[ means: Precision and reliability - in series. EMCO MAXXTURN 95. Universal turning center for machining of shaft- and chuck work
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1 [ E[M]CONOMY] means: Precision and reliability - in series. EMCO MAXXTURN 95 Universal turning center for machining of shaft- and chuck work
2 EMCO MAXXTURN 95 [Control unit] - Ergonomically designed - Sinumerik 84D including ShopTurn - LCD color monitor - Optionally available with Teleservice, Ethernet connection, and PC keyboard [Tool turret] - 12-position VDI 4-12 tools position on the perimeter with cooling connection (block-tool) - Synchronized tapping and polygonal turning as standard [Hydraulic unit ] - Ergonomic operation - Automatic pressure monitoring - Compact and low-maintenance [Work area] - Plenty of open space - Optimal chip fall - Easily accessible [Compact machine build] - Requires minimal floor space Machine fitted with optional equipment The EMCO MAXXTURN 95. Sturdy, efficient, and highly accurate, thanks to its water-cooled hollow-spindle motor, precise C axis, and rigid Y axis with a wide traverse path. The MAXXTURN 95 is inclusive user friendly ShopTurn conversational programming system.
3 [Workpieces] [Y axis] - Travel +8 / -6 mm - 9 implemented in the machine construction - Large distance between guides - Stable and compact construction [Chip conveyor] Tool turret disc (Steel/4CrMnMoS86) - Hinged type chip conveyor - Ejection height 12 mm - 35-liter coolant volume - Included in the basic model Shaft stub (Steel/2 Mn 6) [Machine cover] - All-round protection against chips - 1% coolant retention - Large safety glass window in door - Clear view into the work area Wheel (Aluminum) Drive shaft (Steel/C45)
4 [Engineering] Highlights Direct driven main spindle Extreme machining precision High rapid traverse Stable Y axis with large travel NC-controlled steady rest or tailstock State-of-the-art control technology from Siemens Driven tools including C axis Simple, dialog-supported programming Very compact machine layout Made in the Heart of Europe Tool turret. 12-position VDI 4 axial turret with single-motor engineering. A servo motor powers the driven tools and the swivel movement. No tool rise. Switches with direction logic. Every station can hold driven tool holders with a DIN 548 coupling. Additional Block-Tool mounting surfaces on outside diameter. Main spindle. The latest synchronous technology guarantees the highest dynamics and exceptional torque in a compact design. A closed-circuit cooling system (water cooling) and complex sensor technology ensure that temperatures in the headstock are consistent. Steady rest. Hydraulically-operated, self-centering steady rest. Mounted on the tailstock guideway, it can be positioned by engaging to the Z-axis or controlled by an additional servo motor. If the stead-rest is not needed for the process, it can be swivelled away or simply dismounted. Tailstock. The tailstock is mounted on linear rollertype guideways and can be moved using the Z slide. May also be moved using an additional servo drive. At the position, the tailstock gets hydraulically clamped when in use. The quill with its integrated bearings and MT4 taper can also be fine-tuned. Y axis. The Y axis is one of the highlights of the MAXXTURN series. It is integrated into the machine s structure so that the short projections and widely-spaced guide rails guarantee the highest levels of stability, allowing complex machining tasks to be carried out and entire workpieces to be manufactured in just one clamping cycle. The control unit s wide variety of operating cycles allows the additional linear axes to be programmed and operated with ease. Versions EMCO MAXXTURN 95 MT 95 standard version MT 95 M with driven tools MT 95 MY with driven tools and Y axis
5 [Main spindle] - High drive performance 33 kw - Large holding torque for milling - Closed-circuit cooling system - A2-8 spindle nose - Bar capacity Ø 95 mm - Hollow clamping cylinder with stroke monitoring [Tool turret] - VDI quick-change system - 12 driven tool stations - Additional Block-Tool mounting surfaces to hold long boring bars - Adjustable swivelling speed [Steady rest] - Clamping range Ø mm - Self-centering - Centrally lubricated with pressurized sealing air - Tag-along positioning or NC controlled - Easy to swivel out or dismount [Tailstock] - 85 mm travel range - Ø 1 mm quill diameter - 12 mm quill stroke - MT4 inside taper - With vernier adjustment [ Roller guides] - In all linear axes - Preloaded - No backlash in any direction of force - High rapid-motion speeds - No wear - Minimal lubrication required [Machine base] - Monoblock construction - Welded steel design filled with HYDROPOL Drive performance max max Performance and torque curve main spindle Performance and torque curve driven tools
6 Everything from a single source. The EMCO gantry style loader solution provides maximum flexibility in terms of weight and machine size. It allows the integration of various automated systems such as a shaft conveyor, circulating magazine, robot, or measurement station. This enables various combinations of minimally staffed complete solutions to be implemented in line with customer requirements. [Control] [Gantry axes] - Robust mechanism - Safety brake - Central lubrication system - Optional: H-loader, machine connection - Ergonomically placed and pivotable - Multi-channel for machining and parts handling - Sinumerik 84D incl. ShopTurn - Color LCD monitor - USB interface - Ethernet connection [Tool turret] - 12-position VDI 4-12 tool adapters with coolant feed (block tool) - Synchronized thread cutting and polygonal turning as standard [Blank conveyor / finished parts conveyor] - Shaft conveyor (shown) - Circulating magazine [Gantry] - Electric shaft gripper - Adjustable gripping force - Position monitoring via NC axis - No compressed air required [Hydraulic unit] - Ergonomic operation - Automatic pressure monitoring - Compact and low-maintenance
7 Gantry loader offers maximum flexibility: For Maxxturn 95/11 and Hyperturn 95/11 The benefits Large number of individual applications For fully automated loading and unloading Complete solution for uninterrupted operation Short loading times [Y axis] - Travel +8/-6 mm - 9 implemented in the machine construction - Large distance between guide rails - Stable and compact construction [Chip conveyor] - Slat band conveyor - Ejection height 12 mm - 35-liter coolant volume - Included in the basic model
8 [ Installation plans] Work area max=3 17 ø mm 77,5 Stroke Z = Steady-rest (R.H. mounted) 13 Steady-rest (L.H. mounted) 48,5 Steady-rest (R.H. mounted) 136 Steady-rest (L.H. mounted) ø MT4 13 Qill stroke=12 12 Stroke = 77 Stroke = 85 (w/ steady-rest = 77) ø3 A/F = 425 ø6 22 ø135 ø2 ø485 Stroke Y =+8 ø5 Stroke Y =-6 4 ø3 1 1 ø2 ø3 4 ø6 95 ø4 5 ø31 Max. turning diameter 45mm Details in millimeters
9 Machine layout MAXXTURN 95 with gantry loader Details in millimeters Machine layout MAXXTURN 95 with LM15 bar loader Option Details in millimeters
10 Quality components [Machine bases and slides] When matching components, we place great value on high stability, good damping characteristics, and a thermoneutral design. We achieve high stability through a shorter force flow, thermal stability through symmetry, and dampening through the materials and interfaces selected. [Clamping cylinder / chuck] Hydraulically activated clamping cylinders and chucks guarantee the precise, safe clamping of work pieces. Programmable sensors are used for stroke monitoring. There is no need for time-consuming adjustments of contactless limit switches. [Tool holder] Innovative, fully developed tool holder systems form the basis for costeffective machining. High changeover accuracy and stability result in short setup and cycle times. [Tool turret] Rapid-indexing turrets with adjustable swivel speeds and milling drives represent the current state of the art. The backlash-free milling drive is not only ideal for milling and drilling, but also for rigid tapping, hobbing, and polygonal turning [Headstocks] The design and manufacture of headstocks are two of EMCO s core competencies. During engineering, the focus is on precision, robustness, high rigidity, precise rotational characteristics, and a long service life. [Hydraulic systems] Compact dimensions, quiet operation, and high energy efficiency ficiency - just some of the advantages of the hydraulic assemblies used by EMCO. Monitored pressure switches prevent the need for time-consuming manual pressure adjustments. [Ball screws and roller guides] Highly precise and generously dimensioned guide rails and ball screws with optimal pretensioning form the basis for the machining of precision parts. [Chip conveyor] Slat band conveyors allow for flexible implementation and the safe removal of chips. A monitored overload clutch prevents damage from improper use. [Coolant pumps] Low-maintenance immersion pumps for pressures of up to 25 bar and flow rates of up to 15 l/min provide optimum conditions for machining and enable reliable chip transportation
11 Minimum use of resources for maximum profit. E[M]COLOGY Designed for Efficiency At EMCO, we take a consistent, responsible approach to the use of resources in machine tools in order to safeguard long-term investments. From the development of our machines through to their construction and manufacture, we place a strong focus on the sensible and sparing use of raw materials and energy. This enables us to achieve parallel savings in two areas: 1. Reduction in the basic power consumption of machine tools, e.g. assemblies are switched on and off as required and the installed connected loads are kept to a minimum. 2. Reduction in variable consumption: This can be seen in the lighter axes, energy recovery system, increased rate of good parts, and the shorter process chain enabled by complete machining. Through these measures, which are constantly being refined and further optimized, EMCO truly demonstrates that its slogan of Designed for your Profit is not just an empty promise: EMCO products help save the environment and provide intelligent customer savings without compromising on quality and flexibility. [Regenerative drive system] Kinetic energy is converted into electrical energy and fed back into the grid. Savings of up to 1% [Compact hydraulics unit with pressure accumulator] Thanks to its accumulator charging system, the pump only runs when required. If the pressure accumulator is full, the pump switches over to closed loop circulation. Savings of up to 9% [Roller guides] Extremely low friction losses thanks to rolling friction. Highly dynamic performance with minimal lubricant consumption. Savings of up to 5% % % % [Structurally optimized mechanics] FEM analysis is used to optimize the relevant components in terms of their rigidity while simultaneously reducing their weight. Savings of up to 1% [Highly efficient motors] The use of energy-efficient motors (IE2) in the coolant preparation area guarantee highly cost-effective operation. Savings of up to 1% [Synchronized chip conveyor] Programmable interval times enable optimal use of the chip conveyor independently of of the machining process. Savings of up to 95% % % % [Intelligent standby concepts] Reduced consumption by automatically switching off ancillary units and machine space/screen illumination after a defined period of inactivity on the control panel. Savings of up to 5% [Virtual machine] Significant reduction in the setup and running-in times on the machine through the use of highly developed simulation and programming software. Savings of up to 85% [Intelligent energy management] Intuitive data entry screens for activating the individual energy-saving functions. Savings of up to 7% % % %
12 [Technical data] EMCO MAXXTURN 95 Work area Swing over bed 7 mm (27.6") Swing over cross slide 5 mm (19.7") Distance between centers 123 mm (48.4") Maximum turning diameter 45 mm (17.7") Maximum part length 11 mm (43.3") Draw tube bore 95 mm (3.7") Travel Travel in X 33 mm (11.9") Travel in Z 116 mm (45.7") Travel in Y -6 / +8 mm (-2.4 / +3.1") Main spindle Speed range 35 rpm Max. drive performance 33 kw (44.2 hp) Max. torque on the spindle 8 Nm (589.6 ft/lbs) Spindle nose DIN 5526 A2-8 Spindle bearing (inside diameter at front) 16 mm (6.3") Spindle bore 16 mm (4.2") C-axis Round axis resolution.1 Rapid motion speed 1 rpm Tailstock with quill Tailstock travel 85 mm (33.5") Maximum application force 125 N (281 lbs) Max. Traverse speed 4 m/min (157.5 ipm) Tool holding shaft (with integrated bearings) MT4 Tool turret Number of tool positions Tool holding shaft in accordance with VDI (DIN 6988) 4 mm (1.6") Tool cross-section for square tools 25 x 25 mm (1 x 1") Shank diameter for boring bars 4 mm (1.6") Turret indexing time.4 sec Driven tools Number of driven tool positions 12 Maximum speed 4 rpm Driven tools Maximum torque Maximum drive performance Feed drive Rapid motion speed X / Z / Y 35 Nm (25.8 ft/lbs) 8 kw (1.7 hp) 24 / 3 / 12 m/min (944.9 / / ipm) 9 N (223.2 lbs) 13 N ( lbs) 9 N (223.2 lbs).2 sec Feed force in the X axis Feed force in the Z axis Feed force in the Y axis Acceleration time from to rapid motion Coolant system Tank volume 35 liters (92.6 gal) Pump performance at 3.5 bar.57 kw (.8 hp) Power consumption Connected load Pneumatic load Consumption Dimensions Height of centers above floor 1135 mm (44.7") Machine height 22 mm (86.6") 46 kva 6 bar (87.2 PSI) approx. 3 l/h (8 gal/h) Required space for machine W x D 475 x 25 mm (without chip conveyor) (187 x 8.7") Total weight approx. 14 kg (22928 lb) Safety devices CE compliant GANTRY LOADER Technical data: Traverse speed Horizontal 8 m/min (315 ipm) Traverse speed Vertical 4 m/min (1575 ipm) Application example: Maxxturn 95 Workpiece dimensions for flanged / shaft parts Max. diameter 25 / 18 mm (9.8 / 7.1") Max. length 1 / 8 mm (3.9 / 31.5") Max. weight 25 / 15 kg (55.1 / 33.7 lb) EN /13. Subject to change due to technical progress. Errors and omissions excepted. EMCO MAIER Ges.m.b.H. Salzburger Str Hallein-Taxach. Austria Phone Fax info@emco.at
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