Design Engineering. Master Selection. Design Engineering Production Management. Prof. Fred van Houten 16 March 2016
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1 Master Selection Design Engineering Production Management Prof. Fred van Houten 16 March 2016
2 Today s programme 13.45u Welcome + Introduction [ Prof. Fred van Houten ] - our Department of Design 14.00u Presentation Design Engineering [ Wessel Wits ] 14.30u Presentation Production Management [ Juan Jauregui ] 15.00u My Master Assignment [ Marijn Zwier (DE) and Rein Liefers (PM) ] 15:45u Experience the Virtual Reality lab 16.15u --- Informal meetings & drinks ---
![00u Presentation Design Engineering [ Wessel Wits ] 14.](/docs-images/43/19387494/images/page_2.jpg "30u Presentation Production Management [ Juan Jauregui ] 15.")
3 Feel the vibe? Welcome in our VR-lab
4 Experience Design Engineering something you can t see normally 4
5 Experience Design Engineering somewhere you can t be (at this moment) 5
6 Experience Design Engineering something you don t dare (yet) 6
7 Development and integration of design tools
8 Smart Production for Smart Products Industrie 4.0 Smart Industry
9 23/03/ Design Engineering Lely Milking Robot Link
10 Complex Design Problems theoretical components products product systems Small Medium Large XL
11 parametric complex topologies complex geometries
12 Combination of Virtual and Real Worlds
13 System Engineering
14 Multiple Stakeholders
15 Design Synthesis = Manageable Complexity known principles (sets of equations) quantifiable performance Multi Stakeholder Decision making principles components products product systems
16 Design collaboration
17 Mechanical Engineering Industrial Design Engineering Design Engineering Our Group Departments Chairs Biomedische werktuigbouwkunde Elastomeer technology and engineering/ Engineering of Fibrous Smart materials Design Engineering Product-Markt Relaties Human Centred Design Productietechniek Oppervlaktetechnologie en tribologie Technische mechanica Technische stromingsleer Thermische werktuigbouwkunde Werktuigbouwkundige automatisering en mechatronica Design Engineering Van Houten Production management Integrated Product Life Cycle Management (Groll) Maintenance engineering (van Dongen) Packaging Design and Management (Ten Klooster)
18 40+ staff 15+ PhD students Facilities (Westhorst) VR-lab (here) Workshops (metal,wood, assembly) Many industrial contacts Design Engineering FOTO vakgroep
19 What is design about? - Thermodynamics - Manufacturing - Materials Technical knowledge Product design - Customer demands - Customer needs - Demand rate Market Knowledge Product Recipe - CAD - Manufacturing process.
20 Value/product creation process Business Processes (business plans, financing, strategy, etc) Market Fuzzy Front End Product Design Process Production Process Market
21 Value/product creation process Market Fuzzy Front End Product Design Process Production Process Market Product Design
22 Value/product creation process Market Fuzzy Front End Product Design Process Production Process Market Production process
23 Additive Manufacturing
24 23/03/ Design Engineering Smart Factories Task Allocation Module DDS CAD2CAM Peripheral Device Capability Software Module Data-Gathering Sensor System Monitor Monitor Operator Data-Gathering Sensor System
25 Today s programme 13.45u Welcome + Introduction [ Prof. Fred van Houten ] - our Department of Design 14.00u Presentation Design Engineering [ Wessel Wits ] 14.30u Presentation Production Management [ Juan Jauregui ] 15.00u My Master Assignment [ Marijn Zwier (DE) and Rein Liefers (PM) ] 15:45u Experience the Virtual Reality lab 16.15u --- Informal meetings & drinks ---
26 Master selection Design Engineering (Ontwerptechniek) Wessel Wits 16 March 2016
27 Presentation Design Engineering Contents Field of Design Engineering Research topics Master courses Internship & graduation
28 Knowledge Field of Design Engineering Designer Knowledge of designing The design Performance Innovativeness Cost The design process Time Reliability Team work
29 Field of Design Engineering Product design process Improving the design(process) Methods Tools Structuring chaos Stepwise approach Stimulate creativity Software (CAD/CAM) Virtual reality 3D printing Collect information Demands & wishes Concept generation Detailing Production (planning) Use phase
30 Field of Design Engineering Improving the design(process) Methods Tools Structuring chaos Stepwise approach Stimulate creativity Software (CAD/CAM) Virtual reality 3D printing Product life cycle
31 Design engineering RESEARCH TOPICS
32 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing)
33 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) How to handle knowledge?
34 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Mixed reality Customer in the loop
35 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Computer generates solutions
36 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design 2. Synthesis Lean design engineering System design Supporting sustainable design 1. Analysis Additive manufacturing (3D printing) 3. Realization
37 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Structuring essential knowledge Set-based approaches Determining main routes
38 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Characteristics Knowledge communication Clarity on all levels Multidisciplinarity Complexity
39 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Research into Energy modules Consumer products Product life cycle
40 Research topics Management of product development Virtual reality Synthesis based engineering tools Physics in design Lean design engineering System design Supporting sustainable design Additive manufacturing (3D printing) Material only where needed New design rules New opportunities Personalized products Impossible products
41 Design engineering MASTER COURSES
42 Profile courses D&C (4+1) List of courses Specialization (3) Core courses (3) Many combinations are possible Freedom for personal development
43 List of courses An example See website for the other profiles
44 Design engineering INTERNSHIP & GRADUATION
45 Internship Lots of freedom See how engineers work in practice Outside the UT Students can choose Location / country Research area Company Naturally, we have many contacts
46 Master assignment (thesis) Within a research topic Examples Virtual reality Prototype 3D lightfield display Physics in design Micro-pump for space applications System design A3 framework for systems architecting Supporting sustainable design Design of a public lighting system Many more on
47 Design engineering STUDENT PERSPECTIVE Marijn
48 Stage TU Berlin: Institut für Werkzeugmaschinen und Fabrikbetrieb IWF
49 Stage Development and realization of downsized recycling equipment for home factories?
50 Stage
51 Afstuderen Design Engineering Physics in Design
52 Afstuderen Thermally driven self oscillating pump
53 Afstuderen
54 Afstuderen
55 Afstuderen
56 Afstuderen
57 Afstuderen Average output flow of 60 ml/min and 130 ml/min for the 4 mm and 6 mm prototype respectivily Mechanical efficiency between 47 and 56% Thermal efficiency between and %
58 Contact & Questions If you need more information To discuss your course list Wessel Wits Kamer W When things get really hot
59 Jan Miedema, Lab. of Design, Production and Management, University of Twente Mechanical engineering design But there is another side Design
60 Production Management Master Track My Next Step? Juan M. Jauregui Becker
61 Production Management Raw materials, components, designs, market needs Product, finished goods
62 Production Management
63 Production Management Aerospace
64 Production Management
65 Production Management Market Supplies Product Design Production System Product
66 Facility Design Market Planning & Control Supplies Improvements Product Design Courses in our Master Program Design of Prod. & inv. systems Manufacturing Facility Design Lean Six Sigma Green Belt Warehousing Integrated Life cycle management Maintenance engineering Production System Stochastic Models for Oper. Man. Supply Chain & Transportation Man Design, production and materials Product design TRIZ - fundamentals Product
67 Layout of the storage areas Routing strategies Slotting strategies Batching of orders Warehousing Simulation Work in Progress Throughput time Max Capacity Control Facility Design Manufacturing facility Design Selection of production processes fabrication methods and machines Determination of production capacity Capacity planning and line balancing. Facility and layout planning. Manufacturing systems Systems for material handling Material flow planning Facility location
68 Stochastic Models in Production and Logistics Little's law Queuing theory Configuration and production integration Management of BOM Management of design/configuration/pr oduction relations Planning and control Integrated Life Cycle Management Design of Production and inventory systems Market characterization (forecasting). Production control Inventory control Push and pull control Kanban systems Scheduling Control and Authorization methods
69 Improvements Lean Six Sigma Green Belt The term "six sigma process" comes from the notion that if one has six standard deviations between the process mean and the nearest specification limit, as shown in the graph, practically no items will fail to meet specifications. This is based on the calculation method employed in process capability studies.
70 Design of Production System Production System Facility Design Improvements Planning & Control
71 Research Configuration management Production System Design Methods Effectiveness & Efficiency Robustness & Flexibility
72 Research Topics Robust and flexible production systems Lean Manufacturing Lean Design of Production systems
73 Voestalpine 1300 different products Yearly demand varies from 10 to pieces a year
74 Voestalpine
75 Lean Design of Production Systems Candidate solution 2 Candidate solution 1
76 Robust and flexible production systems Research Topics Lean Manufacturing Smart Industries
77 Overall Equipment Effectiveness at VDL
78 Research Topics Robust and flexible production systems Lean Manufacturing Smart Industries
79 Innovative Research Perspective Robust & Flexible Design Production System Effective & Efficient
80 Questions? Do you want to become a production engineer? Wieteke Sipke Hans Juan Contact: s.hoekstra@utwente.nl
81 Apollo Tyres Masterthesis Rein Liefers Production Management Univerisity of Twente
82 Personal Introduction Master Student Mechanical Engineering Bachelor in Industrial Design Engineering (IO) Specialisation in Design Engineering, courses in Production Management Started master thesis in November on PM topic Personal interest in Automotive Product Development (Internship at DAF Trucks) Production / Quality management (Internship at BMW) Global Manufacturing
83 Apollo General overview Indian company Owner of Vredestein factory and brand Owner of Maloya, Regal Tyres, Kaizen Tyres 5 brownfields, 1 greenfield (under construction) 4 in India, 1 in Enschede, greenfield in Hungary >16,000 employees Production capacity of ~65,000 tyres per day Vredestein, warehouse with ~700,000 finished tyres Global Manufacturing Global strategies and standards (high-level PM) Office in Amsterdam Global Manufacturing
84 Production locations World map Netherlands Hungary (2017) India Limda South Africa (2014) Perambra Kalamassery Chennai Global Manufacturing
85 Master Thesis Smart Industry What is Smart Industry Internet of Things Industrial Internet Challenges Multidisciplinary communication Complex networks Relation to Production Management Very promising for future research New business opportunities (Shapeways) Many application fields High expectations for industry (PWC) Global Manufacturing
86 Master Thesis Optimization of extruder Quadruplex extruder (four extruders instead of three) Analyzing machine data and linking to product data Predict machine behavior on input variation Smart Industry Smart Factory Smart Process Process control Tyre Production General Rubber Mixing Rubber Storage Tread Extrusion Global Manufacturing
87 Thank you Questions: or contact Juan
But there is another side. Mechanical engineering design. Design. Jan Miedema, Lab. of Design, Production and Management, University of Twente
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