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1 2013 Cisco and/or its affiliates. All rights reserved. 1
2
3 2013 Cisco and/or its affiliates. All rights reserved. 3
4 IoTWF14 Breakout V-MAN-01: Manufacturing Business Outcomes with IoT John Kern SVP, Supply Chain Operations CISCO Murad Kurwa VP, Advanced Engineering Group FLEXTRONICS Dave Gutshall Infrastructure Design Manager HARLEY-DAVIDSON 4
5 Business Outcomes in Manufacturing, with IoT John Kern, SVP, CISCO Supply Chain Operations October 14-16, 2014 Chicago, Illinois
6 Generating Business Outcomes with IoE Business Value Drivers Asset Utilization Employee Productivity Supply Chain/Logistics Innovation Customer Experience EnergyWise Mobile Apps Warehousing Data from Automation Order Visibility 6
7 Manufacturing IoT Enabled through Sensors with Automation Platform Murad Kurwa, VP Advanced Engineering Group, FLEXTRONICS October 14-16, 2014 Chicago, Illinois
8 Flextronics Vision of IoT for Smart Factory Internet of Things Predictive Maintenance Device Node Effectiveness Demand Forecasting Quality Control Network Monitoring Production Monitoring Supply Chain Monitoring Capacity Utilization Load Balancing Energy Usage Utilization Global Standards Real-time Access & Analytics Data Management / Analytics Layer App Interface: Dashboards, Alerts, APIs Analytics: Descriptive, Behavioral, Predictive, Prescriptive Data Transformation / Data Provisioning / Data Visualization Data Repository Industrial Internet / M2M 8
9 Handshake of Automation and Sensors DIMM Insertion Precise & Accurate Manual Source Real-Time Action Big Data Analytics Manual Assembly Automated Assembly Benefits: Lot Size of One, Real-Time Actions, Improve Field Performance 9
10 Manufacturing Business Transformation with IoT Dave Gutshall, Design Manager, HARLEY-DAVIDSON October 14-16, 2014 Chicago, Illinois
11 Transformation Journey: Harley-Davidson Plant at York, PA Before After IT was not a business enabler Network was an afterthought Lack of manufacturing flexibility Lack of alignment between IT and Manufacturing Operations Changed People, Processes, and Technology began with culture Network Ubiquity and IoT enabled manufacturing flexibility IT an integral part of Manufacturing Operations 11
12 Business Outcomes with IoT at Harley-Davidson Reduction in downtime from hours to minutes or seconds due to realtime reporting from intelligent factory. Quality issues resolved at point-of-assembly (true to Toyota Production System) Unified Fabric enabling streamlined manufacturing decisions Consistent cultural messaging through use of Digital Signage products and visual factory Decision making possible in minutes or hours instead of days or weeks 12
13 Streaming Dashboard from Harley Davidson 13
14 Panel Discussion: Manufacturing Outcomes with IoT John Kern SVP, Supply Chain Operations CISCO Murad Kurwa VP, Advanced Engineering Group FLEXTRONICS Dave Gutshall Infrastructure Design Manager HARLEY-DAVIDSON 14
15 Streaming Video from Flextronics Milpitas 15
16 IoT / Automation Architecture (Universal Box Build ) 1. Force sensor-robot (Ethernet) 2. Force sensor-chassis (USB) 3 3. Temperature & Humidity (Wi-Fi) 4. Vision/Image Capture (Ethernet) 5. IR Laser Temperature (Analog) D Profilometer (Ethernet) 7. RFID (Ethernet) 8. Torque Sensor (Ethernet) 9. Barcode (Ethernet) Under Review 16
17 What benefit will Flextronics see from IoT in Mfg. Process? Heat-sink Assembly Controlled & Measured FEA Simulation Automated Manual Improved Performance / Reaction Time Analytics for Supply Chain/Design Real Time Supply Chain 17
18 How do we see IoT in Mfg. helping our customer? Traceability & Avoid Field Failures Automated FEA Simulation Manual Predictable! Part-Machine data through Sensors Product Safety Recall / Field Failure Avoidance 18
19 In Conclusion Thank you Automation and IT teams Preventive Maintenance Supply Chain & Logistics Predictive Analytics Sandbox for Design Eng. Proactive Solutions SPC on Discrete Data 19
20 2013 Cisco and/or its affiliates. All rights reserved. 20
21 Please complete the brief breakout session survey that can be found in the mobile app under "Surveys." Your input is essential in helping the IoTWF steering committee improve the quality of sessions for IoTWF If you haven t already downloaded the app, you can do so at customers.genie-connect.com/iotwf2014 on your mobile device.
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