Printing of sustainable concrete structures. Introduction to 3D printing October 2014

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1 Printing of sustainable concrete structures Introduction to 3D printing October 2014

2 Introduction Jordy Vos Master: Architecture, Building and Planning Mastertrack: Construction Technology Graduation thesis : Developing of a constructionconcept for the realization of the 3D Print Canal House Rob Wolfs Master: Architecture, Building and Planning Mastertrack: Structural Design Graduation thesis: Parametric design method of printed concrete structures Built Environment PAGE 1

3 Table of content Introduction 3D-printing Potential of 3D-printing for the construction sector Challenges of implementing 3D-printing in the construction sector State-of-the-art of concrete printing Built Environment Structural Design PAGE 2

4 3D-printing in the news Built Environment Structural Design PAGE 3

5 .. But what is 3D-printing? Built Environment Structural Design PAGE 4

6 .. But what is 3D-printing? Built Environment Structural Design PAGE 5

7 .. But what is 3D-printing? Built Environment Structural Design PAGE 6

8 .. But what is 3D-printing? Built Environment Structural Design PAGE 7

9 Part of automation Built Environment Structural Design PAGE 8

10 .. of robotization Built Environment Structural Design PAGE 9

11 .. and of digitization Built Environment Structural Design PAGE 10

12 Why implement 3D-printing in the construction-sector? Greater design freedom Built Environment Structural Design PAGE 11

13 Why implement 3D-printing in the construction-sector? Affordable non-repeating building elements Built Environment Structural Design PAGE 12

14 Why implement 3D-printing in the construction-sector? Design for function Design optimisation Built Environment Structural Design PAGE 13

15 Why implement 3D-printing in the construction-sector? Automation 24/7 production Built Environment Structural Design PAGE 14

16 Why implement 3D-printing in the construction-sector? Less to zero waste Built Environment Structural Design PAGE 15

17 Why implement 3D-printing in the construction-sector? Less to zero waste Built Environment Structural Design PAGE 16

18 Why implement 3D-printing in the construction-sector? Production on location Built Environment Structural Design PAGE 17

19 Why implement 3D-printing in the construction-sector? Design to production Built Environment Structural Design PAGE 18

20 What are the challenges? Scaling up Built Environment Structural Design PAGE 19

21 What are the challenges? Scaling up Built Environment Structural Design PAGE 20

22 What are the challenges? Certification of (printing)materials Product versus production technique Surface quality Production time Structural analysis of complex shapes Alternatives for reinforcement Built Environment Structural Design PAGE 21

23 What are the challanges? Hype cycle innovation trigger Built Environment Structural Design PAGE 22

24 Concrete Printing: State-of-the-Art The beginning Contour Crafting University of Southern California, USA Concrete Printing Loughborough University, UK D-Shape Enrico Dini, Italy The future? TotalKustom Andrey Rudenko, USA WinSun Shanghai, China Mediated Matter Group MIT, USA WASP Italy Emerging Objects Rael San Fratello, USA Built Environment Structural Design PAGE 23

25 Contour Crafting Dr. Behrokh Khoshnevis University of Southern California, USA Built Environment Structural Design PAGE 24

26 Built Environment Structural Design PAGE 25

27 Contour Crafting + NASA Dr. Behrokh Khoshnevis University of Southern California, USA Built Environment Structural Design PAGE 26

28 Concrete Printing Loughborough University, UK Built Environment Structural Design PAGE 27

29 Built Environment Structural Design PAGE 28

30 Concrete Printing Loughborough University, UK Built Environment Structural Design PAGE 29

31 D-Shape Enrico Dini, Italy Built Environment Structural Design PAGE 30

32 Built Environment Structural Design PAGE 31

33 D-Shape Enterprises New York, USA Built Environment Structural Design PAGE 32

34 D-Shape + ESA Enrico Dini, Italy Built Environment Structural Design PAGE 33

35 TotalKustom Andrey Rudenko, Minnesota USA Built Environment Structural Design PAGE 34

36 Built Environment Structural Design PAGE 35

37 TotalKustom Andrey Rudenko, Minnesota USA Built Environment Structural Design PAGE 36

38 WinSun WinSun Decoration Design Engineering Co., Shanghai, China Built Environment Structural Design PAGE 37

39 WinSun WinSun Decoration Design Engineering Co., Shanghai, China Built Environment Structural Design PAGE 38

40 Mediated Matter Group Neri Oxman Massachusetts Institute of Technology Built Environment Structural Design PAGE 39

41 Mediated Matter Group Neri Oxman Massachusetts Institute of Technology Built Environment Structural Design PAGE 40

42 Institute for Lightweight Structures and Conceptual Design University of Stuttgart Built Environment Structural Design PAGE 41

43 WASP World Advanced Saving Project, Italy Built Environment Structural Design PAGE 42

44 WASP World Advanced Saving Project, Italy Built Environment Structural Design PAGE 43

45 Emerging Objects Rael San Fratello Architects, Oakland, USA Built Environment Structural Design PAGE 44

46 Emerging Objects Rael San Fratello Architects, Oakland, USA Built Environment Structural Design PAGE 45

47 Research at TU/e Built Environment Structural Design PAGE 46

48 Research at TU/e Built Environment Structural Design PAGE 47

49 End

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