Intermat. Hinge technology of the highest order
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- Cynthia Banks
- 7 years ago
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1 Intermat Hinge technology of the highest order
2 Intermat snap-on assembly hinge 2
3 Hinge technology of the highest order Intermat is Hettich s outstanding snap-on assembly hinge. Outstanding, because it offers significant benefits to furniture manufacturers as well as to furniture fitters and users. Wide applicability, fast and easy assembly, simple to adjust, attractive design, superb quality and quiet closing for that extra wellbeing factor. 3
4 Intermat - The right hinge for every application The wide range of Intermat hinges with over 100 different types covers every conceivable application. Hinges are available for various face angles and opening angles, including versions for 110 and 125, for profile doors, wide angles, glass doors and aluminium frame doors. Hettich also supplies custom versions for special applications. Within the range, there are different cup variants and cup assembly options plus a full set of mounting plates for 28 and 37 mm hole line spacing. 4
5 Intermat 9943 Opening angle 110 Page W Intermat 9944 W-45 for negative 45 face angle Opening angle 125 Page Intermat 9944 Opening angle 125 Page Intermat 9924 for wooden frame doors Opening angle 95 Page Intermat 9956 Opening angle 165 Page Intermat 9924 W30 for 30 face angle Opening angle 95 Page Intermat 9936 for profile doors up to 32 mm Opening angle 95 Page Intermat 9924 W45 for 45 face angle Opening angle 95 Page Intermat 9935 for profile doors up to 43 mm Opening angle 95 Page ø Intermat 9904 for glass doors Opening angle 95 Page Intermat 9936 W 20 for 20 face angle Opening angle 95 Page Intermat 9904 W30 for 30 face angle Opening angle 95 Page Intermat 9936 W 30 for 30 face angle Opening angle 95 Page Intermat 9904 W45 for 45 face angle Opening angle 95 Page Intermat 9936 W 45 for 45 face angle Opening angle 95 Page Intermat 9936 for aluminium frame doors Opening angle 95 Page Intermat 9936 W 90 for 90 face angle Opening angle 95 Page Intermat 9930 for corner cabinet folding doors Opening angle 50 /65 Page Intermat 9944 W-30 for negative 30 face angle Opening angle 125 Page
6 All Intermat hinges feature ergonomical snapon assembly. This means no tools are needed for mounting doors. Simple assembly: Attach the hinge by pressing lightly on the hinge arm. There s an audible click as the hinge engages precisely with the mounting plate. Simple disassembly: Unclip the hinge by pressing lightly on the release latch. It s a real benefit when people are moving house. The release latch is concealed under the hinge arm, so it can t be activated accidentally, eg, while cleaning. Firmly anchored Intermat Fix is the hinge version with the unique cup fastening method. For assembly simply snap the function cap into place. Done! The hinge cup is drawn into the hole and locked immovably in position. Professional assembly at its best! Assembled and adjusted in seconds 6
7 Future-proof adjustment Highly practical adjustment options make all the difference in Intermat hinges. Even after years of use, the end-user will find it easy to adjust the hinges as required. Ultimate adjustability for perfectly aligned doors. Depth adjustment: Fast and simple cam action saves fitters an enormous amount of time. Height adjustment: The new linear mounting plate with integrated cam adjustment. For a truly professional look. Hettich Direkt for strength down the middle Hettich mounting plates offer many benefits, increase design freedom and help to cut assembly costs. The Hettich Direkt mounting plate ideal for fixing to centre panels from 15 mm thick is a case in point. The pilot dowels for the hole line and asymmetrically positioned screw significantly improve tear-out strength, particularly on thinner centre panels. And it s a safe bet that the Hettich Direkt wing mounting plate is equally good for other mounting applications. 7
8 Intermat stands for highest quality and promises lasting user satisfaction. Regular in-house tests are built in to Hettich production processes. In line with LGA guidelines, Hettich all-metal hinges are also tested independently for load ratings and durability. Tested quality depend on it! 457 Visible quality 8
9 Clean design The attractive design of Intermat hinges comes with a wealth of high-tech features. The extremely flat profile of Intermat Fix projects just 3 mm from the cabinet front panel. There isn t a single screw head in sight. All you see is a sleek surface and a streamlined design. The sleek linear mounting plate is neatly hidden under the hinge arm. The rim completely hides the cup hole, concealing any ragged edges. Form and function perfectly teamed Fingerproof Intermat hinges have no gaps bigger than 7 mm between metal surfaces. Even little fingers are protected against injury. 9
10 Silent System sounds great! 10
11 Sleek cup variant This elegant and unobtrusive damper variant is used for standard hinge versions. It is attached to the hinge cup and positioned in line with the hinge arm. Fast screw-on variant This door damper is screwed firmly to the cabinet s top or bottom panel using two wood screws. It s the variant often preferred for special applications, such as angle and wide angle hinges. Convenient clip-on variant This variant is ideal for aluminium frame doors; the aluminium frame requires no additional machining. The damper unit is simply clipped onto the hinge arm. Keeping noise levels down makes any home more friendly and welcoming. With the hectic pace of modern life, cupboard doors inevitably get slammed. Noise and stress levels soar. Silent System for Intermat works against these trends. The intelligent damping system closes furniture doors softly under gentle control. Silent System for the luxury of quiet. Customer choice: Silent System damping elements are designed to give manufacturers an easy choice on the question of whether to make damping standard or optional. The damper can either be integrated during production or mounted on site by the fitter when the cupboards are finally fitted. For further information, consult our Silent System catalogue which is available on request. The damping system for a quiet life Fine-tune the damping On all three variants, the damping action can be adjusted, using the small thumbwheel, to suit personal preferences and door size and weight. A dress cap, possibly with a customer logo, can always be used. Because only one damper is needed per standard door, logo visibility is always assured. 11
12 Intermat Concealed hinges Technical information Mounting options: There are three basic methods for mounting doors. Full overlay: In this configuration, the door is positioned in front of a side wall of the cabinet. The reveal at one side is such that the door can be opened safely. Half overlay: In this configuration, two doors are positioned in front of the middle wall of a cabinet. The distance between the doors is the total required reveal. The reduced door overlay necessitates the use of cranked hinges. Inset: In this configuration, the door is positioned inside the side wall of the cabinet. A reveal is required for opening the door. This configuration necessitates the use of heavily cranked hinges. Minimum door reveal: The reveal, also called door deflection, is the space required for opening a door. The amount of reveal depends on the cup distance C, the door thickness and the hinge type. Chamfered door edges reduce the reveal. The required minimum reveal can be read from the table given for each hinge type. For half overlay configurations, the total reveal between the doors must be at least twice the door reveal. Both doors can then be opened at the same time. Total reveal (at least 2 x reveal) 12
13 Cup distance C: The cup distance C is the distance between the edge of the door and the edge of the cup hole. The maximum cup distance depends on the kinematics of the hinge in question. The larger the cup distance, the smaller the required minimum reveal. Cup distance C Door overlay: The door overlay is the distance that the door extends over the front edge of the side panel. Overlay A : The reveal F is the distance between the outer edge of the door and the outer edge of the side panel (full overlay), the distance between two doors (half overlay), the distance between the outer edge of the door and the inner side panel (inset). Number of hinges per door: Door width, door height, door weight and door material are the key factors for determining the required number of hinges. In practice, these factors are very variable. The numbers listed in the diagram are for reference only. A trial mounting is recommended if in doubt. Maximum stability is obtained by choosing the distance between hinges as large as possible. X = distance between two hinges (reference values for 19 mm thick chipboard with a density of 750 kg/m 3 ) Door height up to 2400 up to 2000 up to 1600 up to 900 Door width up to
14 Intermat Technical information Hettich Direkt a safe and solid connection Hettich Direkt is a strikingly innovative mounting plate connection for centre panels from 15 mm thickness. It has been designed for easy assembly and very good tear-out values. The mounting plate s 5 mm pilot dowels are simply inserted in a standard hole line. Then the screws - positioned asymmetrically and premounted in oblong holes - are tightened. Because the screws are positioned asymmetrically, longer screws can be used. This means improved tear-out values, in particular for centre panels. A third fastening screw is not required. Full height adjustment is retained. Hettich Direkt is equally effective for mounting hinges on side panels. 28/37 mm 28/37 mm side panel centre panel Cam adjustment for more convenience New generation Intermat hinges are equipped with an eccentric screw for fast and simple door depth adjustment. The constrained cam screw is simply turned slightly until the door is correctly positioned. Screws do not first have to be loosened and then retightened. The same adjustment procedure is also available on mounting plates. Height adjustment is also be performed directly without first loosening and then retightening screws. In both cases, ease of handling and time savings are measurable and immediate. Depth adjustment on the hinge Height adjustment on wing mounting plate 14
15 Flash assembly: Use a standard cross-head screw driver for Flash assembly and disassembly. A single 90 turn of the Flash screw expands the socket firmly in the wood. A symbol on the mounting plate indicates the locking position. Assembly 90 Disassembly
16 Intermat Snap-on hinges Technical information Distance D: Mounting plates are available in various thicknesses with an effective height characterized by the value of the distance D. Starting point for calculating the required distance is the selected hinge with defined door overlay. Using planned cup distance and door thickness, first read the required reveal value from the table. If this value is too large for the desired overlay, it can be reduced, either by increasing the cup distance, or by chamfering the door edge. Then the mounting plate distance is determined using the relevant hinge cranking formula. Example: Half overlay door, total reveal between doors 5 mm 9943 hinge (9.5 mm cranking) Side wall thickness 18 mm, door thickness 22 mm, nominal cup distance 3 mm 1. Table shows minimum reveal: 3.1 mm, ie, the total reveal should be at least 6.2 mm. But you want a total reveal of 5 mm. So increase the cup distance to 5 mm and chamfer the door edges to a 1 mm radius. The table now shows a minimum reveal of 2.4 mm, giving a total reveal of under 5 mm. 2. Door overlay = (side wall thickness - reveal) / 2 doors = (18 mm - 5 mm) / 2 = 6.5 mm 3. The formula for calculating the distance D for a hinge with 9.5 mm cranking: Distance D = cup distance C mm - overlay = 5 mm mm mm = 2 mm If the calculated distance value is not listed, select the next smaller distance. In this example, a distance of 1.5 mm is selected. The hinge is then set at 0.5 mm using the side adjustment. Door adjustment: Side adjustment Height adjustment Cam depth adjustment
17 Snap-on assembly, disassembly: Characteristic for Intermat hinges is the ergonomical snap-on assembly. The hinge is slipped into the front of the mounting plate (1), then light finger pressure latches the hinge arm onto the mounting plate with an audible click (2). The hinge arm is now securely clamped, via five points, without any play. Doors are clipped on, zipper style, from top to bottom - once the top hinge is in position, it takes part of the door weight. Disassembly is in the opposite direction from bottom to top. The hinges are unlatched by pressing lightly on latch (1) which for safety reasons is concealed under the side arm. One movement lifts the hinge arms off the mounting plates (2) and the door is removed from the cabinet (3). FIX toolless assembly: As shown in these diagrams, assembly of Intermat FIX hinges is toolless, while for safety reasons disassembly requires a screwdriver. Assembly Disassembly 17
18 Intermat Snap-on hinge Opening angle 110 Intermat 9943 for cranking 0 mm Order no Full overlay door 0 mm cranking Half overlay door 9.5 mm cranking Inset door 16 mm cranking for all types Order no Plastic cover caps on request 42, Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T 45 T 45/
19 Opening angle: 110 Hole diameter: 35 mm Cup distance C: up to 6 mm Cup depth: 11.6 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs o Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Overlay A Full overlay (0 mm cranking) Half overlay (9.5 mm cranking) Inset (16 mm cranking) Side Distance D Distance D Side Distance D Overlay A Overlay A Door Door Door Door Cup distance C Distance D = Cup distance C mm - overlay A For mounting plates refer to page x Cup distance C Distance D = Cup distance C mm - overlay A Cup distance C Distance D = Cup distance C mm + reveal F Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 19
20 Intermat Snap-on hinge Opening angle 125 Intermat 9944 for cranking 0 mm Order no Full overlay door 0 mm cranking Half overlay door 9.5 mm cranking for all types Order no Plastic cover caps on request Cup assembly Screw-on T 42 42, Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T T 45/
21 Opening angle: 125 Hole diameter: 35 mm Cup distance C: up to 5.5 mm Cup depth: 12.7 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Overlay A Full overlay (0 mm cranking) Half overlay (9.5 mm cranking) Side Distance D Distance D Overlay A Overlay A Door Door Door Cup distance C Distance D = Cup distance C mm - overlay A 2 x Cup distance C Distance D = Cup distance C mm - overlay A For mounting plates refer to page Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm (full overlay) (half overlay) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 21
22 Intermat Snap-on hinge with zero protrusion Opening angle 165 Intermat 9956 Screw for adjusting opening angle Order no (optional) Full overlay door 0 mm cranking Half overlay door 9.5 mm cranking Inset door 9.5 mm cranking Cup assembly Screw-on T * Press-in T * T 43/ * Flash assembly * T 43/15 FIX assembly (toolless) * T 45 T 45/ * * Only with 8 mm mounting plate or with parallel distance plates (see page 64) 22
23 Opening angle: 165 Hole diameter: 35 mm Cup distance C: up to 6 mm Cup depth: 11.6 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 100 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm Overlay A Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Full overlay (0 mm cranking) Half overlay (9.5 mm cranking) Inset (9.5 mm cranking) Side Distance D Distance D Distance D Overlay A Overlay A Door Door Door Door Cup distance C 2 x Cup distance C Cup distance C Distance D = Cup distance C mm - overlay A For mounting plates refer to page Distance D = Cup distance C mm - overlay A Distance D = Cup distance C mm + reveal Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm (full overlay) (half overlay) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 23
24 Intermat Snap-on hinge for profile doors up to 32 mm thick Opening angle 95 Intermat 9936 for cranking 0 mm Order no Full overlay door 0 mm cranking Half overlay door 9.5 mm cranking Inset door 16 mm cranking for all types Order no Plastic cover caps on request 42, Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T T 45/
25 Opening angle: 95 Hole diameter: 35 mm Cup distance C: up to 8 mm Cup depth: 11.1 mm (11.6 mm FIX) Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +2.5 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm ,1 0,1 0,3 0,5 0,8 1,0 1,3 1,7 2,1 2,5 3,1 3,9 4,8 5,7 6,6 7,5 8,4 4 0,9 1,1 1,3 1,5 1,7 2,0 2,3 2,6 3,0 3,4 3,9 4,5 5,3 6,2 7,0 7,1 8,8 5 1,9 2,1 2,3 2,5 2,7 3,0 3,2 3,6 3,9 4,3 4,8 5,3 6,0 6,7 7,5 8,4 9,3 6 2,9 3,1 3,2 3,4 3,7 3,9 4,2 4,5 4,8 5,2 5,6 6,1 6,7 7,4 8,1 8,9 9,8 7 3,9 4,0 4,2 4,4 4,6 4,9 5,2 5,5 5,8 6,1 6,5 7,0 7,5 8,1 8,8 9,5 10,3 8 4,9 5,0 5,2 5,4 5,6 5,9 6,1 6,4 6,7 7,1 7,5 7,9 8,3 8,9 9,5 10,2 10,9 The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm For maximum door contour for hairline reveal refer to page 28 Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Overlay A Full overlay (0 mm cranking) Half overlay (9.5 mm cranking) Inset (16 mm cranking) Side Distance D Distance D Side Distance D Overlay A Overlay A Door Door Door Door Cup distance C 2 x Cup distance C Cup distance C Distance D = Cup distance C mm - overlay A For mounting plates refer to page Distance D = Cup distance C mm - overlay A Distance D = Cup distance C mm + reveal F Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 25
26 Intermat Snap-on hinge for profile doors up to 43 mm thick Opening angle 95 Intermat 9935 for cranking - 5 mm Order no Full overlay door -5 mm cranking Half overlay door 5 mm cranking Inset door 16 mm cranking for all types Order no Plastic cover caps on request 42, Cup assembly Screw-on T Press-in T T 23/
27 Opening angle: 95 Hole diameter: 40 mm Cup distance C: up to 11 mm Cup depth: 13.7 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +0.5 mm/-3 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm see diagram bottom right * The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm For maximum door contour for hairline reveal refer to page Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Full overlay (-5 mm cranking) Side Distance D Half overlay (5 mm cranking) Distance D Inset (16 mm cranking) Side Distance D Overlay A Door Overlay A Door Door Door Cup distance C 2 x Cup distance C Cup distance C Distance D = Cup distance C + 18 mm - overlay A For mounting plates refer to page Distance D = Cup distance C + 8 mm - overlay A Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) -5 mm 5 mm 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. Distance D = Cup distance C - 3 mm + reveal F ) Diagram for door reveal table * Overlay A 27
28 Intermat Hairline reveal for profile hinge door Intermat 9936 Hairline reveal Entries in the table for minimum door reveal refer to door edges with sharp corners. Reveal values improve if door edges are rounded. For a hairline reveal the selected door contour must lie inside the maximum possible door contour based on the cup distance. All contours protruding over the template will increase the reveal correspondingly. Template of the maximum possible door contour based on cup distance C. Scale 1:1 Example Example for hairline reveal Door thickness Profile thickness Total thickness Cup distance C 16 mm 12 mm 28 mm 6 mm Example for hairline reveal Door thickness Profile thickness Total thickness Cup distance C 19 mm 11 mm 30 mm 8 mm 28
29 Hairline reveal for profile hinge door Intermat 9935 Cup ø 40 mm Hairline reveal Entries in the table for minimum door reveal refer to door edges with sharp corners. Reveal values improve if door edges are rounded. For a hairline reveal the selected door contour must lie inside the maximum possible door contour based on the cup distance. All contours protruding over the template will increase the reveal correspondingly. Template of the maximum possible door contour based on cup distance C. Scale 1:1 Example Example for hairline reveal Door thickness Profile thickness Total thickness Cup distance C 19 mm 13 mm 32 mm 4 mm Example for hairline reveal Door thickness Profile thickness Total thickness Cup distance C 19 mm 19 mm 38 mm 10 mm
30 Intermat Snap-on hinge for 20 face angle Opening angle 95 Intermat 9936 W20 for cranking 7 mm and -9 mm Order no for cranking 7 mm and -9 mm Order no Plastic cover caps on request 46 42,5 Full overlay door K 7 mm cranking 9936 W20 Inset door K -9 mm cranking 9936 W20 Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/ FIX assembly (toolless) T T 45/
31 Opening angle: 95 Hole diameter: 35 mm Cup distance C: up to 8 mm Cup depth: 11.1 mm (11.6 mm FIX) Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +2 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Overlay A Full overlay (7 mm cranking) Inset (-9 mm cranking) Distance D = 0.94 x (Cup distance C + 7 mm - overlay A) Distance D = 0.94 x (Cup distance C - 9 mm + ) Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Cabinet wall Cabinet wall Cup distance range C Cup distance range C For mounting plates refer to page Scale 1:
32 Intermat Snap-on hinge for 30 face angle Opening angle 95 Intermat 9936 W30 for cranking 7 mm Order no Full overlay door 7 mm cranking Inset door -10 mm cranking for cranking 7 mm and -10 mm Order no Plastic cover caps on request Cup assembly Screw-on 42, W W30 T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T T 45/
33 Opening angle: 95 Hole diameter: 35 mm Cup distance C: up to 8 mm Cup depth: 11.1 mm (11.6 mm FIX) Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +2 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Full overlay (7 mm cranking) Inset (-10 mm cranking) Overlay A Distance D = 0.87 x (Cup distance C + 7 mm - overlay A) Distance D = 0.87 x (Cup distance C - 10 mm + reveal F) Inside cabinet wall for D 8 mm Inside cabinet wall for D 8 mm... D 5 mm... D 5 mm... D 3 mm... D 3 mm... D 1,5 mm... D 1,5 mm... D 0 mm... D 0 mm Cabinet wall Cabinet wall Cup distance range C Scale 1 : 1 Cup distance range C For mounting plates refer to page
34 Intermat Snap-on hinge for 45 face angle Opening angle 95 Intermat 9936 W45 for cranking 6 mm and -17 mm Order no Full overlay door 6 mm cranking Full overlay door 0 mm cranking Full overlay door 11 mm cranking Inset door -17 mm cranking for cranking 6 mm and -17 mm 42,5 Order no Plastic cover caps on request 9936 W W W W45 Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T 45 T 45/
35 Opening angle: 95 Hole diameter: 35 mm Cup distance C: up to 8 mm Cup depth: 11.1 mm (11.6 mm FIX) Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +2 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Overlay A Full overlay (6 mm cranking) Insert (-17 mm cranking) Distance D = 0.71 x (cup distance C + 6 mm - overlay A) Distance D = 0.71 x (cup distance C - 17 mm + reveal F) Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Cabinet wall Cabinet wall Cup distance range C Scale 1 : 1 Cup distance range C For mounting plates refer to page
36 Intermat Snap-on hinge for 90 face angle Opening angle 95 Intermat 9936 W90 for cranking 5 mm Order no Inset door 5 mm cranking for cranking 5 mm Order no Plastic cover caps on request 42, W90 Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T T 45/
37 Opening angle: 95 Hole diameter: 35 mm Cup distance C: up to 8 mm Cup depth: 11.1 mm (11.6 mm FIX) Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: 4 mm +2 mm/-2.5 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and the hole line distance (X) Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Overlay A Calculating the required mounting plate distance (D) and hole line distance (X): Use measurements in diagram below to match door offset, cup distance (C) and reveal (F). Insert (5 mm cranking) Distance D = 5 mm - door offset (A mounting plate distance of 5 mm is required for in-line doors) Hole distance (X) = 27 mm - cup distance C - reveal F (for mounting plates type 37) 18 mm - cup distance C - reveal F (for mounting plates type 28) LR 28 LR 37 Cup distance range C Distance Cabinet wall Face frame Door offset C = mm Reveal 56 mm Scale 1 : 1 Do not use with linear mounting plates. For mounting plates refer to page
38 Intermat Snap-on hinge for negative 30 face angle Opening angle 125 Intermat 9944 W-30 for cranking 12 mm Order no Full overlay door 12 mm cranking for cranking 12 mm Order no Plastic cover caps on request 42, W-30 Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T
39 Opening angle: 125 Hole diameter: 35 mm Cup distance C: up to 5.5 mm Cup depth: 12.7 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagram below to match door overlay (A) and cup distance (C). Full overlay (12 mm cranking) Distance D = 0.87 x (cup distance C + 12 mm - overlay A) Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Overlay A Cabinet wall Cup distance range C Scale 1 : 1 For mounting plates refer to page
40 Intermat Snap-on hinge for negative 45 face angle Opening angle 125 Intermat 9944 W-45 for cranking 10 mm Order no Full overlay door 10 mm cranking for cranking 10 mm Order no Plastic cover caps on request 42, W-45 Cup assembly Screw-on T Press-in T T 43/ Flash assembly T 43/15 FIX assembly (toolless) T T 45/
41 Opening angle: 125 Hole diameter: 35 mm Cup distance C: up to 5.5 mm Cup depth: 12.7 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs W Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagram below to match door overlay (A) and cup distance (C). Full overlay (10 mm cranking) Distance D = 0.71 x (cup distance C + 10 mm - overlay A) Inside cabinet wall for D 8 mm... D 5 mm... D 3 mm... D 1,5 mm... D 0 mm Overlay A Cabinet wall Cup distance range C Scale 1 : 1 For mounting plates refer to page
42 Intermat Snap-on hinge for wooden frame doors Opening angle 95 Intermat 9924 for cranking 1 mm Order no Full overlay door 1 mm cranking Half overlay door 9.5 mm cranking Inset door 16 mm cranking for all types Order no Plastic cover caps on request 42, Cup assembly Screw-on T Press-in T
43 Opening angle: 95 Hole diameter: ø 26 mm Cup distance C: up to 5.5 mm Cup depth: 11.9 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Overlay A Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Full overlay (1 mm cranking) Half overlay (9.5 mm cranking) Inset (16 mm cranking) Side Distance D Distance D Distance D Side Distance D Overlay A Overlay A Door Door Door Door Cup distance C Distance D = Cup distance C + 11 mm - overlay A For mounting plates refer to page x Cup distance C Distance D = Cup distance C mm - overlay A Cup distance C Distance D = Cup distance C - 4 mm + reveal F Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm K 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 43
44 Intermat Snap-on hinge for wooden frame doors Face angle 30 Opening angle 95 Intermat 9924 W30 for cranking 6 mm and -5 mm 46 Order no for cranking 6 mm and -5 mm 42,5 Order no Plastic cover caps on request Full overlay door 6 mm cranking 9924 W30 Inset door -5 mm cranking 9924 W30 Cup assembly Screw-on T Press-in T
45 Opening angle: 95 Hole diameter: ø 26 mm Cup distance C: up to 5.5 mm Cup depth: 11.9 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +0.5 mm/-3 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Overlay A Full overlay (6 mm cranking) Inset (-5 mm cranking) Distance D = 0.87 x (cup distance C + 6 mm - overlay A) Distance D = 0.87 x (cup distance C - 5 mm + reveal F) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Cabinet wall Cabinet wall Cup distance range C Cup distance range C Scale 1: 1 For mounting plates refer to page
46 Intermat Snap-on hinge for wooden frame doors Face angle 45 Opening angle 95 Intermat 9924 W45 for cranking 6 mm and -5 mm 46 Order no for cranking 6 mm and -5 mm 42,5 Order no Plastic cover caps on request Full overlay door 6 mm cranking 9924 W45 Inset door -5 mm cranking 9924 W45 Cup assembly Screw-on T Press-in T
47 Opening angle: 95 Hole diameter: ø 26 mm Cup distance C: up to 5.5 mm Cup depth: 11.9 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +0.5 mm/-3 mm 4 mm 200 pcs Minimum door reveal (F) per door: for calculating the cup distance and mounting plate distance Cup distance Door thickness mm C mm Overlay A The minimum reveal is reduced for doors with radius: 1 mm radius: table entry mm 3 mm radius: table entry mm Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Full overlay (6 mm cranking) Inset (-5 mm cranking) Distance D = 0.71 x (cup distance C + 6 mm - overlay A) Distance D = 0.87 x cup distance C 5 mm + reveal F) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Cabinet wall Cabinet wall Cup distance range C Cup distance range C Scale 1: 1 For mounting plates refer to page
48 Intermat Snap-on hinge for glass doors Opening angle 95 Intermat 9904 for cranking 1 mm Order no Full overlay door 1 mm cranking Half overlay door 9.5 mm cranking Inset door 16 mm cranking for all types Order no Plastic cover caps on request 42, Cup assembly Screw-on T
49 Opening angle: 95 Glass door thickness*: mm Hole diameter: 26 mm Cup distance C: 5.5 bis 6.0 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2,5 mm 4 mm 200 pcs ø Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Full overlay (1 mm cranking) Half overlay (9.5 mm cranking) Inset (16 mm cranking) Side Distance D Distance D Distance D Side Distance D Overlay A Glass door Glass door Overlay A Glass door (1-1,5 mm) Glass door Cup distance C 2 x Cup distance C Cup distance C Distance D = Cup distance C + 11 mm - Reveal A For mounting plates refer to page Distance D = Cup distance C mm - Reveal A Distance D = 3 mm Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. Dress cap A Dress cap B Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Packing unit 1000 pcs Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Packing unit 1000 pcs 49
50 Intermat Snap-on hinge for glass doors Face angle 30 Intermat 9904 W30 for cranking 6 mm and -5 mm Order no for cranking 6 mm and -5 mm Order no Plastic cover caps on request 46 42,5 Full overlay door 6 mm cranking 9904 W30 Inset door -5 mm cranking 9904 W30 Cup assembly Screw-on T
51 Opening angle: 95 Glass door thickness*: 4.0 to 6.5 mm Hole diameter: 26 mm Cup distance C: 5.5 to 6.0 mm Self-closing feature: with Side adjustment: Side adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs * For glass doors over 5.5 mm order longer cup screws: Order no , PU 1000 pcs Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Packing unit: 1000 pcs Packing unit: 1000 pcs Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Full overlay (6 mm cranking) Distance D = 0.87 x (cup distance C + 6 mm - overlay A) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Inset (-5 mm cranking) Distance D = 0.87 x (cup distance C - 5 mm + reveal F) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Cabinet wall Cabinet wall For mounting plates refer to page Scale 1:
52 Intermat Snap-on hinge for glass doors Face angle 45 Opening angle 95 Intermat 9904 W45 for cranking 6 mm and -5 mm Order no for cranking 6 mm and -5 mm Order no Plastic cover caps on request 46 42,5 Full overlay door 6 mm cranking 9904 W45 Inset door -5 mm cranking 9904 W45 Cup assembly Screw-on T
53 Opening angle: 95 Glass door thickness*: 4.0 to 6.5 mm Hole diameter: 26 mm Cup distance C: 5.5 to 6.0 mm Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +1 mm/-2.5 mm 4 mm 200 pcs * For glass doors over 5.5 mm order longer cup screws: Order no , PU 1000 pcs Dress cap A Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Dress cap B Finish Order no. high-gloss gold high-gloss nickel black matt nickel metallic-brown Packing unit: 1000 pcs Packing unit: 1000 pcs Calculating the required mounting plate distance (D) and hole line diameter (LR): Use measurements in diagrams below to match door overlay (A) and cup distance (C). Full overlay (6 mm cranking) Distance D = 0.71 x (cup distance C + 6 mm - overlay A) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Inset (-5 mm cranking) Distance D = 0.71 x (cup distance C - 5 mm + reveal F) Inside cabinet wall for D 8 mm D 5 mm D 3 mm D 1,5 mm D 0 mm Cabinet wall Cabinet wall For mounting plates refer to page Scale 1:
54 Intermat Snap-on hinge for aluminium frame doors Opening angle 95 Intermat 9936 for cranking 0 mm Order no Full overlay door 0 mm cranking Half overlay door 9.5 mm cranking Inset door 16 mm cranking Abdeckkappe Stahl for cranking 9.5 mm and 16 mm Order no Plastic cover caps on request 42, Cup assembly Screw-on T 22/ Screw-on for Silent System T 22/ Milling diagram: 54
55 Opening angle: 95 Self-closing feature: with Side adjustment: Depth adjustment: Packing unit: +2.5 mm/-2.5 mm 4 mm 200 pcs Aluminium Frame 95 Assembly: Hinge for aluminium frame doors Assembly: Hinge for aluminium frame doors for use with Silent System Mounted with two self-tapping screws DIN ST 3.5 x 9.5 C-Z; Order no , PU 1000 pcs Calculating the required mounting plate distance (D): depends on door overlay (A) and cup distance (C) Full overlay (0 mm cranking) Half overlay (9.5 mm cranking) Inset (16 mm cranking) Side Distance D Distance D Distance D Side Overlay A Overlay A Door Door Door Door 2 x Distance D = 16 mm - Overlay A For mounting plates refer to page Distance D = 6.5 mm - Overlay A Distance D = Door protrusion (T), hinge protrusion (B), hinge installation depth (H): Hinge cranking (mm) 0 mm 9.5 mm 16 mm (full overlay) (half overlay) (inset) T* (mm) B* (mm) H** (mm) *) Measurements refer to a mounting plate with 0 mm distance and 3 mm cup distance. If the value for distance changes, the values T and B change accordingly. **) The installation depth is measured from the inside door face. 55
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