photovoltaic systems. Rodigas has always shown great flexibility in addressing the energy evolution. Thus, with the arrival of renewable energies, we decided to extend production to fastening systems for the photovoltaic sector Enlargement to fall-arrest systems production The attention to market developments and the experience in the photovoltaic field have led the company to design a complete range of fall protection systems that, in line with the structures for photovoltaic systems already produced, enable to offer a single integrated and certified system

4 Page 3 of 12 Issue date: TÜV Italia PS-CPS/COM is accredited / recognised by National and International Bodies. For details see TÜV Italia PS-CPS/COM è accreditato / riconosciuto da Enti Nazionali ed Internazionali. Dettagli nel sito 1 SETUP DI PROVA TEST SETUP 1.1 IDENTIFICAZIONE CAMPIONE SAMPLE IDENTIFICATION Prodotto/materiale sottoposto a prova: LVA 003; LVA 005; LVA 009; LVA 006; Product/material subjected to test: Descrizione: Dispositivo di trattenuta operatore in caso di Description: caduta da copertura edificio Livello (Prodotto di serie, prototipo, ecc.): Serie Level (Series product, prototype, etc.): Codice prodotto: LVA 003; LVA 005; LVA 009; LVA 006 Part number: N Matricola: Non disponibile Serial number: Codice identificativo del campione: Non disponibile Sample identification code: 1.2 DISPOSITIVI AUSILIARI AUXILIARY DEVICES Nessuno. L attrezzatura utilizzata per la campagna prove è di proprietà del Laboratorio prove CER.CO Sas divisione Testing. 1.3 CONFIGURAZIONE DI PROVA TEST CONFIGURATION Prodotto assemblato in accordo a istruzioni fornite da manuale tecnico messo a disposizione dal Committente. 1.4 SISTEMA DIAGNOSTICO DIAGNOSTIC SYSTEM L attrezzatura utilizzata per la campagna prove è di proprietà del Laboratorio prove CER.CO Sas divisione Testing. La strumentazione utilizzata è sottoposta a calibrazione periodica da parte del Laboratorio sopra menzionato. Form: ITA_F_09.01I (Rev.17 - August 29, 2013) Test report n.: MEC Project manager: Phone: TÜV Italia SRL Revision: 01 Gianpaolo MENSA Fax: Divisione PS-CPS/COM Document name: MEC Issue Gianpaolo.mensa@tuv.it Via Montalenghe _TR_RODIGAS_Rev0.doc date: I Scarmagno TO Italy Page 2 of 12 Document name: MEC Issue date: Certified quality In tune with market demands and needs of our most careful customers, we have chosen to submit our product to testing and, wherever possible, to certification by international accredited certification bodies as TÜV Rheinland, TÜV Sud and GS, unmistakable synonym for quality and safety at the highest levels. Our company, firmly believing in these realities, considers that tests and inspections carried out have an important role in the market because they facilitate and assure the customer s choice. 1_ 1_ Certificate for Welding Procedure Specification. TÜV Italia PS-CPS/COM is accredited / recognised by National and International Bodies. For details see TÜV Italia PS-CPS/COM è accreditato / riconosciuto da Enti Nazionali ed Internazionali. Dettagli nel sito 2_ Declaration of compliance with UNI EN 795:2012 and TS _ Factory inspection and certificates of origin. 2 ELENCO DELLE PROVE TEST LIST Descrizione della prova 2.1 PROVA DI DEFORMAZIONE Documento di riferimento Normalizzato Scostamenti EN 795: Si No 2.2 PROVA DI RESISTENZA DINAMICA E INTEGRITA EN 795: Si No 2.3 PROVA DI RESISTENZA STATICA EN 795: Si No RAPPORTO DI PROVA TÜV Italia PS-CPS/COM is accredited / recognised by National and International Bodies. For details see TÜV Italia PS-CPS/COM è accreditato / riconosciuto da Enti Nazionali ed Internazionali. Dettagli nel sito TEST REPORT PROVE DI CONFORMITA SU DISPOSITIVI INDIVIDUALI PER LA PROTEZIONE CONTRO LE CADUTE IN ACCORDO A EN 795:2012 VALIDATION TEST ON PERSONAL EQUIPMENTE DEVICES AGAINST FALLING ACCORDING TO EN 795:2012 Richiedente (Customer): 2_ - Ente/Società (Dept./Firm): RODIGAS S.r.L - Sig./Sig.ra (Mr./Mrs.): Sig. Francesco ROVERATO - Indirizzo (Address): Via Giacomelli, 10, Limena (PD) Italia Modulo Richiesta Prova n.: Rapporto inviato a: MEC Sig.Francesco ROVERATO Test Request Form no.: Nome e Firma esecutore prova: Name and Signature of the test engineer: Test Report sent to: Name and Signature of the Sector Manager: Nome e Firma del Responsabile di Settore: Gianpaolo MENSA Fabrizio TONELLI Data ricevimento campioni: Date of test samples receipt: Form: ITA_F_09.01I (Rev.17 - August 29, 2013) Test report n.: MEC Project manager: Phone: TÜV Italia SRL Revision: 01 Gianpaolo MENSA Fax: Divisione PS-CPS/COM Document name: MEC Gianpaolo.mensa@tuv.it Via Montalenghe _TR_RODIGAS_Rev0.doc I Scarmagno TO Italy Data esecuzione prove: Dal al Località esecuzione prove (se diversa dal piè pagina): Presenti alle prove: CER.CO Sas Divisione Testing, Francesco ROVERATO Via del Lavoro, 22, Spirano (BG) Italia Fabio GALIMBERTI Site of test execution (if different from the address in the footer): Form: ITA_F_09.01I (Rev.17 - August 29, 2013) Date of test execution: Witness to the test: I risultati del presente rapporto di prova si riferiscono esclusivamente al campione sottoposto a prova. The test results contained in this Test report relate to the tested samples only. E' ammessa la riproduzione integrale del presente Rapporto di prova da parte del Richiedente; la riproduzione parziale dev'essere autorizzata per iscritto dal Laboratorio. The integral reproduction of the present Test report is allowed; the partial reproduction must be authorized in writing by the Lab. Test report n.: MEC Project manager: Phone: TÜV Italia SRL Revision: 01 Gianpaolo MENSA Fax: Divisione PS-CPS/COM Page 1 of _TR_RODIGAS_Rev0.doc Gianpaolo.mensa@tuv.it Via Montalenghe 8 I Scarmagno TO Italy For further information, please contact our technical or visit 4

5 4_ ISO 9001 and ISO certificates. 5_ TÜV GS Certificates for air conditioners support brackets. 6_ Certificates of conformity of structures for photovoltaic systems. 3_ 4_ Rodigas è socio 5_ 6_ To see the list of certified products visit For further information, please contact our technical or visit 5

6 Services Member of Sapvia The South African Photovoltaic Industry Association (SAPVIA) consists of key players in South Africa s photovoltaic market who have the knowledge, experience, initiative and determination to drive the growth of the industry. The association aims to represent the PV industry before provincial and national authorities, as well as government, to promote a higher penetration of the technology, and to advise key decision makers on the most adequate policies to develop a sustainable PV market. SOUTH AFRICA SABS STANDARD VERIFIED Our products have been tested according to European and South African standards. EN 1990 to EN 1999 Eurocode / EN 755-2: Aluminium and its alloys. Extruded rods, bars, tube and profiles. Mechanical properties / SANS : Basis of structural design and actions for buildings and industrial structures - part 1: basis of structural design / SANS : basis of structural design and actions for buildings and industrial structures - part 2: self-weight and imposed loads / SANS : basis of structural design and actions for buildings and industrial structures - part 3: wind actions. South Africa Standard CERTIFICATE Customer Care Complete support always at your service, from product design to after-sales. Lizard SA employs well qualified engineers capable of designing custom-made systems fitted to suit special applications. Exclusive service managers and service technicians are employed to process the requests within 48 hours. LIFE LINE AND ANTI-FALL SYSTEMS INSTALLATION A special attention to security allowed us to develop an integrated system for safety on roofs and coverings. Our technicians are able to satisfy all needs, from system design to production, always according with SABS standards. Thanks to our partners we are also able to install our systems and provide training for people performing overhead work. JOHANNESBURG AND CAPE TOWN WAREHOUSE Our products are available from our modern logistic warehouses in Johannesburg and Cape Town. Transport and placing of the material directly in worksite. Optimisation of the packing according to the customer requirements. Our packaging is fully recyclable. Management of supplies of items for distribution with custom labels and packaging. 6

7 Standard STANDARD AnALISYS To verify our systems, we have conducted numerical analysis with the FEM method (Finite Element Method) used to study the mechanical behaviour of the elements. In addition, the Compliance Systems in their application field we have performed CFD analysis (Computational Fluid Dynamics). Thanks to these analysis we are able to check in detail the loads required for fixing through the use of ballasted systems. COMPLIANCE WITH THE REGULATIONS Our systems are tested and designed taking into account the regulations concerning the action of the wind in the different areas. 28 m/s 32 m/s Polokwane 36 m/s Mbombela Mmbatho Johannesburg Upington Kimberley Bloemfontein Ulundi Ladysmith Port Nolloth Brandvlei De Aar Queenstown Port Shepstone Beaufort west Cradock East London Cape Town Swellendam St FrancisBay SYSTEM PARAMETERIZATION The following table shows in schematic way the maximum centre-to-centre distances of the systems according to the type of profile and accessory used. LS LS LS LS ID support ID profile maximum span in adherence 1600 mm 1800 mm 2500 mm LS Double threaded screw _ 1000 mm 1200 mm 1500 mm LS LS LS500450A LSPD160 Universal lateral support for trapezoidal metal roof Universal lateral support for trapezoidal metal roof Universal support for trapezoidal metal roof 800 mm 800 mm _ 800 mm 800 mm 800 mm LS Support for metal roof _ 800 mm 800 mm 800 mm LS LS Support for KLIP-LOK roof _ 800 mm 800 mm 800 mm LS LS LS Bracket for tile roof _ 1000 mm 1200 mm _ LSTE Triangular support for flat roof _ 1600 mm 1600 mm 2500 mm 7

8 Photovoltaic mounting system 8 Attestation of Conformity

9 photovoltaic clamps and aluminium profiles LS LS LS LSGLI140 Profile for Pv modules LS mm Material AL Profile for Pv modules LS mm Material AL Profile for Pv modules LS mm Material AL Junction for linear connection LSGPR140 B LS LS Junction for perpendicular connection Anti-theft ball Kit 100 pcs Pre-assembled central clamp Pre-assembled lateral clamp Available in different sizes industrial solutions LSFB LS LS500450A LSPD160 Self-adhesive butyl sealing tape Material butyl Thickness 30x2mm Lenght 10 mt Universal lateral support for trapezoidal metal roof Support for trapezoidal metal roof Material AL Support for trapezoidal metal roof Material AL Custom sizes achievable Planning and system check RAL Natural color Packaging in box on pallets Pallet size: 120x80x100 cm Find the complete range on 9

10 Domestic solutions LS LS LS LS Adjustable roof fixing support Thickness 5 mm Weight 0,85 Kg Adjustable roof fixing support Thickness 5 mm Weight 0,55 Kg Adjustable roof fixing support Thickness 5 mm Weight 0,80 Kg Double threaded screw flat solutions LSTE LSCVP1650 LSL LSL-FL2030 Triangular support 1400 mm degree Flat cross-beam Material AL Regulation flange for triangular support Regulation flange for triangular support LSI LSGPU140 Ground fixing flange Junction for perpendicular connection 10

11 industrial solutions LS LS LS LS Fixing aluminium rivet Material AL Kit 100 pcs Fixing screw Kit 100 pcs Support for metal roof Support for metal roof LS inox LS electrogalvanized steel Easy line LS LS LS LSGLI 145 Pre-assembled general central clam Pre-assembled general lateral clamp Support for trapezoidal metal roof Junction for perpendicular connection LS LS Profile for Pv modules LS mm LS mm Profile for Pv modules LS mm LS mm Find the complete range on 11

12 Safety system 12 Attestation of Conformity

13 Fixing point type C accessories for flexible line accessories for flexible line LVC LVCA 80 LVCA 530 LVCA 310 Self-locking system Tensioner diameter 12 mm Cable with clamping on one side up to 30 metres. Strands 7x19 Fixing point type C Fixing point type C Fixing point type A LVP 060 Flat bracket with tension absorber + A LVG 260 Fixing point for trapezoidal metal roof complete with absorber +A LVA 005 Fixing point in type A with under-tile fixing 600 mm Fixing point type A Fixing point type B Fixing point type A LVA 001 LVB 100 LVA 008 Complete with eyebolt and M16 bolts and nuts Steel crossbeam system Certified CE 0299 Fixing point for trapezoidal metal roof Training Courses Calculation reports RAL Natural color sandblasted Packaging in box on pallets Pallet size: 120x80x100 cm Find the complete range on 13

14 Guardrail systems 14 Attestation of Conformity

15 TESSELLATED GUARD WITH FIXING ON PLAN TESSELLATED GUARD WITH MOUNTING IN FACADE GUARD WITH BALLAST Direct attachment to the base of the hedge. Possibility of mounting the curb inside or outside of the building. Fixing with the use of the ballast without drilling coverage. finishing Adaptable adjustable Painted and profiles, available in natural aluminum or anodized. Angular adjustment for the handrail 60 to 180. Handrail height adjustable based on the performance of the coverage. contemporary design elegant Double adjustment of the base of the uprights: vertical or inclined. Finishing with PVC cap. Packing on pallets 120x80 mm Maximum adjustment Quick installation 15

16 1_ Case history PV mounting system The continuos relationship with our customers and installer allows us to improve our production and study new solutions. These photos show some works realized with our phothovoltaic mounting system. 4_ 5_ 8_ 9_ 16

17 2_ 3_ 6_ 7_ 10_ 1 Cadamuro Snc 380 Kwp Milan - Italy 2 Solarpower Pty Ltd 200 Kwp Durban - South Africa 3 Label Elettronica Srl 99.3 Kwp Venice - Italy 4 Enerlogy Pty Ltd 10 Kwp Johannesburg- South Africa 5 Solarcentury Pty Ltd 270 Kwp Pretoria - South Africa 6 Ceb Electric Srl 500 Kwp Bassano del Grappa - Italy 7 Soventix Pty Ltd 3 Kwp Cape Town - South Africa 8 Soventix Pty Ltd 5 Kwp Cape Town - South Africa 9 Frigotermica srl 954 Kwp Bologna - Italy 10 Solarcentury Pty Ltd 270 Kwp Pretoria - South Africa 17

18 Rodigas for Africa Lizard for We support Skateistan, a South Africa non-profit Organization who uses skateboarding as a tool for Empowerment. Skateboarding is simply the hook to engage hard-to-reach young people. Skateistan s development aid programs work with growing numbers of marginalized youth through skateboarding, and provide them with new opportunities in cross-cultural interaction, education, and personal empowerment programs. Lizard SA PTY LTD reserves the right to make changes to the products described in the catalogue at any time without notice. All data presented herein are indicative and not binding. 18

19 Rodigas is committed to support the development of projects in different world areas, starting from the realization of PV systems and wells for small water networks in rural Eritrea s areas, to the installation of stand-alone systems for schools and hospitals in Burundi, Sierra Leone and India. Our gratitude constantly turns to the volunteers of association who through their efforts allow us, with simple gestures, to participate in initiatives that have the ability to move deeply. Project by Spherica.it Printed 03/

20 Find the complete product range on We care for the environment, so we decide to print this flier with brand FSC, which identifies all products containing wood from responsibly and well-managed forests, in accordance with strict environmental, social and economic standards. Official supplier Lizard Manufacturing SA (PTY) LTD: Postal address: PO Box 471 Linmeyer Johannesburg Gauteng Print: 03/2015