2200 & 2300 SERIES CONVEYORS

Transcription

1 2200 & 200 SERIES CONVEYORS FEATURES & BENEFITS CONVEYOR ORDERING INFORMATION

2 2200/200 SERIES LOW PROFILE BELT CONVEYORS EXTRUDED ALUMINUM 2200 Series 200 Series General Specifications: idrive, Flat Belt End Drive, Cleated Belt End Drive and Center Drive models Gravity Roller models (2200 only) Modular Belt idrive, End Drive and Mid Drive models Precision Move Flat Belt End Drive, Cleated Belt End Drive and Flat Belt Mid Drive models (2200 only) 1.25" (2 mm) diameter head and tail pulleys Widths: 2" (45 mm) to 24" (610 mm) Lengths: 1.5' (457 mm) to 0' (9,144 mm) Loads up to 200 lbs (90 kg) Optional Gang, Common or Slave Drive models available Applications: Small Part Transfers Part Accumulation Precision Part Movement Small Part Handling and Positioning Part/Package Infeed and Outfeed Automated and Manual Assembly V-Guided Belt Tracking Optional Nose Bar Transfer Rack and Pinion Belt Tensioning 2

3 Application Requirements Features Belt Type Drive Locations Construction T-slots for Mounting Accessories Belt Widths Conveyor Lengths Packaging Print/Labeling/Marking Plastic Injection Molding Automated & Manual Assembly Magnetic & Vacuum Capabilities Integration in Tight Spaces Small Parts Transfers Sortation Machine Part Handling Curing, Cooling, Heating & Cleaning Indexing Accurate Product Positioning 2200 / 200 / Precision Move [LIGHT TO MEDIUM DUTY, NARROWER AND SHORTER] Straights Modular Belt Precision Move Self tracking v-guided belts or modular plastic belt Knurled stainless steel drive pulley for optimum performance Rack and pinion belt tension system for fast, accurate adjustment Flat Belt idrive Flat & Cleated Belt End Drive Flat Belt Center Drive Extruded aluminum frame and stainless steel bedplate Sealed ball bearings Center drive features no maintenance gas spring belt tension Modular Belt Flat Streamlined machine interface Accumulation Sharp parts Prec. Move Flat & Cleated Belt Prec. Move Flat Belt idrive End & Center End Drive Mid Drive Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum 2200: Yes 200: No 2" - 18" ( mm) 1.5' - 8' (457-2,48 mm) 2200: Yes 200: No 2200: Yes 200: No 1.75" - 24" 1.75" - 24" ( mm) ( mm) 1.5' - 18' (457 -,6 mm) 2' - 24' (610-7,15 mm) 2200: Yes 200: No 4" - 24" ( mm) 18" - 10' (457 -,048 mm) 2200: Yes 200: No 4" - 24" ( mm) 1.5' - 0' (457-9,144 mm) Yes 1.75" - 24" ( mm) 1.5' - 0' (457-9,144 mm) Yes 1.75" - 24" ( mm) 1.5' - 0' (457-9,144 mm) 2200 / 200 SERIES MB SERIES PRECISION MOVE 2200/200 Series idrive 4 FLAT BELT END DRIVE 6 FLAT BELT CENTER DRIVE 8 CLEATED BELT END DRIVE SERIES GRAVITY ROLLER 12 MODULAR BELT idrive 14 MODULAR BELT END DRIVE 16 MODULAR BELT CENTER DRIVE 18 FLAT & CLEATED BELT END DRIVE 20 FLAT BELT MID DRIVE 22 SLAVE, COMMON AND GANG DRIVE 24 SERVO GEARMOTOR & ACCESSORIES 27 PROFILES 29 BELTING 1 Max Belt Speed Maximum Load Frame Configuration Frame Height Tail Pulley Diameter Page 70 ft/min (21 m/min) 25 lbs (11. kg) 400 ft/min (122 m/min) 80 lbs (6 kg) 400 ft/min (122 m/min) 120 lbs (54 kg) 82 ft/min (24 m/min) 75 lbs (4 kg) 250 ft/min (76 m/min) 150 lbs (68 kg) 70 ft/min (11 m/min) 200 lbs (91 kg) 70 ft/min (11 m/min) 200 lbs (91 kg) Straight Straight Straight Straight Straight Straight Straight 1.87" (48 mm) 1.25" (2 mm) 1.87" (48 mm) 1.25" (2 mm) 1.87" (48 mm) 1.25" (2 mm).01" (76 mm) 1.5" (8 mm).01" (76 mm) 1.5" (8 mm) 1.87" (48 mm) 1.5" (8 mm) 1.87" (48 mm) 1.5" (8 mm) 4 6 & & GEARMOTOR MOUNTING PACKAGES 4 GEARMOTORS 47 CONTROLLERS, STARTERS AND INDEXING CONTROL 56 SUPPORT STANDS 68 ACCESSORIES 74 PART NUMBER REFERENCE 80

4 2200 & 200 SERIES: idrive Specifications: Sealed ball bearings Belt Widths: 2" (51 mm) to 18" (457 mm) Conveyor Lengths: 18" (457 mm) to 8' (2,48 mm) Belt Speeds: Variable Speed, (4) Speed Options 1.7 to 17 ft/min (0.5 to 5 m/min) to 24 ft/min (0.9 to 7 m/min) 5 to 50 ft/min (1.5 to 15 m/min) 7 to 70 ft/min (2 to 21 m/min) Conveyor Load Capacity (non-accumulated, distributed load): 1.7 to 17 ft/min Up to 25 lbs (11. kg) to 24 ft/min Up to 25 lbs (11. kg) 5 to 50 ft/min Up to 25 lbs (11. kg) 7 to 70 ft/min Up to 12 lbs (5.4 kg) Indexing Capable Up to 0 indexes per minute Features & Benefits: Internally mounted gearmotor and control for space savings and tight work spaces Reduced integration time required to mount and wire the total conveyor package Ideal combination of conveyor and gearmotor sizing for small parts handling Variable Speed and reversible for maximum application flexibility Control switches conveniently located in high impact protective case 1.25" diameter drive roller for smooth product transfer V-guided belts for maintenance-free belt tracking (4" and wider only) Maintenance-free brushless DC motor OPTIONAL: Customer Wired Controls For ease of automation integration. T-Bar Two Side Rail Options: T-Slot OPTIONAL: 8 mm Nose Bar Transfer Available at non-driven end. Speeds up to 75 ft/min (22 m/min). SmartSlot Indicator Self Tapping Screw 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories 200 SmartSlot Technology: Functions like a T-Slot without collecting debris For support stands and accessories, see pages For ordering information, see page 80

5 2200 & 200 SERIES: idrive 0.96 (24) 2.2 (59) RECOMMENDED FLOW W W+.92 (2)* W 4.5 (114) 1.81 (46) 1.81 (46) 6.01 (15) 6.01 (15) * 2 & wide only 1.66 (42) 5.85 (149) L (at initial factory belt tension) 0.72 (18) W 5.64 (14) OPTIONAL NOSE BAR TRANSFER 4.90 (124) 1.16 (0) 0.8 (10) 4.2 (110) 1.86 (47) W-.16 (4).00 (76) 2.25 (57) W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference Conveyor Belt Width (W) 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) 6" (152mm) 8" (20mm) 10" (254mm) Conveyor Length Reference increments up to " (05mm) Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 8' (2,48mm) NOTE: Duty cycle not continuous rated. 18" (457mm) Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 5

6 2200 & 200 SERIES: FLAT BELT END DRIVE Specifications: Loads up to 80 lbs* (6 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 18' (5,486 mm) 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 8 mm Nose Bar Transfer Available at non-driven end. Speeds up to 75 ft/min (22 m/min). Features & Benefits: Two Side Rail Options: Quick five-minute belt change Rack and pinion belt tensioning for fast, accurate single-point belt tensioning Aluminum die cast head plates eliminate painted surfaces V-groove bedplate with guided belt T-Slot provides positive belt tracking, even under demanding side T-Bar load applications Non V-guided belts use our patented 2200 T-Slot Technology: belt tracking cams, offering you Drop in T-bar for ease and flexibility the widest belt selection possible in mounting accessories Strong, box-like construction resists damaging frame twist 50% more belt take-up extends conveyor belt life Belt take-up indicators for at a glance" readings of remaining belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor switch ready Sealed ball bearings SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris OPTIONAL: Dual or Idler End Output Shafts Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages For For ordering information, see page xx80

7 2200 & 200 SERIES: FLAT BELT END DRIVE 2.10 (5) 1.86 (47) STANDARD SIZES Conveyor Width Reference Conveyor Belt Width (W)* 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference increments up to Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 18' (5,486mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Lengths 1' to 18' available in widths 6" to 24" only. NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide. W = Conveyor Belt Width Dim = in (mm) Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 7

8 2200 & 200 SERIES: FLAT BELT CENTER DRIVE Specifications: Loads up to 120 lbs* (54 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 24" (610 mm) to 24' (7,15 mm) 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available Compact Mid Drive * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Features & Benefits: Center Drive module frees up both ends of conveyor for operator and machine interface Center Drive module can be easily repositioned along the length of the conveyor Maintenance-free gas-spring belt tensioner maintains uniform belt tension Aluminum die-cast head plates eliminate painted end surfaces V-groove bedplate with guided belt provides positive belt tracking, even under demanding side load applications Non V-guided belts use our patented belt tracking cams, offering you the widest belt selection possible Strong, box-like construction resists damaging frame twist 2" (51 mm) of belt take up extends conveyor belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor switch ready Sealed ball bearings T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages OPTIONAL: 8mm Nose Bar Transfer Available at either end. Belt Speed up to 75 ft/min (22 m/min). SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 8 For ordering information, see page 80

9 2200 & 200 SERIES: FLAT BELT CENTER DRIVE.2 [84] 1.50 [8] W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference Conveyor Belt Width (W)* 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference increments up to Conveyor Length (L) 2' (610mm) 0.12" (mm) increments up to... 24' (7,15mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide [169] MID DRIVE.0 [77] Drive Shaft Position A D Reversing Belt Direction reduces conveyor load capacity by 66% [47] For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 9

10 2200 & 200 SERIES: CLEATED BELT END DRIVE Specifications: Loads up to 80 lbs* (6 kg) Belt speeds up to 400 ft/min (122 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 18' (5,486 mm) Cleats available from 0.24" (6 mm) to 2.6" ( mm) high 1.25" (2 mm) diameter drive and idler pulleys turn approximately 4.2" (107 mm) of belt per revolution V-groove stainless steel bedplate 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Note: Standard idler pulley houses a small magnet which may be omitted upon request for magnetically sensitive products and applications. Features & Benefits: Two Side Rail Options: Quick five-minute belt change Rack and pinion belt tensioning for fast, accurate single point belt tensioning Aluminum die cast head plates eliminate painted surfaces V-groove bedplate with guided belt T-Slot provides positive belt tracking, even under demanding side load T-Bar applications Non V-guided belts use our 2200 T-Slot Technology: patented belt tracking cams, Drop in T-bar for ease and flexibility offering you the in mounting accessories widest belt selection possible Strong, box-like construction resists damaging frame twist 50% more belt take-up extends conveyor belt life T-slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-slot (2200) SmartSlot mounting system for attachments feature clean sides (200) Motion sensor ready Sealed ball bearings 200 SmartSlot Technology: Functions like a T-Slot without collecting debris OPTIONAL: Dual or Idler End Output Shafts SmartSlot Indicator Self Tapping Screw Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages For ordering information, see page 87

11 2200 & 200 SERIES: CLEATED BELT END DRIVE W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference Conveyor Belt Width (W) 1.75" (44mm) 2.75" (70mm).75" (95mm) 5" (127mm) Conveyor Length Reference increments up to Conveyor Length (L) 1.5' (457mm) 0.12" (mm) increments up to... 18' (5,486mm) 6" (152mm) 8" (20mm) 10" (254mm) 12" (05mm) 18" (457mm) 21" (5mm) 24" (610mm) *NOTE: 2.75", 5", 10" and 21" not available on 200 Series NOTE: Lengths 1' to 18' available in widths 6" to 24" only. NOTE: Conveyor longer than 12' (,658 mm) will be constructed using a multiple piece frame. Consult factory for locations. Gang Drive Conveyors: Non-V-guided belts up to 24" (610 mm) wide, V-Guided belts up to 18" (457 mm) wide. Drive Shaft Position Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 11

12 2200 SERIES: GRAVITY ROLLER Specifications: Loads up to 80 lbs/ft* (119 kg/m) Conveyor widths: 6" (152 mm), 12" (05 mm), 18" (457 mm) and 24" (610 mm) Conveyor lengths: 2' (610 mm) to 12' (,658 mm) in 6" (152 mm) increments Rollers: 1" (25 mm) diameter rollers on 1.2" (1 mm), 2.4" (61 mm) or.6" (91 mm) centers Roller Material: Anodized aluminum tube with steel ball bearing Side T-slot fits Dorner drop in hardware T-slot fits standard M6 square nuts * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: End Stop Features & Benefits: 1" roller on 1.2" centers better small part handling Standard lengths available in 6" increments Single piece frame lengths to 12' long T-slot integrates with stand, eliminating the need for mounting brackets Load Capacity Length Max. Load** # of Support Stands 2' (610) 80 lbs/ft* (6 kg) 2 ' (914) 80 lbs/ft* (6 kg) 2 4' (1,219) 40 lbs/ft* (18 kg) 2 5' (1,524) 20 lbs/ft* (9 kg) 2 6' (1,829) 10 lbs/ft* (4.5 kg) 2 7' (2,14) 80 lbs/ft* (6 kg) 8' (2,48) 40 lbs/ft* (18 kg) 9' (2,74) 40 lbs/ft* (18 kg) 10' (,048) 20 lbs/ft* (9 kg) 11' (,5) 20 lbs/ft* (9 kg) 12' (,658) 10 lbs/ft* (4.5 kg) Dim = in (mm) * Adding Supports increases capacity to 80lbs/ft. ** Evenly distributed loads Roller Quantity Length Roller Centers 1.5" (8) " (76) 4.5" (114) 6" (152) 2' (610) ' (914) ' (1,219) ' (1,524) ' (1,829) ' (2,14) ' (2,48) ' (2,74) ' (,048) ' (,5) ' (,658) Dim = in (mm) It is recommended that rollers be in contact with the product at all times. Connecting Assembly Includes: Connecting Plates, T-Bars and Attaching Hardware Part Number Description M Model For support stands and accessories, see pages For ordering information, see page 82

13 2200 SERIES: GRAVITY ROLLER W (26) 0. (15) STANDARD SIZES Conveyor Width Reference Conveyor Roller Width (W) 6" (152mm) 12" (05mm) 18" (457mm) 24" (610mm) Conveyor Length Reference increments up to Conveyor Length (L) 2' (610mm) 1' (05mm) increments up to... 12' (,658mm) Roller Center Reference Roller Centers 1.5" (8mm) " (76mm) 4.5" (114mm) 6" (152mm) W +.47 (12) 0. (15) 1.56 (40) 2.06 (52) 2.00 (51) W = Conveyor Belt Width Dim = in (mm) For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 1

14 2200 & 200 SERIES: MODULAR BELT idrive Specifications: Sealed ball bearings Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor Lengths: 18" (457 mm) to 10' (,048 mm) Belt Speeds: Variable Speed, (4) Speed Options 2 to 20 ft/min (0.6 to 6.1 m/min) 2.8 to 28 ft/min (0.9 to 8.5 m/min) 6 to 69 ft/min (1.8 to 21 m/min) 8 to 82 ft/min (2.4 to 25 m/min) Conveyor Load Capacity (non-accumulated, distributed load): 2 to 20 ft/min Up to 75 lbs (4 kg) 2.8 to 28 ft/min Up to 65 lbs (29 kg) 6 to 69 ft/min Up to 45 lbs (20 kg) 8 to 82 ft/min Up to 25 lbs (11. kg) Indexing Capable Up to 0 indexes per minute * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: Internally mounted gearmotor and control for space savings and tight work spaces Reduced integration time required to mount and wire the total conveyor package Ideal combination of conveyor and gearmotor sizing for small parts handling Variable Speed for maximum application flexibility Control switches conveniently located in high impact protective case 1.5" diameter drive roller for smooth product transfer 0." (8 mm) pitch modular belt for small part handling and smooth operation T-Slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Maintenance-free brushless DC motor T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages For ordering information, see page 82

15 2200 & 200 SERIES: MODULAR BELT idrive Position A FLOW W+1.40 (6) 6.12 (155) Position D L 6.01 (15) 2.25 (57) 6.19 (157) 0.8 (10) 2.25 (57).00 (76) STANDARD SIZES Conveyor Width Reference Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference increments up to Conveyor Length (L) 18" (457mm) 0.1" (mm) increments up to... 10' (,048mm) W W+.74 (19) 1.86 (47).01 (77) DRIVE SHAFT POSITION A D 0.78 (20) 0.9 (10) 6.07 (154) OPTIONAL NOSE BAR TRANSFER W W-.06 (2) 5.08 (129) W = Conveyor Belt Width Dim = in (mm) For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 15

16 2200 & 200 SERIES: MODULAR BELT END DRIVE Specifications: Loads up to 150 lbs* (68 kg) Belt speeds up to 250 ft/min (76 m/min) Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter 15 tooth drive pulley turns approximately 4.7" (121 mm) of belt per revolution 0." (8 mm) micro pitch modular belt 12 mm diameter integral drive shaft Belt return system is full length UHMW support models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: 0." (8 mm) pitch modular belt for small part handling and smooth operation Modular belt features a flat belt surface ideal for inspection and label applications Aluminum die cast head plates eliminate painted surfaces Sprocket driven belt and side guides provide worry free belt tracking Strong, box-like construction resists damaging frame twist T-Slots make mounting accessories simple with no drilling or special tools (2200) T-Bar Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Sealed ball bearings Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 16 For ordering information, see page 82

17 2200 & 200 SERIES: MODULAR BELT END DRIVE Position A FLOW W+1.40 (6) W W+.74 (19) Position D 1.95 (50) L 6.01 (15) 0.88 (22) 2.25 (57) 0.88 (22).01 (77) 0.8 (10) 4.2 (110).00 (76) 2.25 (57) STANDARD SIZES Conveyor Width Reference Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference increments up to Conveyor Length (L) 18" (457mm) 0.1" (mm) increments up to... 0' (9,144mm) DRIVE SHAFT POSITION A D 0.78 (20) 0.9 (10) 6.07 (154) OPTIONAL NOSE BAR TRANSFER 4 x 4 x 22mm Keyway W W-.06 (2) 5.08 (129) W = Conveyor Belt Width Dim = in (mm) For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 17

18 2200 & 200 SERIES: MODULAR BELT CENTER DRIVE Specifications: Loads up to 150 lbs* (68 kg) Belt speeds up to 250 ft/min (76 m/min) Belt widths: 4"(102 mm), 8" (20 mm), 12" (05 mm), 24" (610 mm) Conveyor lengths: 2" (81 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter 15 tooth drive pulley turns approximately 4.7" (121 mm) of belt per revolution 0." (8 mm) micro pitch modular belt 12 mm diameter integral drive shaft Belt return system is full length UHMW support * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. OPTIONAL: 0.1" Nose Bar Transfer Belt Speed up to 175 ft/min (5. m/min). Features & Benefits: Center drive can be positioned along conveyor frame Center drive frees up both ends of conveyor for operator and machine interface 0." (8 mm) pitch modular belt for small part handling and smooth operation Modular belt features a flat belt surface ideal for inspection and label applications Sprocket driven belt and side guides provide worry free belt tracking Strong, box-like construction resists damaging frame twist T-Slots make mounting accessories simple with no drilling or special tools (2200) Stand mounting brackets are easily re-positioned along the T-Slot (2200) Smartslot mounting system for attachments feature clean sides (200) Sealed ball bearings T-Bar Two Side Rail Options: T-Slot 2200 T-Slot Technology: Drop in T-bar for ease and flexibility in mounting accessories Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages SmartSlot Indicator Self Tapping Screw 200 SmartSlot Technology: Functions like a T-Slot without collecting debris 18 For ordering information, see page 82

19 2200 & 200 SERIES: MODULAR BELT CENTER DRIVE 0.78 (20) W+1.40 (6) FLOW W W+.74 (19) 0.9 (10) L 6.01 (15) 6.01 (15).01 (77) 2.25 (57) 5.08 (129) 0.8 (10) 2.25 (57) (261) 7.27 (185).00 (76) 8.00 (20) STANDARD SIZES Conveyor Width Reference Conveyor Frame Width (W) 4.1" (104mm) 8.1" (206mm) 12.1" (07mm) 24.1" (612mm) Conveyor Length Reference increments up to Conveyor Length (L) 2.67' (81mm) 0.1" (mm) increments up to... 0' (9,144mm) DRIVE SHAFT POSITION A D 6.07 (154) OPTIONAL NOSE BAR TRANSFER W+2.21 (56) W W = Conveyor Belt Width Dim = in (mm) For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 19

20 2200 PRECISION MOVE: FLAT & CLEATED BELT END DRIVE Specifications: Loads up to 200 lbs* (91 kg) Belt speeds up to 70 ft/min (11 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 1.5" (8 mm) pitch diameter drive pulley turns approximately 4.7" (121 mm) of belt per revolution T10 profile cogged belt with 12 tooth drive pulley Conveyor mechanical accuracy ± 0.02" Conveyor package w/servo motor index accuracy ± 0.04" 12 mm diameter integral drive shaft models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Positive Drive Belting OPTIONAL: Cleat Heights Available (20 mm, 6 mm, or 52 mm) Features & Benefits: High load capacity positive drive no slip belting Cogged belt and side guides provide worry free belt tracking No capacity drop when pushing belt Use optional cleats to create pockets for controlled part flow Rack and pinion belt tensioning for fast, accurate single-point belt tensioning T-slots make mounting accessories simple with no drilling or special tools Ability to drive multiple conveyors with Common and Slave Options Common drive conveyors run at exact same speed keeping wide parts in alignment Optional dual or idler end output shafts Slave driven conveyors can run at same speed or different speeds for gapping and pacing Compatible with standard drive packages Available with servo motor and mounts for increased accuracy of index Strong, box-like construction resists damaging frame twist Aluminum die cast head plates eliminate painted surfaces Common, Slave, and Servo Positioning Applications (see pages 24-27) Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages For ordering information, see pages 80 and 84

21 2200 PRECISION MOVE: FLAT & CLEATED BELT END DRIVE W+1.68 (4) Position C Position A W-C CLEAT WIDTH W+1.0 (26) W W+.68 (17) A Position B Position D CLEATED BELT 2.09 (5) A = 6.10 (155) for 1" HIGH SIDES 7.10 (180) for 2" HIGH SIDES C = 1.12 (29) for conveyors up to 8" widths 2.12 (54) for conveyors in 12" - 24" widths 5.94 (151) L (at initial factory belt tension) 0.84 (21) 0.81 (21) 4 x 4 x 22mm Keyway W 1.28 () 2.01 (51) 0.8 (10) 4.2 (110).00 (76) 2.25 (57) 5.05 (128) W-.16 (4) FLAT BELT W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference " (152mm) 8.0" (20mm) 12.0" (05mm) 18.0" (457mm) 24.0" (7mm) Conveyor Belt Width (W) 1.75" (45mm) 2.75" (70mm).75" (95mm) Conveyor Length Reference increments up to Conveyor Length (L) 1.5' (457mm) 0.1" (2.54mm) increments up to... 0' (9,144mm) NOTE: Actual conveyor length may need to be adjusted to match belt pitch. DRIVE SHAFT POSITION A B C D All positions available with no loss in carrying capacity. For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 21

22 2200 & 200 SERIES: FLAT BELT MID DRIVE Specifications: Loads up to 200 lbs* (91 kg) Belt speeds up to 70 ft/min (11 m/min) Belt widths: 1.75" (44 mm) to 24" (610 mm) Conveyor lengths: 18" (457 mm) to 0' (9,144 mm) 2" (51 mm) pitch diameter drive pulley turns approximately 6." (1 mm) of belt per revolution T10 profile cogged belt with 16 tooth drive pulley Conveyor mechanical accuracy ± 0.02" Drive shaft options 12 mm diameter integral drive shaft 16 tooth 0.5" diameter hollow spline drive models available * Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors. Positive Drive Belting Features & Benefits: High load capacity positive drive no slip belting Cogged belt and side guides provide worry free belt tracking T-slots make mounting accessories simple with no drilling or special tools Mid mount can be positioned along conveyor frame Mid mount frees up both ends of conveyor for operator and machine interface Ability to drive multiple conveyors with Gang drive option Thru shaft available for gang drives (adjustable spacing) Gang drive conveyors run at exact same speed keeping wide parts in alignment Rack and pinion belt tensioning for fast, accurate single-point belt tensioning Available with standard bottom and side drive packages Strong, box-like construction resists damaging frame twist Aluminum die cast head plates eliminate painted surfaces Gang Drive with Adjustable Spacing (see page 26) Order gearmotor mounting packages and gearmotors separately, see pages For support stands and accessories, see pages For ordering information, see page 84

23 2200 PRECISION MOVE: FLAT BELT MID DRIVE Position A 4.28 (109) 2.78 (71) (4) W W+.68 (17) Position D 6.61 (168) 16 TOOTH HOLLOW SHAFT SPLINE VERSION L (at initial factory belt tension) 2.09 (5) 5.94 (151) 4.28 (109) 2.78 (71) W 5.01 (127) 1.28 () 2.01 (51) 6.61 (168) W = Conveyor Belt Width Dim = in (mm) STANDARD SIZES Conveyor Width Reference " (152mm) 8.0" (20mm) 12.0" (05mm) 18.0" (457mm) 24.0" (7mm) Conveyor Belt Width (W) 1.75" (45mm) 2.75" (70mm).75" (95mm) Conveyor Length Reference increments up to Conveyor Length (L) 1.5' (457mm) 0.1" (2.54mm) increments up to... 0' (9,144mm) NOTE: Actual conveyor length may need to be adjusted to match belt pitch. DRIVE SHAFT POSITION A B C D All positions available with no loss in carrying capacity. For more information, go to Call or Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 2

24 2200 PRECISION MOVE: SLAVE INSERT DRIVE TITLE(S) CONFIGURATIONS HERE Slave Drive Configurations Features: Link multiple conveyors with 1 drive Adjustable angle from 0 to 25 Variety of timing belt ratios available 1:1, 1.27:1, 1.75:1, 2:1 can be used to speed or slow down the conveyor Pull or close gaps between product Change belt types on each conveyor Includes tie plates, pulley kit, tension adjustment and guard Maximum number of conveyors = Benefits: Save money by using less drives Flexibility to create your solution Utilize low, high friction belts, and/or multiple speeds in a single configuration Slave Drive Kit 2.9 (74) W 0.8 (21).28 (8) 4.85 (12) Part Number Drive Teeth Driven Teeth Infeed Conveyor Speed Condition (257) X Speed Up 1.75X Speed Up 1.27X Speed Up Same Speed 0.78X Slow Down 0.57X Slow Down 2X Slow Down Note: Not for cleated belt applications Kit Includes: Tie plates for both sides of conveyor Timing belt / pulleys and guard 24 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

25 2200 PRECISION MOVE: COMMON DRIVE KITS Y Common Drive Kits Features: Exact speed match conveyors Cleats stay in time Parts can be wider than conveyor Conveyors can be different widths & lengths Minimum width (x) = 2.65" (67 mm) belt to belt Maximum width (y) = 48" (1,219 mm) belt to belt Maximum number of conveyors = Maximum total torque = 100 in-lbs Keyless coupling allows belt synchronization between conveyors Includes shafts, couplings and guards Conveyor tie kits ordered separately X Common Drive (Fixed Width) Benefits: Keeps parts from skewing Save money by using less drives 4.5 (115) Conveyor Tie Kit Y X 1.91 (49) Common Drive Kit 6.54 (166) 5.95 (151) 2.98 (76) Total Width 2200 PRECISION MOVE: COMMON DRIVE KIT GGGGG 2200 PRECISION MOVE: COMMON DRIVE TABLE MOUNT TIE KIT 9MCT -WW -Y Gap Between Belt Edges (X): (2.70") to (48.00") Note: One kit must be ordered for each pair of conveyors Kit Includes: Shafts, couplings and guards Rigid tie plate for alignment Kit Includes: Conveyor mounting brackets Support extrusion Number of Conveyors: 1 to 6 Total Width: 02 to 48 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 25

26 2200 PRECISION MOVE: GANG INSERT DRIVE TITLE(S) MOUNTS HERE Mid Drive Gang Driven Conveyors Features: Adjustable for various product widths Drive moveable between tails Frees up ends of conveyor Conveyor center distances can be moved while conveyor is running Minimum width (x) = 4" (101 mm) belt to belt (with std. guarding) Minimum width (x) = 1.75" (45 mm) belt to belt without guarding (end user responsible for point of installation guarding) Maximum width (y) = 48" (1,219 mm) belt to belt Maximum total torque = 80 in-lbs Compatible with side mount gearmotor package Requires ½" diameter 16 tooth spline drive shaft X Y Benefits: Flexibility to adjust to various product sizes Save money by using less drives Frees up ends of conveyors Gang Drive (Adjustable Width) Gang Drive Side Mount Package END GUARD LENGTH (ORDER SPECIFIC) Features: Compatible with all standard load and heavy load 90 gearmotors Conveyor position is adjustable along length of spline drive shaft Includes shafts, couplings, and expandable shaft guarding Mount package is attached to the first conveyor Maximum number of conveyors = Maximum total torque = 80 in-lbs 4.00 (102) MINIMUM (610) MAXIMUM 5.75 (146) (1219) MAXIMUM 5.09 (129) Adjustable Position Conveyor Mount Available, CONTACT FACTORY 1.58 (40).51 (89) Refer to page 4 for belt speed options. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 26 For ordering information, see page 86

27 2200 PRECISION MOVE: SERVO GEARMOTOR Precision Move Servo Gearmotor Features: Motor: Gearbox: Standard bottom and flush mount bottom drive configurations Indexes per minute rating = 100 per minute Conveyor/Drive Package Index accuracy = ± Kollmorgen AKM Series Motor Brushless DC Servomotor with encoder 80 mm Frame 1.02 kw Up to 640 VDC input Up to 2.62 amps Quick disconnect power and communication fittings UL, CE, RoHS Compliant Inline Planetary Reducer 4:1 Ratio 9% efficient 1 arc-minute backlash 20,000 hr rated RoHS compliant Part Number Controller Voltage Max Belt Speed (Ft/min) Bottom Mount Flush Mount Min Belt Speed (Ft/min) Torque (in-lb) RPM 22M004PR2B1KW 115V input 20V input (59) W 0.66 (17) (Bottom Mount) 9.29 (26) (Bottom Mount) 10.0 (254) (Flush Mount) 8.9 (21) 6.29 (1) 4.11 (104) (274) Precision Move Servo Bottom and Flush Mount Package Features: Capable of standard bottom mount position and flush mount for wide product handling Includes rack and pinion timing belt tension system providing reversing capability Includes high strength timing belt drive pulleys Description Motor / Gearhead Part Number Bottom Mount Flush Mount Bottom Mount Flush Mount Servo Gearmotor Servo Gearmotor Nema 4 Gearhead Nema 4 Gearhead A* A* A* A* *A = Mount position (A, B, C, D) Gearmotor Pulley 6 tooth 6 tooth 6 tooth 6 tooth Conveyor Pulley 2 tooth 21 tooth 2 tooth 21 tooth Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 27

28 2200 PRECISION MOVE: ACCESSORIES INSERT TITLE(S) HERE Precision Move Servo Gearhead Only Effective Reduction Ratio Conveyor Speed Multiply Factor Part Number Bottom Mount Flush Mount Bottom Mount Flush Mount 22M004PRN4.556 : 1 2. : 1 (Motor RPM) (0.111) (Motor RPM) (0.169) 1.25 (2) 0.75 dia (70) 1.7 (5) 2.74 (70).54 (90) 0.06 (2) 6.29 (1) 4.11 (104) 1.7 (5) MATING NEMA 4 SERVO DIMENSIONS 9.29 (26) (Bottom Mount) 10.0 (254) (Flush Mount) Features: Offered as mount package and gearhead only Standard Nema 4 input mounting dimensions Inline planetary reducer 4:1 ratio 9% efficient 1 arc-minute backlash 20,000 hr rated RoHS compliant 2.0 (59) W 0.66 (17) (Bottom Mount) 8.4 (214) 5.2 (1) 28 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

29 2200 & 200 SERIES: PROFILES W.5 (90) W 0.59 (15) (2200/200) 0.84 (21) (2200 Precision Move) 2.0 (52) 01 Low Side W W (2) 04 (76) Aluminum Side W -.62 (16) W (2) (8) Aluminum Side 1.17 (0) W (2) 07* Low to Side Wiper (Not available on Precision Move) W W -.56 (14) 1.0 (25) W (2) 1.11 (28) W (2) (1) Aluminum Side (1) Extruded Plastic (Do not use with belt #64) (Not available on Precision Move) 5.85 (149) W MAX (20) MIN W MAX (20) MIN 5.91 (150) 0.97 (25) W (92) MAX 1 Adjustable Guiding 1.0 (25) W (92) MAX 14 Tool-less Adjustable Guiding * = Not available on Gravity Roller Conveyors and do not use with high friction belts W = Conveyor Belt Width Dim = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 29

30 2200 & 200 SERIES: MODULAR BELT PROFILES W W+.14 (4) 0.76 (19).49 (89) W+1.44 (7) W+1.44 (7) 01 Low Side 04 " (76) High Side W+.14 (4) W+.14 (4) 1.99 (51) 1.02 (26) W+1.44 (7) W+1.44 (7) " (8) High Side " (1) High Side W=MAX. W-8.00 (20) MIN. W=MAX. W-8.00 (20) MIN (149) 5.86 (149) 0.92 (2) W+1.24 (6) MAX (2) W+1.24 (6) MAX. 1 Adjustable Guiding 14 Tool-less Adjustable Guiding W = Conveyor Belt Width Dim = in (mm) 0 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

31 2200 && 200 SERIES: INSERT STANDARD TITLE(S) BELTING HERE Standard Belt Selection Guide Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment. Belt Type - Finger Splice Belt Type - Plastic Clipper Belt Type - Metal Clipper Belt Specifications Thickness Surface Material Carcass Material Maximum Part Temperature Coefficient of Friction FDA Approved Anti-Static Static Conductive Chemical Resistance Special Characteristics or Applications 01 A1 1A FDA Accumulation (1.7) Urethane Polyester 212 F (100 C) Low x x Good Packaging, clean room & inspection 02 A2 2A General Purpose (1.8) Urethane Polyester 212 F (100 C) Med x x Good Most versatile belt offering 0 A A FDA High Friction (1.7) Urethane Polyester 212 F (100 C) High x x Good Packaging, clean room & inspection 05 A5 5A Accumulation (1.2) Urethane Polyester 212 F (100 C) V-Low x x Good Accumulation of products 06 A6 6A Electrically Conductive 0.06 (1.6) Urethane Polyester 176 F (80 C) Low x x Good Electronics Handling 08 A8 8A High Friction 0.08 (2.1) PVC Polyester 158 F (70 C) V-High x Poor Conveys up to 5 inclines* 09 idrive General Purpose (1.4) Urethane Polyester 212 F (100 C) High x Good Lower No Load Torque Dim = in (mm) Note: See below for splice details. Plastic Clipper splice requires longer lead times. Note: Belts with V-guiding may have a slight high spot or rib on the top surface. This rib would run longitudinally along the center of the belt. Consult factory with applications for which this may cause interference. * Incline varies due to factors like dust, fluids and part material. BELT SPLICING Finger Splice All belts are available with a standard Thermoformed finger splice. This splice makes the belt continuous and is virtually undetectable. Splice bonding methods vary by belt type. Consult factory for details. Plastic Clipper** An optional plastic clipper splice is available for quick removal of belts or when conveyors are installed in tight spaces. Metal Clipper** An optional metal clipper splice is also available for quick removal of belts or when conveyors are installed in tight spaces. ** See belt charts for compatibility. Not for use with 2200/200 Series Nose Bar Transfer or 2200/200 Series with bottom wiper option. Plastic and Metal Clippers are slightly thicker than base belt. Contact factory for details. 1

32 2200 & 200 SERIES: SPECIALTY BELTING Specialty Belt Selection Guide Specialty belt material is not stocked at Dorner and needs to be custom ordered for your special conveyor needs. Belt Type - Finger Splice Belt Type - Plastic Clipper Belt Type - Metal Clipper Belt Specifications V-guided Belt Thickness Surface Material Maximum Part Temperature Coefficient of Friction FDA Approved Chemical Resistance Special Characteristics or Applications 2 18 B8 8B Material Handling, High Friction x 0.08 (2) PVC 158 F (70 C) High Poor Low cost alternative, general purpose, dark green colored 50 Heat Resistant 0.05 (1.) Silicone 56 F (180 C) Low Good 51 Heat Resistant 0.04 (1.0) Mesh 0 F (16 C) n/a V-Good 0.18 (5mm) square mesh, UV curing, airflow 5 Translucent, Nose 0.02 (0.5) Urethane 212 F (100 C) V-Low x Good Back lit inspection and very small product transfer Bar, Accumulation 54 F4 4F FDA Sealed Edge x 0.06 (1.6) Urethane 176 F (80 C) Low x Good Packaging, clean room and inspection 55 F5 5F FDA Sealed Edge x 0.06 (1.6) Urethane 176 F (80 C) High x Good Packaging, clean room and inspection 56 6F Cut Resistant x 0.08 (2.1) Urethane 212 F (100 C) Med. Good Oily product release, metal stamping 57 7F Cut Resistant* x 0.10 (2.5) Nitrile 176 F (80 C) Med. Poor Felt-like, dry metal stamping, glass and ceramic 58 8F Cut Resistant 0.06 (1.5) Urethane 176 F (80 C) Low V-Good Cross-linked surface, gold colored 59 F9 9F Color Contrasting x 0.06 (1.5) PVC 158 F (70 C) Med. Poor Black colored, hides overspray from ink jet G0 0G Color Contrasting x 0.05 (1.) Urethane 212 F (100 C) Low x Good Green colored 61 G1 1G Color Contrasting x 0.05 (1.) Urethane 212 F (100 C) Low x Good Blue colored 6 G Electrically x 0.05 (1.2) Urethane 176 F (80 C) Low Good Static conductive, electronics handling Conductive 64 4G High Friction x 0.17 (4.4) PVC 194 F (90 C) V-High Poor Dark Green colored, rough top surface, product cushioning, incline/decline apps 66 6G Chemical Resistant x 0.07 (1.7) Polyester 212 F (100 C) Med. x V-Good Good cut resistance, metal stamping apps 67 7G Low Friction Cleated (Do not use with Z-Frame) x 0.06 (1.6) Polyester 212 F (100 C) n/a x Good Excellent product release, consult factory for part number and how to specify low friction 68 G8 FDA Encased** x 0.06 (1.5) Urethane 176 F (80 C) Low x Good Urethane enclosed for added sanitary protection 69 G9 FDA Encased** x 0.09 (2.2) Urethane 212 F (100 C) Med. x Good Urethane enclosed for added sanitary protection Dim = in (mm) Note: Clipper Splices not available on Z-Frame Series Conveyors. Note: Conveyors wider than 40" (1,016 mm) require V-Guide belt tracking Note: Belts with V-guiding may have a slight high spot or rib on the top surface. This rib would run longitudinally along the center of the belt. Consult factory with applications for which this may cause interference. * 12" (05 mm) wide conveyor maximum for non V-guided ** Not available in 2" (51 mm) widths

33 & 200 & 200 SERIES: SERIES: STANDARD INSERT BELTS TITLE(S) & CLEATS HERE 2200 & 200 MODULAR BELT Modular Belt Selection Guide Belt Type Description Tooth Pitch Thickness Material Color Maximum Part Temperature Coefficient of Friction FDA Approved Chemical Resistance 01 Accumulation, Closed Mesh 0. (8.4) 0.26 (6) Acetal Blue 200 F (9 C) Low x Good Note: White belt is available, contact factory for details. Dim = in (mm) 2200 PRECISION MOVE STANDARD BELTS & CLEATS Standard Belt Selection Guide Standard belt material is stocked at Dorner,then cut and spliced at the factory for fast conveyor shipment. Belt Type - Finger Splice Belt Specifications Tooth Pitch Thickness Material Top Surface Color Maximum Part Temperature Coefficient of Friction Durometer FDA Approved Chemical Resistance Max Width 1P Low Friction 10 mm (4.5) Urethane with nylon top Carcass Green 195 F (91 C) Low N/A Good 24 (610) P High Friction 10 mm (4.5) Urethane Smooth White 195 F (91 C) High 85A x Good 24 (610) 2T High Strength 10 mm (4.6) Urethane with Stainless cords Smooth Clear 1 F (71 C) Med 92A Good 6 (152) Dim = in (mm) 2.00 (52) 1.42 (6) 0.75 (20) 0.16 (4) C B A Base Belt Material: Belt P, 0.175" (4.5 mm) thick, high friction FDA approved urethane, 195 F (91 C) maximum part temperature. Cleat spacing in 10 mm increments. Cleats located centered over tooth. Note: Minimum cleat spacing is approximately 1.57" (40 mm). Consult Factory. STANDARD CLEATS * Maximum 20" (508 mm) cleat spacing for 18" and wider conveyors with lengths greater than 7' (2,14 mm) ** 18" and wider conveyors have a maximum length of 7' (2,14 mm) Base Belt Material: 0.059" (1.5 mm) thick, high friction FDA approved urethane, 176 F (80 C) maximum part temperature. See Specialty Belt 67 for low friction base belt material. Note: Minimum cleat spacing is approximately 2" (51 mm). Consult Factory.

34 2200 & 200 SERIES: GEARMOTOR MOUNTING PACKAGES GEARMOTOR MOUNTING PACKAGE & GEARMOTOR SELECTION STEPS Step 1: Step 2: Step : Step 4: Step 5: Select a Gearmotor Mounting Package. For End drive conveyors, select a side, bottom, top, flush or bolster drive mount (pages 41-49). If a Center Drive or Mid Drive conveyor is being outfitted, refer to the Center Drive section on pages Be sure to note if it is for a 90 or Parallel Shaft Gearmotor. Using Belt Speed and Load Requirements, determine the required Gearmotor Type (Light, Heavy or Standard) for your application using the chart below. Find the appropriate set of Belt Speed Charts (pages 4, 44, 46, 47, 49, 51 and 52) for the Mounting Package you selected and choose between the Fixed or Variable Speed chart. Go down the first column of the Belt Speed Chart and locate the required Belt Speed for your application. If the desired belt speed is not listed, round up to the next higher speed. (Dorner offers much more than just the belt speeds listed in the tables, contact the factory for complete details) From the row containing your required Belt Speed, check to be sure that speed is available for the Mount Package you chose. (End Drive Only - Top, Bottom or Side) Step 6: Step 7: Step 8: Use the Drive / Driven Pulley Kit combination to complete your Mounting Package Part Number Note the RPM from Gearmotor, it will be needed to select the correct Gearmotor from the Gearmotor Chart. Reference the Gearmotor Chart # to locate a compatible Gearmotor Chart on pages Be sure to select a Gearmotor Chart to match your Gearmotor Type (Light, Standard or Heavy) and your Mounting Package while meeting your electrical requirements. (Red = Parallel Shaft or Blue = 90 ) Step 9: Using the RPM from Gearmotor (Step 6), locate the Part Number for your Gearmotor from the Gearmotor Table. Belt Speed - Ft/min (m/min) Conveyor Load - Lbs (Kg) GEARMOTOR TYPE Light Load Standard Load Heavy Load 0-15 (0-4.6) 16-0 ( ) 1-45 ( ) 46- (14-18.) ( ) ( ) ( ) (.8-9.6) ( ) (46-5.4) (5.7-61) ( ) ( ) ( ) 10 (4.5) 20 (9.1) 0 (1.6) 40 (18.2) 50 (22.7) (27.) 70 (1.8) 80 (6.4) 90 (40.9) 100 (45.5) 110 (50) 120 (54.5) Gearmotor Mounting Package Selection Guide Use this guide as a reference when selecting Gearmotor Mounting Packages Wet Products / Environments " (76) and taller products Manual / Automated Assembly Table top mounting APPLICATION Tight machine interface Aesthetics Driving multiple conveyors Clearance at discharge Operator Ergonomics Test and Inspect Metal Forming Side Mount Package X X X X 4 MOUNT PACKAGE Top Mount Package X X X Bottom Mount Package X X X X X Center Drive Conveyor X X X Flush Mount X X Bolster Mount Package X X Common Drive Package X

35 2200 & 200 SERIES: END DRIVE MOUNTING PACKAGES Side Mount Package, 90 Gearmotor 4.97 (126) W 0.58 (15) 0.86 (22) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware W = Conveyor Belt Width Bottom Mount Package, 90 Gearmotor 2.4 (59) W 9.19 (2) A 4.27 (108) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware 4.58 (116) A: Standard Load Flat Belt = 5. (15) Standard Load Cleated Belt = 7.70 (195) W = Conveyor Belt Width Top Mount Package, 90 Gearmotor 4.27 (108) 2.00 (51) 9.19 (2) W 6.50 (165) 1.81 (46) 4.58 (116) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware W = Conveyor Belt Width 90 Standard Load Gearmotor Location Options Side Mount Bottom Mount Top Mount Notes: Position 1 recommended Consult factory for details Note: Conveyor and gearmotor are not included in the mounting package and must be ordered separately. Dimensions = in (mm) For ordering information, see page 85 5

36 2200 & 200 SERIES: END DRIVE MOUNTING PACKAGES Side Mount Package, Parallel Shaft Gearmotor 2.1 (52).2 (81) A W 1.7 (44) 6.1 (155).2 (81) 0.6 (15) Light load gearmotors only A: Light Load, Fixed Speed and VFD Variable Speed = 4.6 (117) Light Load, DC Variable = 6.7 (170) Light Load CE Fixed Speed = 7.2 (18) Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware W = Conveyor Belt Width Bottom Mount Package, Parallel Shaft Gearmotor 2. (59) W 0.6 (16) A.7 (94) B 6.4 (16) D 2.6 (67) C 0.6 (16) A: Light Load Flat Belt = 6.9 (175) Light Load Cleated Belt = 8.9 (226) Standard Load Flat Belt = 9.2 (24) Standard Load Cleated Belt = 9.2 (24) B: Light Load Flat Belt = 6.2 (158) Light Load Cleated Belt = 8. (211) Standard Load Flat Belt = 8.5 (216) Standard Load Cleated Belt = 10. (262) C: Light Load, Fixed Speed and VFD Variable Speed = 4.6 (117) Light Load, DC Variable Speed = 6.7 (170) Standard Load = 10.5 (267) D: Light Load Flat Belt = 6.1 (155) Light Load Cleated Belt = 5.6 (142) Standard Load Flat Belt = 4.6 (116) Standard Load Cleated Belt = 4.6 (116) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware W = Conveyor Belt Width Top Mount Package, Parallel Shaft Gearmotor 2.6 (67) C A 2. (59) W 1.8 (46) B 6.1 (155) D 0.6 (16) A: Light Load = 8.9 (226) Standard Load = 9.2 (24) B: Light Load =. (84) Standard Load = 4. (110) C: Light Load, Fixed Speed and VFD Variable Speed = 4.6 (117) Light Load, DC Variable Speed = 6.7 (170) Standard Load = 10.5 (267) D: Light Load = 5.6 (142) Standard Load = 4.6 (116) Includes gearmotor mounting bracket, timing belt and pulleys, guard cover and mounting hardware W = Conveyor Belt Width Note: Conveyor and gearmotor are not included in the mounting package and must be ordered separately. Dimensions = in (mm) 6 For ordering information, see page 85

37 2200 & 200 SERIES: END DRIVE BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Fixed Speed 2200 / Precision Move 2200 / 200 Modular Belt Ft/min m/min Ft/min m/min Ft/min m/min RPM From Gearmotor Mount Package Pulley Kit Gearmotor Chart # Top & Bottom x x x Side Drive Pulley Driven Pulley Light Load Std. Load x , x x , 5 12, x x x x x , 19 12, x , 5 12, x x , x x x , 5 12, x x x , 5 12, x x x , 5 12, x , 5 12, x , 5 12, x x , 5 12, x , 5 12, x , 5 12, x , 5 12, x , 5 12, x , 5 12, 1 Gearmotor RPM at 50 Hz * x * x x * x x * x * x * x x * x * x x * x x * x * x x * x * x * x * x * x * x 22 6 Heavy Load Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 7

38 2200 & 200 SERIES: END DRIVE BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Variable Speed 2200 / Precision Move 2200 / 200 Modular Belt Ft/min m/min Ft/min m/min Ft/min m/min RPM From Gearmotor Mount Package Pulley Kit Gearmotor Chart # Top & Bottom x x Side Drive Pulley Driven Pulley Light Load Std. Load x , x , 11 15, x x , 10, x , x x x x x , 11 15, x x , 10, x x x , 11 15, x x x , x , 11 15, x , 11 15, x , x x , x , 11 15, x , RPM from CE/50 Hz gearmotors VFD drive at 6 Max. Hz. output * x * x x * x x * x x * x x * x * x x * x * x Heavy Load Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 8

39 2200 & 200 SERIES: FLUSH BOTTOM MOUNTING PACKAGES Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Flush Bottom Mount Package, Parallel Shaft Gearmotor Standard Load Light Load Flush Bottom Mount Package, 90 Gearmotor Standard Load 2.21 (56) W Heavy Load 2.21 (56) W 9.1 (22) A 4.81 (122) (22) (224) (281) 4.81 (122) 4.14 (105) A: FLAT BELT = 5.98 (152) CLEATED BELT = 8.41 (214) 4.06 (10) Product Applications/Uses: Wide product transfers Product stops/escapements Product detection Lift stations Sheet handling 9

40 2200 & 200 SERIES: FLUSH BOTTOM BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Fixed Speed 2200 / Precision Move 2200 / 200 Modular Belt Pulley Kit Gearmotor Chart # RPM From Gearmotor Ft/min m/min Ft/min m/min Ft/min m/min Drive Pulley Driven Pulley Light Load Standard Load Heavy Load , 5 12, , 5 12, , 19 12, , 5 12, , 5 12, , 5 12, , 5 12, 1 Gearmotor RPM at 50 Hz Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 40

41 2200 & 200 SERIES: FLUSH BOTTOM BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Variable Speed 2200 / Precision Move 2200 / 200 Modular Belt RPM From Pulley Kit Gearmotor Chart # Ft/min m/min Ft/min m/min Ft/min m/min Gearmotor Drive Pulley Driven Pulley Light Load Standard Load Heavy Load , 11 15, , , , 20 15, , 11 15, , , 11 15, , 11 15, , Gearmotor RPM at 50 Hz Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 41

42 2200 & 200 SERIES: GANG DRIVE & BOLSTER MOUNT MOUNTING PACKAGES 1.50 (8) 1.88 (52).6 (92) MIN () 1.25 (2) (1270) MAX. Includes motor mounting bracket, 4' (1219 mm) hex shaft, coupling, shaft guard, support block and support block bracket. Notes: Conveyors cannot be secured to bolster plate on stands Order conveyor with gang drive option separately Order gearmotor separately (90 Standard and Heavy Load only) Positions 2 and recommended Note: Dimensions = in (mm) REMINDER: Gang Drive Pulleys require periodic greasing 2200 SERIES: BOLSTER MOUNT MOUNTING PACKAGE 6 M 01 E S Motor Type: S, H, K Output Shaft: 01 = Single Documentation Language: M = English, U = CE English Example: 6M01 Description: Gang drive mounting package with English documentation. 42 Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

43 2200 & 200 SERIES: GANG DRIVE & BOLSTER MOUNT BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts BOLSTER MOUNT BELT SPEED CHARTS Fixed Speed Belt Speed RPM From Gearmotor Chart # Ft/min m/min Gearmotor Standard Load Heavy Load , 5 12, , , 5 12, , 5 12, , 5 12, 1 Gearmotor RPM at 50 Hz Variable Speed Belt Speed RPM From Gearmotor Chart # Ft/min m/min Gearmotor Standard Load Heavy Load , , , , Gearmotor RPM at 50 Hz Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 GANG MID DRIVE BELT SPEED CHARTS Refer to page 26 for mount package details. Fixed Speed 2200 Precision Move RPM From Gearmotor Chart Ft/min m/min Gearmotor Standard Load Heavy Load Gearmotor RPM at 50 Hz Variable Speed Belt Speed RPM From Gearmotor Chart Ft/min m/min Gearmotor Standard Load Heavy Load RPM from CE/50 Hz gearmotors VFD drive at 6 Max. Hz. output Red = Parallel Shaft, Blue = 90 4

44 2200 & 200 SERIES: CENTER & MID DRIVE MOUNTING PACKAGES Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. CENTER DRIVE MOUNTING PACKAGES Parallel Shaft Gearmotor TYPE 1 - Vertical Mount Parallel Shaft Gearmotor TYPE 2 - Horizontal Mount 0.8 (21) 0.8 (21) 2.2 (55) 2.2 (55) W W 2.2 (55) 2.2 (55) W W 5.7 (145) 5.7 (145) (197) (197) 10.2 (2) 10.2 (2) 0.8 (20) 0.8 (20) (10) (10) 2. (57) 2. (57) 2. (57) 2. (57) 90 Gearmotor 2.2 (55) 2.2 (55) W2.25 W(57) 2.41 (61) (21) (21) W 90 Gearmotor 2.2 (55) 2.2 (55) W W C C 1 1 B 1 B (5) 0.2 (5) (5) (19) (19) (68) 7.7 (197) 7.7 (197) 7.75 (197) A: Standard A: Standard Load = Load 12.1 = (08) 12.1 (08) Heavy Heavy Load = Load 12.6 = (21) 12.6 (21) B: Standard B: Standard Load = Load 14. = (62) 14. (62) Heavy Heavy Load B= Load 15.4 = (91) 15.4 (91) C: Standard C: Standard Load = Load 7.6 = (192) 7.6 (192) Heavy A: STANDARD Heavy Load = Load 8.1 LOAD = (206) 8.1 = (206) 9.96 (25) HEAVY LOAD = 10.5 (26) B: STANDARD LOAD = 2.95 (75) HEAVY LOAD =.87 (98) A A A C C 2.50 (64) 1.88 (48) (147) 2.09 (147) (5) B B B 2.25 (57) W A (10) (10) A A A: Standard A: Standard Load = Load 7.2 = (18) 7.2 (18) Heavy Heavy Load = Load 7.7 = (196) 7.7 (196) B: Standard B: Standard Load = Load 14.6 = (70) 14.6 (70) Heavy A: Heavy STANDARD Load = Load 15.7 LOAD = (99) 15.7 = 5.09 (99)(129) HEAVY LOAD = 5.49 (19) C: Standard C: Standard Load = Load 2.6 = (67) 2.6 (67) Heavy B: Heavy STANDARD Load = Load.2 LOAD = (80).2 = (80) 2.95 (75) HEAVY LOAD =.87 (98) TYPE 2 recommended for tight spaces and allows for easy access to the drive module. * Gearmotor not included in mounting package, see page 40 for gearmotor ordering information. Dimensions = in (mm) For ordering information, see page PRECISION MOVE MID DRIVE Parallel Shaft Gearmotor 90 Gearmotor 2.0 (58) W 2.0 (58) W A 1.77 (45) 4.06 (10) 2.25 (57) D C B 4.06 (10) A: STANDARD LOAD = 7.2 (186) HEAVY LOAD = 8.40 (21) B: STANDARD LOAD = 7.50 (190) HEAVY LOAD = 8.01 (20) C: STANDARD LOAD = (419) HEAVY LOAD = (450) D: STANDARD LOAD = 2.1 (59) HEAVY LOAD =.9 (86) 44 For ordering information, see page 86

45 2200 & 200 SERIES: CENTER & MID DRIVE BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Fixed Speed 2200 / Precision Move 2200 / 200 Modular Belt RPM From Pulley Kit Gearmotor Chart # Ft/min m/min Ft/min m/min Ft/min m/min Gearmotor Drive Pulley Driven Pulley Standard Load Heavy Load , , 5 11, , 19 11, , , 5 11, , 5 11, , 5 11, , 5 11, , 5 11, , 5 11, , 5 11, , 5 11, 12 Gearmotor RPM at 50 Hz Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 45

46 2200 & 200 SERIES: CENTER & MID DRIVE BELT SPEED CHARTS Refer to the Gearmotor Selection Steps on page 4 for instructions on using the Belt Speed Charts. Variable Speed 2200 / Precision Move 2200 / 200 Modular Belt RPM From Pulley Kit Gearmotor Chart # Ft/min m/min Ft/min m/min Ft/min m/min Gearmotor Drive Pulley Driven Pulley Standard Load Heavy Load , , , 11 15, , , 20 15, , 11 15, , , 11 15, , , 11 15, , 11 15, , , , 11 15, , , 11 15, , RPM from 50 Hz. gearmotors, VFD drive at 6 max. Hz. output Note: Nose Bar transfers operate at maximum 77 ft/min (2.5 m/min) belt speed Red = Parallel Shaft, Blue = 90 46

47 2200 & 200 SERIES: GEARMOTORS LIGHT LOAD, FIXED SPEED Chart 1 Parallel Shaft Sealed gearmotor Totally enclosed, non-ventilated Includes switch, cord and overload protection on 1 Phase unit 115V, 1 Phase 20V, Phase Non-reversing Hz 5.7 (145).2 (80) 4.1 (105) 2.9 (75) 1.0 (25) 8.0 (202) 5.0 (126).2 (80) 1. (2) 5.0 (128) Part Number RPM Gearmotor Type Hp kw 62M06PL4(vp)F(N) 62M015PL4(vp)F(N) L L Phase Phase Starter FLA in.-lbs. Nm FLA in.-lbs. Nm Chart H H (vp) = Voltage and Phase 11 = 115V, 1 phase 2 = 20V, phase (n) = Reversing capability N = No reversing switch R = With reversing switch Chart 2 Parallel Shaft Totally enclosed, fan cooled IP44 protection rating Non-reversing 50 Hz Order starter separately, see page (1) 2.5 (6) 12 mm Ø 8.8 (224) 1.0 (25).2 (80) Part Number RPM Gearmotor Type 1Ph kw 1 Ph FLA Ph kw Ph FLA Nm Phase Starter Chart 62Z028PL421FN 62Z028PL4(vp)FN 62Z008PL421FN 62Z008PL4(vp)FN L L L L n/a n/a 0.1 n/a 0.1 n/a n/a n/a n/a 0.22 / 0.1 n/a 0.22 / H H H H (vp) = Voltage and Phase 2 = 20V, phase 4 = 400V, phase Note: When buying a gearmotor only without the starter, the customer must supply their own on/off switch and motor overload protection to comply with the CE Safety Directive. FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 47

48 2200 & 200 SERIES: GEARMOTORS LIGHT LOAD, VARIABLE SPEED Chart Parallel Shaft DC 10 Volts DC Sealed gearmotor Totally enclosed, non-ventilated RPM motor Order controller separately, see page 56 Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm 62M0PLDDEN 62M018PLDDEN V V Vari - Speed Control Chart A A Chart 18 Parallel Shaft VFD Rated 4.1 (105) 2.9 (75) 8.0 (202) 5.0 (126) VFD Variable Speed 20V, Phase, 10 to Hz Totally enclosed, non-ventilated Order controller separately, see page (145).2 (80) 1.0 (25).2 (80) 1. (2) 5.0 (128) Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm 62M06PL42EN 62M015PL42EN L L Vari - Speed Control Chart E E Chart 25 Parallel Shaft Brushless DC Closed loop brushless DC with hall effect feedback Sealed gearbox IP65 totally enclosed non-ventilated motor 100 to 000 rpm motor Includes motor cord with quick disconnect Order controller separately, see page (40).15 (80).15 (80) 1.06 (27) 0.57 (15) 2.1 (54) 5.16 (11) 1.8 (5).74 (95).84 (97) Part Number Max RPM Min RPM Gearmotor Type Hp kw FLA in.-lbs. Nm Vari-Speed Control Chart 62M050PLBDDEN 62M020PLBDDEN 62M015PLBDDEN A A A see control see control see control F F F FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 48

49 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, FIXED SPEED Chart 4 90 Sealed gearmotor NEMA 42 CZ C Face Totally enclosed, fan cooled 115V 1 phase includes switch, cord and overload protection /4 Volts, phase wiring by others Hz Order phase starter separately, see page (16) 2.76 (70) 1.24 (2) 5.12 (10) 4.21 (107) 1.57 (40).82 (97) 1.57 (40) (11) 6.50 (165) 4.7 (120) Part Number RPM Gearmotor Type 1 Phase Phase Hp kw FLA Hp kw FLA in.-lbs. Nm Phase Starter Chart 62M0ES4(vp)FN 62M040ES4(vp)FN 62M020ES4(vp)FN 62M010ES4(vp)FN 62M005ES4(vp)FN S S S S S / / / / / N N N N N (vp) = Voltage and Phase 11 = 115V, 1 phase 2 = / 4V, phase Chart 5 Parallel Shaft Sealed gearmotor Totally enclosed, fan cooled 115V 1 phase includes switch, cord and overload protection 20/4 Volts, phase wiring by others Hz Order phase starter separately, see page (8) 4.75 (121) 2.9 (61) 2.04 (52) 6.7 (171) 2.62 (67).75 Ø 2.00 (51) (281) 4.75 (121) Part Number 62M180PS4(vp)F(n) 62M0PS4(vp)F(n) 62M00PS4(vp)F(n) 62M020PS4(vp)F(n) 62M010PS4(vp)F(n) 62M005PS4(vp)F(n) RPM Gearmotor Type S S S S S S 1 Phase Phase Hp kw FLA in.-lbs. Hp kw FLA in.-lbs (vp) = Voltage and Phase 11 = 115V, 1 phase 2 = 20/4V, phase (n) = Reversing Capability N = No reversing switch R = With reversing switch (115V, 1 phase only) / / / / / / Nm Phase Starter Chart L L M M M M FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 49

50 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, FIXED SPEED Chart 6 90 Sealed gearmotor IEC 6 B5 C Face IP 55 protection rating Totally enclosed, fan cooled Non-reversing 50 Hz Order starter separately, see page (10) 4.72 (120) 6.0 (1) 2.76 (70) 4.88 (124) 4.78 (121).54 (90) 1.54 (9) 5.9 (17) 1.97 (50) 1.97 (50) Part Number RPM Gearmotor Type 1Ph kw 1 Ph FLA Ph kw Ph FLA Nm Starter Chart 62Z0ES4(vp)FN 62Z040ES4(vp)FN 62Z020ES4(vp)FN 62Z010ES4(vp)FN 62Z005ES4(vp)FN (vp) = Voltage and Phase 21 = 20V, 1 phase 2 = 20V, phase 4 = 400V, phase S S S S S / / / / / Note: When buying a gearmotor only without the starter, the customer must supply their own on/off switch and motor overload protection to comply with the CE Safety Directive. I I I I I Chart SEW SEW WA20 Gearmotor Bottom, Center and Side mount packages available 20 / 4 V Phase VFD Compatible with constant torque from 10 to Hz Sealed gear head, totally enclosed fan cooled motor 7.48 (190) 5.6 (14) 4.57 (116) 1.87 (47) (10) 4.9 (112) 1.97 (50) 2.65 (67) 5.52 (140) 4.61 (117) 0.91 (2) Part Number RPM Gearmotor Type Hp kw FLA in-lbs Nm Phase Starter Chart 22M09WS42EN 22M017WS42EN 22M008WS42EN W W W / / / L L N FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 50

51 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, VARIABLE SPEED Chart 7 90 DC 10 Volts DC Sealed gearmotor NEMA 42 CZ C Face Totally enclosed, fan cooled RPM motor Order controller separately, see page (17) 2.76 (70) 1.24 (1) 4.21 (107).82 (97) 1.57 (40) 1.57 (40) 1.21 (6) 5.25 (1) Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm 22M0ESDDEN 22M040ESDDEN 22M020ESDDEN 22M010ESDDEN 22M005ESDDEN S S S S S Vari-Speed Control Chart A A A A A Chart 8 90 VFD Rated Variable frequency drive, 6 - Hz Sealed gearmotor NEMA 56C C Face Totally enclosed, fan cooled 20/4 Volts, phase Order controller separately, see page (42) 6.01 (15).70 (94).70 (94) 5.12 (10) 8.07 (205) 6.79 (17) 5.9 (17).54 (90) 4.78 (121) 1.40 (6) 1.97 (50) 1.97 (50) Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm* 2M0EL42EN 2M040EL42EN 2M020EL42EN 2M010EL42EN 2M005EL42EN K K K K K 0.5** 0.5** 0.5** 0.5** 0.5** * = At Hz ** = Motor de-rated to 0.25 Hp for full torque throughout speed range / / / / / Vari-Speed Control Chart D and E D and E D and E D and E D and E FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 51

52 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, VARIABLE SPEED Chart 9 90 Variable frequency drive, 25-6 Hz Sealed gearmotor IEC 6 B5 C Face IP 55 protection rating Totally enclosed, fan cooled 20/400 Volts, phase Order controller separately, see page (1) 2.76 (70) 4.88 (124) 4.78 (121).54 (90) 1.54 (9) 5.9 (17) 4.72 (120) (10) 1.97 (50) 1.97 (50) Part Number RPM Gearmotor Type Ph kw Ph FLA Nm* 62Z0ES42EN 62Z040ES42EN 62Z020ES42EN 62Z010ES42EN 62Z005ES42EN S S S S S / / / / / Vari-Speed Control Chart B B B B B * = At 50 Hz Note: When buying a gearmotor only without the starter, the customer must supply their own on/off switch and motor overload protection to comply with the CE Safety Directive. Chart 10 Parallel Shaft DC 10 Volts DC Sealed gearmotor Totally enclosed, non-ventilated RPM motor Order controller separately, see page (62) 4.9 (124) 1.5 (7) 4.8 (121).75 Ø 12.5 (18) 2.0 (51) 4. (108) Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm Vari - Speed Control Chart 62M180PSDDEN 62M0PSDDEN 62M00PSDDEN 62M020PSDDEN 62M010PSDDEN 62M005PSDDEN S S S S S S A A A A A A Chart 11 Parallel Shaft VFD Rated Variable frequency drive, 10 to Hz Sealed gearmotor Totally enclosed, fan cooled 20/4 Volts / Phase, VFD duty Order controller separately, see page (8) 4.75 (121) 2.9 (61) 2.04 (52) 6.7 (171) 2.62 (67).75 Ø 2.00 (51) (281) 4.75 (121) Part Number RPM* Gearmotor Type Hp kw FLA in.-lbs. Nm Vari - Speed Control Chart 62M180PS42EN 62M0PS42EN 62M00PS42EN 62M020PS42EN 62M010PS42EN 62M005PS42EN * = At Hz S S S S S S / / / / / / D and E D and E D and E D and E D and E D and E 52 FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm)

53 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, VARIABLE SPEED Chart 26 Parallel Shaft Brushless DC Closed loop brushless DC with hall effect feedback Sealed gearbox IP65 totally enclosed non-ventilated motor 100 to 000 rpm motor Includes motor cord with quick disconnect Order controller separately, see page 56 Part Number Max RPM Min RPM Gearmotor Type Hp kw FLA in.-lbs. Nm Vari-Speed Control Chart 62M050PSBDDEN 62M020PSBDDEN 62M010PSBDDEN A A A see control see control see control F F F Chart SEW SEW WA20 Gearmotor Bottom, Center and Side mount packages available 20 / 4 V Phase VFD Compatible with constant torque from 10 to Hz Sealed gear head, totally enclosed fan cooled motor 7.48 (190) 5.6 (14) 4.57 (116) 1.87 (47) (10) 4.9 (112) 1.97 (50) 2.65 (67) 5.52 (140) 4.61 (117) 0.91 (2) Part Number RPM Gearmotor Type Hp kw FLA in-lbs Nm Vari - Speed Control Chart 22M09WS42EN 22M017WS42EN 22M008WS42EN W W W / / / D and E D and E D and E Chart Brushless DC Closed loop brushless DC with hall effect feedback Sealed gearbox IP65 totally enclosed non-ventilated motor 100 to 000 rpm motor Includes motor cord with quick disconnect Order controller separately 4.64 (118) 4.09 (104) 4.80 (122) 5.08 (129) 2.76 (70) 2.05 (52) 7.87 (200) 4.21 (107).82 (97) 1.57 (40) 1.57 (40) 4.09 (104) 4.69 (119) Part Number Max RPM Min RPM Gearmotor Type Hp kw FLA in-lbs Nm Vari - Speed Control Chart 62M0ESBDDEN 62M040ESBDDEN 62M020ESBDDEN 62M010ESBDDEN 62M005ESBDDEN B B B B B See control See control See control See control See control F F F F F FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 5

54 2200 & 200 SERIES: GEARMOTORS STANDARD LOAD, VARIABLE SPEED Chart VFD Rated Variable frequency drive, 10 to Hz Sealed gearbox Nema 42CZ C face Totally enclosed non-ventilated motor 20/4Volts, Phase Order controller separately UL and CSA Listed, RoHS compliant 6.78 (172) 2.76 (70) 1.24 (2) 5.12 (10) 1.57 (40).82 (97) 1.57 (40) 4.21 (107) (286) 4.7 (120) Part Number RPM RPM Gearmotor Type Hp kw FLA in-lbs Nm Vari - Speed Control Chart 62M0ES42EN 62M040ES42EN 62M020ES42EN 62M010ES42EN 62M005ES42EN S S S S S / / / / / D and E D and E D and E D and E D and E HEAVY LOAD, FIXED SPEED Chart Sealed gearmotor NEMA 56 C Face Totally enclosed, fan cooled 115V 1 phase includes switch, cord and overload protection /4 Volts, phase wiring by others Hz Order phase starter separately, see page (46) 5.44 (18) 5.12 (10) 6.79 (17) 2.17 (55) 2.6 (67) 5.89 (150) 4.78 (121) 2.46 (62) 2.2 (57).54 (90) 1.54 (9) 6.56 (167) 1.97 (50) 1.97 (50) Part Number RPM Gearmotor Type 1 Phase Phase Hp kw FLA Hp kw FLA in.-lbs. Nm Phase Starter Chart 2M0ES4(vp)FN 2M040ES4(vp)FN 2M020ES4(vp)FN 2M010ES4(vp)FN 2M005ES4(vp)FN H H H H H / / / / / M M M M M (vp) = Voltage and Phase 11 = 115V, 1 phase 2 = / 4V, phase FLA = Full Load Amperes Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm) 54

55 2200 & 200 SERIES: GEARMOTORS HEAVY LOAD, VARIABLE SPEED Chart DC 90V DC Sealed gearmotor NEMA 56 C Face Totally enclosed, fan cooled RPM motor Order controller separately, see page (174).54 (90) 1.54 (9) 5.92 (150) 2.75 (70) 2.17 (55) 5.12 (10) 4.78 (121) 1.97 (50) 1.97 (50) 14.8 (77) 6.20 (157) Part Number RPM Gearmotor Type Hp kw FLA in.-lbs. Nm 2M0ESD9DEN 2M040ESD9DEN 2M020ESD9DEN 62M010EHD9DEN 62M005EHD9DEN H H H H H Vari - Speed Control Chart C C C C C Chart VFD Rated Variable frequency drive, 6 - Hz Sealed gearmotor NEMA 56 C Face Totally enclosed, fan cooled 20/4 Volts, Phase Order controller separately, see see page (116) 6.79 (17).54 (90) 1.54 (9) 8.92 (227) 5.12 (10) 4.78 (121) 1.97 (50) (78) 4.1 (105) 1.97 (50) 6.00 (152) Part Number RPM* Gearmotor Type Ph Hp Ph kw Ph FLA in.-lbs.* Nm* 2M0ES42EN 2M040ES42EN 2M020ES42EN 2M010ES42EN 2M005ES42EN H H H H H 0.75** 0.75** 0.75** 0.75** 0.75** / / / / / Vari - Speed Control Chart D and E D and E D and E D and E D and E * = At Hz ** = Motor derated to 0.5 hp (2.2 / 1.1 amp) for full torque throughout speed range FLA = Full Load Amperes Note: Dimensions = in (mm) 55

56 2200 & 200 SERIES: VARIABLE SPEED CONTROLLERS VARIABLE SPEED CONTROLLERS Chart A PWM DC control Nema 1 enclosure Line cord and motor cord On/Off switch for 62MD114 Forward/Off/Reverse switch for 62MD114R Speed potentiometer Mounting hardware Part Number Input Volts Input Phase Input Hz Output Volts Max Amps* Reversing 62MD114 62MD114R VDC 10VDC No Yes Chart B VFD Controller, Full CE Compliance VFD control IP 65 enclosure EMC filter Variable speed Mounting hardware Line cord and motor cord Motor cord only on 4V 8.0 (20) 6. (1) 5.9 (150) 4.5** (114) 10.5 (268) Part Number Input Volts Input Phase Input Hz Output Volts Output Phase Max Kw* Max Amps Reversing 62UV UV441 62UV UV Yes Yes Yes Yes Chart C Brush-Type DC Controller PWM DC control NEMA 1 enclosure Line cord and motor cord On/Off switch for 62MD1192 and 62MD119 Forward/Off/Reverse switch for 62MD1192R and 62MD119R Speed potentiometer Mounting hardware 62MD1192 & 62MD1192R 7.1 (180) 5. (15) 5.8 (147) 5.7 (145) 5.0 (127) 62MD119 & 62MD119R 5.5 (140) 4.1 (105) 8. (210) 10.0 (254) Part Number Input Volts Input Phase Input Hz Output Volts Max Amps* Reversing 62MD MD1192R 62MD119 62MD119R VDC 90VDC 90VDC 90VDC No Yes No Yes 56

57 2200 & 200 SERIES: VARIABLE SPEED CONTROLLERS VARIABLE SPEED CONTROLLERS Chart D Full Feature VFD Controller Full feature VFD control NEMA 4 enclosure Digital display Keypad with Start/Stop, Forward/Reverse and speed variations Includes cord to motor Power to controller by others 62MV1122 includes line cord to controller Mounting hardware 8.0 (20) 6. (1) 5.9 (150) 4.5** (114) 10.5 (268) Part Number Input Volts Input Phase Input Hz Output Volts Output Phase Max Hp Output Amps* Reversing 2MV1122 2MV2122 2MV1121 2MV2121 2MV2127 2MV222 2MV227 2MV441 2MV In order for this drive to meet full CE requirements for European application a separate CE approve RFI filter must be installed. Product shown in chart B above have this filter pre-installed and are recommended for use in the European Union Yes Yes Yes Yes Yes Yes Yes Yes Yes Chart E Basic VFD Controller Variable frequency drive Aluminum backplate with plasic enclosure Lighted on / off switch Speed potentiometer Forward / Stop / Reverse switch (22MV1122BR) Includes motor cord and power cord Includes mounting brackets and hardware UL listed and RoHS compliant Part Number Input Volts Input Phase Input Hz Output Volts Output Phase Max Kw* Max Amps Reversing 22MV1122B 22MV1122BR No Yes Chart F Brushless DC Controller Closed loop brushless DC with hall effect feedback Nema 1 plastic enclosure Digital keypad and display Programmable speed, acceleration and deceleration Remote on / off and speed capable with wire access hole in enclosure provided Includes motor cord with quick disconnect and power cord (single phase only) Includes mounting brackets and hardware Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max Watts Reversing 6MBD11B 6MBD2B 6MBD11B200 6MBD2B BDC BDC BDC BDC Yes Yes Yes Yes * = See FLA from motor charts Note: Dimensions = in (mm) 57

58 2200 & 200 SERIES: MANUAL MOTOR STARTERS MANUAL MOTOR STARTERS Manual motor starts are manual electronic disconnects that provide motor overload protection and are required by the National Electric Code (NEC) for safe motor operation. Illustration A Illustration B IP 55 Enclosure Push button Start / Stop Includes mounting hardware.4 (86).7 (94).4 (86).7 (94) 7.0 (178) 7.0 (178) Chart H 20V, 1 phase includes cord, plug & starter 20/400 Volts, phase wiring to starter by others Wiring between motor and starter provided when ordered together 50 Hz Part Number In Volts In Phase Amp Range Illustration 62(c)M21H 62(c)M2H 62(c)M4H A B B Chart I 20/400V 50Hz to 2.5 amp 20V, 1 phase includes cord, plug and starter 20/400 Volts, phase wiring to starter by others Wiring between motor and starter provided when ordered together 50 Hz Part Number In Volts In Phase Amp Range Illustration 62(c)M21T 62(c)M2T 62(c)M4T A B B Note: When buying a gearmotor only without the starter, the customer must supply their own (c) = Electrical Configuration G = CE German on/off switch and motor overload protection to comply with NEC and CE safety directive. F = CE French U = CE Great Britain Chart L 20/4V Hz to 1.6 amp Chart M 20/4V Hz to 2.5 amp 20/4 Volts, phase wiring to starter by others Wiring between motor and starter provided when ordered together Hz Part Number In Volts In Phase Amp Range Illustration 62MM2L 62MM4L 62MM2H B B B 20/4 Volts, phase wiring to starter by others Wiring between motor and starter provided when ordered together Hz Part Number In Volts In Phase Amp Range Illustration 62MM2M 62MM4M B B Note: Dimensions = in (mm) 58

59 2200 & 200 SERIES: MOTOR AND INDEXING CONTROL Pre-Package Motor Control Kits Provides standard solutions for applications ranging from remote start/stop to full Servo indexing Color coded quick disconnect devices No high voltage wiring. Includes motor wiring or quick disconnects Full range of compatible sensors and push buttons Quick Disconnect Color Coded Control Product Family VFD Motor Control Single Input (see page ) Provides remote start/stop of motor with capability of 1 added sensor or push button. VFD Motor Control Dual Input (see page ) Provides remote start/stop of motor with capability of adding (2) sensors or push buttons. VFD Motor Control Indexer (see page 61) Provides indexing motor control up to per minute at accuracies of approxiately 1/4". Brushless DC Motor Control Indexer (see page 62) Provides indexing motor control up to per minute at accuracies of less than 1/16". Servo Motor Control (see page 6) Provides programmable move profiles and indexing control up to 100 per minute at accuracies of 0.040". 59

60 I 0N 2200 & 200 SERIES: VFD MOTOR CONTROL VFD Motor Control Single Input Interface 7.7 [187] 6.7 [162] 4.15 [105] Specifications Variable frequency drive 0.5 HP, 2.4 Amp output 115V single phase input voltage 20V three phase output Motor overload protection Nema 1 enclosure Quick disconnect motor cord One input location for control devices, for Input Accessories see pages 66 and 67 Quick disconnect plug for control devices Internal terminals for hardwired PLC or machine interface Part Number 75M-V [16] [28] 4.82 [12] 2.64 [67] VFD Motor Control Dual Input Interface (2) (00) 6.19 (157) Specifications Variable frequency drive 115V/20V single phase input voltage 20V/4V three phase input voltage Motor overload protection Lockout/tagout disconnect Nema 12 enclosure Operator interface panel Quick disconnect motor cord Two input locations for control devices, for Input Accessories see pages 66 and 67 Quick disconnect plug for control devices Internal terminals for hardwired PLC or machine interface DOC1274 O OFF (00) (59) Part Number 75M-V M-V M-V M-V M-V M-V Input Volts Input Phase or 1 or Input Hz Output Volts Max Hp Max Amps

61 2200 & 200 SERIES: VFD INDEXERS Indexing Drive Specifications Electronic indexing Up to indexes per minute Requires run signal Low inertia motor Adjustable acceleration/deceleration Compatible with 2200 and 200 Series standard load gearmotor mounting packages Utilizes standard variable frequency drive controller and accessory kits Pre-wired motor and AC line cords VFD Motor Control with Dual Input Interface Variable frequency drive 115V single phase input voltage 20V three phase input voltage 20V three phase output Motor overload protection Nema 12 Enclosure Operator interface panel Quick disconnect motor cord Two input locations for control devices Quick disconnect plug for control devices Lockout/Tagout provided Part Number Input Volts Input Phase Input Hz Output Volts Max HP Max Amps 75M-V E 75M-V E 75M-V E Indexing Gearmotor Variable frequency drive, 6- Hz Sealed Gearmotor NEMA 56 C Face 1 1 or Totally enclosed, non-ventilated UL & CSA approved 20 Volts, Phase Order controller separately, see above.70 (94) 1.40 (6) (10) 8.07 (205) 6.79 (17) 5.9 (17) 4.78 (121).54 (90) 1.97 (50) 6.01 (15).70 (94) (50) 1.47 (42) Distance in Inches (mm) Distance in Inches (mm) 6 (152) 5 (127) 4 (102) ±. (7.6) ±.25 (.64) ±.2 (5.1) ±.15 (.8) ±.1 (2.5) ±.05 (1.) (76) 2 (51) 1 (25) 0 Stopping Distance (0.5) (.9) (91.4) (121.8) Belt Speed in Ft/Min (m/min) Stopping Repeatability Part Number 2M0ES42EI 2M040ES42EI 2M020ES42EI 2M010ES42EI 2M005ES42EI Gearmotor Type K K K K K Ph Hp Ph kw Ph FLA RPM* in-lbs* Nm* (15.2) (0.5) (45.7) (.9) (76.2) Belt Speed in Ft/Min (m/min) * At Hz 61

62 2200 & 200 SERIES: BRUSHLESS DC: CONTROLLERS & INDEXING BLDC Indexing and Positioning Specifications Brushless DC gearmotors provide an accurate cost effective alternative to servo indexing. All brushless CD gearmotors and controllers are indexing capable Maximum indexes = per minute Minimum acceleration or deceleration time = 0.2 seconds Requires dry contact on/of signal Board Level Driver Chart G Brushless DC Controller Closed loop brushless DC with hall effect feedback Panel mountable enclosure Digital keypad and display Programmable speed, acceleration and deceleration Remote on / off and speed capable All wiring and by others Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max Watts Reversing 6MBD11BBL 6MBD11B200BL BDC BDC 200 Yes Yes Full Feature Variable Speed Controllers Chart F Brushless DC Controller Closed loop brushless DC with hall effect feedback Nema 1 plastic enclosure Digital keypad and display Programmable speed, acceleration and deceleration Remote on / off and speed capable with wire access hole in enclosure provided Includes motor cord with quick disconnect and power cord (single phase only) Includes mounting brackets and hardware Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max Watts Reversing 6MBD11B 6MBD2B 6MBD11B200 6MBD2B BDC BDC BDC BDC Yes Yes Yes Yes 62

63 2200 & 200 SERIES: PRECISION MOVE SERVO MOTOR INDEXERS 1.06 (2) (254) 8.1 (206) Specifications Plug and play compatibility with Dorner Servo Gearmotors Graphical user interface and icons make programming easy Spreadsheet-like position programming Real time performance feedback software Click of a button auto-tuning and wizard tuning per application Multiple homing options Kollmorgen AKD Series Control 1100 watts capacity (2) Input voltage options: 115 Volt Single Phase input 20 Volt Single Phase input UL listed, CE marked and RoHS compliant drive and components UL Labeled Controller Package Housed in a Nema 12 enclosure Includes high voltage fusing and low voltage power supply Quick disconnect motor cabling Quick disconnect sensor locations (470) (408) (06) Compatible Servo Motors Available Gearmotor Compatibility Dorner Series Model Part Number 115V Stand Alone* 115V External Control 20V Stand Alone* 20V External Control Ratio Part Number 75M-S M-S M-S M-S2-21- Rated Torque (in-lb) Input Volts Rated Input Phase Input Hz Rated Cont. Amps * Note: For Stand Alone Control Applications, Enable / Index Kit (75M-EN-1) is recommended. See page 81 for details. Peak Amps Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user Motor Mfg M008HR2B1KW 8: Kollmorgen AKM Series Cont. Watts

64 2200 & 200 SERIES: PRECISION MOVE SERVO MOTOR CONTROLLERS (2) Servo Control Methods Stand Alone Control: Servo Package is self-contained and the control signal is provided by a connected sensor or push button. Programming PC with Temporary Ethernet Cable Optional Emergency Stop Controller Servo Motor Enable / Index Kit External Control: Servo control signal is controlled by an external source such as a PLC or PC. Programming PC with Temporary Ethernet Cable External Control Signal Controller 64 Servo Motor Optional Emergency Stop

65 2200 & 200 SERIES: PRECISION MOVE SERVO MOTOR CONTROLLERS MOTOR / CONTROL TORQUE CURVES Motor Only with 115V Control Rated Speed = 1500 RPM 50 Motor Only with 20V Control Rated Speed = 2,500 RPM 50 Torque (lb-in) Torque (lb-in) Speed (RPM) Cont. Torque Available Peak Torque Available Speed (RPM) Cont. Torque Available Peak Torque Available Performance Data Accuracy: 200 Series: Index consistency = ±0.020" Maximum Speed (Velocity): 200 Series: 2 ft/min = 52 in/sec Maximum Acceleration Rate: 200 in/sec/sec Maximum Deceleration Rate: 400 in/sec/sec Maximum Index Rate: 100 indexes per minute (0.6 sec total cycle; 0.2 sec accel, 0.2 sec dwell, 0.2 sec decel) Minimum Distance for Slow Down / Deceleration Distance to Stop (inches) Running Velocity Prior to Deceleration (in/sec) Acceleration Rates (in/sec/sec) Minimum Distance for Speed Up / Acceleration 14 Distance to Stop (inches) Running Velocity Prior to Deceleration (in/sec) Acceleration Rates (in/sec/sec) Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user. 65

66 2200 & 200 SERIES: CONTROL INPUT ACCESSORIES Stand Alone Servo Control Enable / Index Kit Specifications 6.71 (170) For use with 6.06 (154) stand alone servo motor controls ENABLE INDEX OFF ON Contains servo enable on/off and index initiate button Quick disconnect cable fittings Includes mounting bracket and hardware.09 (79).48 (88) 2.8 ().65 (9) Part Number 75M-EN-1 Photo Eye Kits Specifications 24V DC Retro Reflective Sensor Quick disconnect plug Includes reflector and mounting Fully adjustable mount for 2200/200 Series conveyors 2" and 5" adjustment height ranges 2.4 () 2.47 (6) 0.72 (18) 1.50 (8) 1.50 (8) A A =.61" (92) for 2" Adjustment 6.61 (168) for 5" Adjustment Part Number 75M-PE-1 75M-PE-2 Description 2" height adjustment 5" height adjustment Not compatible with Brushless DC Controllers 66

67 2200 & 200 SERIES: CONTROL ACCESSORIES Jog Push Button Kit Specifications Momentary contact push button Plastic Nema 12 enclosure Quick disconnect receptacle Mounting for 2200/200 and Support Stands Horizontal or vertical mount 5.00 (127).02 (77).5 (85) 2.41 (61).51 (89) 4.05 (10) Part Number 75M-JG-1 Not compatible with Brushless DC Controllers Horizontal Mount Control Stop Kit Specifications Push to stop/pull to start maintained push button 5.00 (127).4 (85) 4.15 (105) 2.41 (61) Plastic Nema 12 enclosure.51 (89) 4.05 (10) Quick disconnect receptacle Mounting for 2200/200 and Support Stands Horizontal or vertical mount Part Number 75M-CS-1 Not compatible with Brushless DC Controllers Horizontal Mount 67

68 2200 & 200 SERIES: SUPPORT STANDS QUANTITY CHARTS 2200 Series Support Stands Conveyor Length # of Supports 2' (610) - 4' (1,219) 1* 2' (610) - 6' (1,829) 2 7' (2,14) - 12' (,658) 1' (,962) - 18' (5,486) 4 19' (5,791) - 24' (7,15) Series Support Stands Conveyor Length # of Supports 2' (610) - 8' (2,48) 2 9' (2,74) - 16' (4,877) 17' (5,182) - 24' (7,15) 4 Required Return Roller Quantity Chart Max feet between return rollers Conveyor Width 1.75" 2.75".75" 5" 6" 8" 10" 12" 18" 21" 24" Flat Belt Cleated Belt Quantity of return rollers required = whole number result of: Example Description: 2200 flat belt 8" wide x 14' long conveyor length in feet max distance between return rollers 14' 6.75 = return rollers required * End Drive Conveyors with Single-Post Support Stands only. Requires the use of diagonal bracing, see page 69. Heavy load gearmotors require a minimum of two stands to support conveyor and gearmotor package. MOUNTING BRACKETS Cleated Belt Stand Mounting Bracket.00 (76) Flat Belt Stand Mounting Bracket.00 (76).04 (77).04 (77) W -.16 (4) W = Conveyor Belt Width 2.25 (57) W -.16 (4) 2.25 (57) Part Number Description Stand Mounting Bracket, 2200 Series Cleated Belt Conveyor Stand Mounting Bracket, 200 Series Cleated Belt Conveyor Part Number Description Stand Mounting Bracket, 2200 Series Flat Belt Conveyor Stand Mounting Bracket, 200 Series Flat Belt Conveyor RETURN ROLLERS Note: Conveyors can be ordered with the required number of mounting brackets. If desired, order additional mounting brackets separately. Cleated Belt Return Roller 2.25 (57) Flat Belt Return Roller for 2" to 6" Wide Conveyors 1.25 (2) W+.96 (24).78 (20).75 (19) W+.96 (24).78 (20).75 (19) Part Number Description Return Roller for 2200 & 200 Series, Cleated Belt Flat Belt Return Roller for 8" to 48" Wide Conveyors 1.25 (2) Part Number Description Return Roller for 2200 & 200 Series 2" (44 mm) to 6" (152 mm) wide Flat Belt Conveyor WW = Conveyor Width Reference W+.96 (24).78 (20).75 (19) Note: Conveyors can be ordered with the required number of mounting brackets. If desired, order additional mounting brackets separately. Part Number 249WW Description Return Roller for 2200 & 200 Series 8" (20 mm) to 48" (1,219 mm) wide Flat Belt Conveyor Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user. Note: Dimensions = in (mm) 68

69 2200 & 200 SERIES: SUPPORT STANDS STAND ACCESSORIES Adjustable Tie Bracket 1.5 (8) 0.8 (20) 1.9 (48) 1.0 (25) 1. () L (48).28 (7) Diameter 1. ().25 (6) Diameter x.75 (19) Long slotted hole L 1.0 (25) 0.9 (2) Dim = in (mm) Compatible with steel and aluminum support stands Secure critical stand and conveyor locations Length (L) adjusts + 0", " (286 mm) Includes metric mounting hardware Part Number 27M M M M M Description Adjustable Tie Bracket, 2' (610 mm) Adjustable Tie Bracket, ' (914 mm) Adjustable Tie Bracket, 4' (1,219 mm) Adjustable Tie Bracket, 5' (1,524 mm) Adjustable Tie Bracket, 6' (1,829 mm) Bottom Mount Stand Bracket Diagonal Bracing 10.2 (258) *Not compatible with MB option. Bolts to 90 standard load gearmotor Includes metric mounting hardware Provides a 10.2" (258) T.O.B. Height Part Number WW Description L" Bracket only for 2" to 5" wide conveyors Bracket Assembly, 06 and wider 2200 & 200 conveyors For use on steel, aluminum and single post support stands with casters Metric fastener mounting hardware included For use on all stands with casters and any stands over 72" (1829 mm) tall One brace per stand for conveyors up to 24" wide (610 mm) Two braces per stand for conveyors over 24" wide (610 mm) *Not compatible with MB option Part Number 200 Part Number Description 9MB-TS 9MB-TT 9MB-PT 9MB-FS 9MB-FT 9MB-PT for two-legged H style & A-Frame stands up to 0" tall (762 mm) for two-legged H style & A-Frame stands over 0" tall (762 mm) for Single Post and Pillar stands over 0" tall (762 mm) Common Mount Kit Stand accessory for mounting multiple conveyors in parallel to one stand Adds 2" (51 mm) to stand height Adds 2.79" (71 mm) to overall stand width For ordering information, see page 87 Tall Support Stands Tall Stands are the Fixed Height and Adjustable Height Stands as shown with additional outrigger support for added stability. These outriggers are required when the height of the stand exceeds.5x its width, and they add 16" to stand width. Tall stands over 6' tall include diagonal bracing. Fine Adjustment Kit Provides fine height adjustment via a threaded bolt For use with Fixed Height Stands Outriggers Part # Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user. 69

70 2200 & 200 SERIES: SUPPORT STANDS FIXED HEIGHT SUPPORT STANDS Fixed Foot Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH)* 15" - 19" (81-48mm) in 1" (25mm) increments up to... 95" - 99" (2,41-2,515mm) Part # Reference 1519 in 0101 increments up to Swivel Locking Caster Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH)* 20" - 24" ( mm) in 1" (25mm) increments up to... 68" - 72" (1,727-1,829mm) Part # Reference 2024 in 0101 increments up to Metric fasteners 4" (102 mm) Height Adjustment * Dependent on stand width, stands over 42" (1,067 mm) may include outriggers (see page 69) WW HH Full width is top plate on 12" wide stands only ADJUSTABLE HEIGHT SUPPORT STANDS Fixed Foot Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH) 12-1" (05-0) 1-15" (0-81) 14-17" (56-42) 16-21" (406-6) 19-26" (48-686) 24-6" ( ) 0-48" (762-1,219) 42-"* (1,067-1,524) 54-72"* (1,72-1,829) 66-84"* (1,676-2,14) 78-96"* (1,981-2,48) Part # Reference HH WW Swivel Locking Caster Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH) 17-18" (42-457) 18-20" ( ) 19-22" (48-559) 21-26" (5-6) 24-1" ( ) 29-41" (77-1,041) 5-5" (762-1,46) 47-65"* (1,194-1,651) 59-77"* (1,499-1,956) Part # Reference Metric fasteners * Dependent on stand width, stands over 42" (1,067 mm) may include outriggers (see page 69) Full width is top plate on 12" wide stands only SHORT SUPPORT STANDS Fixed Foot Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH)* 06" - 08" (152-20mm) in 1" (25mm) increments up to... 12" - 14" (05-56mm) Part # Reference 08 in 0101 increments up to Swivel Locking Caster Model Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH)* 11" - 1" (279-0mm) in 1" (25mm) increments up to... 17" - 19" (05-48mm) Part # Reference 111 in 0101 increments up to WW (112) WW HH Full width is top plate on 12" wide stands only 70 Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user.

71 2200 & 200 SERIES: SUPPORT STANDS FULLY ADJUSTABLE SUPPORT STANDS Fixed Foot Model Stand Width (WW) 1.75" (44) 2.75" (70).75" (95) 5" (44) 6" 2" (51mm) increments up to... 48" (152) (1,219) Part # Reference in 02 increments up to Top of Belt Range 7-19" (179-48) 12-1" (05-787) 12-4" (05-1,097) 12-55" (05-1,97) 12-67" (05-1,702) Stand Height Reference Metric fasteners WW (24) WW Swivel Locking Caster Model Stand Width (WW) 1.75" (44) 2.75" (70).75" (95) 5" (44) 6" 2" (51mm) increments up to... 48" (152) (1,219) Part # Reference in 02 increments up to Top of Belt Range 12-19" (05-48) 17-1" (42-787) 17-4" (42-1,097) 17-55" (42-1,97) 17-67" (42-1,702) Stand Height Reference MULTI TIER STANDS Minimum Tier Height Per Conveyor Flat Belt 12" (05mm) Cleated Belt 15" (81mm) WW (208) Base Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to Stand Height (HH)* 12" (05mm) 2" (51mm) increments up to... " (1,524mm) Part # Reference 1212 in 0002 increments up to WW HH WW (208) WW Tier Stand Width (WW) 12" (05mm) 2" (51mm) increments up to... 48" (1,219mm) Part # Reference 12 in 02 increments up to HH Stand Height (HH)* 12" (05mm) 1" (25mm) increments up to... 6" (914mm) Part # Reference 0712 in 0002 increments up to Base Full width is top plate on 12" wide stands only Tier Note: Do not use with support stands equipped with casters. Support Stands must be anchored to the floor. Do not use if conveyed product overhangs the edge of the conveyor belt due to pinch point created. Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user. For ordering information, see page 87 71

72 2200 & 200 SERIES: SUPPORT STANDS QUICK ADJUST STANDS Fixed Foot Model Stand Width (WW)* 12" (05mm) 2" (51mm) increments up to... 6" (914mm) Part # Reference 12 in 02 increments up to... 6 Stand Height (HH)* 24" - 0" ( mm) in 1" (25mm) increments up to... 66" - 72" (1,676-1,829mm) Part # Reference 240 in 0101 increments up to Metric fasteners ± " (76 mm) Height Adjustment Allows for Quick Height Adjustment Tool-less lock and adjustment handles Swivel Locking Caster Model Stand Width (WW)* 12" (05mm) 2" (51mm) increments up to... 6" (914mm) Part # Reference 12 in 02 increments up to... 6 Stand Height (HH)* 27" - " (686-88mm) in 1" (25mm) increments up to... " - 66" (1,524-1,676mm) Part # Reference 27 in 0101 increments up to * Under 12" wide use full top plate option Fixed Foot Model Swivel Locking Caster Model Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user. For ordering information, see page 87 72

73 2200 & 200 SERIES: SUPPORT STANDS CANTILEVER STAND MOUNT Specifications: Widths: 2" (51 mm) to 24" (610 mm) available in 1" increments Conveyors up to 6" wide are supported with a single cantilever bracket only Conveyors 8" and wider include a pivoting outboard support post Features: Mounts the conveyor from one side only for quick maintenance of the conveyor belt Compatible with the 2200 and 200 Series Conveyors (2) Models Table Top Bracket Support Stand Mount Bracket Easy Access for Quick Belt Removal 6" and narrower 8" and wider Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user SERIES: CANTILEVER STAND MOUNT 9MCB WW - T Mount Type: T = Table Top Mount S = Support Stand Mount Belt Width:

74 2200 SERIES: ACCESSORIES ADJUSTABLE LANE GUIDING L 6.0 (914) Max (457) Max. 5.0 (127) Max. Product W (122) 9.6 (244) 7.7 (196) 1.2 (0) 0.1 () 0.8 (20) W Specifications: UHMW guide surface on an anodized aluminum mounting rail Painted Steel mounting hardware Available in standard 1' (05 mm) increments or can be ordered to any length 5" (127 mm) maximum, 0.25" (7 mm) minimum part height 0.25" (6mm) minimum lane width Package includes (1) lane guide, mounting hardware and adjusting knobs For conveyors up to 24" (610 mm) wide Consult factory for wider lane guide availability Metric fasteners only Important: Exceeding 5" (127 mm) product height will produce a pinch point. Features & Benefits: Compatible with standard Dorner bolt-on profiles Easily adjusts for quick product change over Attach additional guides to create multiple lanes Create lanes, plows, merges and transfers Order additional lane kits separately 2200 & 200 SERIES: ADJUSTABLE LANE GUIDING 27M GGG - 06 LL Conveyor Length Reference Conveyor Width Reference Guide Type: 500 = 2200 Package 502 = Additional Lane Kit for = MB Package 504 = Additional Lane Kit for MB Example: 27M SIDE TABLES Specifications: 74 Provides a 6" (152 mm) or 12" (05 mm) wide working surface Adjusts in/out and up/down (0.25" max above bedplate) for product transfer on/off conveyor belts Can be positioned anywhere along the conveyor Anodized aluminum work surface Max load: 5 lbs/ft (6 kg/m), use Adjustable Tie Brackets for added capacity Available in 1' (05 mm) increments from 1' (05 mm) to 99' (0,175 mm) Compatible with 2200, 200 and 5200 Series Conveyors 2200 & 200 SERIES: SIDE TABLES 27M TTT - 06 LLLL Table Length (ex. 000 = ') Table Width: 06 = 6" 12 = 12" Conveyor / Table Type: 1 = 2200, one side 2 = 2200, two sides = MB, one side 4 = MB, two sides Example: 27M1-000 Note: Dimensions = in (mm) Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability of the final setup is the responsibility of the end user.

75 2200 SERIES: ACCESSORIES 90 ADJUSTABLE TRANSFER Specifications: For conveyors up to 12" (05 mm) wide Requires low side conveyors 0.25" (6 mm) minimum part thickness Hard coat anodized transfer plate Painted steel mounting hardware 48" (1,219 mm) long UHMW outside turn guide, customer can trim to fit Maximum recommended part weight is 20 lbs (9 kg) at 50 ft/min (15 m/min) belt speed. Consult factory regarding applications for higher product weights or faster belt speeds. 0.88" (22 mm) minimum product size for 2200 & 200 Series Package includes outside turn guide, guide wheel, adjustable mounting hardware and extruded aluminum transfer plate Note: Due to the wide variety of drive setups and applications point of installation guarding is the responsibility of the end user. Important: Do not use with 0, 08, 55, 62, or 64 High Friction Belts on Infeed conveyor Features & Benefits: Pre-engineered guided turns adjust to a variety of products Accepts standard Dorner bolt-on profiles outside of transfer area Place adjusting rods where required Easily adjusts for quick product change-over Metric fasteners only 2200 & 200 SERIES: 90 ADJUSTABLE TRANSFER 27M Infeed Conveyor Width Reference Example: 27M * Not compatible with MB option HARDWARE ACCESSORIES Spring T-Nut T-Slot Extenders (M6 1.0) Mounts in T-slots to attach light weight accessories Recommended for vertical aluminum stand T-slots Part Number M M Description Spring T-nut, Spring T-nut, M6-1.0 Package of 5 Spring T-nuts, Package of 5 Spring T-nuts, M6-1.0 W (57) (27) Provides additional T-slots to the end of conveyor Includes mounting brackets and hardware Metric fasteners Part Number 07000M Description T-Slot Extender, Pair 2200 Series T-Bars T-Slot Cover 2.6 (67) Mounts in T-slots to attach heavy accessories 2.6" (67 mm) long 2 hole model, 0.75" (19 mm) 1 hole model Part Number Description Snaps into conveyor and aluminum stand T-slots Black plastic extrusion Can be trimmed to fit.8 (10) 1.88 (48) (M6-1.0) M M 1 hole T-bar, hole T-bar, M hole T-bar, hole T-bar, M6-1.0 Part Number Description P T-Slot Cover, Per 1' (05 mm) of length Note: Dimensions = in (mm) 75

76 2200 & 200 SERIES: ACCESSORIES PULLEY TRANSFER PLATE* W+.25 (6) Specifications: 0.88" (22 mm) diameter minimum product transfer for 2200 & 200 Series Hard coat anodized finish Package includes extruded aluminum transfer plate and mounting hardware Metric fasteners only 2200 & 200 SERIES: PULLEY TRANSFER PLATE 27M (22) Secures into bottom wiper slot Hardcoat anodized aluminum Includes metric set screws 1.65 (42) Conveyor Width Reference Example: 27M * Not compatible with Gang Drive or MB option * Not compatible with clipper splice or high friction belts * Not compatible with cleated belt conveyors Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. HARDWARE ACCESSORIES Bottom Wiper* Locate at discharge end of conveyor 0.25" (6 mm) thick steel Removes debris from belt Includes metric set screws WW = Conveyor Width Reference Note: Bottom wiper standard on 2200 Gang Drive Conveyor * Not compatible with MB option or high friction belts * Not compatible with cleated belt conveyors Part Number 2225WWM Description 2200 & 200 Series Bottom Wiper 200 Series DustPruf Self Drilling Screw Self drilling in SmartSlot For attachment of heavy accessories or supports Part Number Thickness of Mounting Plate /8" ( mm) /8 ( mm) - 1/2" (1 mm) /8 (16 mm) - 1" (25 mm) Note: Dimensions = in (mm) 76

77 2200 & 200 SERIES: ACCESSORIES SIDE GUIDES Flared Side Guide L W (115) W Guides parts onto conveyor belt surface Includes metric mounting hardware Compatible with 2200 & 200 Series Top of Belt.56 (14) W+1.05 (27) 2.75 (70) Top of Belt L = Accessory length W = Conveyor width Part Number M 28080M M M M Description 2' (610 mm) Flared Side ' (914 mm) Flared Side 4' (1,219 mm) Flared Side 5' (1,524 mm) Flared Side 6' (1,829 mm) Flared Side * Not compatible with MB option STOPS Adjustable Stop* 1.81 (46) Slides up and down T-slot length Includes metric mounting hardware W +.98 (25) 1.75 (44) Part Number 076WWM 24WWM Description Adjustable Stop, 2200 & 200 Series Adjustable Stop, MB WW = Conveyor Width Reference * Not compatible with high friction belts * Not compatible with cleated belt conveyors End Stop* 1.65 (42) W+.68 (17) 1.92 (49) Anodized aluminum stop Includes tail plates and mounting hardware Part Number 2255WWM 2459WWM Note: No Gang Drive or cleated belt options Description End Stop, 2200 & 200 Series End Stop, MB Roller Conveyor End Stop Includes metric mounting hardware Part Number 2086WWM Description Roller End Stop Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 77

78 2200 & 200 SERIES: ACCESSORIES BRACKETS Adjustable Height Bracket* Provides height adjustment (2) Height Ranges Includes mounting hadrware Compatible with 2200 & 200 Series E TOB RANGE B A.1 (8) C D SLOTS FOR 1/4-20 OR M6 FASTENER 1.88 (48) 2.50 (64) Part Number Description A B C D E " x " Bracket " x 5" Bracket 2 (51) (76) (76) 5 (127) 1.4 (6) 2 (51) 2.4 (61).4 (86) 1.9 (48) to.4 (86). (84) to 5. (15) Table Top Mounting Bracket* 1.62 (41) Includes metric mounting hardware = If the discharge end of conveyor is mounted over a table or similar structure, the customer must provide guiding to prevent against possible pinch point (8).50 (1).4 dia. (9).75 (19) 1.8 (5) Part Number Description 20049M Table top bracket, 2200 Series Table top bracket, 200 Series Frame Mount Casters* 2.00 (51) W Includes metric mounting hardware Compatible with 2200 & 200 Series W (70).65 (9).00 DIA (76) Part Number Description Frame mount casters, pair Floor Mount Brackets.56 DIA (14) (2x) 2.00 (51) W Includes metric mounting hardware Compatible with 2200 & 200 Series.5 (90) W +.56 (90) W (118) Part Number Description Floor mount brackets, pair * Not compatible with MB option Note: Dimensions = in (mm) 78

79 2200 & 200 SERIES: ACCESSORIES DRIVE SHAFT ACCESSORIES Support Block*.41 (10) Diameter 1.0 (25) 1.50 (8) 2.5 (64) (5) (45).8 (10) * Not compatible with MB option For 2200 Series Gang Drive Conveyors Part Number Description 2-M Support Block, 0.8" Hex Shaft Clear Cover Solid Coupling, Hex to Hex* 1.0 (25) 1.25 (2) * Not compatible with MB option Includes metric set screws Part Number M Description Solid Coupling, 0.8" Hex to Hex Fits 2200 & 200 light load top mount and standard and heavy load top and bottom mount packages Part Number M Description Clear cover, ordered separately Hex Shaft* Spline Shaft L.8" Across the flats * Not compatible with MB option Part Number 2-24SS Description 0.8" Hex Shaft, stainless steel, 48" (1,219 mm) long 0.8" Hex Shaft, stainless steel, 72" (1,829 mm) long L Flexible Coupling Coupling A Coupling B ½" Dia 16 tooth 2.8 () 1.25 (2) (A) Includes SAE set screws, (B) metric set screws 2.6 (67) 1.5 (8) Part Number Description Coupling 2M29 2M1 Flexible Coupling, 12 mm bore x 0.8" hex Flexible Coupling, 12 mm bore x 12 mm bore B B Compatible with Precision Move Gang Mid Drive Part Number Description ½" diameter x 16 tooth x 4' long Spline Shaft Note: Dimensions = in (mm) Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. 79

80 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 & 200 SERIES: FLAT BELT END DRIVE 2 0 F M WW - LLLL A PP PP BB _ EDSTP Optional End Stop (-EDSTP) or idrive (see idrive options) Belt Type Profile (D side): 01 = Lowside 07 = Low to side wiper 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable 05 = 1.5" high side 10 = 1/2" UHMW high side Profile (A side): 01 = Lowside 07 = Low to side wiper 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable 05 = 1.5" high side 10 = 1/2" UHMW high side Motor Shaft Position: A, B, C or D (non-gang Drive) Idler Tail Type: 0 = Standard 1.25" 2 = Output shaft D side 4 = Standard 1.25" w/mag 1 = Output shaft A side = Nose bar G = Gang Drive End Drive Tail Type: 0 = Standard 1.25" 1 = Standard 1.25 Dual Output Drive End G = Gang Drive End Guide / Mounting Brackets: 1 = with tracking cams and mounting brackets 2 = V-guide and mounting brackets Drive Shaft Position = with tracking cams, no mounting brackets, no return rollers 4 = V-guide, no mounting brackets, no return rollers 5 = with tracking cams & return rollers, no mounting brackets 6 = V-guide & return rollers, no mounting brackets Conveyor Length Reference: 0150 to 1800 Conveyor Width Reference: 02 to 24 Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor Documentation Language: M = English load capacity by approximately 66%. Model Type: 2 = 2200 Series F = 200 Series 2200 & 200 SERIES: idrive OPTIONS FD C P A Speed Range: A = 7 to 70 FPM C = to 24 FPM B = 5 to 50 FPM D = 1.7 to 17 FPM Power Supply: P = Power Supply Included N = No power supply Control Type: S = Separate (only available as no power supply) M = Mounted Integrated Frame Drive 80 These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to

81 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 & 200 SERIES: FLAT BELT CENTER DRIVE AND MID DRIVE 2 5 F M WW - LLLL A PP PP BB _ EDSTP Drive Shaft Position Optional End Stop (-EDSTP) or idrive (see idrive options on page 80) Belt Type Profile (D side): A D 01 = Lowside 09 = 1/2" high side 04 = " high side 10 = 1/2" UHMW high side Reversing Belt Direction reduces conveyor load capacity by 66%. 05 = 1.5" high side 1 = Fully adjustable 07 = Low to side wiper 14 = Tool-less fully adjustable Profile (A side): 01 = Lowside 07 = Low to side wiper 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable 05 = 1.5" high side 10 = 1/2" UHMW high side Motor Shaft Position: A, D or E Idler Tail Type: 0 = Standard 1.25" 2 = Output shaft D side 4 = Standard 1.25" w/mag 1 = Output shaft A side = Nose bar Drive Tail Type: 0 = Standard 1.25" 2 = D side discharge end 1 = Output shaft A side = Nose bar Guide / Mounting Brackets: 1 = with tracking cams and mounting brackets 4 = V-guide, no mounting brackets, no return rollers 2 = V-guide and mounting brackets 5 = w/ tracking cams & return rollers, no mounting brackets = w/ tracking cams, no mounting brackets, no return rollers 6 = V-guide & return rollers, no mounting brackets Conveyor Length Reference: 0150 to 1800 Conveyor Width Reference: 02 to 24 Documentation Language: M = English Model Type: 2 = 2200 Series F = 200 Series Drive Type: 5 = Center Drive 6 = Mid Drive 2200 & 200 SERIES: CLEATED BELT END DRIVE 2 C F M WW - LLLL A PP C H SSSS - FDCPA Drive Shaft Position idrive Option (see page 80) Cleat Spacing Base Belt Material: H = High Friction L = Low Friction Cleat Height: A, B, C, F, G, H, V or J Profile: 01 = Lowside 0 = 1" cleated guide Since belts are being pulled, positions A & D are preferred. Pushing belts (B & C) reduce conveyor 02 = 1/2" cleated guide 06 = 2 1/2" cleated guide load capacity by approximately 66%. Motor Shaft Position: A, B, C or D (non-gang Drive) Idler Tail Type: 0 = Standard 1.25" 2 = Output shaft D side G = Gang Drive End 1 = Output shaft A side 4 = Standard 1.25" w/mag Drive Tail Type: 0 = Standard 1.25" 2 = Standard 1.25 Dual Output G = Gang Drive End Guide / Mounting Brackets: 1 = with tracking cams and mounting brackets 4 = V-guide, no mounting brackets, no return rollers 2 = V-guide and mounting brackets 5 = w/ tracking cams & return rollers, no mounting brackets = w/ tracking cams, no mounting brackets, no return rollers 6 = V-guide & return rollers, no mounting brackets Conveyor Length Reference: 0150 to 1800 Conveyor Width Reference: 02 to 24 Documentation Language: M = English Model Type: 2 = 2200 Series F = 200 Series 81

82 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 SERIES: GRAVITY ROLLER 22 M / 15 Roller Center Reference Select Profile Conveyor Length Reference LLLL = Length Reference Conveyor Width Reference Documentation Language: M = English 22 Series Gravity Roller Conveyor 2200 & 200 MB SERIES: FLAT BELT END DRIVE 2 E 2 M WW - LLLL A PP PP BB _ EDSTP Optional End Stop (-EDSTP) or idrive (see idrive options below) Belt Type Profile (D side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Profile (A side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Motor Shaft Position: A or D Idler Tail Type: 0 = Standard idler tail 1 = Nosebar idler tail DRIVE SHAFT POSITION Drive Tail Type: 0 = Standard drive tail 1 = Nosebar drive tail 2 = Dual output shaft Guide / Mounting Brackets: 0 = no mounting brackets 1 = mounting brackets Conveyor Length Reference: 0200 to 000 Conveyor Width Reference: 04 to 24 Model Type: 2 = 2200 Series F = 200 Series Drive Type: E = End Drive T = Center Drive A D 2200 & 200 MB SERIES: CENTER DRIVE MOUNT PACKAGE 2PMC E S WW A Pulley Kit (Drive/Drive) Position: A or D Belt Width Load Type: S = Standard H = Heavy K = VFD Standard Load Gearmotor Type: E = edrive P = Parallel W = SEW 2200 & 200 SERIES: idrive OPTIONS FD C P A Speed Range: A = 7 to 70 FPM C = to 24 FPM B = 5 to 50 FPM D = 1.7 to 17 FPM Power Supply: P = Power Supply Included N = No power supply Control Type: S = Separate (only available as no power supply) M = Mounted Integrated Frame Drive 82

83 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 PRECISION MOVE: STRAIGHT FLAT BELT END DRIVE 2 0 T M WW - LLLL A PP PP BB _ EDSTP Optional End Stop (-EDSTP) or Short Shaft (-STUBA; see Short Shaft options below) Belt Type: P = Monofilament high friction 1P = Monofilament low friction 2T = Steel cords medium friction Profile (D side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Profile (A side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Motor Shaft Position: A, B, C, D or E (Common drive mid (no motor)) Idler Tail Type: 0 = Standard idler 1 = Dual output shaft 2 = Output shaft A side = Output shaft D side Drive Tail Type: 0 = Standard single shaft 1 = Dual output shaft DRIVE SHAFT POSITION Mounting Brackets / Return Rollers: 1 = with mounting brackets = no mounting brackets, no return rollers 5 = with return rollers, no mounting brackets Conveyor Length Reference: 0150 to 000 Conveyor Width Reference: 02 to 24 A B C D All positions available with no loss Documentation Language: M = English U = CE English in carrying capacity. Model Type: T = 2200 Series 2200 PRECISION MOVE: SHORT SHAFT OPTIONS STUB A Stub Shaft Position: A = A Position E = Both sides of dual shaft discharge B = B Position F = Both sides of dual shaft infeed C = C Position G = Both sides of dual shaft on both ends D = D Position These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to 8

84 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 PRECISION MOVE: CLEATED BELT 2 C T M WW - LLLL A PP C H SSSS _ STUBA Optional Short Shaft (-STUBA; see Short Shaft options, page 8) Cleat Spacing (inch, inch, inch, inch) Base Belt Material: = High friction 1 = Low friction Cleat Height: A = 0.75" (20mm) B = 1.4" (6mm) C = 2" (52mm) Profile: 01 = Lowside 02 = 1" cleated guide 0 = 2" cleated guide Motor Shaft Position: A, B, C or D Idler Tail Type: 0 = Standard idler 1 = Dual output shaft 2 = Output shaft A side = Output shaft D side Drive Tail Type: 0 = Standard single shaft 1 = Dual output shaft DRIVE SHAFT POSITION Guide / Mounting Brackets: 1 = with mounting brackets = no mounting brackets, no return rollers 5 = with return rollers, no mounting brackets Conveyor Length Reference: 0150 to 000 Conveyor Width Reference: 02 to 24 A B C D All positions available with no loss Documentation Language: M = English U = CE English in carrying capacity. Model Type: T = 2200 Series 2200 PRECISION MOVE: MID DRIVE 2 6 T M WW - LLLL A PP PP BB _ EDSTP Optional End Stop (-EDSTP) or Short Shaft (-STUBA; see Short Shaft options, page 8) Belt Type: P = Monofilament high friction 1P = Monofilament low friction 2T = Steel cords medium friction Profile (D side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Profile (A side): 01 = Lowside w/ tracking guides 05 = 1.5" high side 1 = Fully adjustable 04 = " high side 09 = 1/2" high side 14 = Tool-less fully adjustable Motor Shaft Position: A, D or G (Gang drive (hollow splined)) Infeed Tail Type: 0 = Standard idler 1 = Dual output shaft 2 = Output shaft A side = Output shaft D side Discharge Tail Type: 0 = Standard idler 2 = Output shaft A side 1 = Dual output shaft = Output shaft D side DRIVE SHAFT POSITION Guides / Mounting Brackets: 1 = with mounting brackets = no mounting brackets, no return rollers 5 = with return rollers, no mounting brackets Conveyor Length Reference: 0200 to 000 Conveyor Width Reference: 02 to 24 A B C D All positions available with no loss Documentation Language: M = English U = CE English in carrying capacity. Model Type: T = 2200 Series 84 These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to

85 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 & 200 SERIES: END DRIVE MOUNTING PACKAGES 22 M B P S 06 A Drive / Driven Pulley Combination (Top and Bottom mounts only) Belt Style: "-" = Flat Belt or add Cleat Type: A, B, C, F, G, H, J, V Gearmotor Mounting Position: A, B, C, D Conveyor Width Reference Drive Shaft Position Gearmotor Type L, V, S, H, K or W Gearmotor Output Shaft P = Parallel Shaft or E = edrive Mount Style: S = Side Mount B = Bottom Mount T = Top Mount F = Flush Bottom Mount Since belts are being pulled, positions A & D are Documentation Language: M = English, G = CE German, U = CE English preferred. Pushing belts (B & C) reduce conveyor load capacity by approximately 66%. Conveyor Series: 22 = 2200 End Drive (non-gang Drive) Example: 22MBPS06A-2828 Description: Bottom mount package with English documentation for 6" (152) wide 2200 series end drive conveyor. Configured for a parallel shaft, Standard load motor in the A1 mount position with a 28:28 drive / driven pulley combination & 200 SERIES: CENTER DRIVE MOUNTING PACKAGES 22 M 2 P S 06 A - 22 Drive Shaft Position Drive / Driven Pulley Combination Mount Position: A or D Conveyor Width Reference Gearmotor Type: S, H or W Gearmotor Output Shaft: P = Parallel Shaft, E = edrive Mount Style: 1 = Type 1, Vertical Mount 2 = Type 2, Horizontal Mount Documentation Language: M = English, G = CE German, U = CE English Conveyor Series: 22 = 2200 Center Drive Reversing Belt Direction reduces conveyor load capacity by 66%. Example: 22M2PS06A-22 Description: 2200 Series Horizontal Center Drive Mounting Package with English documentation for a parallel shaft standard load gearmotor mounted in the A position, with a 2:2 drive / driven pulley combination, on a 6" (152) wide conveyor. A D These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to 85

86 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 MB SERIES: END DRIVE MOUNTING PACKAGES 2 E 2 M WW - L L L L A EDSTP Optional End Stop (-EDSTP) or idrive (see idrive options on page 80) Belt: A = A Position, D = D Position D Profile: 01, 04, 05, 09, 1, 14 A Profile: 01, 04, 05, 09, 1, 14 Position: A = A Position, D = D Position Idler Tail: 0 = Standard Idler Tail, 1 = Nosebar Idler Tail, A = AUX Shaft-A, D = AUX Shaft-D Drive Tail: 0 = Standard Drive Tail, 1 = Nosebar Drive Tail, 2 = Dual Output Shaft Mounting Brackets: 0 = No Mounting Brackets, 1 = Mounting Brackets Conveyor Length Reference: 0150 to 000 Width Reference: 04, 08, 12, 24 Documentation Language: M = English, U = CE English Series: 2 = 2200, F = 200 Drive: E = End Drive, T = Center Drive Example: 2E2M A EDSTD Description: 2200 MPD End Drive, 4" wide X 12' long, Mounting Brackets, Standard Drive Tail, Standard Idler Tail, A Postion, 04 A Side Profile, 05 D Dise Profile, 01 Belt and End Stop. Example: 2TFM D Description: 200 MPB Center Drive, 12" wide X 6'-1.8" long, Mounting Brackets, Nosebar Drive Tail, Nosebar Idler Tail, D Postion, 01 A Side Profile, 01 D Dise Profile, 01 Belt. * Center Drive location to be at center of first frame section (Like 70) minimum center drive conveyor length 6" 2200 PRECISION MOVE: GANG DRIVE SIDE MOTOR MOUNTING KIT 22MG E S - WW Q GG A Position: A or D End Guard Length: (02 to 20) Conveyor Quantity: D = Double T = Triple Distance Between Outer Conveyor Edges (05 to 99) Load Type: S = Standard H = Heavy K = Standard VFD Shaft Type: E = edrive 2200 PRECISION MOVE: MID DRIVE MOUNTING KIT 22M6 P E S A - DVDR Pulley Kit (Drive driven) Position: A or D Load Type: S = Standard H = Heavy K = Standard VFD Shaft Type: E = edrive P = Parallel Position: B = Bottom S = Side 86 These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to

87 2200 & 200 SERIES: PART NUMBER REFERENCE 2200 PRECISION MOVE: HIGH TORQUE END DRIVE MOTOR MOUNTING PACKAGE 22 M S E S A T Position: A, B, C or D Gearmotor Type: S = Standard Load H = Heavy Load K = Standard Load VFD Gearmotor Output Shaft: E = edrive 90 Mount Style: S = Side Language: M = English 2200 & 200 SERIES: COMMON MOUNT KIT 9MCM WW - # Number of Conveyors Width Stand Example: 9MCM & 200 SERIES: SUPPORT STANDS S 9 M T T W W - HH(min) HH(max) F A Feet or Casters (not available for multi tier stands) F = fixed foot pad C = total lock swivel caster Height Reference Width Reference Stand Type LH = short stand FH = fixed height AH = adjustable height FA = fully adjustable T1 = multi tier stand base T2 = multi tier stand tier FT = tall fixed* AT = tall adjustable* QA = quick adjust AD = heavy load drive mount Documentation Language: M = English Stand Style = 2-legged stand, 4 = Single post or pillar style EXAMPLE: 9MAH CP Note: Due to the wide variety of conveyor and stand options along with possible configurations, stability is final setup of the responsibility of the end user. *Tall stands are required when the stand width is.5 times the stand height. These reference charts are only provided as a reference and is not intended to be used for the construction of complete part numbers for order placing. Dorner has a full network of trained Distributors and sales staff equipped with our configuring / pricing software who are able to provide complete and accurate quotes for all standard products in a matter of minutes. For more information about any product or accessory, or to locate a local distributor, go to 87

88 At Dorner we make it our mission to provide you with a system that you can depend on to move your product from point A to point B with precision and speed. It s that commitment and history of proven excellence that has made the Dorner Brand a recognized leader in precision conveyors for nearly 50 years. With our complete line of customizable conveyor systems we have the perfect solution for you! 1X Series 2X Series X Series 7X Series The 1X Series Line is designed for small part handling and transfers where space is a premium. 1X Series Family: Flat Belt Aluminum Frame Widths to 10" Loads to 15 lbs Speeds up to 80 fpm The 2X Series Line is engineered for small to medium sized parts, precision applications and flexible layouts. 2X Series Family: Flat Belt Cleated Belt Modular Belt Precision Move - Timing Belt SmartFlex - Flexible Chain Aluminum Frame Widths to 24" Loads to 200 lbs Speeds up to 400 fpm Curves Inclines & Declines The X Series Line is designed for medium to heavy sized parts, precision applications, bulk handling and flexible layouts. X Series Family: Flat Belt Cleated Belt Modular Belt Flexible Chain Precision Move - Timing Belt Aluminum Frame Widths to " Loads to 1000 lbs Speeds up to 0 fpm Curves Z-Frame Elevators The 7X Series Stainless Steel Line is engineered for small to heavy product requiring various levels of sanitary design and flexible layouts. 7X Series Family: AquaPruf + AquaGard Flat Belt Cleated Belt Modular Belt Flexible Chain Stainless Steel Frame Widths to " Loads to 750 lbs Speeds up to 400 fpm Curves Z-Frame Elevators NEED SOMETHING DIFFERENT? DORNER S ENGINEERED SOLUTIONS GROUP PROVIDES EXACTLY WHAT YOU NEED FOR YOUR SPECIFIC APPLICATION. FROM MODIFIED STANDARD CONVEYORS TO COMPLETE CUSTOM DESIGNS. LOOKING FOR AFTER SALE SUPPORT? DORNER S SERVICES TEAM PROVIDES COMPLETE SUPPORT FROM REPLACEMENT PARTS TO INSTALLATION AND MAINTENANCE SERVICES. DORNER MFG. CORP. PO Box Cottonwood Ave. Hartland, WI 5029 USA INSIDE THE USA TEL: FAX: OUTSIDE THE USA TEL: FAX: [email protected] Dorner Mfg. Corp All Rights Reserved. Made in the U.S.A Rev A JBK-2K